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Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour...

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Corn Flour Different flour types and their impact on tortilla characteristics Mireya Rivas Barcelona Spain, 2017
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Page 1: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Corn Flour

Different flour types and their impact on tortilla characteristics

Mireya RivasBarcelona Spain,  2017

Page 2: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

origin nixtamalization Tortilla industrialization

Nutritional properties

Different Flours

Page 3: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

NIXTAMALIZATION ORIGEN WAS IN MESOAMERICA OVER 2000 YEARS AGO ‐ CORN GRAIN START TO STORAGE AFTER THE CROP

Page 4: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Nixtamalization

Nahuátl:

– Nextli: Ash– Tamalli: corn masa cooked

Definition

Is an alcaline thermicalprocess to transform the corngrain in masa to maketortillas and other products

Page 5: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Nixtamalization Process

drying

Cleaning

Cooking180 ºF

1stmilling

1st s

cren

ing

2nd milling

2nd 

screning packaging

Page 6: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Lime and Water absorption

Protein matrix modification

Starch gelatinization

Aromatic compounds(2'‐Aminoacetophenone)

Nixtamalization Effects

Page 7: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Carbohydratesavailable* 70‐75 %

Fiber 7‐8 %

Protein 7‐8 %

Oil 4‐5 %

Corn Flour Composition

*The Main carbohydrate is the starch

Page 8: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Corn KernelNutritional Value:

Good Source of Calcium

Good Source of fiber as a Whole Grain

Ca2+

Is rich in Niacin (vitamin B3).

The Zeyne protein can be absorbed easily by thehuman body.

Page 9: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Nutritional Value of Corn Flour

Proteins

6‐10%

In the germand 

endosperm

Zeíne

Lipids

4.5%

In the germ

Carotenoides

Vitamins and minerals

A, E, thiamine, priridoxine, niacine

phosforo, potasium, calcium and selenium.

Carbohidrates

75%

starches

MINSA is investing in Innovation:• Research and Innovation Center.• Technical Support

Page 10: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Corn Tortillas Tortilla Chips Extruded Snacks and Breakfastcereal

Bakery

DIFERENTS CORN TORTILLAS AND OTHER 

PRODUCTS

Pastas

DIFERENTS CORN FLOUR

Page 11: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Diferent Cooked level= Diferents Yields

Yield

1 lb of corn flour + 1.2 to 1.45  lb of water=2.2 to 2.45 dought = 40 to 41 tortillas (1 oz) 

Page 12: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Especifications in corn flour : 

Normal made with White corn : 6.0 – 7.0 

White made withWhite corn: 5.4 – 6.4 

Yellowmade withWhite corn: 8 – 10.5

pH scale = self life differences

Page 13: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Granulometría 

Properties of Particle Size Distribution

crunchiness

coarse

resistance

medium

Flexibility

softness

fine

Page 14: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Aditives in Corn Flour

Corn Flour

Enzymes

Hidrocoloides

Preservatives

StarchesFibers

Page 15: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

I

TORTILLA

Page 16: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

II

SNACKS

Page 17: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

Gluten free

Diferentstextures Low fat Low

calories

Goodsour of fiber

High protein

Wholegrain

Page 18: Mireya Rivas Barcelona Spain, 2017 17/corn... · 2017-09-29 · NutritionalValueofCornFlour Proteins 6‐10% In thegerm and endosperm Zeíne Lipids 4.5% In thegerm Carotenoides Vitaminsand

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