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11November 2011 | Modern Plastics & Polymers
ulti-hundred billion dollar rescue plans to prevent sovereign debt
default, highly volatile energy costs and rising demand for financial
inclusion among several strata of society across the globe, irrespective
of the stage of a particular country’s economic prosperity. Are these
mega challenges confronting the world today not exceedingly unprecedented and
were these not almost unthinkable just a few years ago? The idea here is not to
sound like a doomsday prophet, but to recognise the reality of a fast-changing
global phenomenon and, more importantly, mitigate the risks effectively.
Change is not something new for an organisation of any size or industry.
In fact, the progressive ones make that significant difference by managing change
in a sustainable manner. Some of the real-life scenarios range from implementing
new hardware and software to mergers and acquisitions, or relocation of facilities
to adopting processes to do more with less resources.
A few months ago, we also embarked on a similar journey to
‘change’ ourselves, more precisely, our brands, for better. In this
exciting and challenging soul-searching sojourn, we revisited &
thoroughly analysed every practical aspect of our motto of providing
informative empowerment to our audience and not merely publishing
content. Although we have put our best efforts towards perfecting
the products and practices further, we would also submit that
the best practices for managing change are still elusive.
The result is there for you to decipher in this new
avatar of ‘Modern Plastics & Polymers’. From the brand new
sections to focussed features, emphasis has been laid on
ensuring more analytical, in-depth and contemporary first-
hand information. Of course, all these are presented in a
lucid and elegant way, thanks to an optimum combination
of applying mind over matter as well as some of the latest
publishing software available.
Rather than blowing our own trumpet, we will prefer your
valuable feedback on these initiatives. Suffice to say, it will help
us in our constant endeavour to help our audience in terms of
receiving superior value on a sustained basis.
Let there be more info-empowerment towards better decision
making in business. Cheers!
MDonning a new avatar
Editorial Advisory BoardA E Ladhabhoy
Plastics Technologist
Dr Sushil K VermaFormer Director General, CIPET
Dr Swapan K DharaRegional Technical Head,
Basell Polyolefins India Pvt Ltd
Mohan K JainMD, Indoplast & Past President, AIPMA
P P KharasChairman, Ecoplast
Raman M PatelChairman, Industrial Products Mfg Co
Vijay MerchantPresident, Polycraft
Manas R [email protected]
EDITORIAL
CONTENTS
Note: ` stands for Indian rupee, $ stands for US dollar and £ stands for UK pound, unless mentioned otherwise
Special Focus: Plastics in Electronics / Electrical AppliancesInsight & Outlook : Blow Moulding
Automation Trends
82 Technology index: Process optimisation for boosting efficiency
Energy Management
88 All-electric machines: Energy efficiency par excellence
Policies & Regulations
92 Polymer pricing policy: Maintaining cost-quality equilibrium
Strategy
96 Quantifying quality: Ensuring better business decisions
M Hariharan, Director, Savoir Faire Management Consultancy Pvt Ltd
Tips & Tricks
100 Extrusion techniques: Effective methods for driving profits
Event Preview
114 Engineering Expo Pune 2011: Gateway to exuberant opportunities
Event Report
116 Engineering Expo Rudrapur 2011: Optimising the Northern advantage
REGUL AR SECTIONSEditorial ............................... 11
News, Views & Analysis ...... 28
Technology & Innovation .... 40
Technology Transfer ............ 42
Projects ............................... 106
49
Details on pg no. 108
Event List........................... 108
Book Review ...................... 118
Products .............................. 122
List of Products.................. 137
List of Advertisers .............. 140
Cover photo courtesy : Prasad Group of Companies
Highlights of Next Edition
SPECIAL FOCUS: Polymer Processing
Polymer processing ............... 50
Processing practices .............. 54
Roundtable ........................... 58
Special Focus
63
63November 2011 | Modern Plastics & Polymers
Plastics in sports applications ..64
Sporting innovations ............ 68
Interface - Anil Kumar ........ 72
Material corner ..................... 74
Injection zone ....................... 78
Insight & Outlook
In Conversation With
46 Atul Dave President, Baumuller India
Facility Visit
60 Plastiblends India Ltd: Colouring the world of plastics
13November 2011 | Modern Plastics & Polymers
15November 2011 | Modern Plastics & Polymers
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Business Insights •Technologies•Opportunities
NEWS, VIEWS & ANALYSIS
28 Modern Plastics & Polymers | November 2011
GW Plastics to expand silicones division GW Plastics, a global precision
moulder and contract manufacturer,
has announced the expansion of
its Silicones Division in Royalton,
Vermont, to support the increasing
demand. With an initial investment of
about $ 3 million, GW will commence
work in October 2011 and is planning
for full occupancy by the first quarter
of 2012.
The expansion will allow increased
capacity by creating an additional
15,000 sq ft, scalable up to 25,000 sq ft,
including a new ISO Class 8 clean room
for silicone moulding and assembly. The
initial expansion will be supporting
up to 18 machines. Based on current
projections, GW expects the expansion
to add 25-50 jobs over the next
3-5 years.
Mark Hammond, General Manager,
GW Silicones, commented, “The
expansion of GW Silicones reflects our
commitment to the business and growing
manufacturing jobs in Vermont. It is
encouraging to see that our customers
recognise the value that GW Silicones
is bringing to the market.”
GW Silicones offers highly
automated, precision moulding and
contract assembly services for Liquid
Silicone Rubber (LSR) applications, as
well as internal mould design & build
capabilities.
Shell restarts second CDU at a reduced rate of 75 per cent
Royal Dutch Shell Plc has restarted a
second Crude Distillation Unit (CDU)
at reduced rates at its fire-hit Singapore
refinery, a week after the first was partially
restarted. The 110,000 barrels per day
(bpd) CDU will reach stable operating
levels in 2-3 days, and is expected to
run at a reduced rate of about 75 per
cent. Restart of its distillate-making
hydrocracker is planned at the 500,000
bpd plant within the next 2-3 days.
The CDU operations will facilitate restart
of the 35,000 bpd hydrocracker, which
was shut due to its proximity to the fire
but was undamaged.
With partial operations at the second
CDU, the refinery is currently running at
about 40 per cent, as its largest 210,000-
bpd capacity CDU has been functioning
at about 50 per cent for nearly a week.
A third CDU, of 110,000-bpd capacity,
and some other smaller secondary units
are still shut after the fire that lasted for
more than 30 hours, largely crippling the
capability to deliver clean oil products,
such as gas oil, jet fuel, gasoline and
naphtha. Shell is slowly trying to get the
CDUs and the main secondary units back
up at reduced rates, primarily to yield
products with high margin, eg, base oils
and lubricants, petrochemicals.
DSM Engineering Plastics, RESINEX ink distribution agreement In line with its strategy to deliver
value for existing and new customers
worldwide, DSM Engineering Plastics
has partnered with RESINEX for
distribution in new markets. The move,
which is effective from October 1, 2011,
is designed to strengthen the position of
DSM Engineering Plastics in the Swiss
marketplace, where DSM already has
an ongoing partnership with German
supplier Ter Hell.
According to the company, this
agreement is important for extending
the partnership of DSM and RESINEX.
Swiss customers will benefit f rom
RESINEX’s local presence and
technical structure. This joint approach
will facilitate further growth of DSM
Engineering Plastics in the key Swiss
marketplace. This agreement will make
DSM’s range of world-class products more
easily available throughout Switzerland.
All products will be fully supported by
DSM’s outstanding technical support and
application development programmes,
where necessary.
This distribution agreement is an
important step for RESINEX as well,
following the strategic expansion in
engineering plastics and specialties
product portfolio with well-known
brands from prominent raw material
producers.
SABIC gets country leaders in Europe
SABIC has appointed country leaders
across Europe to ensure that customers
benefit from its global assets as well
as local expertise, and establish closer
cooperation between SABIC’s business
& sales operations in polyolefins,
engineering thermoplastics and chemicals.
Michael Allen was recently appointed as
Country Leader in the UK.
On his appointment, Michael Allen
said, “We will have a unified team that
can provide multi-product customers
with complementary services, eg,
referrals across product lines for
materials, application development and
integrated market intelligence.”
The company has one integrated
office with one Country Leader with
his/her team responsible for the
full product portfolio in Europe. By
bringing everything under one roof,
the company will be well positioned
to provide customers with coordinated
access to the company’s full portfolio
of materials & services and align
service practices to accelerate time
to market.
Michael Allen
NEWS, VIEWS & ANALYSIS
30 Modern Plastics & Polymers | November 2011
BASF to invest in SAP plants in Brazil, China and Malaysia BASF SE, the German-based polymer
manufacturing company, plans to build
Super-Absorbent Polymer (SAP) plants
in Brazil and China, and is considering
the possibility of setting up a similar
plant in Malaysia. SAPs can absorb
and hold up to 500 times their own
weight of liquid, or up to 50 times their
own weight of salty fluids, eg, urine.
The major uses of SAPs are diapers
and adult incontinence & feminine
hygiene products.
The planned facility in Camaçari,
Brazil, will have an annual
capacity of 60,000 Tonne Per Annum
(TPA), and production will likely
begin in late 2014. BASF-YPC Co
Ltd, a 50:50 joint venture between
BASF and Sinopec Ltd will set up
a 60,000-TPA plant in Nanjing,
China, to begin commercial production
in early 2014.
Braskem acquires Dow Chemical’s PP business The leading resin producer, Braskem has
acquired the Polypropylene (PP) business
from the Dow Chemical Company,
which is an important milestone in the
company’s global expansion. The deal was
announced in July 2011 and received the
approval of the European Commission,
Federal Trade Commission and Antitrust
Division of the Justice Department of
the US.
The deal is expected to deliver about
$ 140 million in synergies through a
diversified portfolio, leveraged fixed cost
base & working capital, logistics and
supply optimisation. The assets involved
in the deal include two manufacturing
plants in the US and two in Germany,
with a total annual PP production
capacity of 1.05 million tonne. The two
US manufacturing plants in Freeport and
Seadrift, Texas, will be fully integrated into
Braskem America Inc. The two German
plants in Wesseling and Schkopau will
operate under Braskem Europe GmbH.
Along with the acquisition, Braskem
has made some new appointments.
Mark Nikolich, formerly Vice President
of Commercial and Supply Chain for
Braskem America, has been named Chief
Executive Officer of the new business.
Also, Robert Nadin, General Manager of
Braskem Europe GmbH, formerly Vice
President of Innovation & Technology
for Braskem America, has been appointed
Vice President of Commercial & Supply
Chain for PP in North America.
New hydraulic technology machine by Negri Bossi
Negri Bossi has launched a new hydraulictechnology machine EOS 80 SE. Thismachine sets a new record in terms of compactness, reducing from 5 to 3.5 mthe floor space needed as compared toprevious models.
The extremely compact dimensions of the new EOS line are due to its meticulousdesign. It has two-platen clamping unitsand two cylinder injection units. Thecantilevered clamping system designallows a free open area below the mould, enabling products to be transported in any direction and providing space for placing ancillary equipment. The injection unit slides on two prismatic guides with re-circulating ball bearings and is equippedwith two cylinders directly coupledhydraulically, pulling in tandem during the injection phase and a bi-metallicplasticising barrel, ensuring longer lifewhen processing abrasive materials.
The new machine will come in standardand ‘SE - Smart Energy’ configuration tominimise energy consumption. V Ramesh, Chief Executive Officer, Negri BossiSACMI Engineering (India) Pvt Ltd, said, “The usage of two-platen clamping unit as against the traditional three-platenclamping unit is its uniqueness.” Thisprovides an excellent parallelism betweenthe platens and ensures cleanliness inthe moulding area due to the absence of lubrication oil, making the machine idealfor use in the pharmaceutical, biomedicaland food industry.ff
MachinePoint, Plasgrom SA partner to meet local demand MachinePoint Used Machinery
has entered into the Mexican market
by way of partnership with Plasgrom
SA to work more closely with
the customers and meet the
local demand.
MachinePoint Used Machinery is
the subsidiary of MachinePoint group,
headquartered in Spain, with offices across
all continents. Cesar Rodriguez, Chief
Executive Office, MachinePoint, said,
“Since our inception, Mexico has been
a strategic market for us by the volume
of sales. This local presence is important
to expand our range of services in this
market, including engineering services
& local assemblies, complete plants
and lines.”
According to the company, the
purchase of used machinery remains
a complex process, and it is important
to have a reputable company to
ensure service quality and safety of
the operation. This partnership will
help the company in closely advising
local buyers in the purchase and sale
of machinery used primarily for the
beverage sector.
Rohan Shrikant Shahane, Regional
Director - South East Asia, Machine
Point Consultants SL, informed,
“We not only sell used machines but
also buy them. The Mexican market
offers numerous opportunities for us.
Moreover, we are taking this step since
MachinePoint believes in having a local
language speaker of a country deal with
customers there.”
L-R: Cesar Rodriguez, CEO, MachinePointConsultants SL & David Felix Troche,
Founder, Plasgrom SA
NEWS, VIEWS & ANALYSIS
32 Modern Plastics & Polymers | November 2011
Delhi government plans to ban the use of plastic bags Delhi government has decided to ban the usage and
production of plastic bags in the next two months.
Manufacturers and retailers found selling plastic bags
will be subjected to imprisonment of nearly five years
or a fine of up to ` 1 lakh or both as part of the
initiative towards environment conservation.
According to a draft notification issued by the
centre, “No individual shall be allowed to manufacture,
store, import, sell or transport any type of plastic carry
bags (including that of Polypropylene, nonwoven
fabric-type carry bags) in the National Capital
Territory of Delhi, except for export purposes.” The
Environment Protection Act 1986 has deemed the
storage and sale of plastic bags an offence.
“The plastic packaging industry will be affected
by the ban imposed by the Supreme Court on plastic
packaging. Many packaging companies in this line of
business were forced to close their business operations
after the verdict,” said Sandeep Jain, Director, Hi Tech
Polyflex Private Ltd. While manufacturers have taken
up alternative methods of packaging, this ban has
not penetrated many states. This requires monitoring
of manufacturing facilities and selling outlets in the
2 and 3 tier cities where laws are flouted easily. Only
then, will the ban have a positive impact.
Emmbi Polyarns bags SME Excellence Award Emmbi Polyarns Ltd, one of the
established players in the field of woven
polyethylene and polypropylene product
manufacturing industry, has recently
bagged the SME Excellence Award at
India SME Leadership Summit. The
Summit was held on August 26 in
Mumbai, organised by SME Chamber
of India, and supported by Government
of India.
Many prominent personalities
present at the Summit, including
Virbhadra Singh, Union Minister for
Micro, Small & Medium Enterprises;
Dr Subhir Gokarn, Deputy Governor,
Reserve Bank of India (RBI); Dr Sam
Pitroda, Advisor to Prime Minister on
Public Information, Infrastructure &
Innovation, India. Eminent speakers
from various industries, banks, financial
institutions, government departments,
trade promotion organisations and
management leaders, policy & decision
makers, experts, consultants and other
professionals were invited to share their
thoughts to create leadership qualities
among Small and Medium Enterprises
(SMEs) and young entrepreneurs to
compete in the global market.
Makrand Appalwar, Managing
Director, Emmbi Polyarns Ltd, after
receiving the award, stated, “The
award is an acknowledgement of our
endeavour to excel in this industry,
which is still at a nascent stage in India.
It indicates that our efforts are well
directed. It is also a strong motivator
for us to pursue our goal to be pioneers
in this sector.”
PTT Chemical invests $ 150 million in NatureWorks PTT Chemical Public Company Ltd (PTT Chemical) is investing $ 150 million in NatureWorks LLC. By attracting probably the most advancedbiopolymer processing plant in the worldto Thailand, PTT Chemical has madea significant step in achieving Thailand’sstrategic aim of becoming a regional hubfor green technologies and solutions.
PTT Chemical’s investment supportsNatureWorks’ intent to globalise its Ingeomanufacturing capability by building anew production facility in Thailand, tosupport the Asian customer base anddeliver its commitment to renewablefeedstock diversification. Ingeo offersthe performance of conventional plasticsand fibres with a fraction of greenhousegas emissions and lower non-renewableenergy requirements. Being made fromrenewable plant material, Ingeo hasinherently more stable pricing, in contrast to massive price swings observed in fossil-based polymers.
Makrand Appalwar
Rusnano invests in basalt nanocomposites The global composites industry
holds special significance for the
specialty chemicals and polymers
industry. Moscow-based Rusnano
and UK-based Galen have jointly
invested for setting up production
of composite nanostructured
polymer based on basalt fibre.
The project has a budget of
500 million rouble, of which
Rusnano wi l l co- invest
200 million rouble. Project
planners expect production to
reach 2,500-3,000 tonne by 2016.
Products include shaft lining for
the mining industry; armature,
flexible connectors & rawl plugs
for the construction industry;
composite alluvial drill rods
for oil production; and poles
for street lighting & power
transmission lines.
Alexander Kondrashov,
Managing Director, Rusnano,
said, “Galen is experienced in
developing unique technological
solutions. For example, its
armature for construction of a
single-span bridge in Northern
Ireland or its flexible connectors
for the Passive House in England.
The strict British requirements
for fire resistance of materials
prompted the company’s engineers
to experiment with nanomodifiers
for polymer connectors.”
Basalt plastic armature is as
strong as steel and more durable.
The basalt fibre-based composite
material does not corrode. This
is important for structures that
must operate in high-moisture or
high-salt conditions, particularly
bridge supports. The material is
considerably lighter than steel
(average 70 per cent), simplifying
transportation and saving cost.
NEWS, VIEWS & ANALYSIS
36 Modern Plastics & Polymers | November 2011
Kabra Gloucester showcases first five-layer film plant KAGE is the brand name for film plants
manufactured by Kolsite Group, utilising
the engineering designs and technology of
Gloucester Engineering Co. KAGE lines
are specifically engineered to meet diverse
challenges of the film plant industry, and
the first five-layer fully loaded line is all set
to be delivered to Prropyl Packs Ltd, Kerala.
KAGE plants are designed to produce barrier
film at rates and quality levels that not only
meet the markets requirements, but also
result in enhanced operational efficiency and
higher flexibility for plastics manufacturers.
The five-layer 2,200-mm film line has an
installed capacity of 4,000 tonne/year and
output up to 600 kg/hr. This five-layer
film plant can be used to pack oil, and in
other barrier applications; it is also used for
production of high-quality lamination films.
Prropyl Packs will introduce the barrier
film mainly for oil packaging, vacuum
packaging and packaging that needs
enhanced shelf life. As India has mandated
edible oil to be sold in packaged form only,
barrier film
packaging shall
not only meet
g o v e r n m e n t
standards, but
also improve
the shelf life
of packaged oil
by protecting it
against oxygen
& moisture
and ensuring
its cleanliness.
LANXESS adds capacity in Brazil
Brazil being the world’s fifth largest car maker, with nearly 13 per cent growthin the nation’s automotive industry, LANXESS could not have chosen a more ideal destination for this investment. LANXESS is strengthening its commitment to Brazil with three major
new investments totaling € 30 million ($ 75 million), creating over 100 jobs. The three investments include construction of two new plants at LANXESS’ Porto Feliz site in São Paulo. One is for production of high-tech engineering plastics Durethan and Pocan – used primarily by the automotive industry to make cars lighter and more fuel-efficient.
The new plant will be run by the Semi-Crystalline Products Business Unit (SCP-BU), and will have an initial capacity of 20,000 metric tonne per year. The plant will go on stream by mid-2013. The other new Porto Feliz plant will produce rubber additives, eg, Rhenogran and Rhenoshape curing bladders. Axel C Heitmann, Chairman, LANXESS, commented, “We are making major investments that will ensure that we participate in the current and future success of the Brazilian economy. ”
Italy’s Serioplast invests € 8 million in Poland plant Italian plastics packaging blow moulder
– Serioplast – is investing more than
€ 8 million to construct a new plant
near Lodz, Poland. The group, based in
Dalmine, Italy, recently won a planning
consent to occupy a 4.5-hectare site
in the Kutno area of the Lodz special
economic zone. The new facility will
be operated by the group’s national
subsidiary Serioplast Poland.
In Poland, Serioplast intends to
produce a range of packaging for the
food, pharmaceutical, detergents and
cosmetics industries. The group runs 16
plants in European countries, including
Hungary, Slovakia, Germany, France
and Italy. Serioplast Poland has agreed
to meet a deadline for December 2017
and will employ a workforce of more
than 66 at the new site.
In late 2009, the Italian group, which
blow-moulds bottles and injection-
moulds bottle performs, strengthened
its position in France by taking over
Graham Emballage Plastique of
Meaux. The business changed its name
to Serioplast Meaux and moved the
company base to Langeais, France.
It was at the end of 2008 that Serioplast
launched 6,000-m² production
hall at its Hungarian blow moulding
plant at Nyirbator in the country’s
North East. It has expanded this facility
since then.
Bioplastics market sees rapid global growth The bioplastics market is growing
rapidly, with a 41 per cent Compound
Annual Growth Rate (CAGR) forecast
for 2010-15. This raises the 2010
demand of 571,712 metric tonne
to over 3 million tonne in 2015.
Early adoption of bioplastics and
subsequent interest in the technology
was driven by rising concerns over
environmental issues, particularly
with regard to product disposal and
global warming. Bioplastics includes
recyclable polymers like Polylactic acid,
thermoplastic starch, bio-polyamide
(nylon), Polyhydroxyalkanoate (PHA),
etc, which are synthesised from biomass
and food crops like corn, soybeans and
sugarcane. The high availability of these
crops in the US has led to the country’s
dominance in the market, despite the
fact that in the early stages, European
adoption of bioplastics was higher
than that of the US. Key applications
of bioplastics are automotive, building,
construction, electrical/electronic,
medical and packaging sectors.
Andy Sweetman, Chairman,
European Bioplastics, said, “It is essential
that the issues affecting the bioplastics
industry are recognised and understood
by policymakers since bioeconomy is an
important issue in the European Union
(EU). Bioplastics offer two distinctive
advantages, their renewability and
availability. We must encourage greater
awareness of the bioplastics industry, its
products and their benefits.”
(L-R) Jens Hendrik Fischer, GM - Americas SCP-BU; Guenther Weymans, Head - Technical Rubber
Products-BU; Axel C Heitman, Chairman, LANXESS; Anno Borkowsky, Head - Rhein Chemie; Marcelo
Lacerda, Country Representative, Brazil
Five-layer film plant
NEWS, VIEWS & ANALYSIS
38 Modern Plastics & Polymers | November 2011
Unnati Speciality Films goes green Unnati Speciality Films
(USF) has launched
its first biodegradable
stretch film, in an
attempt to reduce the
impact of waste films
dumped & storage of
the leftovers in the warehouse.
The Ahmedabad-based USF manufactures flexible
packaging films apart from Speciality Packaging Films
has manufactured BioWrap, which is biodegradable &
compostable during 2-4 months under pre-specified
Ultraviolet (UV) conditions. In contrast, a standard
stretch film takes many decades to fully compost. Green
consumers will no longer have to separate out the
stretch film from other items being sent for recycling.
More than 1.5 billion metre of stretch film wrapping
could be used in industries alone every year.
BioWrap contains an additive that initiates
chemical breakdown more quickly and completely in
the presence of oxygen, heat or UV light. These films
shall be available in clear or tinted green. However,
USF believes that choosing BioWrap with a green tint
will help communicate the positive environmental
impact of plastics. This will also help USF’s clients to
differentiate their organisation by being recognised as
a market leader.
