Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page i of 55
Date ECO# Rev Description Originator
5-18-98 2 Release VJD
6-02-99 A VJD
TM
IN USA, INCORPORATED
87 CRESCENT ROAD
NEEDHAM, MA 02494-1496 USA
TEL: 781-444-2929
FAX: 781-444-9229
Model SCI-Mux™ User’s Manual
Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page ii of 55
Table of Contents
1. QUICK INSTALLATION 1
1.1 Verify Rear Panel Connections 1-3
1.2 Hardware Safety Interlock 4
1.3 Initial Power-On 4
1.4 Sci-Mux Controller Front Panel 5
1.4.1 Front Panel Keys 5
1.4.2 Front Panel Display 6
2. FEATURES AND CAPABILITIES 1
2.1 Overview 1
2.2 Ozone Delivery System Components 1
2.3 gFFOZ Ozone Sensor Interface 1
2.4 Host Computer Interface 1
2.5 Ozone Delivery System Interface 1
2.6 RS232 Communications 2
2.7 Ozone Generator Servo Control 2
3. SCI-MUX CONTROLLER DESCRIPTION 3
3.1 Overview 3
3.2 Front Panel Description 4
3.2.1 Display 6
3.2.2 Keys 6
3.3 Rear Panel Description 7
3.3.1 Power Connection 9
Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page iii of 55
3.3.2 POWER Switch 9
3.3.3 RS232 Connector 9
3.3.4 OZONE Sensor Connectors 3-7
3.3.5 GENERATOR Connectors 3-7
3.3.6 INTERLOCK Connector 10
4. OPERATION 11
4.1 Verify Rear Panel Connections 14
4.2 Hardware Safety Interlock 14
4.3 Wiring Connections
4.4 Initial Power-on
4.4.1 Sci-Mux Main Menu 15
4.4.2 Lower Menus 37
4.5 RS232 Communications 38
5. SPECIFICATIONS 5-1
6. ENVIRONMENTAL 6-1
6.1 Location Requirements 6-1
6.2 Exterior Cleaning 6-1
7. DECLARATION OF CONFORMITY 7-1
Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page iv of 55
List of Figures
FIGURE 1-1: SCI-MUX CONTROLLER REAR PANEL ..........................................................................3
FIGURE 1-2: SCI-MUX CONTROLLER FRONT PANEL.........................................................................5
FIGURE 3-1: SCI-MUX CONTROLLER 19” RACK-MOUNTED AND BENCH TOP ENCLOSURES.......3
FIGURE 3-2: SCI-MUX CONTROLLER FRONT PANEL.........................................................................5
FIGURE 3-3: SCI-MUX CONTROLLER REAR PANEL ..........................................................................9
Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page v of 55
! WARNINGS:
General Precautions
1. Ozone (O3) is a toxic gas. High concentrations of ozone are dangerous and harmful to
humans. Take reasonable steps to avoid exposure. The current maximum 8-hour exposure
limit for ozone is 0.1 PPM (according to U.S. OSHA).
2. Install appropriate safety monitoring equipment wherever high concentrations of ozone are
used. IN USA, INC. manufactures several ozone monitors for workplace safety applications.
3. Materials in contact with high concentrations of ozone should be suitable for such use.
316L Stainless, Teflon™, Chemraz™ and Kynar™ are recommended.
4. When performing any maintenance to the SCI-Mux Controller, make sure all AC power is
disconnected from the unit.
5. The gFFOZ ozone sensor contains an ultraviolet (UV) lamp. Never remove the lamp from its
housing while the unit is powered on. Proper eye protection is required—eye exposure to UV
light is extremely dangerous.
6. Certain components may be hot to the touch. Please allow proper cooling time before
working with these components.
7. Never attempt to open ozone catalyst canisters (if supplied). The content of the canisters can
be hazardous if not handled properly.
8. Use only IN USA, INC. recommended spare parts. Substitution parts could result in damage
to the equipment, may create hazardous conditions and will void the warranty.
9. Use this equipment as recommended in this manual. Use of the equipment in ways other
than specified by IN USA may create hazardous conditions.
CAUTIONS
1. Read this operating manual before operating the SCI-Mux Controller.
2. Do not subject the SCI-Mux to extreme physical or thermal shock.
3. Use care in handling the SCI-Mux and any of its components.
Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page vi of 55
GENERAL NOTES
1. IN USA™, AFX®, gFFOZ™, SCI-Mux™ and Excellence in Instrumentation™ are Trade
Marks of IN USA, Inc.
2. This document is Copyright Protected.
3. IN USA, Inc. reserves the right to make changes to the product covered in this manual to
improve performance, reliability or manufacturability. Make sure that this Manual is used
with the original Product it was shipped with.
4. Although every effort has been made to ensure accuracy of the information contained in this
manual, IN USA, Inc. assumes no responsibility for inadvertent errors. Contents of the
manual are subject to change without notice.
5. IN USA, Inc. assumes no responsibility for the use of any measuring schemes described
herein.
6. This product is not intended or recommended by IN USA, Inc. for use in (a) medical therapy
or physical therapy of any kind whether as a direct or adjunct part of such therapy, including,
without limitation, life support (i.e., critical medical) applications or (b) any nuclear facility
applications. IN USA. Inc. will not knowingly sell this product for use in such applications.
Use of the IN USA, Inc. product in connection with medical or like treatment cannot be
reasonably expected to produce accurate monitorings of therapy or treatment and may cause
failure of the life support device or significantly affect its safety or effectiveness. Use by any
direct purchaser or after-market purchaser in such applications, whether or not known to IN
USA, Inc., shall absolve IN USA Inc. of any responsibility or liability to such purchaser(s) or
to any person(s) subjected to or affected by such use knowingly or unknowingly.
Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page vii of 55
Contacting IN USA, INC.
IN USA, Inc. technical and service personnel are ready to help and can be reached by telephone,
fax, World Wide Web, e-mail, or mail.
Telephone: 1-781-444-2929
Fax: 1-781-444-9229
World Wide Web: www.inusaozone.com
E-mail: [email protected] (attn: customer service)
Mailing Address: IN USA, Inc.
87 Crescent Road
Needham, MA 02494-1496
U.S.A.
About IN USA, INC.
IN USA, Inc. manufactures instrumentation and control systems. The company is the world's
leading manufacturer of ozone monitoring equipment. IN USA, Inc. provides customized,
optical-based monitoring systems which include sophisticated process control hardware and
software.
1.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 1 of 55
1. Quick Installation
This section is designed to get you up and running as quickly as possible. However, we
recommend that you take the time to read the entire manual at your earliest convenience.
.
1.1 Verify Rear Panel Connections
1
0
Internal Safety
Ground
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 2 of 55
95 - 240 ~
47 - 63 Hz
75 W Max.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 3 of 55
Figure 0-1: SCI-Mux Controller Rear Panel
Verify that the following connections have been made at the SCI-Mux Controller rear panel.
