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Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC. Page i of 55 Date ECO# Rev Description Originator 5-18-98 2 Release VJD 6-02-99 A VJD TM IN USA, INCORPORATED 87 CRESCENT ROAD NEEDHAM, MA 02494-1496 US TEL: 781-444-2929 FAX: 781-444-9229 Model SCI-Mux™ User’s Manual
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Page 1: Model SCI-Mux™ User’s Manual - OMICRON Technologies€¦ · Model SCI-Mux™ User’s Manual. ... Proper eye protection is required—eye exposure to UV light is extremely dangerous.

Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0

Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.

Page i of 55

Date ECO# Rev Description Originator

5-18-98 2 Release VJD

6-02-99 A VJD

TM

IN USA, INCORPORATED

87 CRESCENT ROAD

NEEDHAM, MA 02494-1496 USA

TEL: 781-444-2929

FAX: 781-444-9229

Model SCI-Mux™ User’s Manual

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Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0

Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.

Page ii of 55

Table of Contents

1. QUICK INSTALLATION 1

1.1 Verify Rear Panel Connections 1-3

1.2 Hardware Safety Interlock 4

1.3 Initial Power-On 4

1.4 Sci-Mux Controller Front Panel 5

1.4.1 Front Panel Keys 5

1.4.2 Front Panel Display 6

2. FEATURES AND CAPABILITIES 1

2.1 Overview 1

2.2 Ozone Delivery System Components 1

2.3 gFFOZ Ozone Sensor Interface 1

2.4 Host Computer Interface 1

2.5 Ozone Delivery System Interface 1

2.6 RS232 Communications 2

2.7 Ozone Generator Servo Control 2

3. SCI-MUX CONTROLLER DESCRIPTION 3

3.1 Overview 3

3.2 Front Panel Description 4

3.2.1 Display 6

3.2.2 Keys 6

3.3 Rear Panel Description 7

3.3.1 Power Connection 9

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Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0

Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.

Page iii of 55

3.3.2 POWER Switch 9

3.3.3 RS232 Connector 9

3.3.4 OZONE Sensor Connectors 3-7

3.3.5 GENERATOR Connectors 3-7

3.3.6 INTERLOCK Connector 10

4. OPERATION 11

4.1 Verify Rear Panel Connections 14

4.2 Hardware Safety Interlock 14

4.3 Wiring Connections

4.4 Initial Power-on

4.4.1 Sci-Mux Main Menu 15

4.4.2 Lower Menus 37

4.5 RS232 Communications 38

5. SPECIFICATIONS 5-1

6. ENVIRONMENTAL 6-1

6.1 Location Requirements 6-1

6.2 Exterior Cleaning 6-1

7. DECLARATION OF CONFORMITY 7-1

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Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0

Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.

Page iv of 55

List of Figures

FIGURE 1-1: SCI-MUX CONTROLLER REAR PANEL ..........................................................................3

FIGURE 1-2: SCI-MUX CONTROLLER FRONT PANEL.........................................................................5

FIGURE 3-1: SCI-MUX CONTROLLER 19” RACK-MOUNTED AND BENCH TOP ENCLOSURES.......3

FIGURE 3-2: SCI-MUX CONTROLLER FRONT PANEL.........................................................................5

FIGURE 3-3: SCI-MUX CONTROLLER REAR PANEL ..........................................................................9

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Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0

Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.

Page v of 55

! WARNINGS:

General Precautions

1. Ozone (O3) is a toxic gas. High concentrations of ozone are dangerous and harmful to

humans. Take reasonable steps to avoid exposure. The current maximum 8-hour exposure

limit for ozone is 0.1 PPM (according to U.S. OSHA).

2. Install appropriate safety monitoring equipment wherever high concentrations of ozone are

used. IN USA, INC. manufactures several ozone monitors for workplace safety applications.

3. Materials in contact with high concentrations of ozone should be suitable for such use.

316L Stainless, Teflon™, Chemraz™ and Kynar™ are recommended.

4. When performing any maintenance to the SCI-Mux Controller, make sure all AC power is

disconnected from the unit.

5. The gFFOZ ozone sensor contains an ultraviolet (UV) lamp. Never remove the lamp from its

housing while the unit is powered on. Proper eye protection is required—eye exposure to UV

light is extremely dangerous.

6. Certain components may be hot to the touch. Please allow proper cooling time before

working with these components.

7. Never attempt to open ozone catalyst canisters (if supplied). The content of the canisters can

be hazardous if not handled properly.

8. Use only IN USA, INC. recommended spare parts. Substitution parts could result in damage

to the equipment, may create hazardous conditions and will void the warranty.

9. Use this equipment as recommended in this manual. Use of the equipment in ways other

than specified by IN USA may create hazardous conditions.

CAUTIONS

1. Read this operating manual before operating the SCI-Mux Controller.

2. Do not subject the SCI-Mux to extreme physical or thermal shock.

3. Use care in handling the SCI-Mux and any of its components.

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Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0

Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.

Page vi of 55

GENERAL NOTES

1. IN USA™, AFX®, gFFOZ™, SCI-Mux™ and Excellence in Instrumentation™ are Trade

Marks of IN USA, Inc.

2. This document is Copyright Protected.

3. IN USA, Inc. reserves the right to make changes to the product covered in this manual to

improve performance, reliability or manufacturability. Make sure that this Manual is used

with the original Product it was shipped with.

4. Although every effort has been made to ensure accuracy of the information contained in this

manual, IN USA, Inc. assumes no responsibility for inadvertent errors. Contents of the

manual are subject to change without notice.

5. IN USA, Inc. assumes no responsibility for the use of any measuring schemes described

herein.

6. This product is not intended or recommended by IN USA, Inc. for use in (a) medical therapy

or physical therapy of any kind whether as a direct or adjunct part of such therapy, including,

without limitation, life support (i.e., critical medical) applications or (b) any nuclear facility

applications. IN USA. Inc. will not knowingly sell this product for use in such applications.

Use of the IN USA, Inc. product in connection with medical or like treatment cannot be

reasonably expected to produce accurate monitorings of therapy or treatment and may cause

failure of the life support device or significantly affect its safety or effectiveness. Use by any

direct purchaser or after-market purchaser in such applications, whether or not known to IN

USA, Inc., shall absolve IN USA Inc. of any responsibility or liability to such purchaser(s) or

to any person(s) subjected to or affected by such use knowingly or unknowingly.

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Title: Model SCI-Mux Controller Operating and Maintenance Instructions Doc. #: 610-0016-01 Rev:: A 2.0

Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.

Page vii of 55

Contacting IN USA, INC.

IN USA, Inc. technical and service personnel are ready to help and can be reached by telephone,

fax, World Wide Web, e-mail, or mail.

Telephone: 1-781-444-2929

Fax: 1-781-444-9229

World Wide Web: www.inusaozone.com

E-mail: [email protected] (attn: customer service)

Mailing Address: IN USA, Inc.

87 Crescent Road

Needham, MA 02494-1496

U.S.A.