Innovations awarded in plastics extrusion With the aim to promote open
innovations in the global plastics
industry, Reifenhäuser had launched
the Extrusioneers Innovation
Contest in April this year. The
company announced the winners
from among over 101 ideas, and
almost 1,000 commentaries have been collected during the competition
in three categories – product, process and machinery.
A jury of external experts and experts from the Reifenhäuser Group
selected the best ideas, the most unconventional idea and the most
valuable participant. The first prize was awarded to the idea Energy
Recovery, which demonstrates a solution for energy recovery to exploit
the great temperature differences in extrusion and is thus relevant in
many areas of extrusion. The second prize went to the idea Exow
Street – a drainage system for streets made of extruded tiles that can
help reduce street damages and improve safety on the streets. The idea
of using nonwoven material in layering artificial turf received the third
prize; it is concerned with construction of artificial turf using nonwoven
material as substrate, which could make artificial turf resemble closely to
the natural ones. Dr Bernd Kunze, member of Reifenhäuser’s corporate
leadership and responsible for innovation management, said, “We are
surprised to see how much time the participants have invested in the
competition and how open and intensively the ideas were discussed. The
occasional unconventional approaches true to the competition motto
‘Thinking outside the box’ have stimulated us to reflect and discuss.”
LANXESS to produce world’s first bio-based EPDM rubber LANXESS is strengthening its
commitment to produce premium
synthetic rubbers f rom bio-
based raw materials. The German
specialty chemicals company aims
to commercially produce Ethylene-
Propylene-Diene Monomer (EPDM)
from bio-based ethylene – a first in the
world – by the year end.
EPDM is conventionally produced
using the petroleum-based raw
materials ethylene and propylene.
Alternatively, the company plans to
use ethylene derived purely from the
renewable resource sugarcane. This
bio-based form of ethylene is produced
by dehydrating ethanol from Brazilian
sugarcane. Braskem S.A. supply the
bio-based ethylene via pipeline to
LANXESS’ existing EPDM plant in
Triunfo, Brazil. All EPDM grades
will be sold under the brand name
Keltan. “Our company’s ongoing
search for alternatives to fossil fuels
underlines its commitment to reducing
CO2 emissions through sustainable
production,” said Guenther Weymans,
Head-Technical Rubber Products
Business Unit, LANXESS.
Elaborating on the same, Marcelo
Nunes, Director-Renewable Chemicals,
Braskem, said, “LANXESS will
contribute to broaden our portfolio
of renewable chemicals’ clients. This
agreement will bring the benefits of
green ethylene to other important
applications and markets. LANXESS
has extensive automotive experience and
an excellent reputation in this market,
which makes it an ideal partner.”
The Triunfo plant currently
produces 40,000 metric tonne per year
of regular EPDM rubber. It is expected
that the first batches of the product
Keltan Eco will amount to several
hundred metric tonnes.
Plastics firms in Southeast Asia face new challenges Buoyed by the economic growth in
China and India, Southeast Asia’s plastics
industries successfully emerged from the
2009 global recession. But there are major
challenges looming, including inflation, a
slowing world economy and rapidly rising
wages that threaten to prise some of the
former Asian economies out of the ranks of
low-wage countries.
Krianglit Sukcharoensin, President,
Thai Plastics Industries Association, said,
“Plastics firms in Thailand are facing up
to 45 per cent wage increases, both from
government plans to boost minimum
salaries and from market factors like rising
incomes in rural areas. To address the acute
labour shortage, Southeast Asia’s largest
plastics industries, Malaysia and Thailand,
are investing in education & upgrading
efforts. Labour shortages coupled with
energy costs, capacity constraints, rising
commodity & food prices, are threatening
to push inflation beyond control.”
MPP
Nov
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No. 34
TECHNOLOGY & INNOVATION
40 Modern Plastics & Polymers | November 2011
Novopearls micro-granulate to colour thermoplasticsNovosystems has introduced a new
micro-granulate. Marketed under the
name Novopearls, the granulate combines
the best features of liquid colours and
conventional granulate batch material. It
is a solid material with characteristics of
liquid colours, making a higher degree
of colouration possible and offering cost-
savings as compared to conventional
colour batches.
Novopearls micro-granulate fills
the gap between liquid colours and
conventional batch granulate. The
spherical micro-granulate (average
diameter, 450 μm) is a special wax mixture
that can be homogenised with numerous
thermoplastics.
Novopearls is highly pigmented, can s
be mixed together, is dust-free and has
low viscosity. But the real highlight is its
melting point of 85°C. It melts in the
screw faster than the basic plastic material
to be coloured. This ensures rapid, streak-
free homogenisation of the colour and
the plastics. Due to optimally dispersed
pigments in the wax-based granulate,
small amounts of additives (0.1-0.9 per
cent) are needed. Time-savings gained
through quick colour changes gives a high
degree of flexibility to the user.
High-performance UV absorber Tinuvin® 1600 Tinuvin® 1600 is a new Ultraviolet (UV)
absorber that provides extremely long-
lasting UV protection to high-performance
thermoplastics. It exhibits an outstanding
UV absorption capacity, resulting in
minimal loss of optical properties for
stringent weathering requirements.
The product is developed specifically
for long-lasting protection of thin-layer
applications for exteriors and allows
plastic sheets, films & fibres to retain
their mechanical properties, colour and
transparency for extended durations.
It belongs to the class of triazines and
exhibits low volatility, excellent thermal
stability and good substrate compatibility in
various polymeric resins, which allow easy
processing. It imparts superior durability
than conventional UV absorbers of other
chromophores. It extends the durability
and life expectancy of products under
intense UV exposure. It is suited for long-
term outdoor use for up to 20 years.
Tinuvin® 1600 is recommended
for monolithic and multi-wall
Polycarbonate sheets for ultra-high-
durability architectural and automotive
glazing applications; biaxially oriented
Polyethylene Terephthalate (PET) films
for photovoltaics, window films, displays,
protective films & other long-term
applications; Poly(Methyl Methacrylate)
(PMMA) laminations for durable
specialty applications like window profiles,
photovoltaics and demanding construction
applications; PET and polyamide fibres;
styrene acrylonitrile, acrylonitrile styrene
acrylate high-performance plastics
applications, eg, building & construction,
automotive applications, etc.
Capillary Rheology study for injection moulding processes Malvern Instruments has developed
Rosand Capillary Rheometer, which
can measure Pressure–Volume–
Temperature (PVT) characteristics
of compounds and predict their
suitability for use, or help predict
optimum injection moulder settings.
While injection moulding of
samples, it is important to know about
PVT properties of the melt, as some
melts may be more compressible than
others. Generally, a compressible melt
is likely to require higher volume to
fill the mould, but can bleed from the
injection point after moulding, thus
causing the die ‘drool’. Variations in
melt compressibility can result in
convex or concave surfaces of parts
instead of flat surface. This can
cause problems when parts are to be
fitted together. By using the Rosand
Capillary Rheometer, the density of
the hot polymer melt can be used as
an indication to processability when
formulating new injection moulding
compounds.
This rheometer can be used
in conjunction with laboratory
and pilot-scale injection moulders
to formulate high-quality polymer
compounds. PVT testing can
show how to optimise injection
moulding settings, while high-shear
rheometry can simulate the actual
injection process.
REIfill technology saves raw material costs New thermoforming sheet line from
Reifenhäuser Extrusion, equipped with
a REItruder, reduces raw material costs
by more than 40 per cent. The REIfill
technology allows processors to replace up
to 40 per cent of Polypropylene (PP) and
Polystyrene (PS) with mineral fillers, eg,
calcium carbonate, talc, etc.
Besides cost-related aspects, addition
of mineral fillers, according to application
of the end product is also of interest in
terms of product properties, ie, filled PP
and PS films have a greater stiffness than
pure PP and PS films with identical wall
thickness. This is an ideal prerequisite
for manufacture of disposable dishes.
Manufacturers whose products do not
require such enhanced stiffness may
reduce the film thickness, resulting in
further raw material and costs-savings.
Furthermore, filled thermoforming sheets
can be produced in many cases depending
on the end product at increased cycle
rates. The suggested applications include
disposable dishes.
TECHNOLOGY TRANSFER
42 Modern Plastics & Polymers | November 2011
As part of our endeavour to spread the technology culture,this section provides a means to promote and facilitate exchange of select technologies.
We strive to bring together suppliers of such technologies with suitable users fornegotiations and industrial collaboration.
Technology Offered
Conversion of batch-poly plantto C P plant A company from China is interested
in providing consultancy for the
modification of batch-poly plant to
C P plant like polyester plant, polyester
chip or direct spinning.
Areas of applicationChemical fibre and plastics
Forms of transferTurnkey
Plastic recycling technologies using organic and inorganic compounds An Iranian company offers plastics
recycling technologies using organic
and inorganic compounds. This idea
is based on the principle of water
electrolysis in which sodium chloride is
kept in proximity of turpentine/pine oil
and plastics.
Areas of applicationPlastics recycling
Forms of transferOthers
Plastics recycling technologies An Iranian company is willing to provide
plastic recycling technologies using
urea and ammonium carbonate and
synthetic ammonia.
Areas of applicationPlastics recycling
Forms of transferTechnology licensing
Polyester chip plant A company from China offers polyester
production plant, polycondensation plant,
polymerisation line, hot melt adhesive plant
(500-5,000 tpa), polyester chip plant
(2,000-1,50,000 tpa) and film grade
polyester plant (2,000-1,50,000 tpa).
Areas of applicationPolymerisation and fibre lines
Forms of transferTechnology licensing and turnkey
Pilot plants for small-scale productionC P plant like polyester plant, polyester
chip or direct spinning.
Areas of applicationChemical fibre and plastics
Forms of transferTurnkey
Conversion of batch-poly plant to C Pplant An Indian company offers pilot plants
for laboratory or small-scale production
purpose. The plant consists of a spinneret,
metering pump, spinning beam, candle
filter, extruder unit, godet unit, PP
multifilament plant manufacturer, single-
screw extruder machine or melt flow
index tester machine for masterbatch
industries.
Areas of applicationPlastics, textiles, etc
Forms of transferSub-contracting, turnkey, etc
Rotational moulding of plastics A manufacturer of rotational moulding
machines f rom India offers plant
and machinery for constructing
water storage tanks and other hollow
plastic parts.
Areas of applicationChemical storage tanks, water storage
tanks, material handling trolleys, pallets,
containers, etc
Forms of transferOthers
Recycling of PET wastes intopolyester polyolsA Czech Republican company is
offering the technology for recycling
of PET wastes (plastic PET bottles,
X-ray films, etc) to produce polyester
polyols. The process consists of
the following steps: Collection of
PET wastes, sorting out & shredding
of collected PET wastes, simple
chemical process of glycolysis &
esterification, and production of
polyester polyols.
Areas of applicationChemicals industry: Polyester polyol
is a base material for the chemistry
of polyurethanes, especially the
production of polyurethane foams,
which are primarily transferred into
energy saving and insulating materials
Forms of transferTechnology licensing, others
Share Your Technology PropositionsThe mission of Modern Plastics and Polymers is to spread the technology culture. We offer you an opportunity to participate
in this endeavour by publishing the best technology ideas. Technology developers/sellers are invited to furnish the techno-commercial details (with environ-mental benefi ts, if any) for publication in the Technology Transfer column of Modern Plastics and Polymers.
R&D organisations, technical consultancy organisations and individuals assisting small and medium enterprises send therelevant literature, indicating the scope & services and the areas of specifi cation.
Contact: Modern Plastics and PolymersInfomedia 18 Ltd, ‘A’ Wing, Ruby House, J K Sawant Marg, Dadar (W), Mumbai 400 028.
Tel: 022-3024 5000 l Fax: 022-3003 4499 l Email: [email protected]
TECHNOLOGY TRANSFER
43November 2011 | Modern Plastics & Polymers
Disposal and recycling of plastics waste A Polish firm seeks the technology for
dry processing of all kinds of plastic
waste or a magnetic processing method
in the electrostatic field. The technology
should allow sorting of all kinds of plastic
materials, hay-silage foils, PET, HDPE,
PVC, etc, by excluding dangerous waste.
Specific technical requirements include
initial cleaning without the use of
water, sorting of all kinds of plastic
materials after cleaning in a closed
system, and a maximum processing
capacity of 10,000 tonne of waste
per annum.
Areas of applicationPlastics industry, waste recycling, waste
management
Forms of transferOthers
Lab-scale non-woven andmonofilament plant An Indian company is looking for a lab-
scale, non-woven and monofilament plant
in a single station.
Areas of applicationPlastics
Forms of transferOthers
Plastics recycling technologies A Sri Lankan company is seeking the latest
plastics recycling technologies, especially
for automatic sorting, washing, metal
detection, granulation process system,
washing plants, crushers, extruders, etc.
Areas of applicationPlastics recycling
Forms of transferOthers
Polyacetal resins A Gulf-based organisation wants to
promote projects in the chemicals and
petrochemicals sectors in GCC countries.
It is looking for technology suppliers
for the manufacture of polyacetal resins.
Areas of applicationChemicals/petrochemicals industry
Forms of transferFeasibility study, know-how, equipment,
turnkey plant, joint venture
PP/PET strap processing An Indian company is seeking the
technology for PP and PET strap
processing.
Areas of applicationPackaging industry
Forms of transferOthers
Recycled PET polyester polyols plant A Poland-based company specialising
in recycled PET polyester polyols
manufacturing, is looking for an
alternative proposal of design and
engineering of bigger (approximately
25 ktpa) production plant. It plans to start
with proper quality recycled PET flakes
being delivered in big bags. Hence, the
company needs a complete package offer
for this service.
Areas of applicationPlastics and polymers industry
Forms of transferOthers
Information courtesy: Information courtesy: Dr Krishnan S Raghavan, In-Charge,Technology Transfer Services Group, United Nations - Asian and Pacifi c Centre for Transferof Technology (APCTT), APCTT Building , C-2, Qutab Institutional Area, New Delhi 110 016,Tel: 011 - 2696 6509, Fax: 011 - 2685 6274, Email: [email protected], Website: www.apctt.org For more information on technology offers and requests, please log on to www.technology4sme.net and register with your contact details. This is a free of cost platform provided by APCTT forfacilitating interaction between buyers and seekers of technologies across the globe. Aftersubmitting technology offer or request to this website, you are requested to wait for at least twoweeks for receiving a response from a prospective buyer / seeker through this website, beforecontacting APCTT for further assistance.
Technology Requested
Dear Reader,
‘Modern Plastics & Polymers’ solicits original, well-written, application-oriented, unpublished articles that
reflect your valuable experience and expertise in the plastics & polymers industry.
You can send us Technical Articles, Case Studies and Product Write-ups. The length of the article should not
exceed 3000 words, while that of a product write-up should not exceed 200 words.
The articles should preferably reach us in soft copy (either E-mail or a CD). The text should be in
MS Word format and images in 300 DPI resolution & JPG format.
The final decision regarding the selection and publication of the articles shall rest solely with
‘Modern Plastics & Polymers’. Authors whose articles are published will receive a complimentary copy of that
particular issue and an honorarium cheque.
Published by Infomedia 18 Ltd, ‘Modern Plastics & Polymers’ is the leading monthly magazine exclusively
meant for producers and user fraternities of the plastics industry. Well supported by a national readership
of over 80,000 and our strong network of 26 branch offices across India, this magazine reaches out to
key decision makers among the Indian manufacturers of plastics products, machinery and allied sectors.
Brought out in association with Hong Kong-based Ringier Trade Media Ltd (one of the world’s largest trade
publishing houses with more than 200 special interest titles and offices in every major country), it ensures
that advertisers are able to promote their products and services across the globe at no extra cost.
So get going and rush your articles, write-ups, etc…
Thanking you,
Yours sincerely,
An invite that rewards as well...
Manas R BastiaSenior Editor
Infomedia 18 Limited‘A’ Wing, Ruby House,J K Sawant Marg, Dadar (W)Mumbai 400 028India
T +91 22 3024 5000F +91 22 3003 4499E [email protected] www.infomedia18.in
D +91 22 3003 4669
46 Modern Plastics & Polymers | November 2011
“If energy is utilised to its fullest, the cost per piece will decrease steadily”
Highlight the current market trends inthe plastics and polymers industry.The plastics and polymers industry is
growing at a fast pace. Baumuller as a
company concentrates on three processes
– injection moulding, blow moulding and
blown films – since a major portion of our
business comes from these areas. Based
on these basic categories, this industry
has been growing at the rate of 20 per
cent over the last 2-3 years. The plastic
processing machinery industry is expected
to continue growing in a similar fashion
for the next 4-5 years.
Following are the reasons for thisgrowth:Investment in food processing: Food
processing also comprises other agricultural
practices, such as irrigation. Among all
food items like fruits, vegetables, grains,
etc that are produced in India, less than
50 per cent reaches the population. The
remaining go waste and perish due to
lack of proper infrastructure in food
processing segment across India. Realising
this phenomenon, the government is now
offering subsidiaries to ensure that at least
70 per cent of the foodstuffs produced
reaches the population.
We expect growth in the use of plastics
in food processing. This growth would
be not only in food processing, but also
in packaging. Generally, packaged food
comes packed in plastic pouches, bags or
containers. This will result in increased
demand for plastics in this segment.
Another area where plastics are and will
be used in large quantities is irrigation. For
example, Polyvinyl Chloride (PVC) pipes,
rubber pipes and plastic components are
used in drip irrigation.
Retail sector: The growing spending
power of the Indian middle class has led
to an increase in the packed food culture,
and this will continue growing in future.
This will provide an opportunity for
further consumption of plastics in the
form of containers, bottles or films. The
latest trend in plastic packaging in the
retail sector is thermoforming. In this
process, plastic granules are converted
to a film. Thermoformed trays are used
to pack products such as biscuits and
chocolates.
Automobile sector: Car making utilises
various plastic components. These plastic
components are now manufactured in
India for export to developed countries.
What are the latest developments andinnovations in this area?Three areas have seen a number of
developments – energy efficiency, uptime
of machine and quality of product.
In energy, the processes, mainly
injection moulding and, to some extent,
blow moulding, are witnessing new
developments. Energy is an important cost
factor in manufacturing. It constitutes the
second highest cost that a manufacturer
incurs in production. The highest cost
…opines Atul Dave, President, Baumuller India Pvt Ltd. In an exclusive conversation with Vishakha Avachat-Naware, he underlines the importance of the use of plastics in various fields like food processing, retail and automobile. He believes that the use of latest technology & good-quality components in a machine ensures energy efficiency, better uptime and minimal rejections, thereby adding to the cost-efficiency.
Atul Dave
47November 2011 | Modern Plastics & Polymers
is incurred on raw materials. Processes
like melting, blowing and injecting
require huge amounts of energy. The
biggest concern for those using injection
moulding process is to make optimal use
of the available energy. If technology is
utilised to its fullest, the cost per piece
will steadily decrease.
The second development is the higher
uptime of machine or greater reliability
of the machine. A manufacturer loses out
on man-hours when a machine requires
frequent repairs or in case of shutdown
and maintenance activities.
The reliability of components used
machines depends on the quality of
components used. A well functioning
machine can be achieved using good
quality critical components like valves,
controls, motor, sensors, etc. When the
final product is made as per specifications,
it ensures minimum rejections and
optimum consumption of raw materials.
Automation is a rising trend in this field.
Tell us about Baumuller’s stintin India.In India, Baumuller has recently opened a
facility in Pune. We are greatly dependent
on the plastics sector, so the growth in
this industry has compelled us to expand
our facilities. As Baumuller is a global
company, our shareholders expect us to
provide more services in the Southeast
Asian region. When our customers provide
their products to the Southeast Asian
market, they expect our support in the
form of customer visits, commissioning
and troubleshooting. We provide services
to companies in Southeast Asia and sales
in India.
How has been your journey in this field?After graduating from College of
Engineering, Pune, I wanted to do
something different. In my first job at
Godrej, I opted for the production
department, as I wanted to work on the
shop-floor. Later, in companies like Philips
and Festo, I worked in the field of industrial
automation. Here, I got an opportunity to
work like an entrepreneur and develop
my industry skills. I learnt how to start a
business and got an opportunity to work
with machine manufacturers from the
fields of plastics, packaging & printing. By
the time I joined Baumuller, I had an
in-depth understanding of this field and
its nuances.
What has been the biggest challengepertaining to business decisionsfor you?I have worked in up-market companies
but not in a price-sensitive market. As the
quality, reliability and after-sales service
are good, the price of products is also
high. Our strong technological support
ensures long-term success. The biggest
challenge for me has been to convince
buyers about return on investment, even
though the price of the products is high.
I want to give this matter a thought and
develop a new scheme of effective sales
training for employees.
Who has been the greatestmotivational force in your life?To whom would you attribute your success?I am a keen learner and like to learn
from every person I meet and every new
thing I see. The seniors in my previous
workplaces were very helpful and taught
me a lot. Their teachings at the beginning
of my career have been of great value.
Key demand drivers influencing theIndian plastics industry.The per capita consumption of plastics in
India is about 5 kg. This figure is quite
low when compared to countries such as
China and Brazil, where the consumption
stands at 30 kg and 90 kg, respectively.
Hence, we can confidently say that the
plastics industry will flourish in India in
the coming decade.
How do you see your company’s growth potential in the Indianmarket?The future of our company seems
bright. We envision a 300 per
cent growth in the next 5 years, as
40 per cent of our business comes from
the plastics industry.
Any new technologies at Baumuller?Some of the new technologies at
Baumuller are as follows:
Servo pumps: Servo pump comes as a
package that can be fitted into existing
injection moulding machines, and this
will bring down energy consumption
by 50-60 per cent. The manufacturers
using our machines need not buy a new
machine. They can buy this package and
fit it in their existing machines. The
return on investment can be expected in
6-12 months. Our aim is to introduce
these packages to our existing injection
moulding customers.
Special motors or high-torque
motors: These are highly energy-efficient
motors, which require less maintenance,
are compact and reliable. These motors
are unique and only 2-3 manufacturers
produce them across the world. These
motors are widely used in the plastics
machinery industry in developed countries
– in injection moulding machines,
extruders and blown film lines.
In addition, we are working on
automation solutions like remote
diagnosis through EtherCAT. This will
help in machine support and maintenance
from a remote location without actually
visiting the site and, in the process, saving ,
production man-hours.
What are your expansion and futureplans in India? We are planning to start facilities for sales
and application support in different regions
of the country. By the year end, we will
start operating in New Delhi, Ahmedabad
and Chennai. Apart from this, we will start
some manufacturing facilities in Asia.
What would be your advice to aspiring and upcoming entrepreneurs in thisdomain?The aspiring and upcoming entrepreneurs
must work on improving their skills
through learning, unlearning and
re-learning. With technological
upgradation, one needs to keep pace
with new trends & benefits derived, and
must be able to adopt changes as quickly
as possible.
