Minn Kota accessoriesavailable for your motor.
Visit our website at www.minnkotamotors.com
Portable Chargers
Stabilizer Kits
OnBoard Chargers
Circuit Breakers
Quick Release Brackets
RRIPPTIDDEE
pg 2,3pg. 4pg 5pg. 6pg. 6pg. 6,7pg. 8pg. 9pg. 9pg. 10pg. 10pg. 18
SERIAL NUMBER WWPURCHASE DATE
Feature InformationInstallationOperationAutoPilotMaximizerBattery Wiring DiagramTransducerMaintenance Propeller ReplacementTroubleshootingLimited Warranty
OWNER’S MANUAL
NOTE: DO NOT RETURN YOUR MINN KOTA MOTOR TOYOUR RETAILER. YOUR RETAILER IS NOT AUTHORIZED TOREPAIR OR REPLACE THIS UNIT. YOU MAY OBTAIN SER-VICE BY: • CALLING MINN KOTA AT: 1-800-227-6433 OR
1-507-345-4623;• RETURNING YOUR MOTOR TO THE MINN KOTA FACTORY
SERVICE CENTER; • SENDING OR TAKING YOUR MOTOR TO ANY MINN KOTA
AUTHORIZED SERVICE CENTER ON ENCLOSED LIST.PLEASE INCLUDE PROOF OF PURCHASE, SERIAL NUMBERAND PURCHASE DATE FOR WARRANTY SERVICE WITHANYOF THE ABOVE OPTIONS.
CAUTION: READ THIS MANUALCAREFULLY BEFORE OPERATINGYOUR NEW TROLLING MOTOR.RETAIN FOR FUTURE REFERENCE.
Bowmount CoPilot™PowerDrive™AutoPilot™SaltwaterTrolling Motors
pg 11pg. 12pg 13pg. 12pg. 13pg. 13pg. 14pg. 14pg. 14,15pg. 16pg. 17pg. 18
Feature InformationInstallation, rod mountInstallation, strapAdding/Removing RemotesMisc. InformationBattery ReplacementGeneral OperationAudio ModesTroubleshootingTechnical Assistance, FAQ’sFCC Disclaimer/LicenseLimited Warranty
Power Drive CoPilot
P/N 2307184 REV. D ECN 31085 11-08
FEATUR
ES
2 19Specifications subject to change without notice.
Steer Left
Prop ON/OFF
Steer Right
Increase Speed
Decrease Speed
COPILOT REMOTE
ROD MOUNT
Mounting Holes Locking Latch
Learn Button
Corded Footpedal Plug
Trolling Motor Plug
COPILOT RECEIVER
ENVIRONMENTAL COMPLIANCE STATE-MENT:
It is the intention of Johnson Outdoors Inc. to be a respon-sible corporate citizen, operating in compliance withknown and applicable environmental regulations, and agood neighbor in the communities where we make or sellour products.
WEEE Directive:
EU Directive 2002/96/EC “Waste of Electrical andElectronic Equipment Directive (WEEE)” impacts mostdistributors, sellers, and manufacturers of consumerelectronics in the European Union. The WEEE Directiverequires the producer of consumer electronics to takeresponsibility for the management of waste from theirproducts to achieve environmentally responsible disposalduring the product life cycle.
WEEE compliance may not be required in your location forelectrical & electronic equipment (EEE), nor may it berequired for EEE designed and intended as fixed or tem-
porary installation in transportation vehicles such asautomobiles, aircraft, and boats. In some EuropeanUnion member states, these vehicles are considered out-side of the scope of the Directive, and EEE for thoseapplications can be considered excluded from the WEEEDirective requirement.
This symbol (WEEE wheelie bin) on product indicates theproduct must not be disposed of with other householdrefuse. It must be disposed of and collected for recyclingand recovery of waste EEE. Johnson Outdoors Inc. willmark all EEE products in accordance with the WEEEDirective. It is our goal to comply in the collection, treat-ment, recovery, and environmentally sound disposal ofthose products; however, theserequirement do vary within EuropeanUnion member states. For more infor-mation about where you should dis-pose of your waste equipment for recy-cling and recovery and/or yourEuropean Union member state require-ments, please contact your dealer ordistributor from which your product waspurchased.
FEATUR
ES
3
Flexible Lifetime Warranty
Composite Shaft
Depth / Drive Collar
Maximizer /Permanently
Sealed Electronics
Advanced SaltwaterCorrosion Protection:
3-mil acrylic paintE-coated epoxy
Chromate conversion coat7-step cleaning process
Premium marine alloy
Weedless Wedge™Propeller
ReplaceableSacrificial AnodeExtends ProtectionAgainst GalvanicCorrosion
Tilt Lock LeverAllows EasyRetraction ToStorage Position
Cool RunningPermanent Magnet
Motor
Grip Glide Lever
CopilotTransmitter
MO
TOR
AN
D C
OPILO
T LIMITED
WA
RR
AN
TY
18
Composite ShaftJohnson Outdoors Inc. warrants to the original purchaserthat the composite shaft of the purchaser’s Minn Kota®trolling motor is free from defects in materials and work-manship appearing within the original purchaser’s lifetime.Johnson Outdoors will provide a new shaft, free of charge,to replace any composite shaft found to be defective morethan three (3) years after the date of purchase. Providingsuch a new shaft shall be the sole and exclusive liability ofJohnson Outdoors Inc. and the sole and exclusive remedyof the purchaser for breach of this warranty; and purchasershall be responsible for installing, or for the cost of labor toinstall, any new composite shaft provided by JohnsonOutdoors Inc.