About IN USA, INC.

IN USA, Inc. manufactures instrumentation and control systems. The company is the world's

leading manufacturer of ozone monitoring equipment. IN USA, Inc. provides customized,

optical-based monitoring systems which include sophisticated process control hardware and

software.

1.

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Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0

Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.

Page 1 of 55

1. Quick Installation

This section is designed to get you up and running as quickly as possible. However, we

recommend that you take the time to read the entire manual at your earliest convenience.

.

1.1 Verify Rear Panel Connections

1

0

Internal Safety

Ground

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Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0

Proprietary: The contents of this document are copyright protected. ©1998 by IN USA, INC.

Page 2 of 55

95 - 240 ~

47 - 63 Hz

75 W Max.

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Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0

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Page 3 of 55

Figure 0-1: SCI-Mux Controller Rear Panel

Verify that the following connections have been made at the SCI-Mux Controller rear panel.

If necessary, refer to Section 0 for additional information.

1. Power Connection

2. RS232 ConnectionOzone Sensor Connections (eg: gFFOZ or dFFOZ)

3. Ozone Generator Connections

4. Interlock Connection

5. Analog Output

6. Analog Inputs

7. Instrument Error (IE) relay

Following is a summary of the connector pinout, and thier rating:

Analog Output (DB-15F):

Pin # Function

1-4 Not used

5 Channel A 4-20 mA (or 0 - 10 VDC alternatively)

6 Channel B 4-20 mA (or 0 - 10 VDC alternatively)

7 Channel C 4-20 mA (or 0 - 10 VDC alternatively)

8 Channel D 4-20 mA (or 0 - 10 VDC alternatively)

9 – 15 Analog Ground

The Analog outputs are factory configurable as either 4-20 mA or 0-10 volts. The factory

default is 4-20 mA.

Generator Interface (10 pin ,TB Ansley IDC w/locking latches)

There are four identical Generator Interface connectors, one per Channel, which are configured

at the factory to allow interface with any commercially available ozone generator.

RS-232 (9600,N,8,1, DB-25M)

Pin # Function

2 Receive

3 Transmit

7 Ground

Interlock (2 pin, .156 Ctr)

Jumper to enable Generator outputs

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Page 4 of 55

Instrument Error (3 pin, .156 ctr.)

1 form C Contacts, active for instrument error condition

Alarm #1 (Screw Terminals, Removable connector)

1 form c, one per channel, front panel settable

Alarm #2 (Screw Terminals, Removable connector)

1 form c, one per channel, front panel settable.

Analog In (DB-9M)

Pin # Function

1 Channel A, 0-5 volts

2 Channel B, 0-5 volts

3 Channel C, 0-5 volts

4 Channel D, 0-5 volts

5-9 Analog Return

FFOZ Interface (DB-15F)

There are four identical Sensor Interface connectors, one per Channel.

1.2 Hardware Safety Interlock

The Hardware Interlock is located on the rear panel of the SCI-Mux Controller and is

labeled “INTERLOCK”. If the Interlock is OPEN, the generators will not power up. To

CLOSE the Interlock, plug the mating connector into the INTERLOCK connector (if it is

not already plugged in).

1.3 Initial Power-On

To turn the SCI-Mux Controller on, press the POWER switch on the rear panel. The switch

illuminates (red) when the power is ON. The SCI-Mux powers up and goes through a four-

step start-up procedure.

1. The SCI-Mux displays the Software Revision for approximately 5 seconds. For

example:

INUSA H2 SW Vx.xxx

PLEASE WAIT

2. The SCI-Mux displays the ozone sensor type for each of the four channels

approximately 5 seconds. For example, TYPE 1 refers to a gFFOZ ozone sensor. Type

2 refers to a dFFOZ ozone sensor. If a sensor is not installed for a channel, “NO SEN”

is displayed. For example:

1 0

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Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0

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Page 5 of 55

A: TYPE 1 B: TYPE 1

C: TYPE 2 D: NO SEN

3. The Sci-Mux displays the warm-up screen. The display shows “*****" (a series of

asterisks) for the readout associated to a channel with an ozone sensor connected to it,

indicating that a warm-up period (approx. 3 minutes) is in progress. A series of dashes

is displayed if no sensor is connected. For example:

A: ***** G/M3 B: ***** %WT

C: ***** MG/L D: ------

4. As the Warm-up time expires, the Sci-Mux Controller displays the Ozone

Concentration screen. Channels with no sensor connected will continue to show a

series of dashes (e.g., Channel D).

A: 18.10 G/M3 B: 16.23 %WT

C: 17.34 MG/L D: ------

1.4 Sci-Mux Controller Front Panel

Figure 0-2: Sci-Mux Controller Front Panel

1.4.1 Front Panel Keys

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Page 6 of 55

The Sci-Mux front panel has five keys, a Scroll ( ) key, an Enter

( ) key, a Display

( D ) key, an up key ( ⇑ ), and a left arrow ( ⇐ ) key.

The " D " key is used to cycle through the top level menu. Always return the operator to

the top level menu.

The " E " key is used to enter a menu, or to return from a menu depending on the menu

state.

The ( ) key is used to scroll through the lower level menu items.

The " ⇑ " is used to make changes to an editable menu item.

The " ⇐ " is used to move character by character through an editable menu item.

1.4.2 Front Panel Display

The operator may monitor the ozone sensor concentration readings and the status of the

ozone delivery system components from the Sci-Mux Controller front panel. They may

also initiate a zeroing operation for any of the four ozone sensors. The following

information is available from the Sci-Mux display:

• Ozone Concentration (4 channels)

• Ozone Temperature (4 channels)

• Ozone Pressure (4 channels)

• Generator ON/OFF

• Zero Ozone Sensor (4 channels)

• Lamp Index (4 channels)

• Access to Menu

Refer to Section 0 for additional information.

1.

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Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0

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Page 1 of 55

2. Features and Capabilities

2.1 Overview

The IN USA, Inc. Model SCI-Mux™ is a rack-mounted or bench top, four-channel ozone

measurement and ozone delivery control system. It supports digital serial communications via

a bi-directional RS232 link.. It can also be operated manually through the keyboard located in

the front panel.

2.2 Ozone Delivery System Components

The Sci-Mux Controller directly interfaces with the following ozone delivery system

components:

• Tool Host Computer

• 4 IN USA, Inc. Ozone Sensors - ( for example model gFFOZ or model dFFOZ )

• 4 Ozone Generators

• Peripherals, through electromechanical relays, 2 per channel, total of 8, Form C

2.3 Ozone Sensor Interface

Please refer to the appropriate IN USA, Inc. Manual for detailed information on the specific

Ozone Sensor Model.

The sensors measure ozone via light absorption method, and incorporate IN USA’s patented

dual optical-path sensing technology to provide superior performance and virtually eliminate

the need for a reference measurement.

