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Model 417 2-Wire Conductivity Transmitters A0858 Intrinsically Safe; Non lncendive Dirty Sensor Alarm Design Multi-Range Capability Optional LCD Readout Display Independent of Output Pushbutton for Current Display NEMA 4X Housing Adjustable Transmitter Output-Isolated The Model TB417 converts an on-stream conductivity sensor signal to an isolated 4-20 mA output. It functions as an extremely stable analyzer and provides an interface between the stream sensor and a variety of recorders, controllers, computers and data loggers commonly used in industry. The TB417 is able to accept a wide range of DC power inputs from 12 to 40 Vdc. The TB417 utilizes an exclusive, patented 4 electrode measurement circuit (US Patent 4118663) that automatically compensates for fouling and polarization while maintaining excellent linearity and accuracy across wide ranges of conductivity. Using a unique yet simple circuit design, the Model TB417 also monitors its own performance and can detect whether its sensor needs servicing. and Sensor Service Module Notification of a fouled sensor can be achieved with the addition of the TBI-Bailey Sensor Service Module (SSM) to the Model TB417 current loop. Three jumper selectable sensitivity limits exist within the TB417; early warning, medium and normal. When the optional Liquid Crystal Display (LCD) is selected with the Model TB417, user convenience and ease of calibration are greatly enhanced. The Conductivity value is continuously displayed, but transmitter output is available, to 0.1 mA resolution by simply depressing the “Display Transmitter Current” front panel pushbutton. The Model TB417 displays the true process Conductivity value independent of output current transmitter signals. Calibration controls accessible on the front panel allow for easy adjustment without exposing transmitter electronics. A range switch, located at the lower front panel, further extends this instrument’s versatility. This switch permits immediate selection of any of five analyzer range factors (0.01, 0.10, 1.00, 10.00 and 100.00) to extend the measurement range of any TBI Conductivity sensor. Housings for the Model TB417 are NEMA 4X. Protective finishes can be specified as either unpainted anodized or polyurethane coated and anodized. CPVC may be selected to replace the aluminum electronics and terminal covers leaving only the main casting as metal. Mechanical mounting of these instruments may be made directly to conduit, or through use of our optional mounting bracket, the Model TB417 may be conveniently mounted to a wall, l-beam, angle or pipe. A comprehensive line of unique Conductivity sensors utilizing the TBI-Bailey patented 4 electrode design is also available. For information on these sensors, request data sheet E67-23-1. TBI-Bailey Controls
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Page 1: Model 417 2-Wire Conductivity Transmitters › Documents › Specs › ... · Adjustable Transmitter Output-Isolated The Model TB417 converts an on-stream conductivity sensor signal

Model 417 2-WireConductivity Transmitters

A0858

Intrinsically Safe; Non lncendiveDirty Sensor Alarm DesignMulti-Range CapabilityOptional LCD ReadoutDisplay Independent of OutputPushbutton for Current DisplayNEMA 4X HousingAdjustable Transmitter Output-Isolated

The Model TB417 converts an on-stream conductivitysensor signal to an isolated 4-20 mA output. It functions asan extremely stable analyzer and provides an interfacebetween the stream sensor and a variety of recorders,controllers, computers and data loggers commonly used inindustry. The TB417 is able to accept a wide range of DCpower inputs from 12 to 40 Vdc.

The TB417 utilizes an exclusive, patented 4 electrodemeasurement circuit (US Patent 4118663) that automaticallycompensates for fouling and polarization while maintainingexcellent linearity and accuracy across wide ranges ofconductivity. Using a unique yet simple circuit design, theModel TB417 also monitors its own performance and candetect whether its sensor needs servicing.

and Sensor Service Module

Notification of a fouled sensor can be achieved with theaddition of the TBI-Bailey Sensor Service Module (SSM) tothe Model TB417 current loop. Three jumper selectablesensitivity limits exist within the TB417; early warning,medium and normal.

When the optional Liquid Crystal Display (LCD) isselected with the Model TB417, user convenience andease of calibration are greatly enhanced. The Conductivityvalue is continuously displayed, but transmitter output isavailable, to 0.1 mA resolution by simply depressing the“Display Transmitter Current” front panel pushbutton. TheModel TB417 displays the true process Conductivity valueindependent of output current transmitter signals.