If necessary, refer to Section 0 for additional information.
1. Power Connection
2. RS232 ConnectionOzone Sensor Connections (eg: gFFOZ or dFFOZ)
3. Ozone Generator Connections
4. Interlock Connection
5. Analog Output
6. Analog Inputs
7. Instrument Error (IE) relay
Following is a summary of the connector pinout, and thier rating:
Analog Output (DB-15F):
Pin # Function
1-4 Not used
5 Channel A 4-20 mA (or 0 - 10 VDC alternatively)
6 Channel B 4-20 mA (or 0 - 10 VDC alternatively)
7 Channel C 4-20 mA (or 0 - 10 VDC alternatively)
8 Channel D 4-20 mA (or 0 - 10 VDC alternatively)
9 – 15 Analog Ground
The Analog outputs are factory configurable as either 4-20 mA or 0-10 volts. The factory
default is 4-20 mA.
Generator Interface (10 pin ,TB Ansley IDC w/locking latches)
There are four identical Generator Interface connectors, one per Channel, which are configured
at the factory to allow interface with any commercially available ozone generator.
RS-232 (9600,N,8,1, DB-25M)
Pin # Function
2 Receive
3 Transmit
7 Ground
Interlock (2 pin, .156 Ctr)
Jumper to enable Generator outputs
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 4 of 55
Instrument Error (3 pin, .156 ctr.)
1 form C Contacts, active for instrument error condition
Alarm #1 (Screw Terminals, Removable connector)
1 form c, one per channel, front panel settable
Alarm #2 (Screw Terminals, Removable connector)
1 form c, one per channel, front panel settable.
Analog In (DB-9M)
Pin # Function
1 Channel A, 0-5 volts
2 Channel B, 0-5 volts
3 Channel C, 0-5 volts
4 Channel D, 0-5 volts
5-9 Analog Return
FFOZ Interface (DB-15F)
There are four identical Sensor Interface connectors, one per Channel.
1.2 Hardware Safety Interlock
The Hardware Interlock is located on the rear panel of the SCI-Mux Controller and is
labeled “INTERLOCK”. If the Interlock is OPEN, the generators will not power up. To
CLOSE the Interlock, plug the mating connector into the INTERLOCK connector (if it is
not already plugged in).
1.3 Initial Power-On
To turn the SCI-Mux Controller on, press the POWER switch on the rear panel. The switch
illuminates (red) when the power is ON. The SCI-Mux powers up and goes through a four-
step start-up procedure.
1. The SCI-Mux displays the Software Revision for approximately 5 seconds. For
example:
INUSA H2 SW Vx.xxx
PLEASE WAIT
2. The SCI-Mux displays the ozone sensor type for each of the four channels
approximately 5 seconds. For example, TYPE 1 refers to a gFFOZ ozone sensor. Type
2 refers to a dFFOZ ozone sensor. If a sensor is not installed for a channel, “NO SEN”
is displayed. For example:
1 0
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 5 of 55
A: TYPE 1 B: TYPE 1
C: TYPE 2 D: NO SEN
3. The Sci-Mux displays the warm-up screen. The display shows “*****" (a series of
asterisks) for the readout associated to a channel with an ozone sensor connected to it,
indicating that a warm-up period (approx. 3 minutes) is in progress. A series of dashes
is displayed if no sensor is connected. For example:
A: ***** G/M3 B: ***** %WT
C: ***** MG/L D: ------
4. As the Warm-up time expires, the Sci-Mux Controller displays the Ozone
Concentration screen. Channels with no sensor connected will continue to show a
series of dashes (e.g., Channel D).
A: 18.10 G/M3 B: 16.23 %WT
C: 17.34 MG/L D: ------
1.4 Sci-Mux Controller Front Panel
Figure 0-2: Sci-Mux Controller Front Panel
1.4.1 Front Panel Keys
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 6 of 55
The Sci-Mux front panel has five keys, a Scroll ( ) key, an Enter
( ) key, a Display
( D ) key, an up key ( ⇑ ), and a left arrow ( ⇐ ) key.
The " D " key is used to cycle through the top level menu. Always return the operator to
the top level menu.
The " E " key is used to enter a menu, or to return from a menu depending on the menu
state.
The ( ) key is used to scroll through the lower level menu items.
The " ⇑ " is used to make changes to an editable menu item.
The " ⇐ " is used to move character by character through an editable menu item.
1.4.2 Front Panel Display
The operator may monitor the ozone sensor concentration readings and the status of the
ozone delivery system components from the Sci-Mux Controller front panel. They may
also initiate a zeroing operation for any of the four ozone sensors. The following
information is available from the Sci-Mux display:
• Ozone Concentration (4 channels)
• Ozone Temperature (4 channels)
• Ozone Pressure (4 channels)
• Generator ON/OFF
• Zero Ozone Sensor (4 channels)
• Lamp Index (4 channels)
• Access to Menu
Refer to Section 0 for additional information.
1.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 1 of 55
2. Features and Capabilities
2.1 Overview
The IN USA, Inc. Model SCI-Mux™ is a rack-mounted or bench top, four-channel ozone
measurement and ozone delivery control system. It supports digital serial communications via
a bi-directional RS232 link.. It can also be operated manually through the keyboard located in
the front panel.
2.2 Ozone Delivery System Components
The Sci-Mux Controller directly interfaces with the following ozone delivery system
components:
• Tool Host Computer
• 4 IN USA, Inc. Ozone Sensors - ( for example model gFFOZ or model dFFOZ )
• 4 Ozone Generators
• Peripherals, through electromechanical relays, 2 per channel, total of 8, Form C
2.3 Ozone Sensor Interface
Please refer to the appropriate IN USA, Inc. Manual for detailed information on the specific
Ozone Sensor Model.
The sensors measure ozone via light absorption method, and incorporate IN USA’s patented
dual optical-path sensing technology to provide superior performance and virtually eliminate
the need for a reference measurement.
The Sci-Mux Controller processes the sensors output signals to compute a highly-accurate
measurement of ozone concentration. The concentration measurement from the ozone sensor
is also used by the Sci-Mux servo algorithm to control ozone generator output.
2.4 Host Computer Interface
The Sci-Mux Controller interfaces directly to the tool host computer via an RS232
communications link. Commands sent from the host to the Sci-Mux determine the state and
the setpoint of the remote components of the ozone delivery system. In turn, analog and
digital signals indicating the state and current reading of the components are returned to the
host computer.
2.5 Ozone Delivery System Interface
The Sci-Mux Controller interfaces the remote components of the ozone delivery system via
analog and digital inputs and outputs. In general, these signals are employed as follows:
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 2 of 55
• Analog Output (AO) to a component to establish a setpoint.
• Analog Input (AI) from a component to obtain a current reading.
• Digital Output (DO) to a component to establish a state.