SPECIAL FOCUS: Polymer Processing
Polymer Processing
49November 2011 | Modern Plastics & Polymers
Polymer processing:
Riding high on innovative methods ..................................................................50
Processing practices:
Overcoming the bottlenecks ..............................................................................54
Roundtable:
What are the implications of f luctuating
crude oil prices on polymer processing? ............................................................ 58
SPECIAL FOCUS
Courtesy: Georgia Tech Research
50 Modern Plastics & Polymers | November 2011
When it comes to
p r e p a r a t i o n o f
packaging material or
containers, automotives
& construction, trays and boxes, raw
materials like Polypropylene (PP) and
Polystyrene (PS) are fast gaining ground
in terms of applications in the polymer
processing industry in India. The rising
demand, both domestic and global, has
ensured that manufacturers have their
order books full. Plastic products are
fast replacing metal as the preferred
choice in various industries. This
has led to a flurry of innovations for
the polymer processing industry,
as it has to keep pace with the design
and quality requirements of plastics
manufacturers.
Banking on Research and Development (R&D)With increasing R&D undertaken in
European countries like Germany and
Asian countries like Korea and China,
engineering polymers have promising
growth prospects in the years to come.
High-performance polymer products,
which can replace metal and offer
weight & cost reductions to customers,
while also meeting the functional
requirements of the application, have
excellent growth prospects.
The socio-economic trend of
increasing younger-age working
population has created new avenues
for industrial polymers. Today,
lifestyles are more hectic, dual incomes
are encouraging the emergence of
organised retail, all of which are
opening new application avenues in
packaging. Demand is growing for safe
& hygienic packaging for food, beverages
and medicines. International companies
are approaching these opportunities
with their unique and high-performance
offerings through engineering polymers.
In the medium- to long-term,
companies are looking at opportunities
in the field of defence, renewable
energy & materials (photovoltaics,
bioethanol, bio-butanol, etc) and
renewably sourced materials for
different applications. India is
witnessing heavy investments in
these areas, as there is abundance
of human talent – both skilled
and unskilled.
The Indian plastics industry is witnessing growth in all verticals. This, besides the increasing awareness about the importance of recycling such products, has ensured that not only consumers receive a better finished product, but the environment also breathes a sigh of relief. Anwesh Koley explores the phenomenal changes that have been shaping the Indian plastics processing industry.
Riding high on Riding high on innovative methodsinnovative methods
SPECIAL FOCUS: Polymer processing
Courtesy: Georgia Tech Research
52 Modern Plastics & Polymers | November 2011
Current industry scenarioCurrently, the polymer processing
industry is witnessing a steady increase in
the number of players driven by growth
and profitability of the sector. “The
Indian plastics industry is growing at the
rate of 12-15 per cent per annum since
the last few years. This means demand of
raw material is growing simultaneously
at the same rate. With regard to the
Indian clientele, people are improving
with technological advancements and
have access to international standards.
But this improvement happens at a
much higher pace for a company that
exports than the one that manufactures
and sells in India,” feels Rajeev Bhatia,
Chief Executive Officer, Premier
Pigments & Chemicals.
“With advancements in machinery,
raw material suppliers have increased
their production with lesser number of
people. Better and consistent material
is available at much competitive
prices than before,” says Sumit Dhingra,
Director, Dhingra Polymers. By 2012,
India is projected to be the third
largest consumer market for plastics,
with a consumption of 12.75 million
Metric Tonne (MT) per annum.
Polymer consumption in India has
historically grown at twice the Gross
Domestic Product (GDP). This growth
is driven by all consuming segments
like automotive, housing, packaging,
agriculture, etc.
An increasing need is felt in
the construction industry to replace
conventional materials with plastics.
“Earlier, wood was the preferred choice
for construction equipment and internal
requirements. Having evolved in their
applications, plastics are fast gaining
ground in this segment as well,” observes
Bhatia. Masterbatch consumption is
projected to increase from 182,000 MT
in 2010 to approximately 255,000 MT
in 2012. This growth can be attributed
to the rise in competition both in the
domestic and international market,
as manufacturers now have access to
global technology and are aware of the
changing demand patterns.
Areas of improvementThe rate of growth witnessed by the
Indian polymer processing industry does
not match up to standards maintained by
China. “The level of R&D undertaken
by China is higher than India. Also,
the government of China is more
friendly towards manufacturers as well
as exporters,” says Dhingra.
While the Indian government has
been taking regular measures towards
making things easier for the polymer
industry, the fluctuating crude oil prices
have had a negative impact on this sector.
“The government should encourage the
use of alternatives to plastics in non-
core areas, as the instability in global
crude oil prices impacts our business,”
says Bhatia.
With increased demand, masterbatch
manufacturers will strive to use up
their present capacities. If the present
capacity remains constant, there is a
possibility of imports as well, which
may result in price hike. The price
of masterbatches depends not only
on the polymer prices, but also on
the pigment prices, and this has been
increasing steadily. However, with the
increase in demand for masterbatches,
the probability of more manufacturers
jumping into the foray is high. This
will result in equilibrium price where
the quantity demanded by consumers
(at current price) will equal the quantity
supplied by manufacturers.
Creating a vibrant futureThe pace of innovations in the polymer
industry is commendable; however, it
requires support from the government
as well as international policies and
prices. Also, the increase in applications
for polymers has encouraged R&D
by manufacturers, thereby increasing
competence globally. However, the
Indian polymer industry has shown
enthusiasm towards adoption of latest
technologies; moreover, exposure to
international standards & quality has
ensured that plastics find applications
in more and more areas, which were
earlier dominated by metal & wood.
Rajeev BhatiaChief Executive Offi cer,Premier Pigments & Chemicals
The government should encourage the use of alternatives to plastics in non-core areas, as the instability in global crude oil prices impacts our business.
Sumit DhingraDirector, Dhingra Polymers
With advancements in machinery, raw material suppliers have increased their production with lesser number of people. Better and consistent material is available at much competitive prices than before.
Polymer processing
SPECIAL FOCUS: Processing pract ices
54 Modern Plastics & Polymers | November 2011
The consumption of Indian
polymer products is on the
rise. “Polymer consumption
is expected to double in
the next three years, as products by
Indian manufacturers are well priced
as compared to those by European
manufacturers,” says R K Aggarwal,
Managing Director, Prayag Polytech
(Pvt) Ltd. While earlier, manufacturers
were skeptical towards using the latest
technology, this trend has given way to
extensive Research and Development
(R&D) in the field of polymers,
resulting in the advent of the latest
machinery in the country. The industry
is now gearing up towards reducing
the pollution caused by the plastics
industry. A number of machines have
been developed, which produce less
wastage and help in reprocessing of
the waste. Manufacturers now ensure
that the waste they produce is either
disposed properly or can be recycled.
Quality issuesThe primary requirement for the industry
is availability of high-grade polymers.
The final plastic product depends
heavily on the quality of raw materials
available with manufacturers. Amit Puri,
Director, Alok Masterbatches, says, “We
face an acute problem of low-quality
polymers for the industry. The Indian
quality is not up to global standards;
hence, we have to import from Europe,
particularly, Germany.” Dependence on
imported polymers has not changed
in the past years, with manufacturers
having difficulty in finding options
in the domestic market. The industry
requires imports for specific materials
such as Polyvinyl Chloride (PVC),
which is in short supply. This is because
India has a net shortage of PVC and
only few large-scale players manufacture
this raw material.
Space constraintsAnother constraint for manufacturers
is availability of land. At times,
expansion plans of companies get
stalled due to lack of infrastructure and
land availability. Most manufacturers
operate in small areas and often do
not have adequate space to implement
any measures towards achieving green
productivity norms. “Even after going
ahead with our expansion plans, we are
unable to achieve the desired levels of
efficiency as we are handicapped for
space of operation. Acquiring land
The Indian polymer processing industry has well adapted to changes in the global market. It is now moving towards evolving as a major global player, as the international plastics fraternity is noticing the high quality standards followed in India. But, the enthusiastic expansion plans of companies in the polymer industry are replete with challenges that hinder smooth working for manufacturers. Anwesh Koley analyses some of these obstacles and how to prevent these.
Overcoming the bottlenecks
Illu
stra
tion
: Sha
rad
Bha
reka
r
56 Modern Plastics & Polymers | November 2011
is often a cumbersome procedure,”
informs Aggarwal. European polymer
manufacturers operate on a much larger
scale than their Indian counterparts.
Need for more powerInf rastructure problems remain
persistent for the sector, as power
availability is scarce in many
areas, affecting the timeliness for
manufacturers. “In terms of energy
conservation in plastics production, the
availability of power is a major concern
for plastics producers. The steps
required for implementation of green
manufacturing and renewal of energy
have not been seriously implemented
in the industry till date. A major reason
for this is that this implementation is
costly and if it does not yield adequate
returns, it is not worth carrying out,”
says Aggarwal.
Fluctuations in power supply hamper
the regular operations of a polymer
company, as a number of high-end
equipment depend on the steady flow
of electricity. While manufacturers have
done their part in ensuring continuous
flow of power in production units, there
are larger problems that need to be
addressed in the long run. “In India, the
Transmission and Distribution (T&D)
losses are high; hence, the final power
reaching our manufacturing units is low
as compared to the stipulated power on
the grid,” says Aggarwal.
Pricing it rightPrice is an important factor determining
growth of the polymer industry
and in the long run determines the
competence of a country. “The prices of
masterbatches have been on an upsurge
for the last few years due to a sharp rise
in raw material prices and consolidation
of international raw material suppliers.
Sourcing quality raw material f rom
consistent and reliable suppliers will
be the key in the coming years,” says
Puri. New masterbatch players, both
domestic & international, will need
to keep the selling prices competitive,
thereby presenting a challenging market
scenario and reduction in margins.
The volume growth should help
sustain most players but, as in most
industries, efficiency and innovation
will be required.
Role of the governmentThe government does not have specific
policies for the polymer industry
and, while this has not hindered
manufacturers form reaping profits,
a policy support in some areas could
make a difference. “The government
needs to have a clear understanding of
polymers and their applications. This
will help manufacturers, as the customer
will better understand the quality of the
product,” feels Puri.
Even for polymer machinery
manufacturers, advancements in plastics
technology provide scope to adopt
internationally accepted standards and
higher consumer satisfaction. “New
resins, additives and fillers are entering
the market, which can enhance the
material properties without causing much
change in the price. As compared to the
conventional single-screw machine, twin-
screw extruders and gravimetric feeders
have taken a lead with higher output,
better quality and less involvement of
people,” says Aggarwal.
The latest technology in plastics
helps in better detection of the material
according to specific requirements.
Most companies have their own R&D
facilities and those that do not, generally
outsource research activities to achieve
a more customer-centric final output.
The latest technology used in the raw
material production machinery ensures
that more customisation can be achieved
along with higher rigidity.
Rising above the challengeThe latest technology in polymer
processing needs to be supported well with
adequate infrastructure. Manufacturers
are willing to innovate and bring quality
up to international standards, but without
adequate power and land availability,
it is difficult to take the expansion
plans forward.
R K AggarwalManaging Director,Prayag Polytech (Pvt) Ltd
As compared to the conventional single-screw machine, twin-screw extruders and gravimetric feeders have taken a lead with higher output, better quality and less involvement of people.
Amit PuriDirector, Alok Masterbatches
The government needs to have a clear understanding of polymers and their applications. This will help manufacturers, as the customer will better understand the quality of the product.
Processing pract ices
SPECIAL FOCUS: Roundtable
58 Modern Plastics & Polymers | November 2011
Neeraj Garg,Partner, Suruchi Industries
While the Indian market saw price
reduction by major producers, the
Polypropylene (PP) price across
Asia has fallen persistently, as most
end-users and distributors bought
raw materials on a short-term basis
fearing that prices would fall amid
weak demand in future.
Concerns of further tightening
of credit measures in China have
dampened the buying interest for
petrochemical raw materials in the
country, and a sluggish buyer sentiment
has spread in the Southeast Asian
market. Domestic demand is slowing,
with buyers deferring purchase
decisions in anticipation of further
fall in crude prices, further lowering
polymer prices. Most players had
suffered during global slowdown. The
price protection scheme had helped
buyers make a purchase decision and
offered a sense of security towards a
further price decline. Manufacturers
expect stability in the near future, or
else polymer manufacturers will have
difficulty sustaining businesses.
The plastics industry depends heavily on the supply of crude oil for manufacturing polymers, which serve as raw materials. However, fluctuations in global crude oil prices have not gone down well with the industry, with a direct impact on the prices of polymers, and thereby the final plastic product. Anwesh Koley gauges the opinion of some of the industry experts about the impact of this price fluctuation on the plastics industry.
What What are theare the implications implications ofof fluctuating fluctuating crudecrude oil oil
prices prices onon polymer processing?polymer processing?
Vir Singh, Proprietor, Sai Thermoformers
Polymer grades may differ as per
usage, but plastics manufacturers
have to deal with price fluctuations,
which often cannot be passed on to
the end consumer. Currently, the
crude oil prices have plummeted,
leading to a drastic decline in naphtha
prices globally. While crude oil prices
have come down to $ 86-88 a barrel,
naphtha prices are at $ 860-870 per
tonne. This is as against a high of $
110-115 per barrel for crude, which
had propelled naphtha prices to touch
$ 1,000 per tonne some time earlier.
As people become aware of
hazardous chemicals, the plastics
industry is using products that are
lead- & benzene-free and chemically
friendly. Although not many
manufacturers produce such products,
people today are willing to spend extra
for the same. Rcently, the demand for
eco-friendly plastic products has risen
85-90 per cent. This is a comforting
factor for the polymer industry, as
otherwise global fluctuations in crude
oil prices would have resulted in
closure of many manufacturing units.
Sumit Kumar, Marketing Head, H K Industries
The domestic polymer industry has
shown resilience in the face of global
fluctuations and Indian polymer
manufacturers have slashed prices of
Linear Low Density Polyethylene
(LLDPE) by ` 1.50-2 per kg across`variants. This price decrease is only
for LLDPE and not other polymers.
LLDPE is a popular variant of
polyethylene, produced at low
temperature and used to make plastic
bags & sheets, plastic & stretch wraps,
toys, lids, pipes, containers, covering of
cables, etc. It finds application in regular
items, and hence price reduction may
result in a lower-priced final product.
Fluctuations across the polymers
range have been a regular phenomenon,
as domestic players do not have a role
in determining crude oil prices. Price
stability remains a key factor for the
future of the polymer industry and has
a direct impact on the price of plastic
products. Gradually, manufacturers
should move towards alternatives, as
crude oil is a non-renewable source and
its supply is limited.
Regulating crude oil prices is an immense challenge given the demand-supply mismatch across the globe. While polymer manufacturersneed to effectively deal with price volatility, broadbasing of raw material alternatives will considerably mitigate the risks.
Editorial take:
FACILIT Y VISIT: Plast ib lends India Ltd
60 Modern Plastics & Polymers | November 2011
The growth of India’s plastics
industry is closely linked
with the phenomenal rise
in applications and products
across various sectors of the economy.
The resultant increase in demographic
dynamics and disposable incomes has
driven the Fast Moving Consumer
Goods (FMCG) sector to new heights.
Consequently, packaging has emerged
as one of the chief applications of the
plastics processing industry. In keeping
with today’s high-end specifications for
retail packaging, the Indian convertor
relies heavily on specialty masterbatches
and additives to enhance performance
and profitability of common plastics.
Masterbatch industryThe masterbatch market in India has
been growing at a rate of 15 per cent
in the last few years, driven by demand
from end-user segments, primarily
plastic packaging, plastic products and
cables & pipes.
Among the market leaders in the
masterbatches and additives segment,
Plastiblends India Ltd has created a
niche for itself through value-added
services and a diversified product
portfolio in the Indian plastics scenario.
Founded in 1991 as a brainwave of the
Kolsite Group, Plastiblends India Ltd
has evolved as one of India’s largest
manufacturers and exporters of plastics
masterbatches & additive compounds.
By closely aligning its business model
to the demands and developments of the
nation’s plastics industry, Plastiblends
has emerged as a leading player, with a
60 per cent marketshare in the organised
masterbatch segment and an overall
marketshare of 12 per cent. The company
has been registering a Compound Annual
Growth Rate (CAGR) of nearly 30 per
cent for the last two years.
Manufacturing mightThe Indian masterbatches industry has
a total capacity of 350,000 Tonne Per
Annum (TPA), comprising organised
(25 per cent of capacity) and unorganised
(75 per cent) players. Since the process
of manufacturing masterbatches is less
capital- and technology-intensive, there
are more players in the unorganised
segment. In a highly competitive
industry such as this, Plastiblends sets
comparatively high standards of product
quality and price competitiveness.
Located about 200 km away from
Mumbai, the company’s Daman facility
has a capacity of about 50,000 TPA.
Spread over an area of 45,000 sq m,
this facility processes bulk of Plastiblends’
product offerings in the market, eg,
varieties & grades of white, black, colour
and additive masterbatches. Besides
processing 4,000 tonne of material per
month, the company maintains an
inventory of more than 7,000 tonne at
any given time. These figures indicate
a manufacturing might that is tough
to compete with in the masterbatch
Masterbatches are the secret ingredients that make all the difference to the processability and functionality of a polymer. In this regard, Plastiblends India has created a niche for itself through value-added services and a diversified product portfolio. Annabel Dsouza traces the company’s growth ambitions through an in-depth look at its best-in-class manufacturing practices.
world of plasticsColouring the
Impressive product portfolio
White masterbatch processingPhoto: Joshua NavalkarPh J h N lk
Plast ib lends India Ltd
61November 2011 | Modern Plastics & Polymers
segment. Ramesh Dumbre, Vice President
- Marketing, Plastiblends India Ltd, says,
“After fine-tuning our production and
commercial operations for more than a
decade, Plastiblends can today boast of
a quick turnaround time and high levels
of efficiency without compromising on
product quality and consistency. ”
With 24 dedicated compounding lines
operating at an average capacity of 10-15
tonne, the company has clearly segregated
its products as a precaution against cross-
contamination. Plastiblends’ production
system includes twin-screw extruder
lines, high-speed continuous mixer lines,
computerised gravimetric feeding systems
and process control systems. Plastiblends
attributes much of its success to its close
association with the machinery excellence
of Kabra Extrusiontechnik (KET), part
of the Kolsite Group. Dumbre explains,
“In order to provide tailor-made solutions
to the market, we have to design our
machinery accordingly. As KET is our
partner for in-house machinery, it is
easier for us to launch new processing
lines and upgrade the existing ones.
This ensures faster delivery to customers
and has helped us to gain the higher
market share.”
Quality controlBeing an ISO 9001:2008 certified
company, Plastiblends ensures that all
its production batches are subjected to
processability tests for a wide range of
critical performance properties. One of
the crucial advantages of Plastiblends’
masterbatches is the high dispersion
and pigment loading properties that
result in significant cost savings and
process efficiency. The company
conducts stringent simulated tests for
specific functions like weatherability and
stress tests important for performance
of the plastics product in actual use.
The facility is well equipped
with an extensive and accurate
inventory management system to
closely monitor the company ’s
shop-floor to market production cycle.
These best-in-class manufacturing
practices have given the company an
edge not only for domestic demand,
but also in an expanding export market.
Plastiblends exports over 30 per cent
of its capacity to 45 countries, mainly
in Latin America, Africa and Europe.
Hence, quality assurance is integral to
the company’s production operations.
Dumbre highlights, “Over the years,
we have designed our in-house quality
checks and practices to ensure that
all our products meet the properties
specified by customers. We understand
the product’s process and application
requirements and run our products
in small batches before scaling-up
operations, thereby ensuring 100 per
cent results.”
Research and Development (R&D)The company’s commitment to product
quality and consistency is reflected in its
R&D operations for which Plastiblends
has a Department of Scientific and
Industrial Research (DSIR)-approved
in-house R&D unit. The R&D centre
undertakes independent as well as
customer-specific projects. In the
moulding segment, the company is
developing additives for automotive
interiors and other such applications.
Sustainability, efficiency andgrowthProcess sustainability and efficiency is
crucial to Plastiblends’ functions and
growth as a dominant player in the
Indian plastics industry. The company
has made conscious efforts to reduce
utilities and enhance machinery output.
The company is on an accelerated
growth drive, with a recently established
facility at Roorkee, which has a capacity
of 10,000 tonne. Dumbre concludes,
“With increased efficiency and business
integration, we hope to raise the bar
for additive and masterbatch processing
in India.”
Ramesh DumbreVice President - Marketing
Masterbatch processing is not a globally standardised procedure and every supplier has to defi ne its own standards.
High output compounding lines
Operator-friendly technology
Dies for injection mouldingPhoto: Joshua NavalkarPh t J h N lk
63November 2011 | Modern Plastics & Polymers
Plastics in Sports & Entertainment
INSIGHT & OUTLOOK
63November 2011 | Modern Plastics & Polymers
Plastics in sports applications:
Outmanoeuvring the competition .....................................................................64
Sporting innovations:
Packing a punch for profitability ......................................................................68
Interface - Anil Kumar:
Managing Director, Great Sports Infra ............................................................72
Material corner:
Transparent polyamide with a clear advantage ................................................. 74
Injection zone:
Performance monitoring in real time ................................................................78
T
India’s emergence as an important player in the high-performance polymer market accurately corresponds with the growing investments in the world of competitive sport. From football to Formula One,
analyses the challenges and opportunities in plastics application in sports equipment industry.
Outmanoeuvring the competition
INSIGHT & OUTLOOK: P last ics in spor ts appl icat ions
64
66 Modern Plastics & Polymers | November 2011
Expanding application portfolioThanks to plastics, athletic equipment can
be literally ‘tailor-made’ to meet the most
diverse requirements. As desired, such
applications can offer thermal insulation
for winter sports or can be breathable
for track and field events. When used in
specialised swimwear today, performance
polymers create smooth flowing surfaces.
It would be not an exaggeration to say that
the top sports performances of today would
not have been possible without plastics.
High-strength polymers are ideal materials
for high-performance athletic shoes and
equipment. Exceptional compression and
fatigue resistance make these polymers
the best choice for outsoles where high
strength and support are needed at low
density. A wide variety of polymers offer
excellent performance at low density.
Ideal for outsoles, these block copolymer
resins offer resilience to repeated stress,
besides unmatched resistance to distortion
and deformation. Polyamides also offer
superior protection from scratches and
scrapes caused by aggressive use of high-
performance sports equipment. Their UV
resistance maintains transparency & colour
clarity, and being resistant to salt, salt water
& a host of chemicals, these polyamides
keep equipment glossy and looking new
season after season.
Properties like shock absorbance in
sports equipment improve control and
increase vigour in sports. Resins have the
capability to absorb shocks and vibrations
normally experienced in applications like
tennis racquets. As polymeric resins do
not stiffen at low temperatures, snow shoe
deckings made with such resins retain their
mechanical properties and resilience under
frigid conditions (-40°C). Premium golf
balls also exploit polymeric resin capabilities
like excellent compressive strength and high
resistance to deformation. In various core
technologies, these resins offer excellent
resistance to permanent deformation,
which can improve distance & ball flight.
Innovation indexOne comes across various grades of
thermoplastics just about everywhere in
sports applications. These materials give
an impressive demonstration of their
fitness in the world of sports shoes.
These resins are particularly used in
manufacturing of soles and heel taps by
injection moulding. The unique selling
points of these resins are their high
abrasion resistance and elasticity as well as
good resilience & flexural strength. Due to
their rigidity and toughness, these resins
are especially suitable for the shells of ski
boots & inline skates. Soles and studs
of football shoes – and also other sport
shoes – have one thing in common; they
have to undergo rigorous use everyday.