Entire Product Johnson Outdoors Inc. warrants to the original purchaserthat the purchaser’s entire Minn Kota® trolling motor is freefrom defects in materials and workmanship appearing with-in three (3) years after the date of purchase. JohnsonOutdoors Inc. will, at its option, either repair or replace, freeof charge, any parts, including any composite shaft, foundto be defective during the term of this warranty. Such repairor replacement shall be the sole and exclusive liability ofJohnson Outdoors Inc. and the sole and exclusive remedyof the purchaser for breach of this warranty.
Terms Applicable to Both WarrantiesThese limited warranties do not apply to motors used com-mercially nor do they cover normal wear and tear, blemish-es that do not affect the operation of the motor, or damagecaused by accidents, abuse, alteration, modification, mis-use or improper care or maintenance. DAMAGE TOMOTORS CAUSED BY THE USE OF REPLACEMENTPROPELLERS OR OTHER REPLACEMENT PARTS NOTMEETING THE DESIGN SPECIFICATIONS OF THEORIGINAL PROPELLER AND PARTS WILL NOT BE COV-ERED BY THIS LIMITED WARRANTY. The cost of normalmaintenance or replacement parts which are not defectiveare the responsibility of the purchaser.
To obtain warranty service in the U.S., the motor or partbelieved to be defective, and proof of original purchase(including the date of purchase), must be presented to aMinn Kota® Authorized Service Center or to Minn Kota®’sfactory service center in Mankato, MN. Any chargesincurred for service calls, transportation or shipping/freightto/from the Minn Kota® Authorized Service Center or facto-ry, labor to haul out, remove, re-install or re-rig productsremoved for warranty service, or any other similar itemsare the sole and exclusive responsibility of the purchaser.Motors purchased outside of the U.S. (or parts of suchmotors) must be returned prepaid with proof of purchase(including the date of purchase and serial number) to anyAuthorized Minn Kota® Service Center in the country ofpurchase. Warranty service can be arranged by contactinga Minn Kota® Authorized Service Center listed on theenclosed sheet, or by contacting the factory at 1-800-227-6433, 1-507-345-4623 or fax 1-800-527-4464. Note: Do notreturn your Minn Kota® motor or parts to your retailer. Yourretailer is not authorized to repair or replace them.
THERE ARE NO EXPRESS WARRANTIES OTHER THANTHESE LIMITED WARRANTIES. IN NO EVENT SHALLANY IMPLIED WARRANTIES (EXCEPT ON THE COM-POSITE SHAFT), INCLUDING ANY IMPLIED WAR-RANTIES OF MERCHANTABILITY OR FITNESS FORPARTICULAR PURPOSE, EXTEND BEYOND THREEYEARS FROM THE DATE OF PURCHASE. IN NOEVENT SHALL JOHNSON OUTDOORS INC. BE LIABLEFOR INCIDENTAL, CONSEQUENTIAL OR SPECIALDAMAGES.
Some states do not allow limitations on how long animplied warranty lasts or the exclusion or limitation of inci-dental or consequential damages, so the above limitationsand/or exclusions may not apply to you. This warrantygives you specific legal rights and you may also have otherlegal rights which vary from state to state.
LIMITED LIFETIME WARRANTY ON COMPOSITE SHAFT,LIMITED THREE-YEAR WARRANTY ON ENTIRE PRODUCT:
“WARNING: This product contains chemical(s) known to the state of California to cause cancer and/or reproductive toxicity.”
INSTA
LLATION
4
INSTALLATION:
We recommend that you have another personhelp with this procedure. Tools required: 7/16"wrench, #3 phillips screwdriver and electricdrill with a 9/32" bit.
1. Remove the four sideplate screws. Removethe right sideplate and swing the left sideplate out andaway from the base extrusion.
2. Place the motor on the bow of the boat in thedeployed position:
• We recommend that the motor be mount-ed as close to the centerline of the boat aspossible.
• Make sure the bow area under the mount-ing location is clear and unobstructed fordrilling and accessible for you to attach thenuts and washers.
• Make sure the mount is positioned so thatthe shaft is out beyond the rub strip of the boatby 1 1/2”. The lower unit, as it is lowered intothe water or raised into the boat, must notencounter any obstructions.
3. Once in position, mark four of the twelve holesprovided in the bow mount base for drilling. Ifpossible, use the four holes that are farthestapart. Drill through the marked holes using athe 9/32" drill bit.
4. Mount the plate to the bow using the providedbolts, nuts and washers.
5. Replace the sideplates and sideplate screws.
CAUTION: MAKE SURE YOU MOUNT YOUR MOTOR ON A LEVEL SURFACE. USETHE RUBBER WASHERS TO CREATE A LEVEL SURFACE — IF NECESSARY.
Mount Bracket so thatduring stow anddeploy, the shaft willnot encounter boat’srub strip.
The latch collar isadjustable. If need-ed, loosen thePhillips head screwand rotate the collarup or down tochange the motor’sposition on theramps.
FCC DISCLAIMER
Compliance Statement ( Part 15.19 )This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subjectto the following two conditions: 1. This device may not cause harmful interference, and2. This device must accept any interference received, including interference that may cause undesired operation.
Warning ( Part 15.21 )Changes or modifications not expressly approved by the party responsible for compliance could void the user’sauthority to operate the equipment.
Industry Canada StatementThe term “IC” before the certification/registration number only signifies that the Industry Canada technical specifi-cations were met.