• Digital Input (DI) from a component to determine a current state.
Additional details on the interface with each component of the ozone delivery system are in
Section 0.
2.6 RS232 Communications
The Sci-Mux Controller interfaces directly to the tool host computer via an RS232 bi-
directional serial interface. A variety of high level commands are available to establish states
and setpoints for the remote components and upload data to the host.
The following commands are available for communication between the Model Sci-Mux and
the tool host:
• Upload Data
• Request Status
• Zero Ozone Sensor
• Generator Power Setpoint
• Generator Enable/Disable
• Servo Parameters
• Servo Setpoint & Enable/Disable
Refer to Section 0 for additional information on the RS232 command set.
2.7 Ozone Generator Servo Control (Factory Fitted Option)
The Sci-Mux Controller uses a closed-loop servo to control up to 4 ozone generators and
thereby deliver a stable ozone concentration to up to 4 processes. The servo control system is
composed of an ozone sensor, the ozone generator, hardware in the Sci-Mux Controller, and a
proprietary control algorithm running on the Sci-Mux microprocessor.
3.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 3 of 55
Sci-Mux Controller Description
3.1 Overview
The Sci-Mux Controller is supplied in a Bench Top enclosure, or in an 19-inch rack mount
configuration , 4U high.
Figure 0-1(a): Sci-Mux Controller 19” Rack-Mounted Enclosure
Figure 3-1(b): Sci-Mux Controller Bench Top Enclosure
3.2
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 4 of 55
Front Panel Description
The Sci-Mux front panel provides the operator with a 2 x 24 character, alphanumeric,
vacuum-fluorescent readout and five programming keys. Using these, the operator can
monitor ozone sensor readings and other system parameters. In addition, the operator can
initiate a “zeroing” operation for any one of the four sensors connected to the Sci-Mux
Controller.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 5 of 55
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 6 of 55
Figure 0-2: Sci-Mux Controller Front Panel
3.2.1 Display
The Sci-Mux display is a 2-line x 20-character, vacuum-fluorescent, alphanumeric display.
Used in conjunction with the " D " key, the display provides access to the following Sci-
Mux Top Menu screens:
• Concentration (4 channels)
• Temperature (4 channels)
• Pressure (4 channels)
• Generator ON/OFF Status (4 channels)
• Zero Ozone Channel n
• Lamp Index (4 channels)
• Access to LOWER MENU items
When the Sci-Mux is powered up, the display will show the Ozone Concentration Screen.
For additional details on the Sci-Mux Main Menu, refer to Section 0.
3.2.2 Keys
The Sci-Mux front panel has five keys, a Scroll ( ) key, an Enter
( ) key, a Display
( D ) key, an up key ( ⇑ ), and a left arrow ( ⇐ ) key.
3.2.2.1 Scroll Key ( )
The ( ) key is used to scroll through the lower level menu items.
3.2.2.2 Enter Key ( )
The " E " key is used to enter a menu, or to return from a menu depending on the menu
state.
3.2.2.3 UP Arrow Key ( ⇑ )
The ( ⇑ ) key is used to make changes to an editable menu item
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 7 of 55
3.2.2.4 ( D ) Key
The " D " key is used to cycle through the top level menu. Always return the operator
to the top level menu.
3.2.2.5 Left Arrow Key ( ⇐ )
The " ⇐ " is used to move character by character through an editable menu item
3.3 Rear Panel Description
The Sci-Mux rear panel provides a power connector, a power switch, connectors for
interfacing with the remote devices in the ozone delivery system, connectors for the Safety
Interlock Subsystem, and connectors for digital inputs.
Figure 0-3 shows the layout of the rear panel.
1
0
Internal Safety
Ground
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 8 of 55
95 - 240 ~
47 - 63 Hz
75 W Max.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 9 of 55
Figure 0-3: Sci-Mux Controller Rear Panel
3.3.1 Power Connection
The Sci-Mux may be powered by either 110 or 220 VAC. (50/60 Hz). A standard plug
receptacle and power cable are provided. Power consumption is nominally less than 75
watts. Input power is protected with an 8 amp circuit breaker/switch and is filtered with an
industry-standard AC power conditioning module.
3.3.2 POWER Switch
The Power Switch is a combination breaker/switch. Press the switch to turn the SCi-Mux
on or to reset the circuit breaker. The Power Switch is illuminated (red) when the unit is
powered up, 1 = ON; 0 = OFF.
3.3.3 RS232 Connector
The RS232 Connector is used to connect the SCI-Mux Controller to the host computer via
a standard RS232 communications link. The connector is a 25-pin, male,
“D” connector.
The RS232 port is configured as follows:
Baud Rate: 9600
Parity: None
Data Bits: 8
Stop Bits: 1
High-level commands are available to establish states and setpoints for the remote
components and upload data to the host. Refer to Section 0 for details on the command set.
3.3.4 OZONE SENSOR Connectors
Four, 15-pin female “D” connectors (labeled A, B, C, D) are provided to connect to four IN
USA, Inc. sensors via a proprietary interface.
3.3.5 GENERATOR Connectors
Four, 10-pin header-type (Ansley) connectors with locking ramp (labeled A, B, C, D) are
provided to connect to four ozone generators.
Each ozone generator interface includes the following I/O capabilities:
• Desired Generator Power Setpoint - Analog Output (AO)
• Generator Enable/Disable - Digital Output (DO)
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 10 of 55
• Generator Status - Digital Input (DI)
Note: The generator will not start until the Safety
Interlock is CLOSED
3.3.6 INTERLOCK Connector
One, 2-pin Molex connector with locking ramp is provided to connect to the Physical
Interlock. The Physical Interlock works in conjunction with the Chiller Interlock to control
ozone generator startup. The generator will power up only if the Physical Interlock is in a
CLOSED state and the Chiller Interlock is in an ON state.
The Physical Interlock includes the following I/O capabilities:
• Physical Interlock - Digital Output (DI)
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 11 of 55
4. Operation
This section provides detailed information on the operation of the SCI-Mux Controller. If you
encounter any problems during SCI-Mux operation, refer to Section 0, Troubleshooting.
Quick Installation
This section is designed to get you up and running as quickly as possible. However, we
recommend that you take the time to read the entire manual at your earliest convenience.
.
4.1 Verify Rear Panel Connections
1
0
Internal Safety
Ground
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 12 of 55
95 - 240 ~
47 - 63 Hz
75 W Max.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 13 of 55
Figure 0-1: SCI-Mux Controller Rear Panel
Verify that the following connections have been made at the SCI-Mux Controller rear panel.
If necessary, refer to Section 0 for additional information.