The Sci-Mux Controller processes the sensors output signals to compute a highly-accurate

measurement of ozone concentration. The concentration measurement from the ozone sensor

is also used by the Sci-Mux servo algorithm to control ozone generator output.

2.4 Host Computer Interface

The Sci-Mux Controller interfaces directly to the tool host computer via an RS232

communications link. Commands sent from the host to the Sci-Mux determine the state and

the setpoint of the remote components of the ozone delivery system. In turn, analog and

digital signals indicating the state and current reading of the components are returned to the

host computer.

2.5 Ozone Delivery System Interface

The Sci-Mux Controller interfaces the remote components of the ozone delivery system via

analog and digital inputs and outputs. In general, these signals are employed as follows:

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Page 2 of 55

• Analog Output (AO) to a component to establish a setpoint.

• Analog Input (AI) from a component to obtain a current reading.

• Digital Output (DO) to a component to establish a state.

• Digital Input (DI) from a component to determine a current state.

Additional details on the interface with each component of the ozone delivery system are in

Section 0.

2.6 RS232 Communications

The Sci-Mux Controller interfaces directly to the tool host computer via an RS232 bi-

directional serial interface. A variety of high level commands are available to establish states

and setpoints for the remote components and upload data to the host.

The following commands are available for communication between the Model Sci-Mux and

the tool host:

• Upload Data

• Request Status

• Zero Ozone Sensor

• Generator Power Setpoint

• Generator Enable/Disable

• Servo Parameters

• Servo Setpoint & Enable/Disable

Refer to Section 0 for additional information on the RS232 command set.

2.7 Ozone Generator Servo Control (Factory Fitted Option)

The Sci-Mux Controller uses a closed-loop servo to control up to 4 ozone generators and

thereby deliver a stable ozone concentration to up to 4 processes. The servo control system is

composed of an ozone sensor, the ozone generator, hardware in the Sci-Mux Controller, and a

proprietary control algorithm running on the Sci-Mux microprocessor.

3.

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Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0

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Page 3 of 55

Sci-Mux Controller Description

3.1 Overview

The Sci-Mux Controller is supplied in a Bench Top enclosure, or in an 19-inch rack mount

configuration , 4U high.

Figure 0-1(a): Sci-Mux Controller 19” Rack-Mounted Enclosure

Figure 3-1(b): Sci-Mux Controller Bench Top Enclosure

3.2

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Page 4 of 55

Front Panel Description

The Sci-Mux front panel provides the operator with a 2 x 24 character, alphanumeric,

vacuum-fluorescent readout and five programming keys. Using these, the operator can

monitor ozone sensor readings and other system parameters. In addition, the operator can

initiate a “zeroing” operation for any one of the four sensors connected to the Sci-Mux

Controller.

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Page 5 of 55

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Title: Model SCI-MUX Controller Operating and Maintenance Instructions Doc. #: Rev:: 2.0 2.0

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Page 6 of 55

Figure 0-2: Sci-Mux Controller Front Panel

3.2.1 Display

The Sci-Mux display is a 2-line x 20-character, vacuum-fluorescent, alphanumeric display.

Used in conjunction with the " D " key, the display provides access to the following Sci-

Mux Top Menu screens:

• Concentration (4 channels)

• Temperature (4 channels)

• Pressure (4 channels)

• Generator ON/OFF Status (4 channels)

• Zero Ozone Channel n

• Lamp Index (4 channels)

• Access to LOWER MENU items

When the Sci-Mux is powered up, the display will show the Ozone Concentration Screen.

For additional details on the Sci-Mux Main Menu, refer to Section 0.

3.2.2 Keys

The Sci-Mux front panel has five keys, a Scroll ( ) key, an Enter

( ) key, a Display

( D ) key, an up key ( ⇑ ), and a left arrow ( ⇐ ) key.

3.2.2.1 Scroll Key ( )

The ( ) key is used to scroll through the lower level menu items.

3.2.2.2 Enter Key ( )

The " E " key is used to enter a menu, or to return from a menu depending on the menu

state.

3.2.2.3 UP Arrow Key ( ⇑ )

The ( ⇑ ) key is used to make changes to an editable menu item

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3.2.2.4 ( D ) Key

The " D " key is used to cycle through the top level menu. Always return the operator

to the top level menu.

3.2.2.5 Left Arrow Key ( ⇐ )

The " ⇐ " is used to move character by character through an editable menu item

3.3 Rear Panel Description

The Sci-Mux rear panel provides a power connector, a power switch, connectors for

interfacing with the remote devices in the ozone delivery system, connectors for the Safety

Interlock Subsystem, and connectors for digital inputs.

Figure 0-3 shows the layout of the rear panel.

1

0

Internal Safety

Ground

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Page 8 of 55

95 - 240 ~

47 - 63 Hz

75 W Max.

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Page 9 of 55

Figure 0-3: Sci-Mux Controller Rear Panel

3.3.1 Power Connection

The Sci-Mux may be powered by either 110 or 220 VAC. (50/60 Hz). A standard plug

receptacle and power cable are provided. Power consumption is nominally less than 75

watts. Input power is protected with an 8 amp circuit breaker/switch and is filtered with an

industry-standard AC power conditioning module.

3.3.2 POWER Switch

The Power Switch is a combination breaker/switch. Press the switch to turn the SCi-Mux

on or to reset the circuit breaker. The Power Switch is illuminated (red) when the unit is

powered up, 1 = ON; 0 = OFF.

3.3.3 RS232 Connector

The RS232 Connector is used to connect the SCI-Mux Controller to the host computer via

a standard RS232 communications link. The connector is a 25-pin, male,

“D” connector.

The RS232 port is configured as follows:

Baud Rate: 9600

Parity: None

Data Bits: 8

Stop Bits: 1

High-level commands are available to establish states and setpoints for the remote

components and upload data to the host. Refer to Section 0 for details on the command set.

3.3.4 OZONE SENSOR Connectors

Four, 15-pin female “D” connectors (labeled A, B, C, D) are provided to connect to four IN

USA, Inc. sensors via a proprietary interface.

3.3.5 GENERATOR Connectors

Four, 10-pin header-type (Ansley) connectors with locking ramp (labeled A, B, C, D) are

provided to connect to four ozone generators.

Each ozone generator interface includes the following I/O capabilities:

• Desired Generator Power Setpoint - Analog Output (AO)

• Generator Enable/Disable - Digital Output (DO)

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• Generator Status - Digital Input (DI)

Note: The generator will not start until the Safety

Interlock is CLOSED

3.3.6 INTERLOCK Connector

One, 2-pin Molex connector with locking ramp is provided to connect to the Physical

Interlock. The Physical Interlock works in conjunction with the Chiller Interlock to control

ozone generator startup. The generator will power up only if the Physical Interlock is in a

CLOSED state and the Chiller Interlock is in an ON state.

The Physical Interlock includes the following I/O capabilities:

• Physical Interlock - Digital Output (DI)

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4. Operation

This section provides detailed information on the operation of the SCI-Mux Controller. If you

encounter any problems during SCI-Mux operation, refer to Section 0, Troubleshooting.