We have, therefore, developed a range of
new grades of Thermoplastic Polyurethane
(TPU) with a 30 per cent lower abrasion
loss than standard TPU grades. The parts
manufactured from these can be readily
de-moulded even at high wall thicknesses,
enabling economical production with
short cycle times.
On the right trackAn ideal track surface can help athletes
to achieve ungained heights, while also
preventing injuries. Having the right
surface can easily make a difference of
tenths of a second while running and a
difference of centimetres when jumping.
Innovative sports surfaces provide safe
& productive conditions for training and
competition.
Modern athletic track surfaces made
of PU are installed by pouring in situ
onto a level asphalt substrate. Installing an
athletic track with these resins is a stepwise
procedure and result in a three-layered
finished system having a total thickness of
about 14 mm. First, qualified application
experts apply a specially designed PU
levelling coating onto the absolutely level
asphalt substrate and sprinkle it while still
fluid along with an excess of synthetic
rubber granules [Ethylene Propylene Diene
Monomer (EPDM)]. The coating sets
overnight and binds the rubber granules
in direct contact with the substrate. This
process is repeated to create a second layer.
These two lower layers of the system are
designed to minimise the risks of injury
for athletes. Minute air chambers both in
the PU and granules provide the most
stress-free conditions for athletes’ joints
and have shock-absorbing properties.
The hardness and elasticity of PU can
be precisely adjusted by modifying the
individual component formulation, thereby
imparting aesthetic and safety features to
the surface.
The India advantageCurrently, India is witnessing a boost
in terms of ideas and opportunities for
high-end applications of sports-grade
polymers. Hebbar concludes, “Globally,
there seems to be a resurgence in
the reinforced plastics industry. India
has never been a strong contender
in this area due to a lack of investment
in research & development for composite
design, engineering and processing
technology. However, as the competitive
and professional parameters have risen in
the world of sports, there is a significant
opportunity to move into the higher value-
added and higher margin-driven composite
sporting goods industry. The availability
situation with fibres and resins is also set to
improve, and this will provide a fillip to the
Indian industry.”
Akhil HebbarCountry Manager,Zoltek Corporation
With the ability to offer weight reduction, excellent strength & stiffness, corrosion resistance and excellent fatigue properties, carbon fi bres are increasingly becoming the material of choice for fi bre-reinforced plastics.
Plast ics in spor ts appl icat ions
INSIGHT & OUTLOOK: Spor t ing innovat ions
68 Modern Plastics & Polymers | November 2011
Packing a punch for profitabilityIn a challenging application like sports equipment, properties such as strength, toughness and weight ratio go a long way in building brand equity and profitability for processors and manufacturers. Annabel Dsouza identifies the accurate moulding and tooling strategies for some of the daunting applications in the sports equipment industry.
Plastics has long been known
for its impressive mechanical,
optical, electrical and thermal
properties. Features such as
strength, toughness and weight ratios
have led to polymers successfully replacing
conventional materials in sports. High-
performance polymers form an integral
part of equipment used today. Polymeric
materials, fibres and coatings contribute
directly to improvements in performance
and are vital in safety applications.
Innovations in action In recent times, polymer science and
technology have improved effectiveness
and performance of winter sports gear.
It can also help protect participants
from sports injuries, assist in repairing
damage in both participants &
equipment. With advancements in
polymer science, the sports equipment
industry is also demanding efficient
moulding, tooling and machinery
standards in order to implement material
innovations.
In a challenging application like
sports equipment, these properties go
a long way in building brand equity
and profitability for the processors and
manufacturers. Today’s sports merchandise
industry manufactures specific products
for dedicated applications (eg, running,
skiing, snowboarding, etc), which has
led to introduction of products with
integrated functions by using innovative
plastics grades. There have also been
developments in unique manufacturing
practices through innovative tooling and
machining technology.
Today, the tool and die fabrication
technology in plastic injection moulding
is one of the fastest growing industries in
the world. Plastics is now used in almost
all applications, ranging from household
articles to space travel, transportation
to packing, medicine to toys and from
bridge building to sports. The injection
moulding
moulding
material i
forcing it
mould cavity. The desired shape
of the plastics is achieved by
cooling in thermoplastic or by
chemical reaction for thermosetting.
Accuracy of designMould design and fabrication is a
costly and high-technology process,
as it uses science-based Computer-
Aided Engineering (CAE) software to
analyse and simulate the plastic parts
and Computer-Aided Design (CAD)
software to design the complicated
plastic product. It also uses Computer-
Aided Manufacturing (CAM) to
perform programming fabrication to run
a Computer Numeric Control (CNC)
machine for milling or latch. This
design module provides the designer
with necessary information to allow
Cou
rtes
y: C
alla
way
Precision moulding for sports helmets
for environmental process, design and
end-use effects to achieve an efficient,
functional part design in the shortest
possible time.
Advancements in computer
technology have led to an increasingly
favourable power-to-cost ratio for
computers. Hence, this advantageous
and costly technology will improve
productivity & process consistency.
Thus, for this fast-growing industry,
new technologies are vital to ensure
that this technology reaches perfection.
CAE is the assistant for processing and
calculation of the plastic material flow
inside the injection mould.
The most important first step in
designing a plastic part is to define
properly and completely the environment
in which the part will operate. Properties
of plastic materials are substantially
altered by temperature changes, chemicals
and applied stress. These environmental
effects must be defined on the basis of
both short and long term, depending on
the application. Considering the high
stress and rough environment in which
sports equipment are used, it is important
to determine the extent to which
properties, and thereby the performance,
of the part will be affected. If a part is to
be subjected to temperature changes in
the end-use, it is not enough to define
the maximum temperature to which the
part will be exposed. The total time for
which the part will be at that temperature
during the design life of the device must
also be calculated. The same applies to
stress resulting from the applied load. If
the stress is applied intermittently, the
time when it is applied and frequency of
occurrence are crucial.
Emphasis on innovationToday’s moulding technology needs to
consider the growing range of composites
that are making waves in the world
of sports equipment manufacturing.
Nanocomposite materials are being
used in squash and badminton racquets,
baseball bats, hockey sticks, snowboards,
skis, fishing rods & poles, golf balls &
clubs, etc. Philippe Michaud, Global
Technology & Innovation Director,
Huntsman Advanced Materials,
emphasises, “The main advantages
of using nanotechnology in sports are
improved mechanical and damping
properties. Enormous investments have
thus been made to utilise the potential
of nanomaterials for sporting excellence.
Today, nanotechnology represents a small,
but fast growing, part of the composites
market for sports goods.”
Smart solutions in the consumer
sports segment reflect general trends in
engineering plastics manufacture. Besides
strength and flexibility of the polymer,
manufacturers are enhancing user-friendly
electronic features digital clocks and pulse
monitors as training aids for professional
& amateur athletes. The moulding and
tooling methodology has been designed
such that plastics is not merely the material
used in a helmet, but also compatible with
other value-added products.
Research focusThe conceptual design of plastic parts is
based on the need of the plastic processor.
For sports equipment, part is designed in
a changeable insert mould base. The use
of one mould base will reduce the cost
and time taken for manufacturing. In the
mould-making industry, accuracy and
tolerance are important issues; thus, the
use of CAD/CAM will enhance quality
of work in mould design and reduce
number of errors in manufacturing. From
the analysis simulation, it is important
to obtain information results such as
fill time, injection pressure and pressure
drop. With this result, users can avoid
defects of plastics in actual injection,
eg, sink mark, hesitation, air traps and
overpacking. The analysis will also help
mould designers to design a perfect
mould with minimum modifications and
reduce mould setup time.
Sporting excellenceSince long, sports goods manufacturers
have been using system integrators
for developing products that combine
microelectronics, plastics and ceramics
in new smart functional applications. In
order to develop value-added products
and applications for the sporting
community, manufacturers have developed
virtual tools and applications that offer
consumers entirely new experiences.
All these will provide engineers and
designers with direct feedback on how
consumers use their products.
Philippe MichaudGlobal Technology & InnovationDirector, Huntsman Advanced Materials
The main advantages of using nanotechnology in sports are improved mechanical and damping properties. Enormous investments have thus been made to utilise the potential of nanomaterials for sporting excellence.
Spor t ing innovat ions
70 Modern Plastics & Polymers | November 2011
72 Modern Plastics & Polymers | November 2011
INSIGHT & OUTLOOK: Inter face - Ani l Kumar
What are the key performance requirements from polymer sportssurfaces?Synthetic turf is a unique application of
common plastics such as Polyethylene
(PE) and Polypropylene (PP). The
overall material design & usage is such
that it replicates the properties and
visual aesthetics of natural grass field.
However, polymer surfaces have several
advantages over natural grass. This is
significant in the context of sports as
artificial (polymer) turf does not require
watering or any other kind of intensive
maintenance. It offers unlimited usage
and all-weather playability. The key
parameters for artificial turf are softness
and flexibility, low f riction, high
resilience, Ultraviolet (UV) resistance
and fire-retardance.
Apart from these basic properties,
there are other applications of polymer
surfaces in modular (interlocking) sports
tiles. These exhibit other important
performance criteria such as grip on the
surface, sports load-bearing and shock
absorption of the underlay.
How is this market evolving in India? What are the demanddrivers?The last 10-15 years have witnessed
a complete paradigm shift. There has
been a dramatic increase in the number
of sports infrastructure projects, and
this is primarily due to the increased
awareness in the general population.
Unlike a few years ago, it is not
uncommon for every new residential
project, school, corporate campus,
large hotel or a facility to have at least
some basic sports infrastructure. One
of the key drivers is also that the sports
surfaces should ideally be maintenance-
free. In order to meet the high standards
set by international governing bodies
like the International Federation of
Association Football (FIFA) and
International Basketball Federation
(FIBA), plastics score high on this
factor. Overall, there is definitely an
evolving sports culture in the country,
but this definition does not include
cricket fans watching matches on their
television screens.
What are the safety and performance standards used to formulate plasticsfor sports applications?Different sports bodies have evolved
standards that define performance
& safety standards in sports surfaces,
irrespective of whether they are
natural or plastic based. Some examples
include American Society for Testing
and Materials (ASTM) in the US
and other European standards. These
parameters broadly measure various
performance aspects, eg, friction, shock
absorption, breaking strength, melting
temperature, human & environmental
hazards, etc.
Where do you see the scope for research and innovation in thecoming years? Tracing the path of polymer surfaces,
AstroTurf introduced this innovationf
almost 40 years ago. FieldTurf
continued to expand the application
portfolio almost 20 years ago. From
the perspective of sports, research
should focus on all other types of
sports that can benefit from the use of
plastics. Apart f rom maintenance
advantages, plastics considerably reduces
the use of natural resources involved
in sports (eg, reducing water consumption
for watering natural sports turf ).
Polymer surfaces can also be used
to convert any unutilised areas into
productive areas. Any reduction in
the cost is always welcome, and this
encourages widespread acceptance of
new innovations. From an environmental
perspective, utilisation of every discarded
plastic wrapper, cover, bag, bottle, etc,
can be recycled and used to create
new products.
…believes Anil Kumar, Managing Director, Great Sports Infra. Unlimited possibilities of plastics application in sports along with an increasing interest in sports in India have spurred investments in sports infrastructure. He elaborates on the evolving sports equipment market and the future scope of plastics use in various sports equipment in an interaction with Annabel Dsouza.
“There is an evolving sports culture in the
country”
INSIGHT & OUTLOOK: Mater ia l corner
74 Modern Plastics & Polymers | November 2011
Mandar Amrute
According to the history of
polymers, Poly(Methyl
Methacrylate) (PMMA)
is considered as one of
the oldest polymers, developed in
the late 1920s. Polycarbonate was
commercialised by General Electric
in 1950. Various other specialised
transparent materials were developed
later and, today, this process still
continues.
Polyamide - 12 is one such
transparent material discussed here
and, for simplicity, it will hereafter be
referred to as clear polyamide.
Polymers and propertiesMost transparent materials belong to
the amorphous family of thermoplastics.
Polymers can either be amorphous
or partially crystalline, depending on
their molecular structure and conditions
of formation of solid phase. A
polymer is considered semi-crystalline
when it develops a detectable crystalline
phase in its structure. Crystalline and
amorphous polymers are distinguished
by different properties, most evident of
which is light transmission: crystalline
polymers are opaque, whereas
amorphous polymers are transparent.
This thumb rule is applicable
in general, though there are exceptions,
eg, Polyethylene Terephthalate
(PET). Table 1 presents the key
properties of amorphous and semi-
crystalline materials.
Clear polyamideThe polyamide family offers various
mechanical properties. These properties
Several transparent engineering polymers are available in the market today, most of which fall in the amorphous family and offer desired characteristics for standard end-use applications. Polyamide-12–based transparent Nylon is one such material, which is more dynamic and offers many advantages over existing conventional transparent plastics for demanding applications. Here we explore some of the key properties of transparent Polyamide-12, its application, processing and advantages.
Table 1: Polymer properties and morphology relationship
Property Crystalline Amorphous
Light transmission High None to low
Solvent resistance High Low
Lubricity High Low
Dimensional stability High Low
Mould shrinkage High Low
Resistance to dynamic fatigue High Low
Facility to form high-strength fibres High None
Thermal expansion coefficient High Low
Melting temperature Sharp Absent
Dependence of properties on temperature High Low
Transparent polyamide with a clear advantage
76 Modern Plastics & Polymers | November 2011
are further enhanced in Polyamide
- 12/11, in terms of robustness
and excellent chemical resistance.
Capitalising on these properties, clear
polyamide was developed to offer
properties offered by the Polyamide -
12 family, with an additional benefit in
the form of transparency. Today, clear
polyamide is available in various forms,
some of which are semi-aromatic and
cycloaliphatic amorphous polyamide.
The second-generation (cycloaliphatic)
clear polyamide offers better
transparency over the first-generation
(semi-aromatic) clear polyamide.
Key properties of clear polyamide are
as follows:
1. Excellent flexibility, which provides
design of freedom
2. Outstanding optical properties and
transparency
3. Good chemical resistance
4. Good ultraviolet resistance
5. Excellent processability
6. Light in weight
7. Good mechanical properties
Table 2 presents general mechanical
and physical properties of clear
polyamide.
AdvantagesRazor sharp clarity: Clear polyamide
is more transparent than any general
glass and polycarbonate at any
thickness. This increases the possibility
of its varied applications where high
transparency is a critical criterion.
Ultra l ight-weight: When
compared with glass, clear polyamide
is definitely lighter; moreover, it is
the lightest transparent polymer.
It is lighter than polycarbonate by
approximately 20 per cent. This
helps in reducing the weight of
end product, faster processing and
energy savings.
Maximum flexibility: Clear
polyamide is the most flexible material
in the transparent materials family. This
property gives long-lasting endurance,
excellent shape recovery and vibration
dampening characteristics to the
end product.
Easy processing: Clear polyamide
has a broader processing window, which
makes its processing easier and reduces
probability of material degradation.
Its excellent thermal resistance
helps in processing even if the
material is left in the barrel at
280-290°C for 1-2 hour, and will
not get oxidised. Its improved flow
helps in processing, especially in the
packing stage. This reduces shrinkage
bubbles. Overall, faster processing
is achieved with a reduction in cycle
time of up to 20 per cent, as well as
energy savings.
Processing of clear polyamideClear polyamide is easy to process
on conventional polyamide injection
moulding machines as well as extrusion
and blow moulding machines.
Similar to most of the polyamide
family members, clear polyamide
must be pre-dried before using on
the machine. Generally, a sealed bag
can be used directly; however, if it
is open and remains open for more
than 2 hour, it should be vacuum
dried in a dehumidifier. The
recommended drying conditions are
70-90°C for 4-6 hour. Care must
be taken with purging for this material
before running it on the machine, since
if a barrel is not purged thoroughly,
the transparency of the end product
may be affected. Standard purging
compounds available in the market
can be used with High-Density
Polyethylene (HDPE).
ApplicationsClear polyamide is used in optical
lenses, sunglasses, safety lenses
and Three-Dimensional (3D)
glasses due to its excellent flexibility
and transparency. It is the preferred
choice of material for optical
fibre cable due to its anti-termite
property. Owing to its mechanical
properties and chemical resistance,
clear polyamide is used in diesel water
separators, air separation filters and
hydraulic filters. Also, due to its light
weight and excellent transparency,
it is used in many other industrial
applications, eg, electronic housing &
covers, consumer goods and automotive
applications.
Mandar Amrute is Market
Development Manager with
Arkema India Branch office.
Email: mandar.amrute@
arkema.com
Courtesy: Arkema & Biobased edge: Clear Polyamide is sold by Arkema under the brand name Rilsan Clear®. Arkema is a French Chemical Company offering products like vinyl compounds, industrial chemicals and specialty chemicals. Arkema is a leader in bio-based Polyamide - 11, with an experience of over 50 years.
Table 2: General mechanical and physical properties of clear polyamide
Standard Unit Clear polyamide
Density ISO R1183D g/cm3 0.99
HDT under the load of 0.45 MPa ISO 75 °C 125
Glass transition temperature ISO 11357 °C 145
Hardness ISO 868 Shore D 81
Water absorption at equilibrium ISO 62 % 1.1
AT 23°C and 50% RH
Charpy impact ISO 179 / 1eU
Unnotched at 23°C ISO 179 / 1eU kJ/m2 NB
Unnotched at -40°C ISO 179 / 1eU kJ/m2 NB
Tensile strength modulus ISO 527 MPa 1420
Flexural modulus ISO 178 MPa 1360
Mater ia l corner
INSIGHT & OUTLOOK: In ject ion zone
78 Modern Plastics & Polymers | November 2011
Y R Anand
Over the past decade, many
injection moulding and
general manufacturing shops
have rapidly increased in
their capacity and number of machines
on the shop-floor. To an extent, it is easy
to manually track machine performance,
material planning, maintenance schedule,
inventory management and many
other functions.
Beyond a point (eg, when number of
machines cross 20), this process becomes
more complex. Typically, most of these
shops will have several auxiliary items
like dryers, colouring devices and mould
temperature controllers. Often there will
be other processes also, eg, ultrasonic
welding, extrusion, blow moulding and
painting. All these require a complex
management system to produce parts in
the most cost-effective manner. Most
companies implement ERP systems to
manage an enterprise. As ERP systems
generally do not relate to actual machine
performance or behaviour, it is important
to seek solutions for managing complex
injection machine-oriented manufacturing
units to merge the two.
An online management system can be a
Manufacturing Execution System (MES).
Some of its critical objectives are:
Reduced machine stops (long &
short stops)
Reduced cycle time, increased speed
Reduced scrap by real-time quality
control
Optimised scheduling, machine and
mould maintenance
Improved decision support
Reduced human resource &
paperwork
Improved logistics
Management reports
Management solutions in real-timeThe major function of such a system
is to record machine behaviour directly
online and transfer the data to a central
database. This should allow manipulation
of data to satisfy various functions within
the company. It should provide a link to
the company-wide planning system for
direct information flow. Consequently,
a complete vertical integration – from
machines to material planning, purchasing
and sales – can be achieved seamlessly.
In today’s globalised world, production
is distributed, and it is almost essential to
have worldwide access to production data
from any site. There should be a central
management of part, mould and material
master data, with real-time production
planning (without waste) by online
acquisition of:
Order progress
Machine status
Process parameters
Alarms
Manual data entries could result in multiplet
errors. This is completely eliminated by
online data acquisition. Many injection
moulding machine manufacturers offer
their own systems to cater to these needs.
Such a system does not require additional
external hardware for collecting and
transferring data to a server. Another
advantage of using such systems from
a machine supplier is the ability to
optimise the production process through
a central server.
Performance monitoringin real time
With injection moulding shops adding machines, the need to monitor their performance has become increasingly important. The use of conventional methods like manual tracking and Kanban are slated to soon reach their limits. Thus, here are some other options that can be used for online performance tracking in real time.
Figure 1: Concept of a complete MESCourtesy: BarcoVision
80 Modern Plastics & Polymers | November 2011
But, manufacturers will face limitations
if multiple brands of machines are present
in a shop and also while integrating other
manufacturing machines to same systems.
Currently, several vendors can supply complete
solutions with external data collection modules
to integrate a complete injection machine-
oriented manufacturing plant.
Data managementFigure 1 shows a typical layout with
different types of plastics production
machines with data collection modules
and their routing to different aspects of
production management.
Through these programmes, a database
is built for the following elements:
Calendar (working days, shift times)
Products (technical data)
Moulds
Machine operators (direct personnel)
Machine data & production counters
Machine groups (work centres,
machine types)
Production orders
Stop cause reasons (table per machine type)
Reject causes (table per machine type)
Maintenance counter definitions
Such systems should generate real-time
information with a graphical overview of the
plant layout displayed. Each pictogram on
the screen represents a machine and contains
information concerning speed, production,
efficiency, etc. Exceptions have been colour
coded to attract instantly the users’ attention.
From the filter window, a specific filter set
can be selected, which will display only
machines that correspond with that filter,
eg, all stopped and slow-running machines.
A mouse click on a specific machine opens a
window with required details for the selected
machine. This window can be configured as
per user specifications and includes textual
& graphical information.
A typical system such as this offers
users a broad range of information:
Efficiency of machine, quality, cavity
efficiency, speed, cycle time
Overall Equipment Effectiveness
(OEE), Mean Time Between Failures
(MTBF), Mean Time To Repair
(MTTR) calculations
Run time and downtime analysis
(eg, Pareto Analysis)
Production counts
Reject or defect analysis
Automatically detected stop analysis
Manual stop declaration analysis
Problem machine detection
Maintenance status for mould & machine
Such systems can help schedule the shop-
floor with the following:
Real-time graphical plan board
Drag & drop to assign orders to
machines and re-schedule orders
Order splitting options
Automatic check for mould availability
and resolve conflicts
Planning machine & mould
maintenance
Calculation of required operators
Tool change forecast report with
machine mould conflict resolution
Support for family moulding
Support for frames & inserts
(Option)
They system should auto flag for:
Low efficiency
Stop time & number of stops
Remaining time (quantity) till job ends
For a good monitoring systemBesides machines and moulds, auxiliary
resources like robots, chillers, regrinders
and packers may be needed to make a
product. Thus, a good system must be able
to support management and scheduling of
these resources by availability and assign
resource needs per product or production
counters per resource & maintenance
counters. Generally, they will check
resource availability in real-time when
planning a job and should warn the
planner in case of possible problems. Such
systems must be able to communicate with
different types of ERP systems, which
will be running or planned for general
management.
More advanced systems can
incorporate quality systems and preventive
maintenance systems. Here, a system by a
machine manufacturer would offer greater
access to the machine control system.
Thus, organised moulding shops should
invest in a good MES to attain benefits
from their shop-floors, minimise scrap
and maximise efficiencies.
Y R Anand holds a bachelor’s
degree in Mechanical
Engineering from University
of Mysore and a master’s
degree in Production
Engineering from IIT, Kharagpur. He worked
for a little over 9 years in manufacturing
industries in Mumbai. Since 1980, he
has been a partner in UNIMARK. The
company sells and services machines in
plastics processing, tooling industry, micro-
electronics and wire mesh welding industry.