1. Power Connection
2. RS232 ConnectionOzone Sensor Connections (eg: gFFOZ or dFFOZ)
3. Ozone Generator Connections
4. Interlock Connection
5. Analog Output
6. Analog Inputs
7. Instrument Error (IE) relay
Following is a summary of the connector pinout, and thier rating:
Analog Output (DB-15F):
Pin # Function
1-4 Not used
5 Channel A 4-20 mA (or 0 - 10 VDC alternatively)
6 Channel B 4-20 mA (or 0 - 10 VDC alternatively)
7 Channel C 4-20 mA (or 0 - 10 VDC alternatively)
8 Channel D 4-20 mA (or 0 - 10 VDC alternatively)
9 – 15 Analog Ground
The Analog outputs are factory configurable as either 4-20 mA or 0-10 volts. The factory
default is 4-20 mA.
Generator Interface (10 pin ,TB Ansley IDC w/locking latches)
There are four identical Generator Interface connectors, one per Channel, which are configured
at the factory to allow interface with any commercially available ozone generator.
RS-232 (9600,N,8,1, DB-25M)
Pin # Function
2 Receive
3 Transmit
7 Ground
Interlock (2 pin, .156 Ctr)
Jumper to enable Generator outputs
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 14 of 55
Instrument Error (3 pin, .156 ctr.)
1 form C Contacts, active for instrument error condition
Alarm #1 (Screw Terminals, Removable connector)
1 form c, one per channel, front panel settable
Alarm #2 (Screw Terminals, Removable connector)
1 form c, one per channel, front panel settable.
Analog In (DB-9M)
Pin # Function
1 Channel A, 0-5 volts
2 Channel B, 0-5 volts
3 Channel C, 0-5 volts
4 Channel D, 0-5 volts
5-9 Analog Return
FFOZ Interface (DB-15F)
There are four identical Sensor Interface connectors, one per Channel.
4.2 Hardware Safety Interlock
The Hardware Interlock is located on the rear panel of the SCI-Mux Controller and is
labeled “INTERLOCK”. If the Interlock is OPEN, the generators will not power up. To
CLOSE the Interlock, plug the mating connector into the INTERLOCK connector (if it is
not already plugged in).
4.3 Wiring Connections
Verify that all necessary wiring connections have been made at the SCI-Mux Controller rear
panel. Refer to Section 0 for additional information.
4.4 Initial Power-On
To turn the SCI-Mux Controller on, press the POWER switch on the rear panel. The switch
illuminates (red) when the power is ON. The SCI-Mux performs a 4-step start-up procedure.
1. The SCI-Mux displays the Software Revision for approximately 5 seconds:
INUSA H2 SW Vx.xxx
PLEASE WAIT
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 15 of 55
2. The SCI-Mux displays the ozone sensor type for each of the four channels
approximately 5 seconds. TYPE 1 refers to a gFFOZ ozone sensor. Type 2 refers to a
dFFOZ ozone sensor. If a sensor is not installed for a channel, “NO SEN” is displayed.
For example:
A: TYPE 1 B: TYPE 1
C: TYPE 2 D: NO SEN
3. The SCI-Mux displays the warm-up screen. The display shows “WRM” on the bottom
right, indicating that a warm-up period (approx. 3 minutes) is in progress. During this
time the ozone reading will show a series of asterisks if an ozone sensor is connected,
or a series of dashes if no sensor is connected. For example:
A: ***** G/M3 B: ***** %WT
C: ***** MG/L D: ------ WRM
4. The “WRM” indicator disappears, and the SCI-Mux Controller displays the Ozone
Concentration screen. Channels with no sensor connected will show a series of dashes
(e.g., Channel D).
A: 18.10 G/M3 B: 12.23 %WT
C: 17.34 MG/L D: ------
4.4.1 SCI-Mux Main Menu
The Main Menu screens are listed below in the order in which they appear. The first screen
displays ozone concentration. Use the " D " key to move from one screen to the next.
(Refer to the MENU STRUCTURE ILLUSTRATION).
4.4.1.1 Ozone Concentration
The Ozone Concentration screen displays ozone concentration for all four channels, as
measured by the IN USA, Inc.ozone sensors. The units of measurement are
programmable, the available units include: GM3 (g/m
3
), GNM (g/Nm
3
), %WT (Percent
Weight by Mass) , PPMW (Part per Million by Weight), PPMV (Part Per Million by
Volume), PPBW (Part per Billion by Weight), and PPBV (Part per Billion by Volume)
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 16 of 55
A: 8.10 %WT B: 12.23 %WT
C: 17.34 MG/L D: ------
Press the " D " key to move to the Temperature screen.
4.4.1.2 Temperature
The Temperature screen displays the temperature of the measured sample for all sensors
that have a built in temperature transducer. The default unit is DEG C. Channels with
no sensors connected or connected to sensors witnout built-in temperature transducers
will display ----
A: 28.9 B: 33.1 TEMP C
C: 0.0 D: -------
Press the " D " key to move to the Pressure screen.
4.4.1.3 Pressure
The Pressure screen displays the gas pressure for all sensors that have a built in
pressure a transducer. The default unit is PSIA.. Channels with no sensors connected or
connected to sensors without built-in pressure transducer will display ----
A: 18.13 B: 18.07 PSIA
C: 0.00 D: -------
Press the " D " key to move to the The Generator ON/OFF screen
4.4.1.4 Generator ON/OFF Status
The Generator ON/OFF screen displays the status of the four ozone generators
associated to each of the ozone measurement channels. The default value is OFF.
A: OFF B: OFF GEN
C: OFF D: OFF ON/OFF
Press the " D " key to move to the Zero Channel A screen.
4.4.1.5 Zero Ozone Channel A (B, C, D)
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 17 of 55
The Zero Channel A (B, C, D) screens allow the user to zero the ozone sensor connected
to the selected channel.
Zero Channel A
Press Enter Key
Press the " D " key to move to from the Zero Channel A Screen to the Zero Channel B,
Zero Channel C, and Zero Channel D screens in succession. The zeroing procedure for
Channel A is described in the following paragraphs. Zeroing of Channels B, C, and D is
identical.
1. At the Zero Channel A prompt, press the " E " Enter key to continue.
2. If a sensor is connected to Channel A, the following prompt appears:
PRESS ENTER TO ZERO
PRESS ‘D’ TO EXIT
Press the " E " Enter key to continue the zeroing operation.
Press the " D " key to abort the zeroing operation and return to the Ozone
Concentration screen on the Main Menu.
If an ozone sensor is not connected to Channel A, the following prompt appears:
ZERO CHANNEL A
SENSOR NOT ATTACHED
Press the " D " key to return to the Ozone Concentration screen on the Main Menu.
3. After you press the Enter key to continue the zeroing operation, the following
prompt appears:
SHUT OFF OZONE
PRESS ENTER KEY
Shut off the ozone supply to the appropriate sensor. Press the Enter key to continue
the zeroing operation.