Calibration controls accessible on the front panel allowfor easy adjustment without exposing transmitter electronics.A range switch, located at the lower front panel, furtherextends this instrument’s versatility. This switch permitsimmediate selection of any of five analyzer range factors(0.01, 0.10, 1.00, 10.00 and 100.00) to extend themeasurement range of any TBI Conductivity sensor.

Housings for the Model TB417 are NEMA 4X. Protectivefinishes can be specified as either unpainted anodized orpolyurethane coated and anodized. CPVC may be selectedto replace the aluminum electronics and terminal coversleaving only the main casting as metal. Mechanical mountingof these instruments may be made directly to conduit, orthrough use of our optional mounting bracket, the ModelTB417 may be conveniently mounted to a wall, l-beam,angle or pipe.

A comprehensive line of unique Conductivity sensorsutilizing the TBI-Bailey patented 4 electrode design is alsoavailable. For information on these sensors, request datasheet E67-23-1.

TBI-Bailey Controls

Page 2: Model 417 2-Wire Conductivity Transmitters › Documents › Specs › ... · Adjustable Transmitter Output-Isolated The Model TB417 converts an on-stream conductivity sensor signal

Model TB417 Conductivity Ranges

SensorModel

TB417Range Factor

ConductivityµS/cm

Group A Group B

TB451TB454TB457TB461TB463TB468TB471

0.01 ........................ 0-2000.1 .......................... 0-2,0001.0 .......................... 0-20,000

10.0 .......................... 0-200,000100.0 .......................... 0-1,000,000

SensorModel

TB417Range Factor

ConductivityµS/cm

TB452TB458TB465TB475

0.01 . . . . . . . . . . . . . . . . . . . . . . . . 0-200.1 . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2001.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2,000

Group C

TB459TB466TB467

0.01 . . . . . . . . . . . . . . . . . . . . . . . . 0-20.1 . . . . . . . . . . . . . . . . . . . . . . . . . . 0-201.0 . . . . . . . . . . . . . . . . . . . . . . . . . . 0-200

Model TB417 Specifications

Type Two Wire Conductivity Transmitter

Range 2 to 1,000,000 µSiemens full scale(depending upon sensor and rangefactor being used)

Input Range Multi-range: 0.01, 0.1, 1.0, 10.0, 100.0Factor

Output 4.0 to 20.0 mA proportional to processstream conductivity

Load 600 ohms at 24 Vdc, 1400 ohms at 40 Vdc

Linearity 0.25% full scale for 0.01 to 1.0 rangefactors; 0.50% full scale for 10.0 and100 range factor

Minimum Span 20% of full scale

OutputAffected By

Supply Voltage 0.001% per volt to 40 Vdc at 60°C

Load Resistance 0.01% for a 1000 ohm load changeat 60°C.

Ambient Less than 0.05% of full scale/°CTemperature

CalibrationAccuracy

Display Digital +/- 1 LSD Conductivity - 0 - 1999Current 4.0-20.0mA

Current +/-0.05% of full scale range

Operating Lower limitation on LCD is -20°C. RatedTemperature performance 0°C to + 5O°C,

Operating range -40°C to + 60°C,Storage range -40°C to + 100°C

Temperature Manual or automaticCompensation

Common Mode 0.2% of span at 100 Vdc at 60°C.Rejection 40 Vdc isolation

Isolation Input to outputhipot at 500 Vac

Power 12 Vdc plus 0.02 V per ohm load at 4-20Requirements mA to maximum of 40 Vdc

Housing Polyurethane coated, anodizedaluminum, NEMA 4X. CPVC available.

Conduit 2 each, 3/4” FNPTConnection

Weight Max. 7.1 Ibs. (3.2 kg)

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Page 3: Model 417 2-Wire Conductivity Transmitters › Documents › Specs › ... · Adjustable Transmitter Output-Isolated The Model TB417 converts an on-stream conductivity sensor signal

Sensor Service Module, P/N 4TB6001-0174

Although TBl’s four-electrode sensor design is highlyresistant to errors from process fouling, the accuracy of ameasurement can be greatly affected when fouling becomesexcessive. If the sensor does not receive the propermaintenance, an industrial plant could suffer losses inefficiency as well as reductions in equipment life-span. Theaddition of the optional Sensor Service Module (SSM)eliminates the guess work in predicting these maintenanceintervals.