Email: [email protected]
Figure 2: A typical server view Courtesy: BarcoVision
In ject ion zone
82 Modern Plastics & Polymers
The plastics compounding industry is facing an escalating need to supply
an ever wider variety of specialty products within the shortest possible
time. This results in an increasing demand for frequent formula changes
in masterbatches and additive mix manufacturing. Today’s compounding
plants focus on single polymer production in large volumes, and in a continuous
mode. With the growing need for variety, the demand for customised, rather
than universal masterbatches, has increased and given rise to higher degrees of
automation throughout the plastics supply chain. Sunil Chaudhari, President
& Chief Executive Officer, Zylog Plastalloys Pvt Ltd, says, “Improving the
process through automation helps an organisation perform better on customer
delivery reliability, productivity, machine utilisation and improvement of
machine uptime. This helps optimise manpower across the manufacturing
direct processes, thus minimising waste across processes such as non-
value-added activities, sequential process operations, time & motion study
of process, work in progress inventory, waiting time, over production
and defects.”
Role in compounding industryBesides increasing process efficiency and product consistency, automation
technology is empowering today’s plastics processor by bringing down labour
costs and utilities investment. Specialist compounding companies are faced with
increasing quality challenges, driven by users who issue tighter specifications.
New medical applications, high-end car coatings and bulletproof polycarbonates
are only a few examples of the high demands in specialty compounding. At the
same time, the quantity per process unit reduces. This presents a significant burden
Process optimisation for boosting efficiency
As the Indian plastic processing industry battles higher operating costs while delivering cutting-edge solutions, automation technology offers a wide range of benefits like reduced
material consumption and energy management. Annabel Dsouza takes a closer look at automation solutions that drive performance and profitability for the plastics industry.
82 Modern Plastics & Polymers 1111er 201
Courtesy: Siem
ens
ATION TRENDS:AUTOMA Technology index
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86 Modern Plastics & Polymers | November 2011
on a manually operated plant where the
human factor must be constantly managed
to minimise risk of errors. Increasing the
automation levels of existing machinery
enables instant changeover times of
operators by way of applying the Single
Minute Exchange of Dies (SMED). These
smart manufacturing methods, when
correctly applied, bring benefits that far
outweigh the apparent savings of manual
tasks or outsourcing operations.
In today’s dynamic and volatile
business environment, a company’s focus
has shifted from ‘quality’ to ‘competitive
quality’. With ever-changing customer
requirements, quality is no more a
competitive weapon and processors strive
to deliver top quality at competitive
pricing. What separates an organisation
from others is in how better it is from
its competitors. The need of the hour is
to constantly challenge the status quo to
improve the present performance. The
ultimate key to success in any business
enterprise is customer satisfaction. Business
process automation makes an organisation
successful in the long term, not only by
meeting customer expectations but also
by exceeding them, and hence beating
competition by increasing marketshare.
Chaudhari says, “Automation of
production processes helps the organisation
to minimise activities in terms of on-line
inspection, monitoring, proper utilisation
of resources, infrastructure, minimising
spillage, startup and process scrap,
improving process accuracy and product
quality. It enables plant utilisation by way
of addition of quality software to monitor
& control statistical process control,
measurement system analysis, effective
quality management system tools in place,
eg, Kaizen, continual improvements,
Poka-Yoke, lean manufacturing quality
tools/software, etc.”
Taking one step beyond process
automation, most players in the
compounding industry have automatic
material handling systems at the inbound
stage, whereas outbound logistical activities
are manual in the Indian scenario. Adding
material handling equipment improves
personnel productivity, housekeeping,
response time to customer and easier
handling of emergency activities in terms
of customer delivery reliability.
Material wastage reductionWith operating costs escalating globally,
waste reduction is another important
advantage of automation systems.
Following are some of the immediate
benefits of automation technology with
regard to waste minimisation in plastics
processing plants:
Overproduction: Mixing additives
in large quantities than ordered, as
cleaning is a challenge
Waiting: Operators and expensive
machinery standing idle, eg, due to
cleaning activity or awaiting quality
check analysis results
Inventory: Customer requirements
for rapid and next-day delivery
resulting in huge finished goods and
intermediate goods storage
Defects: Rework for human error or
pigment colour problems discovered
after value is added (extrusion)
Transporting: Additional transporting
to & from inventor storage and
between processes to meet variations
in client demands
Over processing: Technology
selected on worst case scenarios and
applied to the whole, as opposed to
applying sufficient technology for the
application
Motion: Unnecessary movement of
people and product between processes
due to poor process flow or additional
motion caused by poor plant layout
The actual and potential cost associated
with waste is enormous, leading to higher
prices and reduced profitability. Moving
the wasteful process to a low-cost practice
is not a long-term solution. Smarter
manufacturing without generating waste
is the key to sustainable profitability.
Indian automation standardsThe Indian plastics industry is highly
fragmented with large numbers of small-
scale manufacturers. Thus, the overall
automation standards in Indian processors
are at the first basic level as compared to
global standards followed in the plastics
industry. Hence, acceptability of high-end
automation solutions to increase profitability
depends on improving financial resource
capabilities and building awareness on lean
manufacturing. Chaudhari says, “Currently, a
high standard of automation is restricted to
medium- or large-scale industries, especially
with industries having joint ventures or
collaborations with multinational companies.
Implementation of automatic machinery is
on an accelerated pace with medium- and
large-scale processing industries.”
Continuing the success storyWith conscious efforts to keep pace with
global competition through a booming
export market, the automation story in
India is set to continue. International
competition and quality awareness, coupled
with customer involvement and increasing
supplier capabilities, will go a long way in
bringing automation solutions to Indian
shores. But, Chaudhari suggests, “The
need of the hour is that process automation
equipment manufacturers must provide low-
cost excellent automation solutions with
innovative ideas to Indian manufacturers
currently operating at competitive pricing
with thinner margins.”
Sunil ChaudhariPresident & Chief Executive Offi cer,Zylog Plastalloys Pvt Ltd
Process automation equipment manufacturers must provide low-cost excellent automation solutions with innovative ideas to Indian manufacturers currently operating at competitive pricing with thinner margins.
Technology index
ENERGY MANAGEMENT: Al l -e lectr ic machines
88 Modern Plastics & Polymers | November 2011
The cost of energy hascost of energy has
conventionally been between
4 and 5 per cent of the cost
of a moulding, but this is
increasing rapidly with rising energy
prices. To remain competitive, a business
must have an effective energy management
process. Thus, the focus is more on
energy efficiency, which has led to
popularisation of electric injection
moulding machines.
Earlier, hydraulic injection moulding
machines ruled the market, but with
the advancements in technology, various
new developments are now taking place.
Currently, all-electric machines are
making inroads into the Indian market,
with a 4-5 per cent share of total injection
moulding machinery sales. Their demand
is expected to increase in the near
future due to their energy efficiency,
greater cleanliness, quick start-up, better
repeatability and noiseless operations.
Hydraulic versus electric injectionHydraulic versumoulding machinesThe basic difference between the two is
the use of servo motors in electric injection
moulding machines as against the use of
pumps in hydraulic injection moulding
machines. Rohan Shrikant Shahane,
Regional Director - South East Asia,
Machine Point Consultants SL, says,
“Energy consumption in different injection
moulding machines depends on how the
drives are powered. The product type, size
and material can be a large contributor to
the difference in energy consumption. A
conventional hydraulic machine uses one
or more pumps as a central unit to drive
the machine. Two of the most wasteful
aspects of a hydraulic machine are the
architecture of the system and the wasted
pump power when there is no demand. In
contrast, all-electric machines reduce losses
by using high-speed servo motors to drive
injection moulding processes.” All-electric
injection moulding machines are said to
have the potential to reduce energy costs
for moulding by 30-60 per cent, depending
on the moulding and the machine.
The plus pointsAll-electric machines have several
advantages over hydraulic machines.
“The servo motor used in an electric
machine only drives the shaft required for
the moulding process, creating a direct
exchange of energy and ensuring less
energy consumption. Also, a substantial
reduction is seen in maintenance cost, as
the electric machine eliminates the need
for hydraulic oil, obviating the need to
store, dispose, maintain and cool the oil.
All-electric machines eliminate the need
for cooling the hydraulic system, besides
the associated equipment requirements
and energy use. A shorter product cycle
makes these more productive than the
hydraulic machines. All-electric machines
Rising energy prices is a crucial issue with the plastic processing industry. As a result, the need to monitor and reduce energy consumption has become more important than ever. This has given rise to new developments in the injection moulding industry, like all-electric injection moulding machines. Avani Jain analyses the effectiveness of these machines in achieving energy efficiency.
par excellence
Energyefficiency
90 Modern Plastics & Polymers | November 2011
produce less noise as it does not have
pumps. The plumbing piping to the
plant can be greatly reduced for new
construction. Moreover, these machines
are more precise and good for repetitive
operations,” notes Shahane.
All-electric machines allow machine
movements to be integrated directly with
the control system. This greatly improves
machine set-up, adjustment and process
control. These machines use less water,
and, depending on the product, water
consumption can be reduced by up to 65
per cent. Generally, all-electric machines
require less maintenance as compared to
hydraulic machines. Overall, all-electric
machines have a relatively lower risk of
failure and are easy to maintain than
conventional machines. Thus, all-electric
machines can significantly reduce energy
consumption and production cost for
many mouldings. These machines are used
in applications that require high precision,
eg, engineering and pharmaceutical
applications.
Demerits Despite the many advantages of all-
electric machines, these do have certain
disadvantages, which might hamper
their demand. Shahane observes, “The
market barrier of accepting all-electric
machines is the cost differential between
hydraulic and all-electric machines, which
is almost 40 per cent. However, of late,
this price has declined by 10-20 per cent.
Although all-electric injection mouldings
exhibit superior efficiency in the plastics
manufacturing process, these cannot be
used in applications that require high
speed and high clamping forces.”
Demand scenarioThe higher cost of electric injection
moulding machines than the conventional
hydraulic systems limits their usage. V
Ramesh, Chief Executive Officer, Negri
Bossi SACMI Engineering (India) Pvt
Ltd, says, “Of the total injection moulding
machinery market in India, electric
injection moulding machine constitutes
only a small percentage. As compared to
India, the demand for all-electric injection
moulding machine is high in other
countries like Japan where 90 per cent
of the machines are injection moulding
machines. As a result, the governments in
these countries have subsidised the price
of these machines for end-users.”
Adding to this, Shahane says, “In
India, people prefer to buy machines
that are less costly and bear the high
maintenance cost throughout the year.
Although the capital investment in
electric injection moulding machine
appear to be huge in the beginning, there
are no further costs involved with them.
Thus, despite being energy efficient, the
scope of these machines in the Indian
market seems limited at present.” he
continues, “But with the growth in auto,
medical and electric & electronic sectors,
the investment in all-electric machines
is expected to increase. This growth will
be fuelled by productivity improvement
initiatives due to manpower shortage, wage
inflation and higher power availability.”
New technologies for greater efficienciesWith the rising focus on energy
management, companies are looking
beyond electric injection moulding
machines. “For this purpose, new machines
like the Canbio VS series with electro-
hydraulic system comprising servo-driven
motor and variable displacement pump are
produced by Negri Bossi,” says Ramesh.
Through complete digital control, Canbio
VS provides high moulding accuracy and
improved repeatability of the moulded
parts. The use of digital variable
displacement pumps with integrated
electronic control of pressure and speed
permits higher energy savings.
“These machines are close to electric
injection moulding machines and can
save more energy & other costs. This
gives them an advantage over electric
injection moulding machines, which are
expensive and have certain limitations,”
details Ramesh. Thus, in future, energy
management concerns are expected to rise
further and machines with higher output
and lower power consumption per unit
will lure customers worldwide.
Rohan Shrikant ShahaneRegional Director - South East Asia,Machine Point Consultants SL
All-electric machines eliminate the need for cooling the hydraulic system, besides the associated equipment requirements and energy use. A shorter product cycle makes these more productive than the hydraulic machines.
V RameshChief Executive Offi cer, Negri Bossi SACMI Engineering (India) Pvt Ltd
As compared to India, the demand for all-electric injection moulding machine is high in other countries like Japan where 90 per cent of the machines are injection moulding machines.
Al l -e lectr ic machines
POLICIES & REGULATIONS: Polymer pr ic ing pol icy
92 Modern Plastics & Polymers | November 2011
Polymers constitute an integralpart of the plastics industry.Over the years, the market for plastic polymers has grown and
so have the numbers of players in thisarena. Demand for raw materials is onthe rise and producers have stood up tothe challenge.
Where we standBy 2012, India is projected to be the thirdlargest consumer market for plastics, withconsumption of 12.75 million Metric
Tonne (MT) per annum. Rajiv Arora, Vice President & Business Head - Shriram PolyTech, says, “Polymer consumption in India has historically grown at twice the Gross Domestic Product (GDP) rate. This growth is driven by all consuming segments such as automotive, housing, packaging and even agriculture.”
In addition to polymers, masterbatch consumption is projected to increase from182,000 MT (2010) to approximately 255,000 MT (2012). This growth can be attributed to the rise in competition,
both domestically and internationally, asmanufacturers now have access to globaltechnology and are aware of the changing demand patterns. This rise in productionand consumption has helped existing players to expand and new manufacturersto establish themselves.
Future avenuesPolymer manufacturers will strive toexhaust their present capacities withincreased demand. If the present trendcontinues, there is a possibility of importsas well, and this may result in higher prices. “Prices of masterbatches aredependent not only on polymer prices,but also on pigment prices, and these havebeen increasing steadily. However, withan increase in demand for masterbatches,there is a high probability of moremanufacturers jumping into the foray,”says Parag Parikh, Partner, UniversalColorant Company. This will result inan equilibrium price where the quantity demanded by consumers (at current price) will equal the quantity supplied by manufacturers (at current price). Overall,with the rise in consumption of plasticsin India, many new avenues will openfor manufacturers and an increase incompetition will only result in better quality of final products.
The Indian plastics industry is growing at the rate of 12-15 per cent per annumsince the last few years. With this growth,the demand for the raw material isgrowing simultaneously at the same rate.“At present, a manufacturer is well awareof the quality of his product, cleanliness
The growing consumption of plastics in India is putting a pressure on raw material supplies, thus increasing the possibility of raw material imports. This will, in turn, result in price hike of raw materials, which would trickle down to the end product. Anwesh Koley finds out how government could play a significant role by regulating price rise and helping companies maintain product quality.
equilibriumMaintaining cost-quality
94 Modern Plastics & Polymers | November 2011
of his production area as well as need for developing a new look for his end products,” adds Parikh.
People in India are improving with technological advancements and have access to international standards. But, this improvement happens at a higher pace for a company that exports than the one that manufactures and sells in India. The prices of masterbatches have seen an upward trend for the last few years due to soaring raw material prices and consolidation of international raw materialsuppliers. Sourcing quality raw material from consistent and reliable suppliers will be the key in the coming years.
Policy changes requiredThe polymer fraternity has been seeking government support on various issues. “We have requested the government to fix customs duty on polymers to a level equalto the customs duty imposed on inputs of major producers of crude & naphtha. This would force indigenous producers to maintain stable domestic prices and alsokeep the price levels in parallel with the international levels,” says Parikh.
As a result of continuous follow-up, the customs duty on polymer imports has been steadily reduced from the earlier highlevel of 25 per cent to the current level of 5 per cent. “Manufacturers seek elimination of this protection from the government; major producers do not need it, as they operate through world-class plants equipped with the latest technology,” says Bhatia.
What is in store for masterbatches?Along with conventional masterbatches,the future of additive masterbatch is equally bright. The development of highly productive machines has opened up new horizons for masterbatch application. Moreover, plastics is widely used as a first immediate replacement of metal, paper, etc. This has created a compulsion for development of new blends (composite plastics) for the plastics industry.
The market for masterbatches is showing robust growth, as there is sufficient supply and availability of materials. The next year will be challenging for polymer producers and the entire polymer market; further growth will happen as
many large-scale players are developing a number of capacities near their plants.New players, both domestic & international, will keep the selling pricescompetitive; hence, a challenging market scenario and reduction in margins is likely.The volume growth should help sustainmost players, but as in most industries,efficiency and innovation is and willbe required.
Looking forwardThe Indian plastics industry has a hugemarket potential and is gradually on itsway to prosperity. This potentiality of themarket has been constantly encouraging entrepreneurs to invest in this industry.Entrepreneurs are making all efforts toprovide high-quality plastic products,to make it a booming industry. Themasterbatch business in India is slated tobenefit the most from the rise in plasticsconsumption. Masterbatch, which is anadvanced polymer, forms 75-80 per cent of the raw materials used in the plasticsindustry, and hence will witness a parallelrise in demand as India becomes the thirdlargest consumer of plastics by 2012.
This is mainly because more andmore manufacturers are turning toadvanced polymers on account of enhanced consistency in the performanceand elimination of pollution problems.“Silicon masterbatches find applications inmanufacture of Polyethylene (PE) ductsfor optical fibres. This could generateadditional business of almost 1,500-2,000tonne per year. Growth of masterbatchesis also expected to be higher, as polymer manufacturers are resorting more tothe use of the masterbatch systeminstead of direct addition of additives,”believes Arora.
On the road to successThe growth in the plastics sector hasalways exceeded the GDP growth ratein the country and, with the increase indemand, manufacturers on global as wellas domestic levels need to increase their production capacities. However, as growthpropels production, new avenues to meet additional demand will surface. Hence,with adequate government support,there is huge scope for manufacturers togrow further
Rajiv AroraVice President & Business Head,Shriram PolyTech
Growth of masterbatches is also expected to be higher, as polymer manufacturers are resorting more to the use of the masterbatch system instead of direct addition of additives.
Parag ParikhPartner, Universal Colorant Company
Prices of masterbatches are dependent not only on polymer prices, but also on pigment prices, and these have been increasing steadily. However, with an increase in demand for masterbatches, there is a high probability of more manufacturers jumping into the foray.
Polymer pr ic ing pol icy
STRATEGY: Quant i fy ing qual i ty
96 Modern Plastics & Polymers | November 2011
M Hariharan
Organisations embark on myriad quality initiatives. Many of these initiatives have emerged from Japan
– 5S, Kaizen, Quality Circles, Total Quality Management (TQM), Total Productive Maintenance (TPM), etc – and a few from the West, Six Sigma being the most popular one. It is often observed that ideas of improvement are rejected by financial controllers, as no perceptible improvement is visible in the bottom line; moreover, some times, the bottom line declines after an initiative.
K Ramakrishna (adjunct Professor of SP Jain Institute Management and Research) – a renowned expert in Project Financing – has developed a modified version of DuPont chart. Using
this model as a base, and applying to it the principles of activity based costing, Savoir faire has created a model for quantifying the benefits of operations initiatives (quality initiatives or supply chain initiatives).
DuPont chartDuPont chart of ratios is a popular and useful model for measuring profitability performance (Figure 1). This chart was developed by Frank Donaldson Brown (1885-1965), a financial executive and corporate director with DuPont and General Motors.
This model is useful for analysing the performance on three parameters, viz, operating efficiency [Profit After Tax (PAT)/sales], efficiency of asset usage (sales/total assets) and efficiency of financial leverage (total assets/net worth). This is till date a popular
model, widely used and appropriate for understanding the overall performance of an enterprise. However, to further analyse the operations performance one needs to go into a micro level.
K Ramakrishna’s model The model deve loped by K Ramakrishna is a modified version of DuPont chart (Figure 2). This model differentiates between the areas under the control of finance and operations. This model is extended to develop a methodology to address key impact areas of operations.
Factors affecting the three operations ratioContribution/sales ratio: This is the popular profit-volume ratio and signifies the direct profitability of the product. Three factors impact this ratio, namely,
The theory of constraints is a generally followed concept today, where improvements everywhere may not necessarily lead to overall improvement. Most organisations have taken initiatives such as Six Sigma, 5S, single minute exchange of die, autonomous maintenance, cycle time reduction, single piece flow, milk run and cross docking, to ensure long-term profits. Here we take a look at some of the basic tenets of quantification of performance to maximise quality.
Illu
stra
tion
: Sha
rad
Bha
reka
r
98 Modern Plastics & Polymers | November 2011
change in variable cost per unit, change in selling price per unit and change in product mix. Any action taken by an operation that impacts these three factors will affect this ratio.
Profit Before Interest and Tax (PBIT)/contribution: This is the popular margin of safety and signifies two issues: (a) How safe is one's business? (b) How well is one utilising the fixed cost resource. Besides the three factors listed for the profit volume ratio, two more factors affect this ratio – change in fixed cost and change in sales volume. Any action taken by an operation that has an impact on these five factors will affect this ratio.
Sales/Capital Employed (CE): This is the popular asset turnover ratio, which signifies how well one’s assets (fixed assets and working capital) are utilised. Of the five factors that affect the margin of safety, three factors impact this ratio, eg, sales volume, sales mix and sales price. Apart from these three, one’s decision on fixed asset and change in working capital will affect this ratio. Any action taken by an operation that affects these five factors will impact this ratio.
Operations triggers of the bottom lineThe seven triggers of the three ratios can be grouped under sales, expenses and investment.
Sales triggers: Sales price, sales volume and sales mix are the three sales factors that trigger the bottom line.
Cost triggers: Change in variable cost and change in fixed cost will affect the bottom line. In other words, any process improvement that releases fixed cost capacity will not result in short-term cost reduction.
Investment triggers: Change in working capital and decision on fixed asset are the two triggers. Any action that releases the capacity of fixed assets will help hold over the investment to a later date.
Savoir faire model for quantification of operations and quality measuresNot all results of operations and quality will lead to cost reduction and asset reduction. It may result in reducing tomorrow’s cost and today’s investment. The Savoir faire model for quantification traces the actions of operations to these seven triggers of bottom line. This model uses an activity-based approach to understand the financial reaction of the actions. The model follows a four-stage approach:
Stage 1: Identifying the activities pre- and post-implementation of the initiative
Stage 2: Identifying the resources required pre- and post-implementation of the initiative
Stage 3: Comparing the resources required pre- and post-implementation of the initiative
Stage 4: Tracing the impact of changes to the seven triggers of bottom line
Stage 5: Quantification of benefits/costs of initiatives
Quantifying quality measures Initiatives cannot be justified simply based on intellectual satisfaction levels attained. Initiatives should help organisations improve their profitability for a sustained period. At the same time, one cannot expect the initiatives to derive benefits within only a few months. Hence, a model to quantify today’s costs and tomorrow’s benefit is critical for a sustainable initiative. Ultimately, for every action, there is a financial reaction.
M Hariharan practises consultancy in the field of cost management, lean thinking, constraint management, management
control system and business excellence as Founder Director at Savoir Faire Management Services. Savoir Faire develops cost information systems to support pricing, outsourcing and control decisions using the cost excellence (CE©) model. Email: [email protected]
Quant i fy ing qual i ty
Goal of a business enterprise: Maximising investor’s wealth
Sales(-) Cost of sales (variable cost, fixed cost incl depreciation)= Profit before interest and tax(-) Long-term interest= Profit before tax(-) Taxation = Profit after tax (PAT)
Fixed asset+ Working capital= Capital employed
Net worth (ie, capital plus
reserves)+ Long-term debt= Capital employed
PAT
Sales
Total assets
Net worth
PAT
Net worth
Sales
Total assets
Figure 1: DuPont chart
Goal of a business enterprise: Maximising investor’s wealth
Sales(-) Variable cost = Contribution (-) Fixed cost incl depreciation = Profit Before Interest and Tax (PBIT) (-) Long-term interest = Profit Before Tax (PBT) (-) Taxation = Profit Before Tax (PAT)
PAT
NW
Figure 2: K Ramakrishna’s model
Finance
Operation
PAT
PBIT
PBT (1-T)
PBIT(1 + D/E)
PBIT
Capital employed
Contribution
Sales
PBIT
Contribution
Sales
Capital employed
CE
NW
X X
X
X
X X
TIPS & TRICKS: Extrusion techniques
100 Modern Plastics & Polymers | November 2011
Blown film extrusion is one of the most common methods of film manufacture. The process involves extrusion of a plastic material through a circular die, followed by ‘bubble-like’ expansion. The advantages of making films with this process are ability to produce flat & gusseted tubing in a single operation and regulating the width & thickness of film by regulating volume of air in the bubble and output of the extruder.