Press the " D " key to abort the zeroing operation and return to the Ozone
Concentration screen on the Main Menu.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 18 of 55
4. After you press the Enter key to continue the zeroing operation, the following
prompt appears:
PURGE FOR 10 MINUTES
PRESS ENTER TO ZERO
Purge the appropriate sensor for at least 10 minutes with, (for additional
information on purging before zeroing, refer to the sensor's manual).
Press the Enter key to continue the zeroing operation.
Press the " D " key to abort the zeroing operation and return to the Ozone
Concentration screen on the Main Menu.
5. After you press the Enter key to continue the zeroing operation, the following
messages appear in succession:
ZEROING CHANNEL A
PLEASE WAIT
ZEROING IN PROGRESS
UV LAMP CHECK
PLEASE WAIT
While these messages are displayed, the " E " Enter key and the " D " key are not
functional.
6. After the SCI-Mux successfully completes the zeroing operation, the following
prompt appears:
ZEROING SUCCESSFUL
PRESS ANY KEY
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 19 of 55
Press the Enter key or the " D " key to return to the Ozone Concentration screen on
the Main Menu.If the zeroing operation was not successful, the following prompt
appears:
ZERO UNSUCCESSFUL
PRESS ANY KEY
The zeroing of the FFOZ ozone sensor for the selected channel was not successful.
Press the Enter Key or the " D " Scroll key to return to the Ozone Concentration
screen on the Main Menu. Refer to Section 0 for additional information on system
error messages and their causes.
4.4.1.6 Lamp Index
The Lamp Index screen can be reached by pressing the " D " key when the Zero
Channel D screen is displayed.
The Lamp Index screen displays the relative intensity of the UV lamp output for each
sensor. Typical values for a new sensor are around 100.
A: 95 B: 86 LAMP
C: 90 D: ----- INDEX
The Lamp Index is used in conjunction with other internal diagnostics parameters to
monitor the performance of the unit.
Press the " D " key to move to the MENU screen.
4.4.2 Lower Menus
Once at the MENU screen, the displays will read
MENU
PRESS E TO ACCESS
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
The Lower Menus comprise four main branches:
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 20 of 55
(1) Generator Control, (2) Diagnostics, (3) Alarms, and (4) Ozone Concentration Units
of Measurement.
To access the lower menus, press the " E " key. The display will read
GENERATOR CONTROL
PRESS E TO ACCESS
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access the GENERATOR CONTROL MENU press the " E " key.
To access the DIAGNOSTICS screen press the ( ) Scroll key.
4.4.2.1
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 21 of 55
Generator Control
The Generator Control menu comprises two main modules:
(1) Remote Generator Control, and (2) Servo Control of Generator.
Both modules are structured by channel; i.e.: the first selection to be made involves
which one of the 4 channels the operator will be programming.
The display will read
GENERATOR CONTROL
CHANNEL A:
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To select the GENERATOR CONTROL FOR CHANNEL A press the " E " key.
To access the GENERATOR CONTROL FOR CHANNEL B press the ( ) Scroll key.
4.4.2.1.1 REMOTE CONTROL of GENERATOR POWER
The display will read
A: CTRL GEN POWER
PRESS E TO ACCESS
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To select the A: REMOTE CONTROL OF GENERATOR PWR press the " E " key.
To access the A: SERVO CONTROL OF GENERATOR CONCENTRATION press the
( ) Scroll key.
There are 2 parameters that can be programmed at this level:
(1) The Power level (as a percentage of full power), and
(2) Generator Status ON or OFF
4.4.2.1.1.1 POWER SETPOINT
The display will read
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 22 of 55
A POWER : SETPOINT
n n n %
n n n is a programmable variable that can take any value between 0 and 100, in
increments of 1. Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to
change the value of the digit.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To select the A: POWER: GEN ON/OFF screen press the ( ) Scroll key.
To return to A POWER: SETPOINT press the E " key.
4.4.2.1.1.2 REMOTE POWER GENERATOR ON/OFF
A POWER : GEN ON/OFF
x x x
where X X X is a toggle variable that can take the value ON or OFF.
Use the ( ⇐ ) key or the ( ⇑ ) key to change the value of the toggle variable.
If there is no ozone sensor attached to the channel the toggle variable will automatically
take on the value OFF. Attempts to toggle it will generate the following display
A POWER : GEN ON/OFF
ERR: NO PROBE
which will extinguish in 3 seconds.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To select the A: POWER: GEN ON/OFF screen press the ( ) Scroll key.
To return to A : CTRL GEN POWER press the E " key.
4.4.2.1.2 SERVO CONTROL of GENERATOR CONCENTRATION
Note:
This mode of operation transfers control of the ozone generator to the SCI-MUX.
Be sure to select POWER OFF from the CONTROL GENERATOR POWER
MODULE, POWER: GEN ON/OF SCREEN.
Follow the procedure to move through the following screens.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 23 of 55
GENERATOR CONTROL
PRESS E TO ACCESS
GENERATOR CONTROL
CHANNEL A:
A: CTRL GEN POWER
PRESS E TO ACCESS
Press the ( ) Scroll key to access the CONTROL GENERATOR
CONCENTRATION SCREEN
A : CTRL GEN CONCEN
PRESS E TO ACCESS
Press the ( E ) key to select the CONTROL GENERATOR CONCENTRATION
SCREEN
4.4.2.1.2.1 CONCENTRATION SET POINT
Depending on the units of measure selected, the display will show
A CONCEN: SETPOINT
n n n . n MG/L
A CONCEN: SETPOINT
n n n . n G/M3
A CONCEN: SETPOINT
n n n . n G/NM3
To access the A CONCEN: GEN ON/OFF screen press the ( ) Scroll key.
A CONCEN: SETPOINT
n n . n n % WEIGHT
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 24 of 55
Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change
the value of the digit.
To exit , press the " D " key to return to the Ozone Concentration screen on
the Main Menu.
To return to A: CTRL GEN CONCEN screen press the " E " key.
To select the A: CONCEN GEN ON/OFF screen press the ( ) Scroll
key.
4.4.2.1.2.2 GENERATOR ON/OFF
A CONCEN : GEN ON/OFF
x x x
where X X X is a toggle variable that can take the value ON or OFF.
Use the ( ⇐ ) key or the ( ⇑ ) key to change the value of the toggle variable.
If there is no ozone sensor attached to the channel the toggle variable will automatically
take on the value OFF. Attempts to toggle it will generate the following display
A CONCEN : GEN ON/OFF
ERR: NO PROBE
which will extinguish in 3 seconds.
Attempts to toggle power to the ON status while the GEN POWER under Remote
Control of Generator Power ( CTRL GEN POWER) will generate the following display:
A CONCEN : GEN ON/OFF
ERR: POWER CONTROL ON
which will extinguish in 3 seconds.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To return to the A: CTRL GEN CONCEN screen press the " E " key.
To select to A: CONCEN: CTRL GEN POWER screen press the. ( ) key.