LIMITED LICENSE
The CoPilot Wireless Remote System contained herewith includes a transmitter remote, a receiver, and one or moremounting brackets. This CoPilot System is protected by U.S. Patent No. 5,859,517 and copyrights in the United Statesand other countries. Your use to this Copilot System is limited by patent and copyright laws, and is authorized accordingto the following terms and conditions.You are authorized to: (1) use the CoPilot System as contained in this package; (2) use the CoPilot System with extra orsupplemental transmitter remotes, receivers, or mounting brackets that are designed to work with this CoPilot System andis either sold by Minn Kota or sold with the permission of Minn Kota; and (3) transfer the CoPilot System and license toanother party if the other party agrees to accept the terms and conditions of this license.You are not authorized to: (1) use the CoPilot System with extra or supplemental transmitters, receivers, and/or mountingbrackets manufactured by companies other than Minn Kota or not authorized by Minn Kota; or (2) use, copy, modify,reverse engineer, or transfer any CoPilot System software except as expressly provided for in this license.The license is effective until terminated. You may terminate it at any time by destroying the CoPilot System. The licensewill also terminate if you fail to comply with any term or condition of this Agreement. You may not sublicense, assign or transfer the license or the CoPilot System software except as expressly provided inthis license. Any attempt otherwise to sublicense, assign or transfer any of the rights, duties, or obligations is void.Any unauthorized use of the Copilot System will void any warranty.Should you have any questions concerning this license, you may contact Minn Kota by writing to Minn Kota, Inc., 1531 E.Madison Ave, P.O. Box 8129, Mankato, MN 56002-8129.
FCC
17
OPER
ATION
5
TO STOW:Push down to release tilt lock lever
and raise the motor by pulling upon the composite shaft or controlhead. Pull the motor toward thestern until it rests securely on theramp and the Grip Glide Levercaptures the collar.
TO DEPLOY:Push firmly down on the Grip Glide
lever to release the collar and slidethe motor forward, out from theramp. Lower the motor to thedesired depth. Make sure it clicksinto a secure, vertical position.
TO ADJUST DEPTH:Firmly grasp and hold the composite shaft
above the PowerDrive housing. Loosenthe depth/drive collar knob until the shaftslides freely. Raise or lower the motor tothe desired depth. Tighten thedepth/drive collar knob to secure themotor in place.
TO ADJUST LATCH COLLAR:The latch collar is adjustable. If needed, loosen the Phillips head screw and rotate the collar up ordown to re-align the latch and collar. The ideal adjustment is a slightly loose fit that completelycaptures the collar.
WARNING: WHEN RAISING OR LOW-ERING MOTOR, KEEP FINGERSCLEAR OF ALL HINGE AND PIVOTPOINTS AND ALL MOVING PARTS.
Grip Glide Lever
Tilt Lock lever
TECHNICAL ASSISTANCEDo not take your CoPilot receiver or remote to your dealer or to a Minn Kota Authorized Service Center for repair orreplacement. The CoPilot remote has no field replaceable or user serviceable parts, (other than battery replacement).For service/technical assistance call 1-800-227-6433, or send the CoPilot receiver and remote(s) along with proof ofpurchase date to: Johnson Outdoors- MinnKota Service, 121 Power Drive, Mankato MN 56002-8129
FREQUENTLY ASKED QUESTIONS
Q. Are there any on/off switches?A. No. The receiver is always powered up whenever the motor is connected to the battery or batteries. The remote
automatically goes into a low power “sleep mode” whenever there are no buttons being pressed.
Q. Does the remote float?A. The remote will float by itself.
Q. Can other CoPilot users control my CoPilot if they get too close?A. No. Each remote has it’s own unique ID number , your CoPilot receiver will not respond to commands from other
“unlearned” remotes.
Q. How many remote ID numbers can my receiver “learn”?A. 10
Q. What happens if my receiver has 10 different remote ID numbers “learned” and I attempt to “teach” it another one?
A. The first remote ID number that was learned will be erased (first in, first out).
Q. Can I turn the AutoPilot function on and off using CoPilot?A. No. CoPilot only controls those functions that are available on the foot pedal.
Q. How long should the battery in the remote last?A. Under normal use and conditions, the battery should last for at least two regular fishing seasons.
Q. Where can I purchase additional remotes and rod mounting brackets?A. Through any regular Minn Kota retail outlet.
TECH
NIC
AL
ASSISTA
NC
EFR
EQU
ENTLY
ASK
ED Q
UESTIO
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16
AU
TOPILO
TM
AXIM
IZERB
ATTERY
6
BATTERY INFORMATION:The motor will operate with any deep cycle marine 12 volt battery [24 volts require two]. For best results,
use a deep cycle MINN KOTA marine battery with at least an 100 ampere hour rating. As a general onthe water estimate, your 12 volt motor will draw one ampere per hour and your 24 volt motor will draw.75 ampere per hour for each pound of thrust produced when the motor is running on high. The actualampere draw is subject to your particular environmental conditions and operation requirements.
Maintain battery at full charge. Proper care will significantly improve the battery life. Failure to rechargelead-acid batteries (within 12-24 hours) is the leading cause of premature battery failure. For bestresults, use a variable rate MINN KOTA charger.
NOTE: Do not use your crank battery as one of the supply batteries; crank batteries are not built for deepdischarge service.
AUTOPILOT™ CONTROLS:The MINNKOTA AutoPilot uses a magnetic compass and a microprocessor chip to keep the trolling
motor pointed in the direction you want to go. Each time the wind or water current moves the boat offcourse, the AutoPilot senses the change and steers itself back to the original heading. The AutoPilotdirection is set every time a steering change is made. To change direction, steer until the control headpoints to the desired course. The AutoPilot will pull the bow of the boat around and correct automati-cally until the boat is moving in the direction you chose.