In the plastics industry, using the right technique to manufacture the desired end product is of prime importance. Plastic extrusion techniques have evolved with time and manufacturers are constantly figuring out ways to improve productivity and ensure seamless processing. Here are some tips on how to achieve quality products in an efficient way.
Effective methods for driving
profits
Anwesh Koley
Extrusion is the process o f fo rc ing mol ten plastics under pressure through a shaped die
to produce a product with a specific cross-section. This method is used to manufacture a wide range of plastic products and can be applied to shorter products cut to length, such as piping, or continuous
length products, such as plastic sheeting. Plastic extrusion can be highly automated, resulting in nearly continuous and consistent production, and the level of automation depends on the quality of equipment.
There are a number of ways to achieve consistent quality in extruded products:
Sheet extrusion method is used for making plastics sheets, where converts plastic pellets or powder are converted to plastic sheets by extrusion through a flat die. These sheets can then be made into rolls, cut into specific lengths or made directly into finished products via in-line thermoformers. The means of production is a sheet extrusion line.
Jacketing extrusion is the process of extruding plastics as a coating over another product, particularly wires. This requires plastics to be flexible and able to withstand current flow & temperature fluctuations. Plastic insulation can be extruded over a single conductor or a bundle of wires. Different materials can be used for this purpose depending on the application.
Screw extrusion is the technique of manufacturing most thermoplastics. Screw extruders involve single or multiple screws. Currently, twin-screw applications are also used, depending on temperature requirements. A drawback to most extrusion operations is that dimensional tolerances are relatively high, ranging up to 10 per cent of the workpiece.
The oldest form of extruder used was the ram extruder, which is still in vogue. In a ram extruder, instead of extrusion screw, a ram or plunger is used. This is used to produce profiles, sleeves, rod, block, tubing, lining sheet bars, etc. It is effective for specific materials like polytetrafluoroethylene, which cannot be extruded successfully by using a screw extruder.
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PROJECTS
106 Modern Plastics & Polymers | November 2011
New projects and expansion activities are the barometers of industrial growth. These also present business opportunitiesto service providers like consultants, contractors, plant & equipment suppliers and others down the value chain. Thisfeature will keep you updated with vital information regarding new projects and capacity expansions being planned by companies in the plastics, polymers and allied industries.
Chlorinated Polyvinyl Chloride (CPVC) Lubrizol Corporation
Project typeNew facility
Project newsLubrizol Corporation has proposed
to set up a ` 1,175-crore Chlorinated
Polyvinyl Chloride (CPVC) industrial
unit in a joint venture at Dahej Gujarat
Industrial Development Corporation
(GIDC), Bharuch, Gujarat. The
construction of the unit will start in
January 2013 and the production by
October 2014. CPVC products have
great demand in South-East Asia,
Middle East and Africa. Considering
the investor-friendly and transparent
policies and best infrastructural facilities
in Gujarat, the company has chosen the
state for setting up this unit.
Project locationDahej, Gujarat
Project cost` 1,175 crore ($ 245 million)
Implementation stageProposed
Contact details:Aant PantLubrizol India Pvt Ltd9/3, Thane Belapur RoadTurbheNavi Mumbai-400705 Tel: 022-27672568-74Fax: 022-27632407Email: [email protected]
Polysilicon Punj Lloyd
Project typeNew contract
Project newsPunj Lloyd has bagged an Engineering,
Procurement and Construction (EPC)
contract to set up Qatar’s first plant
for manufacture of polysilicon, the raw
material used to build solar cells. The
contract has been awarded by Qatar Solar
Technologies (QSTec) and is scheduled
to be commissioned by mid-2013. The
EPC contract awarded to the Indian
conglomerate involves the establishment
of 4,000 tonnes per annum (TPA) of
polysilicon manufacturing capacity. The
total envisaged capacity of the plant is
8,000 TPA of high-purity solar grade
polysilicon at an investment of $ 1 billion.
The work under the contract involves
residual basic engineering & design,
detailed engineering, procurement,
supply, manufacturing, construction and
commissioning, among others.
Project locationRas Laffan Industrial City, Qatar
Project cost$ 1 billion approx
Implementation stagePlanning
Contact details:Punj Lloyd House17-18 Nehru PlaceNew Delhi - 110019Tel: +91 11 2646 6105Fax: +91 11 2642 7812Email: [email protected]
Composites Processing Carbures
Project typeNew facility
Project newsSpain-based Carbures plans to invest
$ 6.5 million to build a composites
manufacturing plant in Greenville,
USA. The company selected the
location in part due to its proximity
to potential customers like Lockheed,
Boeing, Proterra and BMW. Processes
will include hand layup, resin transfer
moulding and automated tape layup.
Construction of the facility will begin
shortly, and Carbures plans to have the
facility online in the second quarter of
2012. It will employ 50 people.
Project locationGreenville, USA
Project cost$ 6.5 million (€ 4.9 million)
Implementation stagePlanning
Contact details:Carbures USA 5, Hercules WayDonaldson Center AirportGreenvilleSouth Carolina-29605 Tel: (+1) 864 593 3934Email: [email protected]
Plastic additivesBASF
Project typeNew facility
Project newsBASF has broken ground on a
previously announced multi-million
dollar plastic additives facility at the
Bahrain International Investment Park,
with production of Customer Specific
Antioxidant Blends (CSB) to start in 2012.
The company said that the investment
was spurred by a supply agreement with
Astra Polymer, the Damman, Saudi
Arabia based supplier of masterbatch,
additives, and compounds, as well as the
opportunities presented by the countries
of the Gulf Cooperation Council (GCC),
which represent one of the fastest growing
sectors of polyolefin production worldwide.
The new operation will become one
of the world’s largest CSB plants
with an annual capacity of about
16,000 metric tonne.
Project locationBahrain
Project costNot known
Implementation stagePlanning
Contact details:Reinhold LutzBASF BahrainP.O. Box 18696Al Seef, BahrainTel: +973 - 17585251 Fax: +973 - 17583400
EVENT LIST
108 Modern Plastics & Polymers | November 2011
POLY INDIA 2011This international exhibition and conference
will highlight the use of advanced plastics
& polymers in automobile, aviation,
telecommunication and other emerging
areas; November 9-11, 2011; at Hyderabad
International Trade Expositions Ltd
(HITEX), Hyderabad
For details contact:
Manoj Mehta
FICCI
Federation House, Tansen Marg
New Delhi - 110001
Tel: 011 23738760-70, Fax: 011 23320714,
23721504, Mob: 09891098772
Email: [email protected]
Website: www.ficci.com
CONVEXPOThis exhibition will showcase the latest
plastic films, packaging & printing
machinery, tapes/plastic pallets,
warehousing equipment, bag making
machinery, material handling equipment,
etc; November 23-27, 2011; at University
Grounds, Ahmedabad
For details contact:
B Swaminathan
Smart Expos
T-6, Agarwal Court - K G Plaza
41-44, General Patters Road, Chennai
Tel: 044 28603086, Fax: 044 28604261
Mob: 09789095247
Email: [email protected]
Website: www.smartexpos.in
Industrial Automation-India The event will bring latest trends and
technology in automation, energy and
power transmission closer to the Indian
traders; December 6-9, 2011; at Bangalore
International Exhibition Centre,
Bengaluru
For details contact:
Hannover Milano Fairs India Pvt ltd
603/604, Samarpan Complex, New Link
Road, Chakala, Next to Mirador Hotel
Andheri (E), Mumabi - 400 099
Tel: 022 4005 0681-82
Fax: 022 4005 0683
Email: [email protected]
Website: www.hmf-india.com
Plastindia 2012This is the premier exhibition of the Indian
plastics industry. It will once again prove to
be a strategic meeting point for all large
and small players from the global arena;
February 1-6, 2012; at Pragati Maidan,
New Delhi
For details contact:
Plastindia Foundation
401, Landmark B, Suren Road,
Off Andheri Kurla Road,
Andheri (East), Mumbai - 400093
Tel: 022 26832911, Fax: 022 26845861
Email: [email protected]
Website: www.plastindia.org
Intelpack 2012This exhibition will showcase various
technology and converting applications for
the future of plastics packaging. Visitors
will find innovations & solutions to make
their business more efficient and profitable;
February 23-25, 2012; at Bombay Exhibition
Centre, Mumbai
For details contact:
113, New Sonal Link Industrial Estate
Building No 2, Link Road
Malad (W)
Mumbai - 400 064
Tel: 022 28803977/28803978
Fax: 022 28819008
Email: [email protected]
Website: www.intelexpo.com
Indian Medical Devices Conference 2011This event will focus on the growing range
of applications and oppotunities in the
Indian medical manufacturing industry;
March 23-24, 2012; at Ahmedabad
Management Association (AMA)
Complex, Ahmedabad
For details contact:
D L Pandya
Classic Computer Services
B-4, Mandir Apt
Opp P & T Colony
Jodhpur Char Rasta, Satellite Road
Ahmedabad - 380 015
Tel: 079 26740611
Fax: 079 26754867
Mob: 09825457563
E-mail: [email protected] / dlpandya gmail.com
Website: www.imdiconferences.com
National
India’s premier industrial trade fair on products and technologies related to Machine Tools, Hydraulics & Pneumatics, Process Machinery & Equipment, Automation Instrumentation, Packaging & Auxiliaries, IT Products, Electrical & Electronics, Material Handling and Safety Equipment.
For details contact:Infomedia 18 Ltd,
Infomedia 18 Ltd, Ruby House, 1st Floor, J K Sawant Marg, Dadar (W), Mumbai 400 028. Tel: 022 3003 4651 • Fax: 022 3003 4499 • Email: [email protected] • Web: www.engg-expo.com
PuneMaharashtra
Nov 18-21, 2011Auto Cluster Exhibition Centre,
Pimpri-Chinchwad
IndoreMadhya Pradesh
Jan 6-9, 2012Poddar Plaza, Nr Gandhi Hall
ChennaiTamil Nadu
Dec 8-11, 2011Chennai Trade Centre,
Nandambakkam
AurangabadMaharashtra
Feb 17-20, 2012Garware Stadium, Chik-
kalthana
EVENT LIST
110 Modern Plastics & Polymers | November 2011
IPCC 2012The International Paint, Coatings and
Chemicals Exhibition has a special
significance since the Middle East is
the world’s fastest growing chemicals
and petrochemicals market. The region’s
booming construction sector is renewing
the demand for raw materials and
propelling business for the processing
industries; Decermber 28-31, 2011;
at Tehran Permanent Fairground,
Tehran, Iran
For details contact:
Banian Omid Company
Apt.7, 4th floor, No 2212, Near Park Saie Gas
Station, Vali-e-Asr Avenue, Tehran, Iran
Tel: +98 (21) 88720005-7
Fax: +98 (21) 88710252
Email: nfo@ ipcc.ir/[email protected]
Website: www.ipcc.ir
Polyester and PET Chain 2012The 16th annual polyester world congress
brings together industry leaders from around
the world to focus on the new technology,
product and application directions needed
to sustain growth and maintain profitability
as markets recover worldwide; February 14-
16, 2012; at Swissôtel, Zurich, Switzerland
For details contact:
Nicole Morris
MBS Polymer Events
A unit of Chemical Business Media
110 William Street, 11th Floor
New York, NY 10038
Tel: 1-212-621-4978, Fax: 1-212-621-4970
Email: [email protected]
Website: www.mbspolymer.com
Plastica 2012This is a biennial exhibition that aims at
presenting the new developments, trends
and technologies in plastics and rubber
processing. Raw materials, petrochemicals,
polymers, resins, mixtures, special chemicals,
additives, masterbatches, semi-finished and
finished polymers, processing machines,
moulds, ancillary equipment, etc will be
exhitbited; February 17-20, 2012; at Athens
Metropolitan Expo, Athens, Greece
For details contact:
3EK Organization of Exhibitions
L. Pentelis 28 152, 35 Vrilissia, Hellas, Greece
Tel: +30 (210) 8056205/207/208
Fax: +30 (210) 8056209
Email: [email protected]
Website: www.plastica-expo.gr
JEC Europe 2012JEC is a composite industry organisation
dedicated to developing products and
services for its customers and for the
composite industry. This conference will
address the booming composites market’s
requirements of raw materials and
automation solutions. It will be a meeting
ground for the scientific community, R&D
professionals across Europe; March 27-29,
2012; at Porte de Versailles, Paris, France
For details contact:
Guillaume Vouioux
Journals and Exhibitions
25 boulevard de l’Amiral Bruix
Paris-75116, France
Tel: +33 1 58 36 15 07, Fax: +33 1 58 36 15 19
Website: www.jeccomposites.com
Chinaplas 2012This edition of Chinaplas will continue the
legacy of bringing solutions to the global
plastics industry while highlighting the
opportunities within Asia. The exhibition
will showcase the most innovative and
advanced plastics and rubber machinery
and raw materials in the coming future;
April 18-21, 2012; at Shanghai New
International Expo Centre, PR China
For details contact:
Lillian Tse
Adsale Exhibition Services Limited
6th Floor, 321 Java Road
North Point, Hong Kong
Tel: (852) 2516 3374, Fax: (852) 2516 5024
Email: [email protected]
Website: www.chinaplasonline.com
Plastivision Arabia 2012While serving as an international platform
for the Indian plastics industry, this
exhibition will facilitate business prospects
for all major global players in the region.
This event will promote opportunities and
provide exposure to manufacturers of raw
material & machinery, auxiliary equipment,
pigments & additives, dies & moulds, etc;
May 14-17, 2012; at Expo Centre Sharjah,
United Arab Emirates
For details contact:
AIPMA House
A-52, Street No. 1, MIDC Marol,
Andheri (E)
Mumbai - 400 093
Tel: +91 22 28217324 / 25, 28352511
Fax +91 22 28216390
Email [email protected]
Website: www.plastivisionarabia.org
Argenplás 2012While focussing on the latest in plastics
technology and value-added innovations,
this event will serve myriad business interests
through a highly qualified segmented
audience of OEMs and distributors. It will
be a good opportunity to ideate and network
with the best minds in the region’s polymer
industry; June 18-22, 2012; at Centro Costa
Salguero, Buenos Aires, Argentina
For details contact:
Emma Fiorentino
Argentine Chamber of the Plastics Industry
J Salguero 1939
Buenos Aires
1425, Argentina
Tel: 54-11-4821-9603
Fax: 54-11-4826-5480
Email: [email protected]
Website: www.argenplas.com.ar
International
The information published in this section is as per the details furnished by the respec-
tive organiser. In any case, it does not represent the views of
Business Insights •Technologies•Opportunities
114 Modern Plastics & Polymers | November 2011
Swapnil Pillai
Western India is the
WWsecond-largest consumer WWgoods market after the WWnorthern market. VariousWWdevelopmental policies and initiatives
have resulted in the emergence of Pune
as a preferred choice for manufacturing
companies to establish their base in the
region. The proximity to Nhava Sheva
port and the presence of huge supplier
base are some of the key investment
drivers for this region. The bustling
industrial hub of Pimpri-Chinchwad has
seen many MNCs setting up their base
here to leverage on the Small & Medium
Enterprise (SME) advantage.
Pune occupies an important place
in production as well as export of
cutting-edge engineering solutions.
Satish Joshi, Director, Micro Supreme
Auto Industries (I) Pvt Ltd, says,
“Pune offers good transportation and
logistics support, and has comparatively
less union troubles. These factors have
resulted in the creation of a positive
environment, suitable for high growth
rate and capital investment.” As per
the latest figures released by the Auto
Component Manufacturers Association
(ACMA), Pune has 53 large companies
with a collective turnover of $ 1,400
million, and exports worth $ 235 million.
Additionally, there are about 7,000 auto
ancillary units in and around Pune.
Gateway to exuberant opportunitiesThe industrial hub of Pune is gearing up to witness the mélange of latest technologies and innovative products at the highly awaited engineering congregation, Engineering Expo Pune. To be held from November 18-21, 2011, at Auto Cluster Exhibition Centre, Pimpri, the event will reinforce itself as a leading platform for companies to reach out to the target audience and display their manufacturing prowess. It will also enable the business fraternity to collaborate with companies and find right partners and solutions.
PUNENov 18-21, 2011Auto Cluster Exhibition Centre
225+ Exhibitors
15,000+ Expected visitors
15,000+ Products on display
Spread over more than
45,000 sq ft
Expected business worth more than
` 55 crore
ENGINEERING EXPO PUNE STATS
115November 2011 | Modern Plastics & Polymers
According to S J Gijare, General
Manager - Handling Equipment
Division, CTR Manufacturing Industries
Ltd, “Pune was home to many ‘start-
up’ SMEs in the 1960s and 1970s,
with hi-tech products that met the
requirements of defence establishments
and some large private companies.
The last decade has witnessed a high
growth in the SME sector with thousands
of such units coming up and
adopting latest manufacturing and
management techniques.”
Engineering Expo Pune, being
organised by Infomedia 18 Ltd, is a
testimony to the rising significance of
Pune in the Indian industrial landscape.
Milan Supanekar, Proprietor, Welding
Technologies India, observes, “Pune is
a preferred manufacturing destination
for automobile as well as engineering
companies. This has a favourable impact on
the development of the SME sector here.
Thus, the business environment for SMEs
is favourable.”
Leveraging the legacyEngineering Expo enjoys wide media
coverage and leaves no stone unturned
in consistently meeting the expectations
of both exhibitors & visitors alike. The
previous edition of the event generated
business worth ` 47 crore and more than`6,038 business leads. This has reinforced
the faith of exhibitors in the event, which
is evident from the fact that this year’s
edition was fully booked two months
in advance. Referring to the event as a
gateway to Pune’s industrial opportunity,
Prasanna Kulkarni, Business Manager -
Industrial Air, Atlas Copco (India) Ltd,
says, “Engineering Expo provides an
excellent platform to interact and touch
base with the customers. It enables us
to not only showcase our products but
also provide live demonstrations. This
interactive forum provides companies a
chance to display their products and discuss
the latest happenings in the industry.
Western region is one of the important
markets and companies will utilise the
Engineering Expo as a platform to create
a brand that comes first in the mind
of the customer and is synonymous
with quality.”
Elaborating further on the crucial role
played by Engineering Expo in enhancing
business prospects, Prashant Wani,
Proprietor, Shende Sales Corporation,
states, “The Expo has carved a niche for
itself among professionals, and thereby
attracts quality visitors. This enables us to
reach a wide base of customers and generate
high amount of business.” S Chandra
Sekar, Senior Manager - Western Region,
S & T Engineers (P) Ltd, feels that the
event enables exhibitors to forge new
relations with decision makers from the
SME sector and corporate houses, who
are regular visitors at the event. “It helps
us to connect with our existing customers
as well as meet prospective clients, besides
showcasing our new range of products. It
gives us the opportunity to identify and
interact with decision makers from various
big & small companies,” he adds.
More in storeThe sixth edition of the event aims at
empowering the visitors with latest
technology. Companies can use this Expo
to reinstall customers’ confidence and
loyalty in the brand & take advantage of
new opportunities. As Engineering Expo
Pune continues its success saga, an ebullient
Sandeep Khosla, Chief Executive Officer
- Publishing, Infomedia 18 Ltd, puts this
in perspective, “Engineering Expo has
come a long way today by becoming one of
India’s largest multi-location (other places
include Ahmedabad, Chennai, Indore,
Rudrapur and Aurangabad) SME meeting
points. Over the years, it has successfully
achieved its goal of being a preferred
destination for SMEs and manufacturing
& engineering companies to connect,
transact and leverage ideas to foster growth
of individual organisations as well
as that of the industry at large. As
we look forward with further value-
additions for even better experience and
reach to the target audience, we welcome
large, medium & small industries
in the manufacturing and servicing sector
to be a part of the Expo in this
exciting journey.”
Gijare, who feels that Engineering
Expo plays a vital role in bridging the
gap between business stakeholders,
says, “The event enables manufacturers
and traders from Maharashtra
and other states to showcase their
products and services, thereby gaining
brand recognition & additional customers.
Also, many visitors to these exhibitions,
particularly in the SME segment,
have gained appropriate knowledge
and solutions to meet their specific
requirements.”
With the Indian industry poised
to maintain the high growth
momentum in the coming years,
expectations are high about an upbeat
investment environment in Pune. This
spells excellent business opportunities for
the manufacturing sector to scale new
heights, and Engineering Expo Pune would
act as a catalyst towards this end.
Engineer ing Expo Pune 2011
EVENT REPORT: Engineer ing Expo Rudrapur 2011
116 Modern Plastics & Polymers | November 2011
Arindam Ghosh
New-age realities spring some
unwritten guiding principles.
In the boundaryless market
reality, it is critical for
companies to establish a strong base
in the local markets. This guiding
principle take a different dimension
when multinational corporations have
to establish a local connect and client
base while keeping their gaze fixed on
the global trend. To combat such critical
needs, many skillfully crafted ‘meet your
customers’ or ‘showcase your innovations’
platforms are created. But when it is a
veteran brand like Engineering Expo
and an opportune location like Rudrapur,
the scope and extent of such platforms
multiply manifold.
The latest edition of the Engineering
Expo, an established trade show brand
of Infomedia 18 Ltd, turned out to be
a huge success in terms of its quest
towards bringing out the message to the
entire Indian manufacturing fraternity
of a new and emerging manufacturing
hub – Rudrapur – located in the state of
Uttarakhand.
With the aim of highlighting India’s
new manufacturing hub situated in
the northern belt, it indeed helped the
fraternity to come together and created
a conducive business environment for
manufacturers to network, showcase and
build brands & business, all under one
enabling roof. Vikas G Patil, Incharge –
Customer Care, Ratnaparkhi Electronics
India, one of the exhibitors at the event,
substantiated this fact. “We have been
participating in Engineering Expo since
the past 4-5 years and we are grateful
that Infomedia 18 Ltd. has given us this
opportunity to participate and display our
machines at Engineering Expo Rudrapur.
Engineering Expo takes place in areas
where new industries are coming up
and I hope that Infomedia 18 Ltd keeps
searching for new & lucrative places so
that we can also reach there and showcase
our machines,” he added.
The inaugural function of the Expo
saw the attendance of Chief Guest Tilak
Raj Behar, MLA, Rudrapur; along with
the Guest of Honour, Darbara Singh,
President, Kumaun Garhwal Chamber
of Commerce and Industry (KGCCI) –
Uttarakhand; Meena Sharma, Chairman,
Rudrapur Municipality; and Anil Sharma,
Lawyer; in the presence of Sudhanva
Jategaonkar, Associate Vice President,
Infomedia 18 Ltd. The guests highlighted
the need to tap the potential of this region
and offer a fillip to the industries here by
providing them a conducive networking
environment and state-of-the-art products
& services. “Rudrapur has been emerging
as an industrial destination for companies,
and Uttarakhand is garnering benefits
from this growth. I am sure that events
such as Engineering Expo will further
substantiate the importance of Rudrapur
as a major industrial hub. The expanse
of products & technologies on display at
the event will offer a whole new gamut
Optimising the northern advantageThe ‘Think Global… Act Local’ anthem got another anecdote. With major multinational manufacturing and general engineering companies participating in & visiting the maiden edition of Engineering Expo Rudrapur, this northern stronghold got a befitting partner. With many promises delivered and many made, the Expo concluded with a promise to come back next year with more offerings and opportunities for the participating & visiting companies.