4.4.2.1.2.3 GENERATOR POWER
Note:
The GENERATOR POWER SCREEN under servo mode is a READ ONLY SCREEN.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 25 of 55
A CONCEN : GEN POWER
n n n %
This screen allows to retrieve and display the power delivered to the ozone generator, as
a percentage of full power . The variable "n n n" can take integer values between 0
and 100.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To return to the A: CTRL GEN CONCEN screen press the " E " key.
To select to A: SERVO PARAMETERS screen press the ( ) key.
4.4.2.1.2.4 SERVO PARAMETERS
The display will show
A: SERVO PARAMETERS
PRESS E THREE TIMES
The Servo Parameters Section is accessed by pressing the ( E ) key 3 consecutive
times.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
Pressing the ( ) key returns to A CONCEN: SETPOINT SCREEN.
4.4.2.1.2.4.1
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 26 of 55
PROPORTIONALITY CONSTANT
The display will show:
A SERVO: PROP CONST
X.XXX
The Proportionality Constant is a variable that enters in the digital adaptive control
loop. The default (and typical) value is 1.000.
Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value
of the digit.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu
Pressing the ( ) key selects the B SERVO: DELAY SCREEN
4.4.2.1.2.4.2 DELAY
The display will show:
A SERVO: DELAY
n n SECONDS
The Delay is a variable that enters in the digital adaptive control loop. The default (and
typical) value is 5 seconds.
Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value
of the digit.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu
Pressing the ( ) key selects the B SERVO: PMAX SCREEN
4.4.2.1.2.4.3 PMAX
The display will show:
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 27 of 55
A SERVO: PMAX
X X X %
The PMAX is a variable that enters in the digital adaptive control loop algorithm. It
represents the value of power (as a percent of full power) at which the ozone generator
output is "maxed". The default (and typical) value for PMAX is 100%.
Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value
of the digit.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu
Pressing the ( ) key selects the B SERVO: CMAX SCREEN
4.4.2.1.2.4.4 CMAX
Depending on the units of measurements, the display will show:
A SERVO: CMAX
X X . XX % WEIGHT
or
A SERVO: CMAX
X X X . X G/M3
or
A SERVO: CMAX
X X X . X G/NM3
or
A SERVO: CMAX
X X X . X MG/L
CMAX is a variable that enters in the digital adaptive control loop. It represents the
ozone concentration output when PMAX is applied to the ozone generator. The value
of CMAX varies widely with the generator model and the flow regime.
Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value
of the digit.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 28 of 55
Pressing the ( ) key selects the B SERVO: PMID SCREEN
4.4.2.1.2.4.5 PMID
The display will show:
A SERVO: PMID
X X X %
The PMID is a variable that enters in the digital adaptive control loop. It represents the
value of power (as a percent of full power) equal to one half of PMAX". The default
(and typical) value for PMID is 50 %.
Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value
of the digit.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu
Pressing the ( ) key selects the B SERVO: CMID SCREEN
4.4.2.1.2.4.6 CMID
Depending on the units of measurements, the display will show:
A SERVO: CMID
X X . XX % WEIGHT
or
A SERVO: CMID
X X X . X G/M3
or
A SERVO: CMID
X X X . X G/NM3
or
A SERVO: CMID
X X X . X MG/L
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 29 of 55
CMAX is a variable that enters in the digital adaptive control loop. It represents the
ozone concentration output when PMAX is applied to the ozone generator. The value
of CMAX varies widely with the generator model and the flow regime.
Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value
of the digit.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu
4.4.2.2 DIAGNOSTICS
Once at the MENU screen, the displays will read
MENU
PRESS E TO ACCESS
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu. As indicated in previous Sections, the Lower Menus comprise four main
branches:
(1) Generator Control, (2) Diagnostics, (3) Alarms, and (4) Ozone Concentration Units
of Measurement.
To access the lower menus, press the " E " key. The display will read
GENERATOR CONTROL
PRESS E TO ACCESS
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access the GENERATOR CONTROL MENU press the " E " key.
To select the DIAGNOSTICS screen press the ( ) Scroll key.
The display will read
DIAGNOSTICS
PRESS E TO ACCESS
NOTE: DIAGNOSTICS CHANNEL "n" IS A VIEW ONLY MENU
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access the DIAGNOSTICS MENU press the " E " key.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 30 of 55
To select the ALARM screen press the ( ) Scroll key.
After pressing the " E " key, the display will read:
DIAGNOSTICS CHANNEL
CHANNEL A :
Note: If there is no ozone sensor attached to the selected channel, a "SENSOR NOT
ATTACHED!" message will be displayed
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access DIAGNOSTICS CHANNEL A SCREEN press the " E " key.
To select DIAGNOSTICS CHANNEL B screen press the ( ) Scroll key.
After pressing the " E " key, the display will read:
4.4.2.2.1 GAIN & ATTENUATION
1: PGA= nn ATT= aaaa
2: PGA= mm ATT= bbbb
NOTE: GAIN & ATTENUATION CHANNEL "n" IS A VIEW ONLY SCREEN
PGA stands for Programmable Gain , and ATT stands for Variable Attenuation. nn and
mm take on the values of 1,2,4,68. or 16. aaaa and bbbb take on the value of 2024 to
4095 in increments of 1. The actual values of these parameters are a function of the
optical signal intensity, and they are calculated by system during the Zeroing of the
particular Channel..
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To return to DIAGNOSTICS CHANNEL A SCREEN press the " E " key.
To select the ZERO TERM screen press the ( ) Scroll key.
4.4.2.2.2 ZERO TERM SCREEN
The display will read:
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 31 of 55
ZERO TERM= n . n n n
CHANNEL A
NOTE: The ZERO TERM CHANNEL "n" IS A VIEW ONLY SCREEN
The ZERO TERM is the ratio of the light intensity measured during Zero process by
the two gaps in the FFOZ sensors. It typically takes on the value of 1.000
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To return to DIAGNOSTICS CHANNEL A SCREEN press the " E " key.
To select the RAW DATA COUNTS screen press the ( ) Scroll key.
4.4.2.2.3 RAW DATA COUNTS SCREEN
The display will read:
1: n n n n n 2: m m m m m
CHANNEL A
NOTE: The RAW DATA COUNTS CHANNEL "n" IS A VIEW ONLY
SCREEN
nnnnn and mmmmm represent the analog to digital converter counts, corresponding
to the two gaps in the FFOZ sensor. Depending on the value of the Variable Gain,
the Variable Attenuator and the actual ozone concentration, nnnnn and mmmm can
take values from 1 to 32,0000.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To return to DIAGNOSTICS CHANNEL A SCREEN press the " E " key.
To select the SERIAL NUMBER screen press the ( ) Scroll key.