The SSM monitors the output current from the ModelTB417. When sensor fouling exceeds the preset limit(determined by a jumper within the Model TB417), theModel TB417 sends a 200 mv p to p 90 Hz signal to the SSMactivating the SPDT dry contact closure and the 24 Vdcpowered relay.

The module, in conjunction with the Model TB417, hasthree levels of fouling sensitivity: early warning, medium,and normal. Early warning sensitivity activates the SSMbefore sensor deposits affect conductivity measurements.Normal sensitivity triggers the SSM when the accuracy ofa given indication is affected by +/- 0.5%. The mediumsensitivity compromises between these two settings.Selecting the fouling sensitivity dictates the balance betweenmeasurement accuracy and the frequency of sensormaintenance.

Sensor Service Module Specifications

Input 90 Hz, 200 mv peak to peak signal on the4-20 mA from the Model TB417conductivity transmitter.

Power Supply 24 Vdc +/- 10%, 0.5 watts (15 mAInput* maximum)

Housing PVC, Nema 4X

Isolation >20 megohms

Relay Contacts 2 Form C (SPDT) relays, 1 set has 24 Vdcpower, 1 set dry contact

Switch Rating max power: 60 watts, 125 V-A(resistive) max. voltage: 220 Vdc, 250 Vac

max. current: 2A ac or dc

Operating -40°C to 70°CTemperature

* SSM circuitry is reverse voltage protected.

3

Page 4: Model 417 2-Wire Conductivity Transmitters › Documents › Specs › ... · Adjustable Transmitter Output-Isolated The Model TB417 converts an on-stream conductivity sensor signal

Sensor Service Module Dimensions

Sensor Service Module Installation

4

Page 5: Model 417 2-Wire Conductivity Transmitters › Documents › Specs › ... · Adjustable Transmitter Output-Isolated The Model TB417 converts an on-stream conductivity sensor signal

Model TB417 Electrical Installation

Model TB417 Dimensions and Mounting Particulars

5

Page 6: Model 417 2-Wire Conductivity Transmitters › Documents › Specs › ... · Adjustable Transmitter Output-Isolated The Model TB417 converts an on-stream conductivity sensor signal

E67-34 Model TB417 2-Wire Conductivity Transmitter and Sensor Service Module

01234

Model TB417 CertificationCertifications by Factory Mutual Research (FM), Canadian Standards Association (CSA),and Standards Association of Australia (SAA) are as follows:

Non lncendive (Non Sparking)FM: Classes I, II, III; Div. 2; Groups A-D, F, G

CSA: Class I; Division 2; Groups A-DSAA*: Ex n, Zone 2; Group IIC

Intrinsically Safe (when connected with appropriate barriers per TBI-Bailey drawing P0620)

FM: Classes I, II, III; Div 1; Groups A-GEntity barrier approval: Vmax-40V; I max - 332 mA

Ci - 0.02 µF; Li - 0mHCSA: Classes I, II, III; Div 1; Groups per barrier; T3C

Entity barrier approvalSAA*: Exia, Zone 0, 2; Group IIC

* SAA approval pendingNomenclature

TB417TB418

012

123

012

012

Intrinsically Safe 2-Wire Conductivity Transmitter2-Wire Conductivity Transmitter, X50 Range (Not I.S. Rated)

Digital DisplayNoneLCD DisplayDisplay Window; No Display

Sensor ModuleFor Conductivity Sensor Group A (required for TB418)For Conductivity Sensor Group BFor Conductivity Sensor Group C

Mounting HardwareNonePipe MountingHinged Mounting

Identification TagNoneStainless SteelMylar

HousingPolyurethane CoatingPolyurethane Coating & PVC Display CoverAnodized AluminumPolyurethane Coating & CPVC Tube CoverPolyurethane Coating & CPVC Tube Cover/PVC Display Cover

NOTE: Sensor Service Module for Model 417/418, P/N 4TB6001-0174

For full information and specifications on TBI Conductivity Sensors, request our data sheet E67-23-1.

TBI-Bailey Controls2175 Lockheed Way, Carson City, NV 89706Phone (702) 883-4366 Telex 354-487 Telefax (702) 883-4373Call or write for the representative nearest you.

Form C-E67-34B Litho in U.S.A. 392 Copyright © 1992 by Bailey Controls Co.


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