Quick Installation

This section is designed to get you up and running as quickly as possible. However, we

recommend that you take the time to read the entire manual at your earliest convenience.

.

4.1 Verify Rear Panel Connections

1

0

Internal Safety

Ground

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95 - 240 ~

47 - 63 Hz

75 W Max.

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Figure 0-1: SCI-Mux Controller Rear Panel

Verify that the following connections have been made at the SCI-Mux Controller rear panel.

If necessary, refer to Section 0 for additional information.

1. Power Connection

2. RS232 ConnectionOzone Sensor Connections (eg: gFFOZ or dFFOZ)

3. Ozone Generator Connections

4. Interlock Connection

5. Analog Output

6. Analog Inputs

7. Instrument Error (IE) relay

Following is a summary of the connector pinout, and thier rating:

Analog Output (DB-15F):

Pin # Function

1-4 Not used

5 Channel A 4-20 mA (or 0 - 10 VDC alternatively)

6 Channel B 4-20 mA (or 0 - 10 VDC alternatively)

7 Channel C 4-20 mA (or 0 - 10 VDC alternatively)

8 Channel D 4-20 mA (or 0 - 10 VDC alternatively)

9 – 15 Analog Ground

The Analog outputs are factory configurable as either 4-20 mA or 0-10 volts. The factory

default is 4-20 mA.

Generator Interface (10 pin ,TB Ansley IDC w/locking latches)

There are four identical Generator Interface connectors, one per Channel, which are configured

at the factory to allow interface with any commercially available ozone generator.

RS-232 (9600,N,8,1, DB-25M)

Pin # Function

2 Receive

3 Transmit

7 Ground

Interlock (2 pin, .156 Ctr)

Jumper to enable Generator outputs

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Instrument Error (3 pin, .156 ctr.)

1 form C Contacts, active for instrument error condition

Alarm #1 (Screw Terminals, Removable connector)

1 form c, one per channel, front panel settable

Alarm #2 (Screw Terminals, Removable connector)

1 form c, one per channel, front panel settable.

Analog In (DB-9M)

Pin # Function

1 Channel A, 0-5 volts

2 Channel B, 0-5 volts

3 Channel C, 0-5 volts

4 Channel D, 0-5 volts

5-9 Analog Return

FFOZ Interface (DB-15F)

There are four identical Sensor Interface connectors, one per Channel.

4.2 Hardware Safety Interlock

The Hardware Interlock is located on the rear panel of the SCI-Mux Controller and is

labeled “INTERLOCK”. If the Interlock is OPEN, the generators will not power up. To

CLOSE the Interlock, plug the mating connector into the INTERLOCK connector (if it is

not already plugged in).

4.3 Wiring Connections

Verify that all necessary wiring connections have been made at the SCI-Mux Controller rear

panel. Refer to Section 0 for additional information.

4.4 Initial Power-On

To turn the SCI-Mux Controller on, press the POWER switch on the rear panel. The switch

illuminates (red) when the power is ON. The SCI-Mux performs a 4-step start-up procedure.

1. The SCI-Mux displays the Software Revision for approximately 5 seconds:

INUSA H2 SW Vx.xxx

PLEASE WAIT

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2. The SCI-Mux displays the ozone sensor type for each of the four channels

approximately 5 seconds. TYPE 1 refers to a gFFOZ ozone sensor. Type 2 refers to a

dFFOZ ozone sensor. If a sensor is not installed for a channel, “NO SEN” is displayed.

For example:

A: TYPE 1 B: TYPE 1

C: TYPE 2 D: NO SEN

3. The SCI-Mux displays the warm-up screen. The display shows “WRM” on the bottom

right, indicating that a warm-up period (approx. 3 minutes) is in progress. During this

time the ozone reading will show a series of asterisks if an ozone sensor is connected,

or a series of dashes if no sensor is connected. For example:

A: ***** G/M3 B: ***** %WT

C: ***** MG/L D: ------ WRM

4. The “WRM” indicator disappears, and the SCI-Mux Controller displays the Ozone

Concentration screen. Channels with no sensor connected will show a series of dashes

(e.g., Channel D).

A: 18.10 G/M3 B: 12.23 %WT

C: 17.34 MG/L D: ------

4.4.1 SCI-Mux Main Menu

The Main Menu screens are listed below in the order in which they appear. The first screen

displays ozone concentration. Use the " D " key to move from one screen to the next.

(Refer to the MENU STRUCTURE ILLUSTRATION).

4.4.1.1 Ozone Concentration

The Ozone Concentration screen displays ozone concentration for all four channels, as

measured by the IN USA, Inc.ozone sensors. The units of measurement are

programmable, the available units include: GM3 (g/m

3

), GNM (g/Nm

3

), %WT (Percent

Weight by Mass) , PPMW (Part per Million by Weight), PPMV (Part Per Million by

Volume), PPBW (Part per Billion by Weight), and PPBV (Part per Billion by Volume)

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A: 8.10 %WT B: 12.23 %WT

C: 17.34 MG/L D: ------

Press the " D " key to move to the Temperature screen.

4.4.1.2 Temperature

The Temperature screen displays the temperature of the measured sample for all sensors

that have a built in temperature transducer. The default unit is DEG C. Channels with

no sensors connected or connected to sensors witnout built-in temperature transducers

will display ----

A: 28.9 B: 33.1 TEMP C

C: 0.0 D: -------

Press the " D " key to move to the Pressure screen.

4.4.1.3 Pressure

The Pressure screen displays the gas pressure for all sensors that have a built in

pressure a transducer. The default unit is PSIA.. Channels with no sensors connected or

connected to sensors without built-in pressure transducer will display ----

A: 18.13 B: 18.07 PSIA

C: 0.00 D: -------

Press the " D " key to move to the The Generator ON/OFF screen

4.4.1.4 Generator ON/OFF Status

The Generator ON/OFF screen displays the status of the four ozone generators

associated to each of the ozone measurement channels. The default value is OFF.

A: OFF B: OFF GEN

C: OFF D: OFF ON/OFF

Press the " D " key to move to the Zero Channel A screen.

4.4.1.5 Zero Ozone Channel A (B, C, D)

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The Zero Channel A (B, C, D) screens allow the user to zero the ozone sensor connected

to the selected channel.

Zero Channel A

Press Enter Key

Press the " D " key to move to from the Zero Channel A Screen to the Zero Channel B,

Zero Channel C, and Zero Channel D screens in succession. The zeroing procedure for

Channel A is described in the following paragraphs. Zeroing of Channels B, C, and D is

identical.

1. At the Zero Channel A prompt, press the " E " Enter key to continue.

2. If a sensor is connected to Channel A, the following prompt appears:

PRESS ENTER TO ZERO

PRESS ‘D’ TO EXIT

Press the " E " Enter key to continue the zeroing operation.

Press the " D " key to abort the zeroing operation and return to the Ozone

Concentration screen on the Main Menu.