The AutoPilot push button on the control head turns the automatic steering on or off.1. This unit has an automatic steering shutdown for safety. In conditions where an obstruction prevents
the trolling motor from turning, or in extremely windy conditions, the automatic steering may stop. Anysteering input will reset the system to normal.
2. When the AutoPilot switch is on and the trolling motor is pulled out of the water to the stow position,the steering motor will continue to run. Turn off the AutoPilot switch to stop the motor. If the switch isleft on, the steering motor will shut off automatically after 10 seconds. The motor should not be storedin this condition for long periods as power is still being applied to all electronics. Always turn theAutoPilot switch off and disconnect your motor from the battery when storing your boat.
3 This unit uses a magnetic compass to detect direction of travel. The compass can be adversely affect-ed by magnets or large, ferrous metal objects near ( within 12" of ) the trolling motor control head.
4. After steering to a new direction, there is a short delay before the direction is locked in to allow thecompass to stabilize.
5. Obstructions on the propeller may cause excessive vibration of the motor head. This vibration cancause the compass to wander and erratic steering to occur. Clear the obstruction to return the motorto normal operation.
6. When broad speed changes are made, the motor heading may change slightly. This is normal.
AUDIOAUDIOAUDIOAUDIO
PATTERNPATTERNPATTERNPATTERNWHAT CONDITION CAUSE ITWHAT CONDITION CAUSE ITWHAT CONDITION CAUSE ITWHAT CONDITION CAUSE IT
OCCURS INOCCURS INOCCURS INOCCURS IN
WHICH AUDIOWHICH AUDIOWHICH AUDIOWHICH AUDIO
MODEMODEMODEMODE
2 second long
beep
Every time the receiver is powered up an there are no remote
IDs learned.All
1 chirpWhen foot pedal is in the CON position all remote commands
from the remote will be ignored.All
5 beeps Foot pedal speed control is moved while in remote mode. All
Steady tone Heard while holding down the learn button on the receiver. All
4 beeps After a remote button is pressed while the receiver learns it's ID. All
A ten second
long warbling
sound that
transitions into a
steady tone
Heard during the process used to clear all stored remote IDs.
After the learn switch is released, a 2 second long beep will be
heard.
All
1 long beep 2
short beeps,
pause, (repeat)
Powered up with MOM/CON in the CON position (or mom switch
held). When the foot pedal is moved to momentary, the power
up audio will be heard.
All
CO
PILOT TR
OU
BLESH
OO
TING
15
CAUSECAUSECAUSECAUSE EFFECTEFFECTEFFECTEFFECT SOLUTIONSOLUTIONSOLUTIONSOLUTION
The battery is discharged Replace battery
Receiver may not have “learned” the ID
number of the remote.
Remote needs to be learned. See “
“ADDING/REMOVING REMOTES” section
to learn the remote ID number.
With the foot pedal connected, the MOM-
CON switch is in the CON position. An
audio response will be heard if a button is
pressed with the foot pedal in the CON
position.
The foot pedal switch must be placed in
the MOM position. The receiver will not
accept any commands from the remote
with the switch in the CON position
REMOTE IS NOT
TRANSMITTING
If remote has been taken apart, the
keypad and top case may have been
installed backwards.
Take remote apart (BATTERY
REPLACEMENT SECTION) and reinstall
case halves with the proper orientation.
WHEN RECEIVER IS
POWERED UP, IT SOUNDS A
BEEP PATTERN. (1 long beep,
2 short beeps, pause, repeat)
The foot pedal MOM-CON switch is in the
CON position
The foot pedal switch must be placed in
the MOM position. The beeping sound will
continue until the switch is placed in the
MOM position
Prop speed is set at “0” Increase the prop speed above “0”THE PROP IS NOT TURNING
BUT THE “PROP ON” AUDIO
TICK IS STILL GOING Prop ON tick occurs only in Audio mode 3Switch Audio mode to either Audio 1 or 2.
See “Audio Modes” section.
MAXIMIZER™: (On Select Models)The built-In Maximizer’s electronics create pulse width modulation to provide longer running
time and extended battery life. With the Maximizer speed control, you may, in some applica-tions, experience interference in your depth finder display. We recommend that you use aseparate deep cycle marine battery for your trolling motor and that you power the depth finderfrom the starting / cranking battery. If problems still persist, call our service department at 1-800-227-6433.
BATTER
Y
7
WARNING: • Before connecting battery, make sure that the trolling motor isOFF.
• Use 6 gauge wire to extend power lead.
• Keep the leadwire connection tight and solid to the battery ter-minals.
• Locate batteries in a ventilated compartment.
• Working with or near lead acid batteries is dangerous.Batteries contain sulfuric acid and produce explosive gases.Improper wiring may cause a battery explosion and could resultin loss of eyesight or serious burns.
BATTERY CONNECTION:
12 Volt Systems: RT551. Connect the positive ( + ) red lead to the positive ( + ) battery terminal.2. Connect the negative ( – ) black lead to the negative ( – ) battery terminal.
24 Volt Systems: RT701. Two 12 volt batteries are required.2. The batteries must be wired in series, only as directed in the wiring diagram, toprovide 24 volts.
a. Connect the negative ( – ) black lead to the negative ( – ) terminal ofbattery 1.
b. Connect the connector cable to the positive ( + ) terminal of battery 1and to the negative ( – ) terminal of battery 2.
c. Connect the positive ( + ) red lead to the positive ( + ) terminal on battery 2.