4.4.2.2.4 SERIAL NUMBER
The display will read:
SERIAL NUMBER: N N N N N N
CHANNEL A
NOTE: The SERIAL NUMBER CHANNEL "n" IS A VIEW ONLY SCREEN
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 32 of 55
The number NNNNNN represent the unique serial number associated to each of the
gFFOZ or dFFOZ sensors
4.4.2.2.5 SENSOR TYPE
The display will read:
SENSOR TYPE: N
CHANNEL A
NOTE: The SENSOR TYPE CHANNEL "n" IS A VIEW ONLY SCREEN
The number N represents the Sensor Type connected to Channel n. For instance,
Type 1 corresponds to Ozone Gas Sensor Model gFFOZ, Type 2 corresponds to
Dissolved Ozone Sensor Model dFFOZ, etc....
4.4.2.3 ALARMS
For each channel, there are two fully programmable alarms, for a total of eight alarms
per SCI-MUX. Each alarm, has a Form C (Single Pole Double Pole, Break before
Make) electromechanical relay. Each alarm features 4 programmable attributes:
STATUS (enable/disable), NATURE (high/low), THRESHOLD and NATURE
(latched/unlatched).
To access the ALARMS MENU, proceed as follows. Once at the MENU screen, the
displays will read
MENU
PRESS E TO ACCESS
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu. As indicated in previous Sections, the Lower Menus comprise four main
branches:
(1) Generator Control, (2) Diagnostics, (3) Alarms, and (4) Ozone Concentration Units
of Measurement.
To access the lower menus, press the " E " key. The display will read
GENERATOR CONTROL
PRESS E TO ACCESS
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access the GENERATOR CONTROL MENU press the " E " key.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 33 of 55
To select the DIAGNOSTICS screen press the ( ) Scroll key.
The display will read
DIAGNOSTICS
PRESS E TO ACCESS
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access the DIAGNOSTICS MENU press the " E " key.
To select the ALARM MENU press the ( ) Scroll key.
The display will read
ALARMS
PRESS E TO ACCESS
After pressing the " E " key, the display will read:
ALARMS CHANNEL
CHANNEL A :
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access ALARMS CHANNEL A SCREEN press the " E " key.
To select ALARMS CHANNEL B screen press the ( ) Scroll key.
After pressing the " E " key, the display will read:
4.4.2.3.1 ALARM STATUS
A: ALARM #1 STATUS
aaaaaaaaaa
The Alarm Status condition defines the alarms as either enabled or disabled. The default
status is disabled.
Use the ( ⇐ ) key or the ( ⇑ ) key to toggle the value.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access ALARMS CHANNEL A SCREEN press the " E " key.
To select ALARMS NATURE B screen press the ( ) Scroll key.
4.4.2.3.2 ALARM NATURE
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 34 of 55
The display will read as follows:
A: ALARM #1 NATURE
aaaaa
This parameter cann take on the value HIGH or LOW. A High Alarm is one in which
an alarm condition is triggered when the ozone concentration rises above the alarm
threshold. A Low Alarm is one in which an alarm condition is triggered when the
ozone concentration falls below the alarm threshold.
Use the ( ⇐ ) key or the ( ⇑ ) key to toggle the value.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access ALARMS CHANNEL A SCREEN press the " E " key.
To select A: ALARM 1 THRESHOLD SCREEN press the ( ) Scroll key.
4.4.2.3.3 ALARM THRESHOLD
The display will read:
A: ALARM #1 THRESH
x x x x
The Alarm Threshold value at which the given alarm will be triggered. The threshold is
expressed in the currently active Units of Measurement of Ozone Concentration. The
default values are 0.
NOTE: The threshold values "follow" the Units of Measurement of Ozone
Concentration. When the user changes the units of measurement, the alarm thresholds
automatically adjust to the new units. The conversion is linear and expressed by the
following relationships:
14.2 g/m3 = 1.0 % Weight
Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value
of the digit.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access ALARMS CHANNEL A SCREEN press the " E " key.
To select A: ALARM 1 TYPE SCREEN press the ( ) Scroll key.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 35 of 55
4.4.2.3.4 ALARM TYPE
The display will read:
A: ALARM #1 TYPE
aaaaaaaaa
This is a TOGGLE Variable. It defines whether an alarm that is triggered should be
LATCHED or UNLATCHED. The default is Latched.
An unlatched alarm will only remain active while the given alarm condition that
triggered it is present. A latched alarm will remain active until it is reset. Resetting a
Latched alarm is accomplished by actuating the "E" key, located on the Front Panel.
Of course, pressing the "E" Key will only clear a latched alarm if the original alarm
condition is no longer present.
Use the ( ⇐ ) key or the ( ⇑ ) key to toggle the value.
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access ALARMS CHANNEL A SCREEN press the " E " key.
To select A: ALARM 2 STATUS SCREEN press the ( ) Scroll key.
For ALARM #2 the same attributes; i.e.: status (enable/disable), nature (high/low),
threshold and nature (latched/unlatched) are available..
4.4.2.4 OZONE UNITS OF MEASUREMENT
For each channel, there are different units of measurement of ozone concentration. For
channels connected to a gFFOZ gas phase sensor, the units available are:
G/M3 (gram of Ozone per cubic meter of mixture at the temperature and pressure of the
gas in the gFFOZ sensor);
G/NM3 (gram of Ozone per Normal cubic meter; i.e.: 0 °C and 1 atmosphere); and
% WEIGHT (ratio in percent of mass of ozone to mass of mixture).
For channels connected to a dFFOZ dissolved ozone in water sensor, the unit available
is MG/L (milligram of Ozone per liter Water).
Note that 1 MG/L = 1 Part Per Million by Weight (PPMW).
To access the OZONE UNITS MENU, proceed as follows. Once at the MENU screen,
the displays will read
MENU
PRESS E TO ACCESS
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 36 of 55
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu. As indicated in previous Sections, the Lower Menus comprise four main
branches:
(1) Generator Control, (2) Diagnostics, (3) Alarms, and (4) Ozone Concentration Units
of Measurement.
To access the lower menus, press the " E " key. The display will read
GENERATOR CONTROL
PRESS E TO ACCESS
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access the GENERATOR CONTROL MENU press the " E " key.
To select the DIAGNOSTICS screen press the ( ) Scroll key.
The display will read
DIAGNOSTICS
PRESS E TO ACCESS
To exit , press the " D " key to return to the Ozone Concentration screen on the Main
Menu.
To access the DIAGNOSTICS MENU press the " E " key.
To select the ALARM MENU press the ( ) Scroll key. The display will read
ALARMS
PRESS E TO ACCESS
Press the " D " key to move to the Ozone Concentration screen on the Main Menu..
To access the ALARM MENU press the " E " key.
To select the OZONE UNITS CHAN A screen press the ( ) Scroll key. The display
will read:
OZONE UNITS CHAN A:
aaaaaaa
where aaaa is a Toggle variable that can take on the value of: G/M3; G/NM3, MG/L
and % WEIGHT.
Use the ( ⇐ ) key or the ( ⇑ ) key to toggle to the desired value.