If an ozone sensor is not connected to Channel A, the following prompt appears:

ZERO CHANNEL A

SENSOR NOT ATTACHED

Press the " D " key to return to the Ozone Concentration screen on the Main Menu.

3. After you press the Enter key to continue the zeroing operation, the following

prompt appears:

SHUT OFF OZONE

PRESS ENTER KEY

Shut off the ozone supply to the appropriate sensor. Press the Enter key to continue

the zeroing operation.

Press the " D " key to abort the zeroing operation and return to the Ozone

Concentration screen on the Main Menu.

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4. After you press the Enter key to continue the zeroing operation, the following

prompt appears:

PURGE FOR 10 MINUTES

PRESS ENTER TO ZERO

Purge the appropriate sensor for at least 10 minutes with, (for additional

information on purging before zeroing, refer to the sensor's manual).

Press the Enter key to continue the zeroing operation.

Press the " D " key to abort the zeroing operation and return to the Ozone

Concentration screen on the Main Menu.

5. After you press the Enter key to continue the zeroing operation, the following

messages appear in succession:

ZEROING CHANNEL A

PLEASE WAIT

ZEROING IN PROGRESS

UV LAMP CHECK

PLEASE WAIT

While these messages are displayed, the " E " Enter key and the " D " key are not

functional.

6. After the SCI-Mux successfully completes the zeroing operation, the following

prompt appears:

ZEROING SUCCESSFUL

PRESS ANY KEY

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Press the Enter key or the " D " key to return to the Ozone Concentration screen on

the Main Menu.If the zeroing operation was not successful, the following prompt

appears:

ZERO UNSUCCESSFUL

PRESS ANY KEY

The zeroing of the FFOZ ozone sensor for the selected channel was not successful.

Press the Enter Key or the " D " Scroll key to return to the Ozone Concentration

screen on the Main Menu. Refer to Section 0 for additional information on system

error messages and their causes.

4.4.1.6 Lamp Index

The Lamp Index screen can be reached by pressing the " D " key when the Zero

Channel D screen is displayed.

The Lamp Index screen displays the relative intensity of the UV lamp output for each

sensor. Typical values for a new sensor are around 100.

A: 95 B: 86 LAMP

C: 90 D: ----- INDEX

The Lamp Index is used in conjunction with other internal diagnostics parameters to

monitor the performance of the unit.

Press the " D " key to move to the MENU screen.

4.4.2 Lower Menus

Once at the MENU screen, the displays will read

MENU

PRESS E TO ACCESS

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

The Lower Menus comprise four main branches:

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(1) Generator Control, (2) Diagnostics, (3) Alarms, and (4) Ozone Concentration Units

of Measurement.

To access the lower menus, press the " E " key. The display will read

GENERATOR CONTROL

PRESS E TO ACCESS

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access the GENERATOR CONTROL MENU press the " E " key.

To access the DIAGNOSTICS screen press the ( ) Scroll key.

4.4.2.1

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Generator Control

The Generator Control menu comprises two main modules:

(1) Remote Generator Control, and (2) Servo Control of Generator.

Both modules are structured by channel; i.e.: the first selection to be made involves

which one of the 4 channels the operator will be programming.

The display will read

GENERATOR CONTROL

CHANNEL A:

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To select the GENERATOR CONTROL FOR CHANNEL A press the " E " key.

To access the GENERATOR CONTROL FOR CHANNEL B press the ( ) Scroll key.

4.4.2.1.1 REMOTE CONTROL of GENERATOR POWER

The display will read

A: CTRL GEN POWER

PRESS E TO ACCESS

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To select the A: REMOTE CONTROL OF GENERATOR PWR press the " E " key.

To access the A: SERVO CONTROL OF GENERATOR CONCENTRATION press the

( ) Scroll key.

There are 2 parameters that can be programmed at this level:

(1) The Power level (as a percentage of full power), and

(2) Generator Status ON or OFF

4.4.2.1.1.1 POWER SETPOINT

The display will read

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A POWER : SETPOINT

n n n %

n n n is a programmable variable that can take any value between 0 and 100, in

increments of 1. Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to

change the value of the digit.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To select the A: POWER: GEN ON/OFF screen press the ( ) Scroll key.

To return to A POWER: SETPOINT press the E " key.

4.4.2.1.1.2 REMOTE POWER GENERATOR ON/OFF

A POWER : GEN ON/OFF

x x x

where X X X is a toggle variable that can take the value ON or OFF.

Use the ( ⇐ ) key or the ( ⇑ ) key to change the value of the toggle variable.

If there is no ozone sensor attached to the channel the toggle variable will automatically

take on the value OFF. Attempts to toggle it will generate the following display

A POWER : GEN ON/OFF

ERR: NO PROBE

which will extinguish in 3 seconds.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To select the A: POWER: GEN ON/OFF screen press the ( ) Scroll key.

To return to A : CTRL GEN POWER press the E " key.

4.4.2.1.2 SERVO CONTROL of GENERATOR CONCENTRATION

Note:

This mode of operation transfers control of the ozone generator to the SCI-MUX.

Be sure to select POWER OFF from the CONTROL GENERATOR POWER

MODULE, POWER: GEN ON/OF SCREEN.

Follow the procedure to move through the following screens.

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GENERATOR CONTROL

PRESS E TO ACCESS

GENERATOR CONTROL

CHANNEL A:

A: CTRL GEN POWER

PRESS E TO ACCESS

Press the ( ) Scroll key to access the CONTROL GENERATOR

CONCENTRATION SCREEN

A : CTRL GEN CONCEN

PRESS E TO ACCESS

Press the ( E ) key to select the CONTROL GENERATOR CONCENTRATION

SCREEN

4.4.2.1.2.1 CONCENTRATION SET POINT

Depending on the units of measure selected, the display will show

A CONCEN: SETPOINT

n n n . n MG/L

A CONCEN: SETPOINT

n n n . n G/M3

A CONCEN: SETPOINT

n n n . n G/NM3

To access the A CONCEN: GEN ON/OFF screen press the ( ) Scroll key.

A CONCEN: SETPOINT

n n . n n % WEIGHT

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Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change

the value of the digit.

To exit , press the " D " key to return to the Ozone Concentration screen on

the Main Menu.

To return to A: CTRL GEN CONCEN screen press the " E " key.

To select the A: CONCEN GEN ON/OFF screen press the ( ) Scroll

key.

4.4.2.1.2.2 GENERATOR ON/OFF

A CONCEN : GEN ON/OFF

x x x

where X X X is a toggle variable that can take the value ON or OFF.

Use the ( ⇐ ) key or the ( ⇑ ) key to change the value of the toggle variable.

If there is no ozone sensor attached to the channel the toggle variable will automatically

take on the value OFF. Attempts to toggle it will generate the following display

A CONCEN : GEN ON/OFF

ERR: NO PROBE

which will extinguish in 3 seconds.