If installing a leadwire plug, observe proper polarity and follow instructions in yourboat owner’s manual.
See wiring diagrams on following page.
GEN
ERA
LC
OPILO
T OPER
ATION
CO
PILOT A
UD
IO M
OD
ESC
OPILO
T TRO
UB
LESHO
OTIN
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14
AUDIO MODES
• There are three receiver audio modes available. To switch from one audio mode to another, press and hold both theINCREASE and DECREASE speed buttons on the remote down for one second. The receiver will respond with 1, 2or 3 audible beeps indicating the corresponding receiver audio mode change. Audio Mode 1 = All of the normal audible sounds mentioned in this owners manual.Audio Mode 2 = Same as audio mode 1 plus an audible beep for speed increase / decrease and prop on/off.Audio Mode 3 = Same as audio mode 2 plus the prop on audible click every few seconds.
NOTE : WHEN THE CORDED FOOT PEDAL IS IN CONTROL AND THE PROPELLER IS ON, THEPROP ON INDICATOR CLICK WILL BE HEARD IF THE RECEIVER IS SET TO AUDIO MODE 3.
UNIT IS FACTORY PRE-SET TO AUDIO MODE 2.
COPILOT TROUBLESHOOTING
AUDIO PATTERN
WHAT CONDITION CAUSES ITOCCURS IN WHICH AUDIO
MODE
1 beepPressing the INCREASE SPEED or DECREASE SPEEDbutton.
Modes 2 and 3
1 beepPressing the PROP ON/OFF button to turn the prop on.
Modes 2 and 3
2 beepsPressing the PROP ON/OFF but ton to turn the prop off.
Mode 2 and 3
Single tick every 1.5 sec.
When the prop is active including when speed is set to 0.
Mode 3
1 beepSwitching to Audio Mode 1 (pressing the INCREASE SPEED and DECREASE SPEED buttons simultaneously for 1 second.)
All
2 beepsSwitching to Audio Mode 2 (pressing the INCREASE SPEED and DECREASE SPEED buttons simultaneously for 1 second.)
All
3 beepsSwitching to Audio Mode 3 (pressing the INCREASE SPEED and DECREASE SPEED buttons simultaneously for 1 second.)
All
hiEvery time the receiver is powered up and there
ll
GENERAL OPERATIONUsing the CoPilot with a corded foot pedal
• When the MOM-CON switch is in the MOM position, the angler may begin using the remote at any time.• As soon as any remote button is pressed, the initial speed setting will be approximately the same as the foot pedal’s speed con-
trol position. However, the prop will not automatically turn on until the remote’s prop on/off button is pressed.• Pressing the corded foot pedal momentary switch or steering switches will override the remote and receiver function and con-
trol will automatically go to the corded foot pedal. The prop speed will also revert to the current position of the speed control onthe foot pedal.
Using the CoPilot without a corded foot pedal• Some anglers will prefer to have the deck completely clear of any unnecessary cables and foot pedals. When using the Copilot
in this manner, the receiver will always react to any commands from the remote.
When the foot pedal’s MOM-CON switch is in the CON position or when the Momentary On switch is held,the receiver WILL NOT RESPOND to any remote commands. When remote commands are received, thereceiver will emit an audio chirp. This will indicate that the remote is functioning properly although a footpedal switch is active and is overriding the remote.
WARNING - To prevent personal injury or property damage, always install a 60 amp manual-reset cir-cuit breaker in line with the trolling motor positive (+) lead(s) as close to the battery as possible. To order aMKR-19, 60 amp circuit breaker, contact your local service center or call Minn Kota at 1-800-227-6433.
MISC
INFO
RM
ATION
BATTER
YR
EPLAC
EMEN
T
13
MISCELLANEOUS INFORMATION
• The five buttons are for PROPON/OFF, STEER LEFT, STEER RIGHT, INCREASE SPEED AND DECREASESPEED.
• Pressing the PROP ON/OFF button will turn the propeller on or off. The button does not need to be held down.(Press the button once to turn the motor ON; press button a second time to turn it OFF.)
• Pressing either STEERING button will cause the motor to turn in the desired direction as long as the button is helddown. If a steering button is held for more than seven seconds, the steering will automatically stop.
• Pressing and releasing the INCREASE SPEEDor DECREASE SPEED buttons will cause the speed to increaseor decrease by one level. The speed is adjustable from level 0-10. At level 0, the prop will not turn.
• An audible beep is heard for each step change in speed. Attempting to go higher than speed 10 or lower thanspeed 0 will result in the speed not changing and no beep will be heard. See the Audio Mode section for moreinformation.
• If the receiver senses no foot pedal or remote operation for 1 hour, the remote speed setting is automatically setto zero. This could help prevent unintentional activation of the propeller if the prop on /off remote button is inad-vertently pressed or bumped while in storage.
BATTERY REPLACEMENTTHE REPLACEMENT BATTERY MUST BE A MODEL CR2032 COIN CELL TYPE. IT IS STRONGLYRECOMMENDED THAT A NAME BRAND BATTERY IS USED.
To replace the battery, follow these steps:1.) Temporarily ground yourself by touching a grounded metal object in order to discharge any static elec-
tricity in your body.2.) Remove the four screws on the bottom of the remote case.3.) Separate the case halves to access the circuit board.4.) Pull back the retaining fingers of the battery holder to remove the battery (underside of circuit board.) 5.) Install the new battery with the positive (+) side of the battery facing up (away from the circuit board).