RUDRAPURSept 23-26, 2011Gandhi Park
Engineer ing Expo Rudrapur 2011
117November 2011 | Modern Plastics & Polymers
of opportunities for existing companies
as well as pave the way for the growth
of prospective companies in the region,”
Behar pointed out.
Rudrapur shining The latest edition of Engineering Expo
turned out to be an eye opener of sorts.
It highlighted the potential that new
manufacturer-f riendly regions like
Rudrapur in northern India have to offer
to manufacturers. Elaborating further on
the same, Singh opined, “There are many
reasons why big manufacturing companies
are setting up their plants in Rudrapur.
Apart from the fact that the region is
highly adaptable, the state government is
supportive and offers manufacturers a slew
of industry-friendly policies. Companies
wanting to set up base here can have
access to skilled manpower and resources.
In addition, proximity to Delhi is one of
the biggest advantages that this region
offers investors.”
Commenting from the organiser’s
perspective on the choice of a new
location for organising Engineering
Expo, Jategaonkar explained, “Going by
the customers’ feedback, we selected Rudrapur
as our next destination. We are committed
to work closely with the Government of
Uttarakhand in furthering industrial growth of
the state and that is the intent of
launching the Rudrapur edition of
Engineering Expo.”
Setting up manufacturing facilities in
the Tier II and Tier III cities is the new
mantra for all big manufacturing companies
in India. Cities like Pune, Nagpur and
Indore are slowly and steadily finding space
in the investment and expansion plans of
the big companies as they provide easy
access to land, labour & logistics expertise,
strategic geographical locations, etc.
Led by manufacturing biggies, Rudrapur
is fast emerging as a leading investment
destination in the northern belt of
the country.
Exhibitors positive on thenew editionHeld during September 23-26, 2011,
Engineering Expo Rudrapur boasted
of profuse industry participation from
diversified manufacturing spaces, which
included machine tools & accessories,
process machinery and equipment,
material handling equipment, hydraulics
& pneumatics, automation and
instrumentation, electrical & electronics,
light and medium engineering, safety &
security, packaging machinery, etc, from
all over the country. Substantiating this,
Patil stated, “The business generated
has been quite good. A lot of potential
customers had visited our stall. Based on
the enquiries I received, if things work
out, about 30-40 per cent of my business
will come from Rudrapur.”
On how he plans to cash in on the
lucrative opportunities that Rudrapur
offers, T N Gopinath, Director – Technical
& Marketing, Suyog Rubber India, one
of the exhibitors at the event, explained,
“There are a number of auto companies
as well as engineering companies in
Rudrapur. We are located in Haridwar, as
we are suppliers to Mahindra, who are our
primary customers in Uttarakhand. Having
said that we would like to develop business
in Rudrapur, as it offers a potentially
bigger business opportunity in comparison
to Hardwar.”
Highlighting the healthy relationship,
which Infomedia 18 Ltd shares with
the exhibitors, Arun Nene, Manager
– Channel Support, Jyoti CNC
Automation, one of the exhibitors at
the event, averred, “Our relationship
with Infomedia 18 has brought us
to Rudrapur.”
Responding to the question as to
whether Engineering Expo Rudrapur
fulfilled its promises, Michael A Martyr,
Sr General Manager, Trident Precision
International, said, “The event has
certainly exceeded my expectations. I see
a huge potential in Rudrapur.”
Satisfied visitorsThe responses from visitors were quite
encouraging as well. They highlighted
that such events should be organised
more often in future. “The expo was
highly informative. More events like
these should be organised here,” opined
Joginder Singh, Managing Partner,
J K Industries, and further added, “The event
met my expectations, and it has been able
to meet some of my business requirements
as well.”
Another visitor, Papu Prasad Sharma,
Manager – Electrical, Teracom, averred,
“The event was well organised and the
product spread was good.”
Commenting on the potential that
events like Engineering Expo hold,
Martyr said, “Such exhibitions provide
food for thought and opportunities to
learn besides offering the opportunity to
become a service provider to companies
looking out for vendors or suppliers.
I find a lot of potential in expos such
as this.”
Taking a step ahead and carrying
this growth momentum forward,
the next edition of the Engineering
Expo will be organised in Ahmedabad
this month.
223 Exhibitors
5,260 Visitors
15,000+ Products displayed
` 11.25 crore Business generated
1,25,000 sq ft Exhibition area
77,000 kg Machinery moved
50 Cities participated
ENGINEERING EXPO RUDRAPUR AT A GLANCE
118 Modern Plastics & Polymers
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PRODUCTS
122 Modern Plastics & Polymers | November 2011
This section provides information about the national and international products available in the market
Extruders
Steer Engineering offers Mega series co-rotating twin-screw extruders
that offer complete interchangeability of parts and high levels of
compatibility with other extruder lines. The processing challenges
are met by an optimal energy-saving screw geometry, appropriate
use of special materials and specific treatments, a robust gearbox,
modern drive systems and state-of-the-art automation. All of these
are supported by user-friendly configuration management software.
These extruders feature cycloidal spline profile with shafts, which
are proof-tested at 125 per cent rated torque. Major applications
are in fibre-grade polyesters, polyethylene masterbatches, polymer
blends automotive compounds, short fibre-reinforced thermoplastic
compounds and in many other specialised applications. The twin-
screw extruders are available in laboratory, pilot-plant and production
models in various sizes, capable of outputs in excess of several
thousand kilograms per hour.
Steer Engineering Pvt Ltd
Bengaluru - Karnataka
Tel: 080-2372 3309, Fax: 080-2372 3307
Email: [email protected]
Injection moulding machinesAllied Solutions
offers injection
moulding machines
that are available in
a wide range of 25-
1,600 T clamping
force. The injection and clamping force are controlled by linear
transducer. These have a five-point toggle clamping system. The
variable piston pump system enables 35-45 per cent energy savings.
It comes with hydraulic motor and high torque control and low
speed with six-stage injection speed and pressure control and
four-stage holding pressure. The injection moulding machines are
available with melt decompression, bi-metallic screw and barrels.
The hydraulic components are sourced from Vickers, Rexroth,
Yuken and Tokmias.
Allied Solutions India Pvt Ltd
Mumbai - Maharashtra
Tel: 022-4221 0100
Fax: 022-2557 6234
Email: [email protected]
Plastic raw materialsAVI Additives offers
various plastic raw
materials. Necessary
inf rastructure and
equipment are provided
to come up with suitable
compounding solutions for
the plastic and polymers
industry. Other products
consists of: plastic masterbatches, plastic compounds, calcium-
filled polypropylene, tale-filled polyethylene, colour masterbatch,
fluroscent masterbatch, afterglow masterbatch, performance additives,
engineering compounds, flame retardants and alloy.
AVI Additives Pvt Ltd
Hyderabad - Andhra Pradesh
Tel: 40-2355 0551/ 2/ 3
Email: [email protected]
GranulatorsYudo Hot Runner
India offers an efficient
range of granulators
for different types
of materials and
products. The capacity
starts from 20 kg/h to
400 kg/h with low and
high speed of crushing.
These granulators are
available with various
options like titanium-
coated blade, strong
2-axis crushing blades. These are easy to move with a handle, easy to
check blade through transparent window with CE certified controller.
The granulators are compact in size and have elegant design. These
are also easy to adjust the size of particles by changing a screen,
crushed pieces of size 4-10 mm.
Yudo Hot Runner India Pvt Ltd
Thane -Maharashtra
Tel: 0250-245 1155 / 56
Fax: 0250-245 1158
Email: [email protected]
PRODUCTS
123November 2011 | Modern Plastics & Polymers
Hopper dryersShini Plastics Technologies
(India) offers Euro hopper dryers
(SHD-U series) that adopt hot
air down-blowing design and use
stainless steel material hoppers
to avoid contamination. With
this design, these can be used
with honeycomb dehumidifiers
to dry engineering plastics. The
capacities range from 20-8,000
litre with air-tight material
cleaning doors. Features of these
dryers include: innovative design with sleek appearance; hot air
down-blowing pipe to ensure even distribution of hot air to
maintain a steady temperature in the hopper & increase drying
efficiency; all air & material contact surfaces are made from stainless
steel; microprocessor used for accurate temperature control; double
overheat protection ensure reliable operation; provided with digital
PID temperature control with LED display; and equipped with main
power switch & control switch.
Shini Plastics Technologies (India) Pvt Ltd
Mumbai - Maharashtra
Tel: 0250-302 1125/36, Fax: 0250-302 1100
Email: [email protected]
PRODUCTS
124 Modern Plastics & Polymers | November 2011
Rotomoulding machinesN A Corporation offers Rock-
N-Roll model rotomoulding
machines that are used to
produce the smaller to large size
hollow products of capacity up to
40,000 litre. These machines are
made from heavy mild steel and
tripodal supporting structure with
all required accessories. Heavy-
duty gearboxes are provided for
suitable drives. The machines are
provided with AC variable motors for smooth working of major and
minor axis. Features include: easy & comfortable machine operating
function through digital control & display panel; operator can easily
adjust the burners for effective flame control & low consumption
of fuel; gas burner's constructions are robust & simple; trouble-free
working; and flexibility to convert from gas-fired to diesel oil-fired
system. The moulding processes are fully visual to the operator so
the monitoring of the products during process leads lesser chances of
product rejection.
N A Corporation
Ahmedabad - Gujarat
Tel: 079-2584 0374/1821, Fax: 079-2584 0809
Email: [email protected]
Reclosable packing productsSVP Packing Industry
offers series of flexible
reclosable packing
products and solutions
that are tailor-made
as per customers'
requirements. The
product range consists of PP & PE ziplock bags, PP & PE zipper
profiles, PP & PE slider bags and biodegradable ziplock bags. Various
salient features of special low sealing temperature zippers are that
these are manufactured from advanced polyolefin/specialty polymers;
seal with laminates at a very low temperature; increase machine speed
by 20 per cent; reduce wrinkles on films due to low temperature
requirement; avoid delamination as temperature required is very low;
and have good bonding between zipper and laminates. The latest
development is soft seal zipper. It crushes at a very low temperature
and pressure. Soft seal zipper does not leave gaps or pins-holes on
side sealing pouches and is good for hydroscopic material, pharma
products, etc.
SVP Packing Industry Pvt Ltd
Mumbai - Maharashtra
Tel: 022-2494 5116 / 17 / 6635 1516 / 17
Fax: 022-2494 5118
Email: [email protected]
PRODUCTS
125November 2011 | Modern Plastics & Polymers
PVC pipe threading machinesVikrant Special Machines offers
PVC pipe threading machines
(model WPD2E & WPD4E)
complete with tangential diehead
and chaser holders, motors and
DOL starter. These machines
are used for cutting external
thread on PVC pipes by chasing
method. HSS Tangential chasers
are used as cutters. BSP, Metric, BSPT, NPT, BSW, threads can be
cut on this machine depending on the type of chasers. The PVC
pipe threading machines are designed to give maximum efficiency
and reliable performance under the most severe conditions of service
with minimum maintenance cost. These machines range from ½" to
2.0" and 2½" to 4.0" and are highly suitable & productive machines.
This further ensures high durability and effective performance
due to which these are high on demand in the national and
international market.
Vikrant Special Machines Pvt Ltd
Kolkata - West Bengal
Tel: 033-2551 3070
Fax: 033-2337 7053
Mob: 98307 06056
Email: [email protected]
PRODUCTS
126 Modern Plastics & Polymers | November 2011
Injection moulding machinesMultiplas Enginery Co
offers injection moulding
machines for a wide range
of applications. The vertical
injection V-series of injection
moulding machines feature
up/down clamping for easy
insertion and enhanced safety,
while allowing for wider
operation area on four sides
of the machine. Lead frame
device can be equipped to
make insert moulding process
automatic. Multi-mould
option can be selected to improve productivity, for quality control and
efficiency, while the vertical structure of the machine and its flexible
arrangement of wires and pipes allow easy assembly, disassembly and
maintenance. The injection moulding machines occupy less floor
space. The 2/3-colour process saves time and improves efficiency.
Multiplas Enginery Co, Ltd
Gueishan - Taiwan
Tel: 886-3-3180090
Fax: 886-3-3974598
Email: [email protected]
Liquid-ring vacuum pumpsAcmevac Sales offers liquid
ring vacuum pumps that find
applications in vacuum distillation,
drying, concentration, degassing,
crystallisation, gas evacuation,
gas conveying & compression,
etc, in chemicals, drugs, food,
beverage, sugar, fertiliser, paper,
metallurgy and allied process
industries. These vacuum pumps
are available in both single and double stage with capacities ranging
from 10 CFM to 4000 CFM and ultimate vacuum up to 720 mm
Hg. The sophistically designed pumps are silent in operation with
the result that the silencer is totally eliminated. Mechanical shaft
seal design ensures adequate protection to the expensive shaft and
provides ease of maintenance. This leads to minimal time required
for servicing, thereby cutting down time to the barest minimum.
The liquid ring vacuum pumps are rugged in design, reliable in
performance and easy to maintain.
Acmevac Sales Pvt Ltd
Mumbai - Maharashtra
Tel: 022-2837 5837
Fax: 022-2836 4977, Mob: 092233 88105
Email: [email protected]
PRODUCTS
127November 2011 | Modern Plastics & Polymers
Grain effect masterbatchesNew Partic le
Chemical Colors
Corp offers grain
effect masterbatches
that have colourful
flow patterns based on
differences in melting
temperature between
masterbatches and
plastic resins. These
masterbatches are applicable for ABS, PP, PS, HIPS, PE, PMMA
materials. There is no need to change the injection or extrusion
machines as these can be processed as normal with temperature
and pressure setting control. Also offered are standard colours and
customised formula for clients.
New Particle Chemical Colors Corp
Taoyuan County - Taiwan
Tel: +886-2-8209 4051
Fax: +886-2-8209 4053
Email: [email protected]
Injection moulding machinesNeejtech India offers world-class all-electric
horizontal injection moulding machines from
Niigata Machine Techno Co Ltd, Japan. These
injection moulding machines are available in the
range of 50-1,000 tonne and vertical IMM in the
range of 30-150 tonne. Shot size (PS) is in the
range of 20-4,550 g. These all-electric machines are
generally known as green machines because these
save more than 60 per cent power consumption
than similar size Hydraulic/toggle machines. The
machines are absolutely free from oil and therefore
do not create pollution. Due to no oil use the
machines reduce maintenance and repair costs of
hydraulic system. These machines ensure enhanced
accuracy and reliability, and also provide great
cost-savings and contribute to the environmental
preservation. The injection moulding machines
are ideally suitable for medical, automotive,
pharmaceutical, healthcare and packaging moulding
segments of the industry. These machines run silent
and without vibrations. These are precise as there is
no deviation through oil viscosity, compressibility,
through drifting hydraulic valve action time. By
switching over from hydraulic to electric injection
moulding machines, one can save greater cost on
power consumption, cooling water consumption,
hydraulic oil elimination, as well as housekeeping
and maintenance cost. This will increase uptime
and decrease material wastage.
Neejtech India
Ahmedabad - Gujarat
Tel: 079-2656 1312, Mob: 098250 40231
Email: [email protected]
PRODUCTS
128 Modern Plastics & Polymers | November 2011
PVC clear colour filmsAll India Plastics
manufactures and
offers PVC clear
colour films in
thickness ranging
from 50 micron to
100 micron. These
films are available
in various colours,
like blue, green, orange, red, yellow, etc. The PVC clear colour films
find applications in Polaroid glasses, 3D glasses, top covers for
halogen lights, etc.
All India Plastics
Mumbai - Maharastra
Tel: 022-2342 8096
Fax: 022-2344 8151
Email: [email protected]
Humidity & temperature transmittersKatlax Enterprises offers
RH and temperature
transmitters that are
available with X’Bee
wireless connectivity.
These instruments
use ASIC chip as an
RH & temperature
measurement devices.
X’bee is a low-cost,
low-power, wireless
mesh network standard.
The low cost allows
the technology to be widely deployed in wireless control and
monitoring applications. The instruments have an accuracy of
0.6 per cent for temperature and 3 per cent for RH. Range of the
devices is 0-100 per cent RH and 0-100°C. These units have a local
7-segment display and transmit 0-10 V DC/4-
20 mA. They can control two temperature (lower & higher)
and two humidity (%RH lower & higher) setpoints.
The units are available with various supply voltage options, ie,
230 V AC/12 V DC/24 V DC, etc. These have a range of
up to 50-60 metre indoor and 1 km for outdoor application. The
humidity and temperature transmitters are widely used in cleanroom
application.
Katlax Enterprises Pvt Ltd
Gandhinagar - Gujarat
Tel: 02764-286 784
Fax: 02764–286 793
Mob: 097245 06614
Email: [email protected]
PRODUCTS
129November 2011 | Modern Plastics & Polymers
Quick mould change systemsMadhu Machines & Systems offers
electromagnetic quick mould change
(QMC) systems from EMT, Hong
Kong, for injection moulding machines.
These QMC systems can be supplied
for machines up to 3000-tonne
capacity. Major areas of applications
are in the following: automotive,
motorcycles, home appliances, electrical & electronics, packaging,
consumer products, etc. Important features of the electromagnetic
plate of QMC are: most efficient QMC to replace conventional
hydraulic clamp; compatible with any machine & considerable mould;
easy installation & setup for minimum machine downtime; permanent
magnetic force: powerful, reliable & safety; uniform & flexible; and
clean & power saving. QMC can be easily interfaced with main
machine control and supplied for various special applications, like
side loading & oversize mould, rotating system, large moulds for
automotive, etc. The QMC systems help processors to introduce
automation in mould change operation and increase mould-up time,
while ensuring safety of operation and operators.
Madhu Machines & Systems Pvt Ltd
Vadodara - Gujarat
Tel: 0265-235 3886/232 1104, Fax: 0265-233 4278
Email: [email protected]
PRODUCTS
130 Modern Plastics & Polymers | November 2011
Colour marking machinesAeromec Marketing Co offers
rotary automatic hot colour (hot
embossing) sequential colour
marking machines that are
designed to mark in colour in
all types of polyethylene pipes,
rigid PVC pipes and sections
during extrusion process. These
machines require power only for
heating. Model AMC-210 can
mark from 10 mm to 315 mm
outside diameter of pipes. The
marking is done at every one
metre on the pipes/sections by
using pantorgraphed brass/SS stereos fixed on the heater body.
Stereos are heated by using electronic percentage differential circuit,
which adjusts the temperature. The machines are designed to colour-
mark by adjust using a coloured polyester tape placed between the
stereos and the pipes/sections to be marked. Option of periodical
marking can be given with special electronic equipment and an
apparatus with pneumatic working. Periodical marking can be set
up to three digits. Other models available are: automatic sequential
counter with 3- or 4-digits and up to 7-digit coder (hand-operated)
colour marking machines.
Aeromec Marketing Co Pvt Ltd
Thane - Maharashtra
Tel: 0250 245 4915 / 3896, Fax: 0250-245 5579
Email: [email protected]
Gripper systemsNeejtech India offers world-class gripper
systems from Gimatic SPA, Italy. Gimatic
manufactures pneumatic components for
plastics and handling like grippers, rotary
actuators, linear actuators and pick-&-
place for many industries. Dynamism,
flexibility and fast reaction time are all
factors that distinguish our company.
The company regularly produces and implements innovative ideas
of which it is rightly proud. All Gimatic products are covered with
patents. Some of the features include: specifically developed profiles,
high flexibility at a reasonable price, each point of the part is attainable,
ready-to-use as per design, more than 200 patented products,
customised applications, dynamic & flexible, etc. The grippers are
used in robots as end arm in industries, eg, automotive, packaging,
medical, etc.
Neejtech India
Ahmedabad - Gujarat
Tel: 079-2656 1312, Mob: 098250 40231
Email: [email protected]
PRODUCTS
131November 2011 | Modern Plastics & Polymers
Crystallising systemsWith the increased use of PET in plastic
processing, the efficient use of amorphous
regrind material is critical. A Conair
crystallising system allows one to convert
amorphous PET to a crystalline state
that then can be dried. The drying can
occur at elevated temperatures to obtain
low moisture levels without the fear
of agglomeration. The Conair crystallising
systems consist of a high-temperature
heat source, an insulated hopper
with an agitator and a rotary discharge
valve. These can be easily integrated
with other material handling
equipment. Salient features include: continuous, automatic
operation; configuration to meet users' needs; agitating
hopper prevents agglomeration; and safe design, convenient
clean out, etc.
Nu-Vu Conair Pvt Ltd
Ahmedabad - Gujarat
Tel: 079-3298 5993, 2584 1181
Fax: 09377483203 / 204 / 205
Mob: 093767 83206
Email: [email protected]
PRODUCTS
132 Modern Plastics & Polymers | November 2011
Additive masterbatchesBlend Colours offers various kinds of additive
masterbatches that have desired properties for
end users. Their additive masterbatch range
includes: UV stabiliser, antistatic, conductive,
slip, anti-block, Polymer Processing Aid (PPA),
dessicant, flame-reardant, purging compound,
antimicrobial, anti-oxidants and foaming agents.
Blend Colours Pvt Ltd
Hyderabad - Andhra Pradesh
Tel: 040 -2436 1499/ 2436 0887
Fax: 040-2436 0894
Bag making machinesPlas Alliance offers
PL42BFWFA-V+SL4 roll-
to-roll bag making machines.
The Garbag bag on the roll
machines (BFWFA-V+SL
series) combines full automatic production to multi-tracks roll.
There is no need to wait or to manually operate to change roller. The
BFWFA-V+SL series bag making machines can supply side slitting
seal to get multi-tracks roll to roll at the same time and good output
condition. These machines use the heavy-duty unwind up to 1,000
mm diameter bobbin. The bag making machines take less space, cost
less and have many more advantages.
Plas Alliance Ltd
Chia-Yi Hsien - Taiwan
Tel: +886-5-221 7005, Fax: +886-5-221 1929
Email: [email protected]
PVC pipe extrusion unitsMalik Engineers offer rigid Polyvinyl
chloride (PVC) pipe extrusion units
for producing pipes for water supply,
irrigation and electrical conduits. The
unit includes a single-screw extruder
fitted with die for PVC pipe, vacuum
tank fitted with sizer, water tank, caterpiller take-off, motorised cutting
device and seperate control panel for complete machine. The extruder is
fitted with nitrided and hard chrome-plated screw & barrel set, DC main
drive, gearbox, pulleys, heaters, die, etc. In operation, the PVC dry blend
compound is fed into the extruder, where it is heated, melted and forced
out of the annular die in the form of hot hollow pipe. This passes through
vacuum sizing chamber for proper size as per the OD of pipe desired,
and then through the water tank where the pipe is cooled. The pipe thus
produced is passed through caterpiller unit, which maintains the pipe
straight as it passes through the line, and finally through the cutter where
desired lengths are cut. The control panel is fitted with controls for the
DC motors of extruder, caterpiller and precision electronic solid state
controllers for accurate control of the process temperature and safety
devices.These machines are manufactured in screw sizes of 40 mm, 45
mm, 50 mm, 65 mm, 75 mm and 90 mm.