Attempts to toggle power to the ON status while the GEN POWER under Remote

Control of Generator Power ( CTRL GEN POWER) will generate the following display:

A CONCEN : GEN ON/OFF

ERR: POWER CONTROL ON

which will extinguish in 3 seconds.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To return to the A: CTRL GEN CONCEN screen press the " E " key.

To select to A: CONCEN: CTRL GEN POWER screen press the. ( ) key.

4.4.2.1.2.3 GENERATOR POWER

Note:

The GENERATOR POWER SCREEN under servo mode is a READ ONLY SCREEN.

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A CONCEN : GEN POWER

n n n %

This screen allows to retrieve and display the power delivered to the ozone generator, as

a percentage of full power . The variable "n n n" can take integer values between 0

and 100.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To return to the A: CTRL GEN CONCEN screen press the " E " key.

To select to A: SERVO PARAMETERS screen press the ( ) key.

4.4.2.1.2.4 SERVO PARAMETERS

The display will show

A: SERVO PARAMETERS

PRESS E THREE TIMES

The Servo Parameters Section is accessed by pressing the ( E ) key 3 consecutive

times.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

Pressing the ( ) key returns to A CONCEN: SETPOINT SCREEN.

4.4.2.1.2.4.1

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PROPORTIONALITY CONSTANT

The display will show:

A SERVO: PROP CONST

X.XXX

The Proportionality Constant is a variable that enters in the digital adaptive control

loop. The default (and typical) value is 1.000.

Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value

of the digit.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu

Pressing the ( ) key selects the B SERVO: DELAY SCREEN

4.4.2.1.2.4.2 DELAY

The display will show:

A SERVO: DELAY

n n SECONDS

The Delay is a variable that enters in the digital adaptive control loop. The default (and

typical) value is 5 seconds.

Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value

of the digit.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu

Pressing the ( ) key selects the B SERVO: PMAX SCREEN

4.4.2.1.2.4.3 PMAX

The display will show:

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A SERVO: PMAX

X X X %

The PMAX is a variable that enters in the digital adaptive control loop algorithm. It

represents the value of power (as a percent of full power) at which the ozone generator

output is "maxed". The default (and typical) value for PMAX is 100%.

Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value

of the digit.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu

Pressing the ( ) key selects the B SERVO: CMAX SCREEN

4.4.2.1.2.4.4 CMAX

Depending on the units of measurements, the display will show:

A SERVO: CMAX

X X . XX % WEIGHT

or

A SERVO: CMAX

X X X . X G/M3

or

A SERVO: CMAX

X X X . X G/NM3

or

A SERVO: CMAX

X X X . X MG/L

CMAX is a variable that enters in the digital adaptive control loop. It represents the

ozone concentration output when PMAX is applied to the ozone generator. The value

of CMAX varies widely with the generator model and the flow regime.

Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value

of the digit.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu

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Pressing the ( ) key selects the B SERVO: PMID SCREEN

4.4.2.1.2.4.5 PMID

The display will show:

A SERVO: PMID

X X X %

The PMID is a variable that enters in the digital adaptive control loop. It represents the

value of power (as a percent of full power) equal to one half of PMAX". The default

(and typical) value for PMID is 50 %.

Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value

of the digit.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu

Pressing the ( ) key selects the B SERVO: CMID SCREEN

4.4.2.1.2.4.6 CMID

Depending on the units of measurements, the display will show:

A SERVO: CMID

X X . XX % WEIGHT

or

A SERVO: CMID

X X X . X G/M3

or

A SERVO: CMID

X X X . X G/NM3

or

A SERVO: CMID

X X X . X MG/L

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CMAX is a variable that enters in the digital adaptive control loop. It represents the

ozone concentration output when PMAX is applied to the ozone generator. The value

of CMAX varies widely with the generator model and the flow regime.

Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value

of the digit.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu

4.4.2.2 DIAGNOSTICS

Once at the MENU screen, the displays will read

MENU

PRESS E TO ACCESS

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu. As indicated in previous Sections, the Lower Menus comprise four main

branches:

(1) Generator Control, (2) Diagnostics, (3) Alarms, and (4) Ozone Concentration Units

of Measurement.

To access the lower menus, press the " E " key. The display will read

GENERATOR CONTROL

PRESS E TO ACCESS

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access the GENERATOR CONTROL MENU press the " E " key.

To select the DIAGNOSTICS screen press the ( ) Scroll key.

The display will read

DIAGNOSTICS

PRESS E TO ACCESS

NOTE: DIAGNOSTICS CHANNEL "n" IS A VIEW ONLY MENU

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access the DIAGNOSTICS MENU press the " E " key.

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To select the ALARM screen press the ( ) Scroll key.

After pressing the " E " key, the display will read:

DIAGNOSTICS CHANNEL

CHANNEL A :

Note: If there is no ozone sensor attached to the selected channel, a "SENSOR NOT

ATTACHED!" message will be displayed

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access DIAGNOSTICS CHANNEL A SCREEN press the " E " key.

To select DIAGNOSTICS CHANNEL B screen press the ( ) Scroll key.

After pressing the " E " key, the display will read:

4.4.2.2.1 GAIN & ATTENUATION

1: PGA= nn ATT= aaaa

2: PGA= mm ATT= bbbb

NOTE: GAIN & ATTENUATION CHANNEL "n" IS A VIEW ONLY SCREEN

PGA stands for Programmable Gain , and ATT stands for Variable Attenuation. nn and

mm take on the values of 1,2,4,68. or 16. aaaa and bbbb take on the value of 2024 to

4095 in increments of 1. The actual values of these parameters are a function of the

optical signal intensity, and they are calculated by system during the Zeroing of the

particular Channel..

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To return to DIAGNOSTICS CHANNEL A SCREEN press the " E " key.

To select the ZERO TERM screen press the ( ) Scroll key.

4.4.2.2.2 ZERO TERM SCREEN

The display will read:

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ZERO TERM= n . n n n

CHANNEL A

NOTE: The ZERO TERM CHANNEL "n" IS A VIEW ONLY SCREEN

The ZERO TERM is the ratio of the light intensity measured during Zero process by

the two gaps in the FFOZ sensors. It typically takes on the value of 1.000

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To return to DIAGNOSTICS CHANNEL A SCREEN press the " E " key.

To select the RAW DATA COUNTS screen press the ( ) Scroll key.

4.4.2.2.3 RAW DATA COUNTS SCREEN

The display will read:

1: n n n n n 2: m m m m m

CHANNEL A

NOTE: The RAW DATA COUNTS CHANNEL "n" IS A VIEW ONLY

SCREEN

nnnnn and mmmmm represent the analog to digital converter counts, corresponding

to the two gaps in the FFOZ sensor. Depending on the value of the Variable Gain,

the Variable Attenuator and the actual ozone concentration, nnnnn and mmmm can

take values from 1 to 32,0000.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To return to DIAGNOSTICS CHANNEL A SCREEN press the " E " key.

To select the SERIAL NUMBER screen press the ( ) Scroll key.

