Date post: | 17-May-2017 |
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Level Strategy
Period 1 2 3 4 5 6 7
Forecast 100 100 300 200 300 100 200
regular time = $5/unit
inventory = $10/unit/period
backlog = $10/unit/period
15 workers each producing 12 units per period
no. of workers hired at beginning of first period = 2
no. of workers fired after 5th period = 1
each worker production = 20 units/period
A(2) B(1)
D(5) C(2)
X
C(3)
8 9 Period 1 2 3 4
200 100 Forecast 380 460 520 560
cost of production = $6/unit
inventory = $2/unit
backlog = $10/unit
hire = $500
initially no. of workers = 20
no. of workers hired at beginning of first period = 2
no. of workers fired after 5th period = 1
each worker production = 20 units/period
Item On-Hand Lead Time (Weeks)
X 0 0
A 75 3
B 25 1
C 10 2
D 20 2
5 6 7 8 9
420 340 320 520 360
cost of production = $6/unit
no. of workers hired at beginning of first period = 2
Item On-Hand Lead Time (Weeks)
X 0 0
A 75 3
B 25 1
C 10 2
D 20 2
Week 1 Week 2 Week 3 Week 4
Forecast 25 25 25 25
Gross Requirement 225 225 225 225
Scheduled Receipts 205 225
Inventory 20
Net Requirement 205 225 225 225
Planned Order Reciept 205 225 225 225
Planned Order Release 225 225 225 225
Gross Requirement 360 360 360 360
Scheduled Receipts 350 360
Inventory 10
Net Requirement 350 360 360 360
Planned Order Reciept 350 360 360 360
Planned Order Release 360 360 360 360
Gross Requirement 45 45 45 45
Scheduled Receipts 20
Inventory 25
Net Requirement 20 45 45 45
Planned Order Reciept 20 45 45 45
Planned Order Release 45 45 45 45
Gross Requirement 90 90 90 90
Scheduled Receipts 15 90 90
Inventory 75 0 0 0
Net Requirement 15 90 90 90
Planned Order Reciept 15 90 90 90
Planned Order Release 90 90 90 90
X Output 45 45 45 45
Beginning Inventory 0 20 40 60
Ending Inventory 20 40 60 80
Average Inventory 10 30 50 70
Backlog
Run time 225 225 225 225
inventory 100 300 500 700
Backlog 0 0 0 0
Hire/Layoff 0 1 2 3
Total 325 526 727 928
A
Inventory
Cost
D
C
B
1
Week 5 Week 6 Week 7 Week 8 Week 9 Week 10 Week 11 Week 12 Week 13
25 25 25 25 75 75 75 75 50
225 225 225 225 225 225 225 225 225
225 225 225 225 225 225 225 225 225
225 225 225 225 225 225 225 225 225
225 225 225 225 225 225 225 225 225
360 360 360 360 360 360 360 360 360
360 360 360 360 360 360 360 360 360
360 360 360 360 360 360 360 360 360
360 360 360 360 360 360 360 360 360
45 45 45 45 45 45 45 45 45
0 0 0
45 45 45 45 45 45 45 45 45
45 45 45 45 45 45 45 45 45
45 45 45 45 45 45 45 45 45
90 90 90 90 90 90 90 90 90
0 0 0 0 0 0 0 0 0
90 90 90 90 90 90 90 90 90
90 90 90 90 90 90 90 90 90
90 90 90 90 90 90 90 90 90
45 45 45 45 45 45 45 45 45
80 100 120 140 160 130 100 70 40
100 120 140 160 130 100 70 40 35
90 110 130 150 145 115 85 55 37.5
225 225 225 225 225 225 225 225 225
900 1100 1300 1500 1450 1150 850 550 375
0 0 0 0 0 0 0 0 0
0 1 2 3 0 1 2 3 0
1125 1326 1527 1728 1675 1376 1077 778 600
2 3 4
Week 14 Week 15 Week 16 Week 17 Week 18 Week 19 Week 20 Week 21 Week 22
50 50 50 75 75 75 75 25 25
225 225 225 225 225 225 225 225 225
225 225 225 225 225 225 225 225 225
225 225 225 225 225 225 225 225 225
225 225 225 225 225 225 225 225 225
360 360 360 360 360 360 360 360 360
360 360 360 360 360 360 360 360 360