Ensure battery is snapped securely in place.6.) Reassemble the remote. Note that the alignment peg in the remote case must line up with the cor-
responding alignment hole in the circuit board. Also note that the keypad must be positioned so thatthe buttons are over the end of the circuit board opposite from the alignment peg and hole. Reinstallthe four case screws and tighten them as required.
BATTERY ALIGNMENT PEG
WIR
ING
DIA
GR
AM
S
8
12-24 VOLT MODELS
NOTE:1. BATTERY 2 AND CONNECTING WIRE USED FOR 24V APPLICATIONS ONLY2. UNIVERSAL SONAR 2 WIRES APPLICABLE TO US2 MOTORS ONLY
B+M+B-
M-
12v
24v
RED M+BLACK M-
CONTROL BOARD
RED
WH
ITE
BLACK
CoPilot
STEERING MOTOR
BATTERY GAUGE
BATTERY 1 BATTERY 2
BLACK B-
RED B+
CO
ILC
OR
D
MOTOR
RED M+
BLACK M-
UNIVERSAL SONAR 2 WIRE
BLAC
K
UNIVERSAL SONAR 2EXTENSION WIRE
COMPASS
SENSOR BOARD
GREEN
YELLOW
BROWNBLACKREDWHITE
GREENYELLOWBROWN
RED
BATTERY 1
TRANSDUCER INSTALLATION:
Transducer cables should be routed through the coilcable and handle as shown. Leave enough slack forproper deployment and retraction. Mount transduceraccording to transducer instructions.
NOTE: A transducer is not included with your trollingmotor.
TRANSPORTATION:
In conditions where the stowed motor is subject to highlevels of shock or vibration, take care to provide asecure stow. Move the depth collar snug against thesteering motor and tighten.
Drill a small hole in rib
Leave slack
MAINTENANCE:1. After use in salt or brackish water these units should
be rinsed with fresh water, then wiped down with acloth dampened with an aqueous based silicone spraysuch as Armorall®.
2. The propeller must be cleaned of weeds and fishingline. The line can get behind the prop, wear away theseals and allow water to enter the motor. Check thisafter every 20 hours of operation.
3. To prevent accidental damage during trailering or stor-age, disconnect the battery whenever the motor is offof the water. For prolonged storage, lightly coat allmetal parts with silicone spray.
4. For maximum performance, restore battery to fullcharge before each use. Unless you are using a powerpanel or MINN KOTA battery charger, disconnect thetrolling motor when charging the battery.
5. The composite shaft requires periodic cleaning and lubrication for proper retraction and deployment. Acoating of Armorall® will provide “like new” operation.
6. Replace the sacrificial anode / nut and washer after2000 hours of run time or 1.5 seasons, which evercomes first. See Propeller Replacement, steps 1 - 2and 5 - 6.
Tie wrap cable
TRA
NSD
UC
ERM
AIN
TENA
NC
E
9
WR
IST STRA
PA
DD
ING
/ REM
OVIN
G R
EMO
TES
12
Using the nylon strap with the remoteFor a general purpose strap mount, refer to the figure above. This strap can be used as a wristmount, around the belt, to a fixed location on the boat, etc…
Your CoPilot is now installed and ready for operation!
Adding / Removing remotes
• To “learn” the ID number of additional remotes, follow these steps:1.) Press and hold the LEARN button located on the side of the receiver (receiver will emit a con-
tinuous tone.)A small blunt object must be used to depress the LEARN button ( pen or screwdriver.)
2.) Press any button on the remote (receiver will beep 4 times confirming that it has “learned” the IDnumber of the remote and that the programming is valid and complete.)
• “Re-learning” the ID number of the same remote will not overwrite previously “learned” remotes.• If the receiver has “learned” the ID number of ten remotes, “learning” an eleventh remote will eraseor over write the first “learned” remote.• The CoPilot allows the angler to erase all stored remote ID numbers from the receiver. To do so, fol-low these steps:
1.) Remove power from the receiver by unplugging the receiver from the motor.2.) Press and hold the LEARN button and power up the receiver by plugging it back into the motor. Hold
the LEARN button down for 10 seconds. During this time the receiver audio will emit a warble sound,slowly transition to a constant beep and then shut off.
3.) Release the Learn button and the receiver will reboot. The receiver will emit a 2 second long beepindicating memory is empty. This audio pattern will occur each time the receiver powers up until aremote ID number is learned.
IN OUT
LEARN BUTTON
NOTICE: DO NOT APPLY LUBRICANT OR ANY TYPEOF GREASE TO TROLLING MOTOR CONNECTORS
PRO
PELLER R
EPLAC
EMEN
T M
OTO
R TR
OU
BLESH
OO
TING
10
PROPELLER REPLACEMENT:1. Hold the propeller and loosen the
anode/nut with a pliers or a wrench. 2. Remove anode/nut and washer. If the
drive pin is sheared/broken, you will need to hold the shaft steadywith a screwdriver blade pressed into the slot on the end of the shaft.
3. Turn the old prop to horizontal ( asillustrated ) and pull it straight off. If drive pin falls out, push it back in.
4. Align new propeller with drive pin. 5. Install prop washer and anode/nut . 6. Tighten anode/nut 1/4 turn past snug
or to 25-35 inch lbs. Be careful, overtightening the anode/nut can damagethe prop.