4.4.2.2.4 SERIAL NUMBER

The display will read:

SERIAL NUMBER: N N N N N N

CHANNEL A

NOTE: The SERIAL NUMBER CHANNEL "n" IS A VIEW ONLY SCREEN

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The number NNNNNN represent the unique serial number associated to each of the

gFFOZ or dFFOZ sensors

4.4.2.2.5 SENSOR TYPE

The display will read:

SENSOR TYPE: N

CHANNEL A

NOTE: The SENSOR TYPE CHANNEL "n" IS A VIEW ONLY SCREEN

The number N represents the Sensor Type connected to Channel n. For instance,

Type 1 corresponds to Ozone Gas Sensor Model gFFOZ, Type 2 corresponds to

Dissolved Ozone Sensor Model dFFOZ, etc....

4.4.2.3 ALARMS

For each channel, there are two fully programmable alarms, for a total of eight alarms

per SCI-MUX. Each alarm, has a Form C (Single Pole Double Pole, Break before

Make) electromechanical relay. Each alarm features 4 programmable attributes:

STATUS (enable/disable), NATURE (high/low), THRESHOLD and NATURE

(latched/unlatched).

To access the ALARMS MENU, proceed as follows. Once at the MENU screen, the

displays will read

MENU

PRESS E TO ACCESS

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu. As indicated in previous Sections, the Lower Menus comprise four main

branches:

(1) Generator Control, (2) Diagnostics, (3) Alarms, and (4) Ozone Concentration Units

of Measurement.

To access the lower menus, press the " E " key. The display will read

GENERATOR CONTROL

PRESS E TO ACCESS

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access the GENERATOR CONTROL MENU press the " E " key.

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To select the DIAGNOSTICS screen press the ( ) Scroll key.

The display will read

DIAGNOSTICS

PRESS E TO ACCESS

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access the DIAGNOSTICS MENU press the " E " key.

To select the ALARM MENU press the ( ) Scroll key.

The display will read

ALARMS

PRESS E TO ACCESS

After pressing the " E " key, the display will read:

ALARMS CHANNEL

CHANNEL A :

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access ALARMS CHANNEL A SCREEN press the " E " key.

To select ALARMS CHANNEL B screen press the ( ) Scroll key.

After pressing the " E " key, the display will read:

4.4.2.3.1 ALARM STATUS

A: ALARM #1 STATUS

aaaaaaaaaa

The Alarm Status condition defines the alarms as either enabled or disabled. The default

status is disabled.

Use the ( ⇐ ) key or the ( ⇑ ) key to toggle the value.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access ALARMS CHANNEL A SCREEN press the " E " key.

To select ALARMS NATURE B screen press the ( ) Scroll key.

4.4.2.3.2 ALARM NATURE

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The display will read as follows:

A: ALARM #1 NATURE

aaaaa

This parameter cann take on the value HIGH or LOW. A High Alarm is one in which

an alarm condition is triggered when the ozone concentration rises above the alarm

threshold. A Low Alarm is one in which an alarm condition is triggered when the

ozone concentration falls below the alarm threshold.

Use the ( ⇐ ) key or the ( ⇑ ) key to toggle the value.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access ALARMS CHANNEL A SCREEN press the " E " key.

To select A: ALARM 1 THRESHOLD SCREEN press the ( ) Scroll key.

4.4.2.3.3 ALARM THRESHOLD

The display will read:

A: ALARM #1 THRESH

x x x x

The Alarm Threshold value at which the given alarm will be triggered. The threshold is

expressed in the currently active Units of Measurement of Ozone Concentration. The

default values are 0.

NOTE: The threshold values "follow" the Units of Measurement of Ozone

Concentration. When the user changes the units of measurement, the alarm thresholds

automatically adjust to the new units. The conversion is linear and expressed by the

following relationships:

14.2 g/m3 = 1.0 % Weight

Use the ( ⇐ ) key to select the digit to change. Use the ( ⇑ ) key to change the value

of the digit.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access ALARMS CHANNEL A SCREEN press the " E " key.

To select A: ALARM 1 TYPE SCREEN press the ( ) Scroll key.

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4.4.2.3.4 ALARM TYPE

The display will read:

A: ALARM #1 TYPE

aaaaaaaaa

This is a TOGGLE Variable. It defines whether an alarm that is triggered should be

LATCHED or UNLATCHED. The default is Latched.

An unlatched alarm will only remain active while the given alarm condition that

triggered it is present. A latched alarm will remain active until it is reset. Resetting a

Latched alarm is accomplished by actuating the "E" key, located on the Front Panel.

Of course, pressing the "E" Key will only clear a latched alarm if the original alarm

condition is no longer present.

Use the ( ⇐ ) key or the ( ⇑ ) key to toggle the value.

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access ALARMS CHANNEL A SCREEN press the " E " key.

To select A: ALARM 2 STATUS SCREEN press the ( ) Scroll key.

For ALARM #2 the same attributes; i.e.: status (enable/disable), nature (high/low),

threshold and nature (latched/unlatched) are available..

4.4.2.4 OZONE UNITS OF MEASUREMENT

For each channel, there are different units of measurement of ozone concentration. For

channels connected to a gFFOZ gas phase sensor, the units available are:

G/M3 (gram of Ozone per cubic meter of mixture at the temperature and pressure of the

gas in the gFFOZ sensor);

G/NM3 (gram of Ozone per Normal cubic meter; i.e.: 0 °C and 1 atmosphere); and

% WEIGHT (ratio in percent of mass of ozone to mass of mixture).

For channels connected to a dFFOZ dissolved ozone in water sensor, the unit available

is MG/L (milligram of Ozone per liter Water).

Note that 1 MG/L = 1 Part Per Million by Weight (PPMW).

To access the OZONE UNITS MENU, proceed as follows. Once at the MENU screen,

the displays will read

MENU

PRESS E TO ACCESS

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To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu. As indicated in previous Sections, the Lower Menus comprise four main

branches:

(1) Generator Control, (2) Diagnostics, (3) Alarms, and (4) Ozone Concentration Units

of Measurement.

To access the lower menus, press the " E " key. The display will read

GENERATOR CONTROL

PRESS E TO ACCESS

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access the GENERATOR CONTROL MENU press the " E " key.

To select the DIAGNOSTICS screen press the ( ) Scroll key.

The display will read

DIAGNOSTICS

PRESS E TO ACCESS

To exit , press the " D " key to return to the Ozone Concentration screen on the Main

Menu.

To access the DIAGNOSTICS MENU press the " E " key.

To select the ALARM MENU press the ( ) Scroll key. The display will read

ALARMS

PRESS E TO ACCESS

Press the " D " key to move to the Ozone Concentration screen on the Main Menu..

To access the ALARM MENU press the " E " key.

To select the OZONE UNITS CHAN A screen press the ( ) Scroll key. The display

will read:

OZONE UNITS CHAN A:

aaaaaaa

where aaaa is a Toggle variable that can take on the value of: G/M3; G/NM3, MG/L

and % WEIGHT.