360 360 360 360 360 360 360 360 360
360 360 360 360 360 360 360 360 360
45 45 45 45 45 45 45 45 45
0 0
45 45 45 45 45 45 45 45 45
45 45 45 45 45 45 45 45 45
45 45 45 45 45 45 45 45 45
90 90 90 90 90 90 90 90 90
0 0 0 0 0 0 0 0 0
90 90 90 90 90 90 90 90 90
90 90 90 90 90 90 90 90 90
90 90 90 90 90 90 90 90 90
45 45 45 45 45 45 45 45 45
35 30 25 20 0 0 0 0 0
30 25 20 0 0 0 0 0 0
32.5 27.5 22.5 10 0 0 0 0 0
10 40 70 100 80 60
225 225 225 225 225 225 225 225 225
325 275 225 100 0 0 0 0 0
0 0 0 100 400 700 1000 800 600
1 2 3 0 1 2 3 0 1
551 502 453 425 626 927 1228 1025 826
4 5 6
Week 23 Week 24 Week 25 Week 26 Week 27 Week 28 Week 29 Week 30 Week 31
25 25 50 50 50 50 50 50 50
225 225 225 225 225 225 225 225 225
225 225 225 225 225 225 225 225 225
225 225 225 225 225 225 225 225 225
225 225 225 225 225 225 225 225 225
360 360 360 360 360 360 360 360 360
360 360 360 360 360 360 360 360 360
360 360 360 360 360 360 360 360 360
360 360 360 360 360 360 360 360 360
45 45 45 45 45 45 45 45 45
0 0
45 45 45 45 45 45 45 45 45
45 45 45 45 45 45 45 45 45
45 45 45 45 45 45 45 45 45
90 90 90 90 90 90 90 90 90
0 0 0 0 0 0 0 0 0
90 90 90 90 90 90 90 90 90
90 90 90 90 90 90 90 90 90
90 90 90 90 90 90 90 90 90
45 45 45 45 45 45 45 45 45
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
40 20 25 30 35 40 45 50 55
225 225 225 225 225 225 225 225 225
0 0 0 0 0 0 0 0 0
400 200 250 300 350 400 450 500 550
2 3 0 1 2 3 0 1 2
627 428 475 526 577 628 675 726 777
7 86
Week 32 Week 33 Week 34 Week 35 Week 36
50 25 25 25 25
225 225 225 225 0
225 225 225 225 0
225 225 225 225 0
225 225 0 0 0
360 360 90 90 0
360 360 90 90 0
360 360 90 90 0
90 90 0 0 0
45 45 45 45 45
0
45 45 45 45 45
45 45 45 45 45
45 45 45 45 0
90 90 90 90 90
0 0 0 0 0
90 90 90 90 90
90 90 90 90 90
90 90 0 0 0
45 45 45 45 45
0 0 0 0 0
0 0 0 0 20
0 0 0 0 10
60 40 20
225 225 225 225 225
0 0 0 0 100
600 400 200 0 0
3 0 1 2 3
828 625 426 227 328
8 9
Week 1 Week 2 Week 3 Week 4
Forecast 95 95 95 95
Gross Requirement 550 550 550 550
Scheduled Receipts 530 550
Inventory 20
Net Requirement 530 550 550 550
Planned Order Reciept 530 550 550 550
Planned Order Release 550 550 550 550
Gross Requirement 880 880 880 880
Scheduled Receipts 870 880
Inventory 10
Net Requirement 870 880 880 880
Planned Order Reciept 870 880 880 880
Planned Order Release 880 880 880 880
Gross Requirement 110 110 110 110
Scheduled Receipts 85
Inventory 25
Net Requirement 85 110 110 110
Planned Order Reciept 85 110 110 110
Planned Order Release 110 110 110 110
Gross Requirement 220 220 220 220
Scheduled Receipts 145 220 220
Inventory 75 0 0 0
Net Requirement 145 220 220 220
Planned Order Reciept 145 220 220 220
Planned Order Release 220 220 220 220
X Output 110 110 110 110
Beginning Inventory 0 15 30 45
Ending Inventory 15 30 45 60
Average Inventory 7.5 22.5 37.5 52.5
Backlog
Run time 660 660 660 660
inventory 15 45 75 105
Backlog 0 0 0 0
Hire/Layoff 500 0 0 0
Total 1175 705 735 765
D
C
B
1
A
Inventory
Cost
Week 5 Week 6 Week 7 Week 8 Week 9 Week 10 Week 11 Week 12 Week 13
115 115 115 115 130 130 130 130 140
550 550 550 550 550 550 550 550 550
550 550 550 550 550 550 550 550 550
550 550 550 550 550 550 550 550 550
550 550 550 550 550 550 550 550 550