NOTE: The weedless wedge propeller is designed to provideabsolute weed free operation with very high efficiency. Tomaintain top performance, the leading edge of the bladesmust be kept smooth. If this edge is rough or nicked,restore to smooth by sanding with fine sandpaper.
MOTOR TROUBLESHOOTING:1. Motor fails to run or lacks power:
• Check battery connections for proper polarity.• Make sure that the terminals are clean and corrosion free.• Check the battery water level. Add water if needed.
2. Motor loses power after a short running time:• Check battery/batteries charge, if low, restore to full charge.
3. Motor does not steer.• Make sure the drive/depth collar is tight andfully engaged with the drive motor.
4. Motor does not respond to CoPilot commands.• Make sure the cable connector plugs at the drive mount are secure.
5. Control head vibrates during normal operation: • Remove and rotate the prop 180°. See removal instructions in prop section.
6. No automatic steering.• Check that the AutoPilot switch is ON.• Turn the AutoPilot switch OFF then On to reset the system.
7. Erratic automatic steering.• Observe motor head for excessive vibration. Inspect prop and prop shaft for damage.• Make sure the motor is mounted within 5°of level. The internal compass must be level to rotate freely.
CAUTION: DISCONNECTTHE MOTOR FROM THEBATTERY BEFORE BEGIN-NING ANY PROP WORK ORMAINTENANCE.
WEEDLESSPROPELLER
DRIVE PIN
ANODE / NUT
WASHER
SLOT
Installing the rod mount
•The rod mount is designed for installation on any area of the rod grip, especially the area forward of the reel.(See the figures above.)
• Spinning reel users may want to install the mount on the top of the rod to allow thumb operation of theremote.
• Bait casting reel users who “palm” the reel may install the mount on the side of the rod to allow remote opera-tion with the index or middle finger.
• The mount should be positioned on the rod so that the unlocking latch on the bracket is toward the rod tip.1). Position the rod mount in the desired location on the fishing rod, holding it in place with your thumb.2). Insert (2) tie-down straps through the rod mount and cinch down around the rod (place the locking
head of the tie-down strap to either side of the rod mount; do not place in the area below the remote.)3). Trim the excess tie down strap with a side cutter or scissors.
• To attach the remote to the mount, slide the remote into the mount from the rear of the bracket. Ensure thatthe slides on the mount engage the slots on the sides of the remote. Slide the remote into the mount until itsnaps into the locked position.
• To release the remote from the mount, press down on the unlocking latch while simultaneously sliding theremote out of the mount.
• During periods of non-use, we recommend that the remote be inserted into the mount with the buttons facingdown. This will help to ensure that there are no unintentional button presses while the rod is in storage.
CO
PILOT FEATU
RES
INSTA
LLING
RO
D M
OU
NT
11
COPILOT™ FEATURES
• Wireless control for PowerDrive and AutoPilot motors with the round plug.• Functions include steering (right/left), prop on / off, and speed control.• Patented remote allows motor to be controlled from rod, wrist, belt, or boat console.• Quick-release rod mounts allow quick and easy transfer of remote from rod to rod.• CoPilot can be used with or without the corded foot pedal.• Remotes will not interfere with the AutoPilot or Universal Sonar operation.• Up to 10 remotes can be used interchangeably with the same receiver.• Remotes provides finer steering adjustments than the corded foot pedal.• Components are environmentally sealed to protect against rain, wind or snow.
ONLY COMPATIBLE WITH SEALED ROUND CONNECTOR
SPINNING REELBOBINE ROTATIVE
BAIT CASTING REELBOBINE À JETER L’APPÂT
PAR
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55 /
AP
55 L
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THR
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12 V
OLT
48"
SHA
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1
2
3
45
8
910
11
12
13
15
14
16
17
18
19
20
21
25
26
27
6
28
29
7
91-9
6
77
81
796665 7843
41 42 40 39 40 41
118
116
117
114
5857
44
4590
60
37
59
76 80 82
31
30 32
83
33 34
36
4849
50
51
5272
75
73
56
5554
53
47
3574
71 69
70
61
6768 62
64
65A
8485
86
888789
100
97
10110
5
102 10
3
104
46
46A
This
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PAR
TS LISTIn the U.S.A., replacement parts may be ordered directly from MINN KOTA Parts Dept., 121 Power Drive, P.O.Box 8129, Mankato, Minnesota 56002-8129. In Canada, parts may be ordered from any of the Canadian Authorized Service Centersshown on the enclosed list. Be sure to provide the MODEL and SERIAL numbers of your motor when ordering parts. Please use the correct part numbers from the parts list. Payment for any parts ordered from the MINN KOTA parts department,may be by cash, personal check, Discover Card, MasterCard or VISA. To order, call 1-800-227-6433 or FAX 1-800-527-4464.