Use the ( ⇐ ) key or the ( ⇑ ) key to toggle to the desired value.

Use the ( ) Scroll key to select the different channels

Use the " D " key to return to the Ozone Concentration screen on the Main Screen.

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4.4.3 System States and Error Conditions

The following table lists the status and error messages for the SCI-MUX controller. For each

condition it shows the status ID reported via the RS232 'S' command, the front panel 'OZONE

Screen' display, the front panel 'ERROR Screen' display, and the state of the Instrument Error

relay.

OPERATING

CONDITION

ID OZONE SCREEN ERROR MESSAGE IE RELAY

Normal Operation 0 xxx.x unit xxx.x

unit

xxx.x unit xxx.x

unit

------ Normal

State

During Sensor Zeroing 1 'ZEROING CHANNEL n

PLEASE WAIT'

------ Normal

State

Optical Signal Over-range 2 Ozone reading blink 'INTENSITY O/R' Error State

Optical Signal Low 3 Ozone reading blink 'LOW SIGNAL' Error State

Excessive Zero Drift 5 Ozone reading blink 'REZERO' Error State

Ozone Density Over-

range*

6 Last ozone reading blink 'OVERANGE' Normal

State

Signal Low Following

Zeroing

7 'ERROR: LOW

INTENSITY'

'ZERO

UNSUCCESSFUL'

Error State

Optical Signal Unstable 8 Ozone reading blink 'WARNING

UNSTABLE'

Error State

Alarm_1 Tripped 9 'ERROR: ALARM #1' ------ Normal

State

Alarm_2 Tripped A 'ERROR: ALARM #2' ------ Normal

State

(*) Self-clearing error - clears automatically when over-range condition clears.

Viewing Error Messages via Front Panel

If the ERR flag appears in the bottom right portion of the screen at any time, press the Enter key

to view the error message(s). For example, the Ozone Concentration screen might appear as

follows:

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A: 18.10 B: 16.23 %WT

C: 17.34 D: ------- ERR

Press the '(E)' key to view the error message(s). The following screen might appear:

LOW INTENSITY

CHANNEL A

If there are no error messages at the time you press the 'E' key, the readout will continue to

display ozone readings (and nothing else will happen). If there are multiple error messages,

press the scroll key to view them sequentially. Press any key to get back to the 'OZONE Screen'.

Viewing Status via RS232

To view error messages from the RS232 interface, issue the 'S' command. Upon receipt of this

request, the unit will respond with a message as follows:

'k1k2k3k4k5-k6k7.... , k1k2k3k4k5-k6k7...., k1k2k3k4k5-k6k7...., k1k2k3k4k5-k6k7....'

where:

k1 is the channel ID (0,1,2,3),

k2 is the sensor type (e.g. 0,1),

k3 is power control ON/OFF (0,1),

k4 is concentration control ON/OFF (0,1),

k5 is the zeroing ID and is displayed only while zeroing, and

k6,k7.... are error/alarm ID's and are displayed only when error or alarm conditions are

active.

4.5 RS232 Communications

The SCI-Mux Controller interfaces directly to the host computer via an RS232 serial

interface. A variety of high-level commands are available to establish states and setpoints for

the remote components and upload information to the host. The RS232 command set is

included in the following HELP Screen.

?..........Request ozone concentration

Bn........ Set generator power set-point for Channel n

Cn........ Set generator concentration set-point for Channel n

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D.......... Start data streaming

E.......... End data streaming

G.........Request current state of hardware interlock

H.......... Display this HELP screen

K.......... Disable Keyboard

L.......... Enable Keyboard

M......... Read Analog Inputs

Qn........ Request generator control parameters for Channel (Power SETPT,Power

ON/OFF,Conc SETPT,Conc ON/OFF,PROP,

DELAY,PMAX,CMAX,PMID,CMID) n

Rxxxx... Set data streaming rate from 5 to 3600 seconds

S.......... Status request

Tnx,x,x,x,x,x..... Set servo parameters for Channel n

(PROP,DELAY,PMAX,CMAX,PMID,CMID)

Ucn...... Enable Concentration Control (servo) for Channel n

Upn...... Enable Power Control for Channel n

Vn........ Disable generator for Channel n

Xn........ Zero initiate for Channel n

5.

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Specifications

Controller: Model SCI-Mux™; multi-channel, microprocessor-

based, ozone sensor and ozone delivery system

controller

Display: 2 x 20 character, alphanumeric, vacuum fluorescent

Cycle Time: Continuous measurement; 2 sec or 0.5 Hz sampling

rate

User Interface: Front panel digital display & keyboard, 5 keys

Ozone Sensor: Accommodates up to 4 IN USA, Inc. sensors, e.g.:

gFFOZ Gas Phase Ozone Sensor &/or dFFOZ

Dissolved Ozone Sensor

Control Capability: Accommodates up to”

4 IN USA, Inc. ozone sensors;

8 Alarm Relays, 2 per Channel, Form C

1 Instrument Relay, Form C

4 Ozone Generators;

1 Safety Interlock Subsystem;

4 Analog Inputs (Factory configured)

4 Analog Outputs (Factory configured)

Digital Communications: Bi-directional RS-232 Digital Serial Communication

Interface

Diagnostics: Internal diagnostics

Power : 90 - 240 VAC. 47 - 63 Hz; 75 watts max.

Mounting: 19” rack

Dimensions: 19.0” W x 7.0” H x 10.3” D (483 x 177 x 262 mm)

Compliance: CE (see section 7)

6.

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Environmental

6.1 Location Requirements

The Sci-Mux COntroller should be located in a vibration free area, where air circulation is

provided. Ambient temperature conditions should be within 0ºC to 45ºC, at a relative humidity

no higher than 95%, non-condensing

6.2 Exterior Cleaning

The exterior surfaces of the enclosure of the Model SCi-Mux can be cleaned with a lightly

damped cloth.

7.

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Declaration of Conformity

Manufacturer’s Name: IN USA, Incorporated

Manufacturer’s Address: 87 Crescent Road

Needham, Massachusetts

02494 USA

Declares that the product

Product Name: Sci-Mux with gFFOZ/dFFOZ Sensors

Sci-Mux with gFFOZ/dFFOZ Sensors

Model Number:

Conforms to the following product specifications

Safety: EN601010 + A1, A2

EMC: CISPR-22:1985 / EN 55022:1988 class B

EN 50082-2:1992

ENV 50140 10 V/m

ENV 50204 10 V/m / 1 kHz, 80% modulation

EN 61000-4-4/ I kV signal lines, 2 kV power lines

EN61000-4-2 ESD 4kV CD 8kV AD

Supplementary Information:

The product herewith complies with the requirements of the Low Voltage Directive 72/23/EEC and the EMC

Directive 89/336/EEC.

DECLARATION OF CONFORMITY

according to ISO/IEC Guide 22 and EN 45014


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