880 880 880 880 880 880 880 880 880
880 880 880 880 880 880 880 880 880
880 880 880 880 880 880 880 880 880
880 880 880 880 880 880 880 880 880
110 110 110 110 110 110 110 110 110
0 0 0
110 110 110 110 110 110 110 110 110
110 110 110 110 110 110 110 110 110
110 110 110 110 110 110 110 110 110
220 220 220 220 220 220 220 220 220
0 0 0 0 0 0 0 0 0
220 220 220 220 220 220 220 220 220
220 220 220 220 220 220 220 220 220
220 220 220 220 220 220 220 220 220
110 110 110 110 110 110 110 110 110
60 55 50 45 40 20 0 0 0
55 50 45 40 20 0 0 0 0
57.5 52.5 47.5 42.5 30 10 0 0 0
20 40 70
660 660 660 660 660 660 660 660 660
115 105 95 85 60 20 0 0 0
0 0 0 0 0 0 200 400 700
0 0 0 0 0 0 0 0 0
775 765 755 745 720 680 860 1060 1360
2 3 4
Week 14 Week 15 Week 16 Week 17 Week 18 Week 19 Week 20 Week 21 Week 22
140 140 140 105 105 105 105 85 85
550 550 550 550 550 550 525 525 525
550 550 550 550 550 550 525 525 525
550 550 550 550 550 550 525 525 525
550 550 550 550 525 525 525 525 525
880 880 880 880 850 850 840 840 840
880 880 880 880 850 850 840 840 840
880 880 880 880 850 850 840 840 840
880 880 850 850 840 840 840 840 840
110 110 110 110 110 110 110 105 105
0 0
110 110 110 110 110 110 110 105 105
110 110 110 110 110 110 110 105 105
110 110 110 110 110 110 105 105 105
220 220 220 220 220 220 220 210 210
0 0 0 0 0 0 0 0 0
220 220 220 220 220 220 220 210 210
220 220 220 220 220 220 220 210 210
220 220 220 220 210 210 210 210 210
110 110 110 110 110 110 110 105 105
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
100 130 160 155 150 145 140 120 100
660 660 660 660 660 660 660 630 630
0 0 0 0 0 0 0 0 0
1000 1300 1600 1550 1500 1450 1400 1200 1000
0 0 0 0 0 0 0 0 0
1660 1960 2260 2210 2160 2110 2060 1830 1630
4 5 6
Week 23 Week 24 Week 25 Week 26 Week 27 Week 28 Week 29 Week 30 Week 31
85 85 80 80 80 80 130 130 130
525 525 525 525 525 525 525 525 525
525 525 525 525 525 525 525 525 525
525 525 525 525 525 525 525 525 525
525 525 525 525 525 525 525 525 525
840 840 840 840 840 840 840 840 840
840 840 840 840 840 840 840 840 840
840 840 840 840 840 840 840 840 840
840 840 840 840 840 840 840 840 840
105 105 105 105 105 105 105 105 105
0 0
105 105 105 105 105 105 105 105 105
105 105 105 105 105 105 105 105 105
105 105 105 105 105 105 105 105 105
210 210 210 210 210 210 210 210 210
0 0 0 0 0 0 0 0 0
210 210 210 210 210 210 210 210 210
210 210 210 210 210 210 210 210 210
210 210 210 210 210 210 210 210 210
105 105 105 105 105 105 105 105 105
0 0 0 0 0 15 40 15 0
0 0 0 0 15 40 15 0 0
0 0 0 0 7.5 27.5 27.5 7.5 0
80 60 35 10 10 35
630 630 630 630 630 630 630 630 630
0 0 0 0 15 55 55 15 0
800 600 350 100 0 0 0 100 350
0 0 0 0 0 0 0 0 0
1430 1230 980 730 645 685 685 745 980
6 7 8
Week 32 Week 33 Week 34 Week 35 Week 36
130 90 90 90 90
525 525 525 525 0
525 525 525 525 0
525 525 525 525 0
525 525 0 0 0
840 840 210 210 0
840 840 210 210 0
840 840 210 210 0
210 210 0 0 0
105 105 105 105 105
0
105 105 105 105 105
105 105 105 105 105
105 105 105 105 0
210 210 210 210 210
0 0 0 0 0
210 210 210 210 210
210 210 210 210 210
210 210
105 105 105 105 105
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
60 45 30 15
630 630 630 630 630
0 0 0 0 0
600 450 300 150 0
0 0 0 0 0
1230 1080 930 780 630
98