* This item is part of an assembly. This item cannot be sold separately due to machining and /or assembly that is required. P/N 2314955 REV. L ECN 31085 11-08
PAR
TS LIST
2-100-115 ARMATURE ASSEMBLY 12V VARS TXT140-010 BALL BEARING788-015 RETAINING RING2-200-301 HOUSING ASSEMBLY CENTER 3.62 TXT421-336 HOUSING -BRUSH END 3.62 TXT2-400-337 PLAIN END HOUSING ASSEMBLY 3.625144-049 BEARING - FLANGE (SERVICE ONLY)880-003 SEAL880-006 SEAL WITH SHIELD188-036 BRUSH ASSEMBLY [2.EA]725-050 BRUSH RETENTION- PAPER TUBE738-036 BRUSH PLATE W/HOLDER975-040 SPRING - TORSION [2.EA]337-036 GASKET701-008 O-RING, THRU-BOLT [2.EA]701-081 O-RING830-007 SCREW-8-32 [2.EA]830-042 THRU-BOLT 10-32X8.83 [2.EA]990-067 WASHER- STEEL THRUST990-070 WASHER - NYLATRON [2.EA]2097095 MOTOR ASSEMBLY 12V 3.62 48”2097100 MOTOR ASSEMBLY 12V 3.62 60”2032021 TUBE- COMPOSITE WHT 48"2032022 TUBE- COMPOSITE WHT 54"2032025 TUBE- COMPOSITE WHT 60"1378131 PROPELLER KIT2091160 PROPELLER W/WEDGE 22151726 WASHER-5/16 SS2198400 ANODE- ZINC 3.25/3.625 LWR U2092600 PIN-DRIVE2301545 COLLAR- LATCH PD/AP2303434 SCREW- 8-32X5/8 MACH PHCR2303112 NUT 8-32 NYLOC SS 2301935 EXTRUSION- BASE MACHINED2303932 MOTOR REST- RIGHT 3-5/82303937 MOTOR REST- LEFT 3-5/82332104 SCREW 1/4-20X5/8 SS SELF TAP [4.EA]2771827 DRIVE HOUSING / LATCH HANDLE WHITE2882011 BUSHING/ OUTSHAFT KIT
(INCLUDES 39-42)2302010 DRIVE HOUSING OUTPUT SHAFT
123456789
101112131415161718192021
25
262728293031323334353637
*39
2307304 BUSHING- INNER [2.EA]2307305 BUSHING- OUTER [2.EA] 2304603 O-RING 2307050 MOTOR- DRIVE HOUSING HIGH SPD2307201 LATCH HANDLE PD/AP2302750 SPRING- LATCH TORSION PD/AP2302628 PIN- ROLL 3/16X2 SS2303405 SCREW - DRIVE HOUSING [6 EA]2305564 DECAL-STOW/DEPLOY2305110 PAD-PIVOT SUPT [4.EA]2305103 PIVOT PAD- NEW MTR’L [2.EA]2330510 PIN-LATCH PD BASE SS2330520 PIN-PIVOT PD BASE SS2013100 NUT-SPEED [4.EA]2303612 ROD-RELEASE RT/AP S2322700 SPRING-RELEASE LEVER 2333705 LEVER-RELEASE SS2300101 RELEASE-KNOB2301700 SPACER-RELEASE LEVER2332104 SCREW-1/4-20 X 5/8 SS2031522 COLLAR- DRIVE (W/INSERT)2011366 SCREW-COLLAR/NEW KNOB SS2304057 CONTROL BOARD ASSEMBLY- 12V PD2355403 SHRINK TUBE-3/8 ODX22303434 SCREW-8-32 X 5/8 [3.EA]2090651 LEADWIRE lOGA 44"2307310 BEAD - FERRITE (CE MODELS ONLY)2020700 TERMINAL RING [2.EA]2321310 STRAIN RELIEF- BRACKET PD/AP2323405 SCREW-1/4-20 X 5/8 SS2306556 HOUSING- CENTER PD/AP WHIT2074080 BATTERY GAUGE - 12 VOLT2316606 DECAL- BATT GAUGE H RT AP2302935 STRAIN RELIEF-DR. HOUSING2303944 SIDEPLATE (RIGHT) WHITE2303949 SIDEPLATE(LEFT) WHITE2332104 SCREW-1/4-20 X 5/8 SS2302516 CONTROL BOX WHT2991285 COIL CORD WSTRAIN RELIEF 48, 54"2065400 WIRE INSULATOR-LGE 1-3/4 [3.EA]2256300 TIE WRAP-5" BLACK 2224703 INSERT- PLUG WHITE
*40*41*4243444546
46A474849505152535455565758596061626465
65A666768697071727374757677787980
2332102 SCREW-10-24 X 1-3/42333101 NUT-HEX 10-24 NYLOC2994014 CNTRL BOARD/AP COMPASS ASSEMBLY2994015 COMPASS BOARD, SOUT HEMISPHERE2302960 GROMMET-COMPASS [3.EA]2300243 CONTROL BOX COVER- RIPTIDE WHITE2304082 ACTUATOR- SWITCH ON/OFF A/P2303752 SPRING- ACTUATOR PD/AP SS2305655 DECAL- COVER 55 pd/ap2012100 SCREW-8-18 X 5/8 THD CUT [4.EA]
2994020 COPILOT TRANSMITTERCASE, COVER, TRANSMITTERKEYPADCIRCUIT BOARD, TRANSMITTERBATTERY, COINCASE, BOTTOM, TRANSMITTERSCREW, TRANSMITTER [4EA]
2371990 ROD MOUNT2994089 RECEIVER ASSEMBLY V2, COPILOT2372511 CASE, RECEIVER WHT2373442 SCREW 1/4-20 X 1.75 SS [2EA]2373450 SCREW #8 X 3/8 [2EA]2371727 WASHER [2EA]2373418 SCREW #8 X 5/8 SS2374089 CIRCUIT BOARD V2, RECEIVER2994864 BAG ASSEMBLY- (BOLT,NUT,WASHERS)2263462 BOLT-MOUNTING-1/4X2 W/STG [6.EA]2261713 WASHER-1/4 [6.EA]2263103 NUT NYLOK 1/4-20 MTG [6.EA]2301720 WASHER-MOUNTING RUBBER [6.EA]
828384
858687888990
91929394959697
100101102103104105
*114*116*117*118