Use the ( ) Scroll key to select the different channels
Use the " D " key to return to the Ozone Concentration screen on the Main Screen.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 37 of 55
4.4.3 System States and Error Conditions
The following table lists the status and error messages for the SCI-MUX controller. For each
condition it shows the status ID reported via the RS232 'S' command, the front panel 'OZONE
Screen' display, the front panel 'ERROR Screen' display, and the state of the Instrument Error
relay.
OPERATING
CONDITION
ID OZONE SCREEN ERROR MESSAGE IE RELAY
Normal Operation 0 xxx.x unit xxx.x
unit
xxx.x unit xxx.x
unit
------ Normal
State
During Sensor Zeroing 1 'ZEROING CHANNEL n
PLEASE WAIT'
------ Normal
State
Optical Signal Over-range 2 Ozone reading blink 'INTENSITY O/R' Error State
Optical Signal Low 3 Ozone reading blink 'LOW SIGNAL' Error State
Excessive Zero Drift 5 Ozone reading blink 'REZERO' Error State
Ozone Density Over-
range*
6 Last ozone reading blink 'OVERANGE' Normal
State
Signal Low Following
Zeroing
7 'ERROR: LOW
INTENSITY'
'ZERO
UNSUCCESSFUL'
Error State
Optical Signal Unstable 8 Ozone reading blink 'WARNING
UNSTABLE'
Error State
Alarm_1 Tripped 9 'ERROR: ALARM #1' ------ Normal
State
Alarm_2 Tripped A 'ERROR: ALARM #2' ------ Normal
State
(*) Self-clearing error - clears automatically when over-range condition clears.
Viewing Error Messages via Front Panel
If the ERR flag appears in the bottom right portion of the screen at any time, press the Enter key
to view the error message(s). For example, the Ozone Concentration screen might appear as
follows:
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 38 of 55
A: 18.10 B: 16.23 %WT
C: 17.34 D: ------- ERR
Press the '(E)' key to view the error message(s). The following screen might appear:
LOW INTENSITY
CHANNEL A
If there are no error messages at the time you press the 'E' key, the readout will continue to
display ozone readings (and nothing else will happen). If there are multiple error messages,
press the scroll key to view them sequentially. Press any key to get back to the 'OZONE Screen'.
Viewing Status via RS232
To view error messages from the RS232 interface, issue the 'S' command. Upon receipt of this
request, the unit will respond with a message as follows:
'k1k2k3k4k5-k6k7.... , k1k2k3k4k5-k6k7...., k1k2k3k4k5-k6k7...., k1k2k3k4k5-k6k7....'
where:
k1 is the channel ID (0,1,2,3),
k2 is the sensor type (e.g. 0,1),
k3 is power control ON/OFF (0,1),
k4 is concentration control ON/OFF (0,1),
k5 is the zeroing ID and is displayed only while zeroing, and
k6,k7.... are error/alarm ID's and are displayed only when error or alarm conditions are
active.
4.5 RS232 Communications
The SCI-Mux Controller interfaces directly to the host computer via an RS232 serial
interface. A variety of high-level commands are available to establish states and setpoints for
the remote components and upload information to the host. The RS232 command set is
included in the following HELP Screen.
?..........Request ozone concentration
Bn........ Set generator power set-point for Channel n
Cn........ Set generator concentration set-point for Channel n
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 39 of 55
D.......... Start data streaming
E.......... End data streaming
G.........Request current state of hardware interlock
H.......... Display this HELP screen
K.......... Disable Keyboard
L.......... Enable Keyboard
M......... Read Analog Inputs
Qn........ Request generator control parameters for Channel (Power SETPT,Power
ON/OFF,Conc SETPT,Conc ON/OFF,PROP,
DELAY,PMAX,CMAX,PMID,CMID) n
Rxxxx... Set data streaming rate from 5 to 3600 seconds
S.......... Status request
Tnx,x,x,x,x,x..... Set servo parameters for Channel n
(PROP,DELAY,PMAX,CMAX,PMID,CMID)
Ucn...... Enable Concentration Control (servo) for Channel n
Upn...... Enable Power Control for Channel n
Vn........ Disable generator for Channel n
Xn........ Zero initiate for Channel n
5.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 40 of 55
Specifications
Controller: Model SCI-Mux™; multi-channel, microprocessor-
based, ozone sensor and ozone delivery system
controller
Display: 2 x 20 character, alphanumeric, vacuum fluorescent
Cycle Time: Continuous measurement; 2 sec or 0.5 Hz sampling
rate
User Interface: Front panel digital display & keyboard, 5 keys
Ozone Sensor: Accommodates up to 4 IN USA, Inc. sensors, e.g.:
gFFOZ Gas Phase Ozone Sensor &/or dFFOZ
Dissolved Ozone Sensor
Control Capability: Accommodates up to”
4 IN USA, Inc. ozone sensors;
8 Alarm Relays, 2 per Channel, Form C
1 Instrument Relay, Form C
4 Ozone Generators;
1 Safety Interlock Subsystem;
4 Analog Inputs (Factory configured)
4 Analog Outputs (Factory configured)
Digital Communications: Bi-directional RS-232 Digital Serial Communication
Interface
Diagnostics: Internal diagnostics
Power : 90 - 240 VAC. 47 - 63 Hz; 75 watts max.
Mounting: 19” rack
Dimensions: 19.0” W x 7.0” H x 10.3” D (483 x 177 x 262 mm)
Compliance: CE (see section 7)
6.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 41 of 55
Environmental
6.1 Location Requirements
The Sci-Mux COntroller should be located in a vibration free area, where air circulation is
provided. Ambient temperature conditions should be within 0ºC to 45ºC, at a relative humidity
no higher than 95%, non-condensing
6.2 Exterior Cleaning
The exterior surfaces of the enclosure of the Model SCi-Mux can be cleaned with a lightly
damped cloth.
7.
Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0
Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.
Page 42 of 55
Declaration of Conformity
Manufacturer’s Name: IN USA, Incorporated
Manufacturer’s Address: 87 Crescent Road
Needham, Massachusetts
02494 USA
Declares that the product
Product Name: Sci-Mux with gFFOZ/dFFOZ Sensors
Sci-Mux with gFFOZ/dFFOZ Sensors
Model Number:
Conforms to the following product specifications
Safety: EN601010 + A1, A2
EMC: CISPR-22:1985 / EN 55022:1988 class B
EN 50082-2:1992
ENV 50140 10 V/m
ENV 50204 10 V/m / 1 kHz, 80% modulation
EN 61000-4-4/ I kV signal lines, 2 kV power lines
EN61000-4-2 ESD 4kV CD 8kV AD
Supplementary Information:
The product herewith complies with the requirements of the Low Voltage Directive 72/23/EEC and the EMC
Directive 89/336/EEC.
DECLARATION OF CONFORMITY
according to ISO/IEC Guide 22 and EN 45014