Malik Engineers
Thane - Maharashtra
Tel: 0250-239 0839, Fax: 022-2883 0751
Email: [email protected]
Gravure proofing machinesGraphic (India) offers JM Heaford’s
SCOF gravure proofing machine. The
open fronted design ensures fast cylinder
loading for greater productivity, with
additional space around the cylinder for
ease of operation. The moving rail and
fixed drum design helps consistently print high quality, in register, proofs.
The low open fronted rail with load platform and easy lift system ensures
that smaller cylinders can be loaded by hand and the design of the load
platform and register camera position allows for larger cylinder loading by
crane. Processing times vary by user, but it can handle up to 10 cylinders
per hour including one substrate change. It incorporates a larger drum,
which gives longer proof length and the higher proofing speed improves
ink transfer from fine cells. A range of smaller detailed modifications
such as addition of a quick change doctor blade, have also been made.
The machines are used by both printing companies and cylinder
engraving service houses for checking cylinder quality, separations, text
and register, producing production quality proofs for customer approval,
in-house development work and staff training purposes.
Graphic (India)
Mumbai - Maharashtra
Tel: 022-2261 3151/ 6147, Fax: 022-2262 5300
Email: [email protected]
Cartridge heatersPratik Heat Products offers cartridge
heaters. The heating conductor grade
NiCr 80:20 is uniformly wound over the
supporting core that is located centrally
in a SS-304 tube and the inner space
is packed with particularly chosen high-purity magnesium oxide.
The unit is compressed, thereby converting the core, powder and
conductor into a homogenous mass. The base of the heater is welded
with a disc washer to avoid contamination. These products are used
in marking & sealing machinery, medical & laboratory apparatus, hot
runner bushings, packaging industry and shoe making industry. These
cartridge heaters are CE certified.
Pratik Heat Products Pvt Ltd
Mumbai - Maharashtra
Tel: 022-2920 0183
Fax: 022-2925 4309
Mob: 09004388444
Email: [email protected]
PRODUCTS
133November 2011 | Modern Plastics & Polymers
Lab extrudersNeoplast Engineering offers fully
instrumented single-screw &
twin-screw laboratory extruders with integrated
data acquisition PLC. This machine can be
attached to various downstream equipment for
carrying out a variety of tests like extrudability
of polymers, studying the problems occurring in R&D as well as in
practical applications. It is provided with manifold screws, die heads and
downstream equipment to fulfil all kinds of extrusion tasks. The sample
material is plastified under practice-oriented conditions and extruded
through die-head. All measuring values such as torque, melt pressure,
and melt temperature are recorded continuously and represented in
the form of tables & graphs parallel to the running test. The extruder
frame is mounted on four caster wheels with level screw arrangement
for fixing it rigidly on the floor. The main motor with AC variable
frequency drive and detachable keyboard are fitted with this extruder.
For attaching various tools, the barrel flange is provided with hinge-type
arrangement for its quick opening, dismantling and screw cleaning. Since
the maximum output is just 5 kg/hr, it prevents wastage of expensive
material under testing. The maximum processing temperature is up to
40°C, which can be controlled by auto tune-type and dual-display PID
temperature controllers.
Neoplast Engineering Pvt Ltd
Ahmedabad - Gujarat
Tel: 079-2583 0602/1185, Fax: 079-2583 5298
Email: [email protected]
CodersProcess Instrumentation and Controls
offers 'Sparsh' coder. It is used to print
various statutory information like batch
number, date of manufacturing, expiry date,
prices and any other information on various
packing like tins, container, cartons, lids, stickers, laminated flexible
pouches & films, metal containers, etc. It is a small compact intermittent
motion reciprocating contact coder with an ink cartridge enclosed in a
sealed container to give a constant amount of PIC fast drying coding
ink. It is specially used for high-speed coding application viz self-
sticker labelling and multi-tracking line, FFS, blister pack and strip
pack machine. Its compact design makes it easy to install where space
is limited. It can be mounted in any angle, vertical, horizontal or side
mounting. Due to separate ink cartridge, it avoids film contamination
and keeps the printing area clean. It is a versatile controller, which consist
of in-built cyclic timer and five different input modules to achieve or
optimise printing speeds up to 180-200 impressions per minute with
easy operation. It also runs through external inputs.
Process Instrumentation & Controls
Vadodara - Gujarat
Tel: 0265-235 7228, 232 0756, Fax: 0265-235 5429
Email: [email protected]
PRODUCTS
134 Modern Plastics & Polymers | November 2011
Desiccant dryersAtlas Copco Compressor Sales offers
energy-efficient 'CDX 120-1050' desiccant
dryers. Features include low pressure drop
and almost negligible power consumption.
Reliable performance of the dryers is
achieved by massive desiccant overfill, wide
desiccant chambers, low air speed design
and proper selection of the desiccant. Wide
desiccant vessels and optimised flow have
reduced the pressure drop to as little as 0.25 bar for smaller dryers.
Routine maintenance has been made fast, clean and as simple as
possible. Changing the desiccant takes just a few minutes, as the
it can be removed and replaced without disconnecting the dryer
from the compressor. Standard pressure dew point performance is
-40ºC (with activated alumina as desiccant), for more demanding
applications -70ºC pressure dew point is available as an option (with
molecular sieves). Each dryer of the 'CDX 120-1050' range can
operate in 4-16 bar working pressure. Each dryer is also suitable for
both G and NPT connection.
Atlas Copco Compressor Sales
Pune - Maharashtra
Tel: 020-3985 2316, 3985 2318, Fax: 020-2714 5948
Email: [email protected]
Laser displacement sensorsBanner Engineering offers triangulation
laser displacement sensors for non-
contact height or thickness measurement
of a wide variety of materials such as
sheetmetal, wood, ceramic, paper,
plastic, rubber, foam and baking
dough. These sensors provide precise measurement of distance,
web thickness and alignment. Applications include hot parts,
machined parts, semiconductors & PCBs, shiny or reflective
parts and soft or sticky parts. There are three models in the
series, with measurement ranges of 25-35 mm, 60-100 mm and
100-200 mm. Thickness is measured by two sensors mounted
at either side of the target that automatically synchronise with
one another. Up to 32 sensors can be easily combined in a mixed
measurement network of multi-track displacement or thickness
sensors. The dedicated software application included with each
sensor allows easy set up, configuration and software accommodates
data logging and monitoring for statistical process control. Output
communication is via simultaneous 4-20 mA (16 bit D/A) and RS-
485 serial connection.
Banner Engineering India Pvt Ltd
Pune - Maharashtra
Tel: 020-6640 5624, Fax: 020-6640 5623,
Mob: 93223 39208
Email: [email protected]
Dispensing systemsAM Spa offers ‘Servo-Flo® 801-HV’VV
positive-displacement, two-component
meter-mix dispensing system manufactured
by Sealant Equipment & Engineering. It is
designed to apply small precision beads
and small metered shots of precisely mixed
resins and provides longer bead lengths
and/or an increased quantity of metered
shots. The servo-motor design provides
consistent and repeatable bead profiles
and a change of flow rate during the
dispense cycle. The fixed-ratio design improves production rates,
product quality and reduces manufacturing costs in micro-dispensing
applications. This dispensing system is designed to provide a variety
of preset material-dispensing profiles and dispense results ranging
from 0.2 cc to 18 cc at 1:1 ratio. It can dispense precisely mixed
materials for different part configurations in batch or random
processes. It can be preset to vary the flow rate during dispensing in
automated, indexing, XYZ-motion and robotic processes. The control
accepts operator preset material profiles or electronic commands from
the automation.
AM Spa
Mumbai - Maharashtra
Tel: 022-2648 9074, Mob: 98339 32265
Email: [email protected]
GearboxesZambello riduttori Group offers
gearboxes for electric injection
moulding machines. Its MNP3
is upgraded series from MHP3,
which is mainly shorter than the
bell connected with motor, and
becomes more compact overall. In
addition, the new MNP3 series
gearboxes are equipped with
new cooling plate system up to
size MNP3-280. The innovative
cooling plate solution is entirely
made of aluminium and provided
with internal channels used for
water circulation. The plate is fitted directly to the cast-iron housing
of the gearbox, which offers excellent efficiency and long life. In
order to provide a complete solution for customers, the company also
supplies the high-performance motor made by Oemer SpA.
Zambello riduttori Group
Milan - Italy
Tel: +39-0331-307 616
Fax: +39-0331-309 577
Email: [email protected]
PRODUCTS
136 Modern Plastics & Polymers | November 2011
Business Insights •Technologies•Opportunities
Injection moulding machinesJon Wai Machinery Work offers
Centre Force extra large-size toggle-
type injection moulding machine.
This CF-series fits a centre force and
external-acting five-point double toggle
clamping to give long efficiency and
reliable movement. These machines
with large inner tie-rod distance and
thickened platen can minimise toggle
pressure, lower deformation and increase structure rigidity and
reliability. To optimise the production need, the CF-series is used for
different types of material and different design of screws. The CF-
series are used in automotives, housewares, electronics, appliances and
furniture, for any specific demand on production machinery.
Jon Wai Machinery Work Co Ltd
Kunshan - Taiwan
Tel: +86-512 5766 6123-7,
Fax: +86-512 5793 2889
Email: [email protected]
TPE foaming materialsMicrocell Composite
Company (MCC)
offers TPE foaming
materials. These are
comfortable to touch,
with conforming
physical characteristics
and do not involve
vulcanisation, which
results in excellent flexibility and anti-spreading. These contain
electro-insulation compounds and have excellent durability for
better acid & alkali resistance. These foaming materials are
non-toxic, odourless and harmless to the environment and
human body. These meet international environmental standards
as well. The wastes generates are completely recyclable and
reusable. These can meet individual demands for customers
with their adjustable materials. These find usage in shoes,
sports equipment, semiconductors, building construction, toys,
medical treatment, stereos and products of anti-percussion in
the information industry.
Microcell Composite Company
Tainan County - Taiwan
Tel: +886-6-264 1352, Fax: +886-6-249 1692
Email: [email protected]
Blow moulding machinesChen Way Machinery Co offers
the ABL series blow moulding
machines. These are particularly
used for producing Jerry can/
drum tank/large articles. These
machines can be combined with
some accessory equipment to
increase the efficiency and expand functions, such as after cooling
unit/auto deflashing unit. The die head can stock the melting resin
and purge the material for blowing, and its design includes two-
heart flow channels. This can make welding line-free to increase the
strength of production. The tie bar-less clamping unit consists of the
stiff structure frame and guiding devices that ensure deflection-free
advantage. Also, the device with precision rack gear of both sides
enables synchronised movement of plates. The blow pin unit is
designed for production calibrating that will be suited for different
demand of customers.
Chen Way Machinery Co Ltd
Tainan Hsien - Taiwan
Tel: +886-6-243-4077
Fax: +886-6-243-4071
Email: [email protected]
Servo driven robotsShini Plastics Technologies’ ST3
series are specially designed robots for
small manufacturing plants. These can
quickly and accurately remove finished
products from the mould and place in
desired location, and can be equipped
with special jig for plug-in module assignments. It is suitable for large
hot runner mould users. Based on the stoke of the arms, there are three
models (STM1-900-1600DT, STM1-1100-1800DT, STM1-1300-
2000DT) available for use with plastic injection moulding machine
200T, 300T, 450T and under 650T. The series has European style
streamline, beam, crosswise and vertical arms. It uses servo motor, and
with high-precision steel wire belts, cooperates with linear guides to
achieve maximum stretching and faster running. Sucker and gripper
work with gear rack and gear wheel, which are cylinder driven. External
oleo-strut and proximity switch are present in the limit position of the
arms that remove products, which has accuracy limit & sucker with a
protection device. Customers can adjust the parameters according to
their needs. Electrical support uses the enable move design, and is easy
to install and maintain. The machine has an intelligent controller and
is man-machine interface friendly, easy to operate, has self-diagnostic
function as well as triggers alarm for trouble and its cause.
Shini Plastics Technologies (Dongguan) Inc
Taipei - Taiwan
Tel: +86-769-8111 6600, Fax: +86-769-8111 6611
Email: [email protected]
LIST OF PRODUCT
137November 2011 | Modern Plastics & Polymers
1 AC motor .....................................r 37
2 Additive.............................................55
3 Additive masterbatch ......10, 132,COC
4 Air bubble sheet plant ......................t 91
5 Air treatment system ........................77
6 Air-conditioner part......................t FGF
7 Ammonia liquid chiller.....................r 29
8 Auto dosing and mixing system .......43
9 Automotive gripper...........................r 45
10 Auto vacuum loader..........................r 43
11 Automatic leak testing machine .......93
12 Auxiliary equipment..........................22
13 Axial flow fan..................................131
14 Bag making machine ...................132
15 Barrel..............................................BIC
16 Barrel screw.....................................w 123
17 BBL/KEC flame proof motor ..........r 37
18 Bed knife...........................................73
19 Biodegradable additive......................55
20 Biodegradable masterbatch ..........COC
21 Black masterbatch ............10, 55, COC
22 Blender..................................... 25, FIC
23 Blending unit ................................t FGF
24 Blow moulding machine ............93,136
25 Blower & fan ..................................131
26 Blown film extrusion system ........... BC
27 Boiler...............................................r 121
28 Brake motor ......................................r 37
29 Brine chiller ....................................r 125
30 Bulk milk cooler ...............................r 29
31 Butterfly valve ...................................29
32 Calorifer .....................................r 121
33 Cartridge heater ..............................r 132
34 Cast film line ....................................91
35 Central material conveying system ...43
36 Centrifugal air blower.....................r 131
37 Circular weaving loom ......................48
38 Circular weaving machine .................14
39 Clean room application.....................31
40 Cleaning oven ................................BIC
41 Cluster facia ..................................FGF
42 CNC vertical machining centre ........81
43 Coder ..............................................r 133
44 Colour additive .................................55
45 Colour marking machine ................130
46 Colour masterbatch......10,33,55, COC
47 Compound ........................................55
48 Compressed air dryer......................r 107
49 Compressed air system .......................8
50 Compressor .................................r 8, 131
51 Compressor air chiller................r 18,143
52 Conductive compound .....................coc
53 Conical twin-screw extruder.............r 53
54 Connector .....................................r FGF
55 Continuous screen changer............r BIC
56 Conveying blower ...........................r 131
57 Coolant pipe .....................................87
58 Cooling pad ....................................121
59 Cooling tower ...........................r 77, 121
60 Counter & power supply ....................y 7
61 CPVC pipe .................................12; 19
62 Crane duty motor .............................r 37
63 Crusher .............................................r 43
64 Crystalliser ......................................r 107
65 Crystallising system ........................131
66 Cutting and stitching machine .........14
67 Dairy machinery...........................y 29
68 DC motor .........................................r 37
69 Dehumidified air dryer .................r FGF
70 Dehumidified dryer............ FIC, 39, 43
71 Desiccant dryer ...............................r 134
72 Digital panel meter ...........................r 16
Sl No Product Pg No Sl No Product Pg No Sl No Product Pg No
To know more about the products in this magazine, refer to our ‘Product Index’ or write to us at [email protected] or call us at +91-22-3003 4684 or fax us at +91-22-3003 4499
and we will send your enquiries to the advertisers directly to help you source better.
LIST OF PRODUCT
138 Modern Plastics & Polymers | November 2011
73 Digital temperature controller ..........r 97
74 Dispensing system ..........................134
75 Door trim ......................................FGF
76 Double shaft gearbox ................99, 124
77 Drive .................................................97
78 Drymax air-hot dryer.....................FIC
79 Drymax dryer.................................r FIC
80 Drymax pet-dehumidified dryer....r FIC
81 Dual channel with modbus...............97
82 Dust collector system ......................131
83 Dyestuff.............................................ff 34
84 Dynamic controller ...........................r 97
85 Electric injection moulding machine 9
86 Electric solution ................................89
87 Encoder...............................................r 7
88 Exhibition -
Engineering Expo ............... 83,105,112
89 Exhibition - Imtex Forming 2012..104
90 Exhibition - Poly India 2011 ..........144
91 Extruder ..........................................r 122
92 Extruder machine .......................23, 35
93 Extrusion ......................................... BC
94 Extrusion coating lamination plant ..t 91
95 Extrusion coating line ......................14
96 Extrusion machinery.........................y 69
97 Extrusion pump ..............................135
98 Extrusion system ............................. BC
99 Feeding & conveying system ........107
100 Filler compound................................55
101 Finger gripper ...................................r 45
102 Flame retardant.................................t 55
103 Flame retardant masterbatch ............10
104 Flange mounting b5/b35 motor .......37
105 Fluid..................................................26
106 Fluorescent........................................t 34
107 Fuel burner......................................r 131
108 Fully automatic strapping plant ........t 91
109 Gear.................................r 26, 99, 124
110 Gear motor ...........................r 26, 62, 65
111 Gear pump..............................135,BIC
112 Gearbox.................. 26, 62, 99, 124,134
113 Geared & flexible coupling...............g 26
114 Geared motor....................................r 37
115 Grain effect masterbatch ................127
116 Granulator.......................r 107,122, FIC
117 Gravure proofing machine ..............132
118 Gripper system..........................45, 130
119 Head lamp & tail lamp ..............FGF
120 Heart valve frame .............................27
121 Heat transfer roll ...........................BIC
122 Helical gearbox .................................65
123 Helical inline geared motor/reducer... 62
124 Helical speed reducer................r 99, 124
125 High cavitation .................................31
126 High-performance screw ...............w BIC
127 High-pressure reciprocating
air-compressors ...............................129
128 High-speed mixer ...............r 23, 35, 125
129 HM/HDPE/IDPE/IIDPE ..............91
130 Hopper dryer .............................r 43,123
131 Hot air dryer...........................r 39, FGF
132 Humidity & temperature
transmitter.......................................r 128
133 IML technique ............................. 31
134 Industrial automation ........................85
135 Industrial control & sensing device ....7
136 Industrial cooler ................................r 77
137 Industrial cooling system ................125
138 Injection and blow
moulding machine .....................18,143
139 Injection mould...............................123
140 Injection moulding machine
..17,71, 95, 121,122,126,127,133,136, FGF
141 Injection moulding-general .....123, 126
142 Injection
moulding - multi-component .........t 123
143 Injection moulding - vertical ..........123
144 Inline drip irrigation plant..............t 128
145 Inline drip tubing........................g 12, 19
146 Inline shaft mounted
helical geared motor..........................r 62
147 Intuitive display-revolutionary
user interface .....................................57
148 Invertor/variable frequency drive ........7
149 Jumbo blown film plant ................t 48
150 Knob & switch ..........................FGF
151 Lab extruder................................r 133
152 Lamination plant for tarpaulin .........48
153 Laser displacement sensor ..............r 134
154 Level controller ...................................r 7
155 Liquid ring vacuum pump......126, 131
156 Loader............................................r FIC
157 M a n u a l & h y d r a u l i c
screen changer...........................r BIC
158 Masterbatch ................................10, 55
159 Masterbatch feeder ...........................r 43
160 Material dryer ...................................r 25
161 Measuring & monitoring
relay for 1ph/3ph ................................7
162 Medical mould ..................................31
163 Metal detector & separator.............r 113
164 Mould sweat protector...............r 18,143
165 Mould temperature controller...........r 39
166 Moulding ..........................................g 31
167 Mono and multilayer sheet line ........14
168 Monofilament line ............................14
169 Monofilament plant .........................48
170 Monolayer blown film .................12,19
171 Monolayer blown film line ............. BC
172 Motion control....................................7
173 Motor................................................r 37
174 Mould .........................................23, 35
175 Mould changing system ..................127
176 Mould clamp .....................................22
177 MTC ..............................................FIC
178 Multi-component mould ..................31
179 Multilayer blown film ..................12,19
180 Multilayer blown film line ........ 14, BC
181 Multilayer blown film plant..............t 91
182 Multilayer co-extrusion
sheet line ...................................75, 141
183 Multistage centrifugal air blower....r 131
184 Multi-station ...................................123
185 NPE 2012 .................................... 20
186 Oil/coolant cooler .......................r 125
187 Oil/gas firing equipment.................131
188 Online B2B marketplace ...........51,139
189 Optic sheet extrusion line.........75, 141
190 Optical brightner .........................r COC
191 Panel air-conditioner...................r 125
192 Paper chemical ..................................34
193 Paper lamination plant......................t 48
194 Paperless recorder..............................16
195 Parallel & right angle axes gearbox ....9
196 Parallel shaft helical gearbox .............99
197 Patented diffusion bonded transducer 57r
198 Pelletiser .........................................r BIC
199 Pelletiser - dry cut strand type .........73
200 PET bottling compressor................129
201 PET box strapping plant ..................t 91
202 PET masterbatch..............................10
203 PET perform dedicated machine .....41
204 PET sheet ................................75, 141
205 PET/PE washing line.......................14
206 Photoelectric sensor ............................r 7
207 Pipeline ...........................................121
208 Pipe making ....................................g 123
209 Planetary gearbox......................99, 124
210 Plastic compound..............................55
211 Plastic conveyor belt .........................t 35
212 Plastic extrusion machinery ............y 125
213 Plastic injection
moulding machine .............. 21, 22, 131
214 Plastic processing machine ........14,123
215 Plastic raw material .........................122
216 Plastic scrap grinder........................r 125
217 Plastic textile and machinery ............y 59
218 Plastivision Arabia 2012 ...................24
219 Plate heat exchanger .........................r 29
220 Plug valve ..........................................29
221 Pneumatic conveying system ..........131
222 Pneumatic valve ................................29
223 Polyolefin pipe .............................12,19
224 Portable loader ................................r 131
225 PP glass-filled compound .................10
226 PP mineral-filled compound ............10
227 PP/HDPE - semi-
automatic strapping plant .................t 91
228 Precision moulding .......................g FGF
229 Pressure guage ...................................87
Sl No Product Pg No Sl No Product Pg No Sl No Product Pg No
LIST OF PRODUCT
139November 2011 | Modern Plastics & Polymers
FIC - Front Inside Cover, BIC - Back Inside Cover, BC - Back Cover
230 Printing and
cutting/rewinding machine ...............14
231 Process controller ..............................r 16
232 Process tank ......................................k 29
233 Profile controller ...............................r 97
234 Programmable logic controller.......r 7,97
235 Programmable terminal.......................7
236 Proximity sensor..................................r 7
237 PU tube.............................................87
238 Pulveriser.....................................r 23, 35
239 Pump ...............................................131
240 Pumping filtering unit
vacuum pump ..................................131
241 Push fitting .......................................g 87
242 PVC clear colour film .....................128
243 PVC flexible braided hose ................87
244 PVC foam core pipes...................12,19
245 PVC mixer cooler .......................r 12, 19
246 PVC palletising line .....................12,19
247 PVC pipe ............................ 12, 19, 121
248 PVC pipe extrusion unit.................t 132
249 PVC pipe plant .................................t 48
250 PVC pipe threading machine .........125
251 PVC profile line ..........................12, 19
252 Quick connector..........................r 103
253 Quick die change system ................127
254 Quick mould
change system .................. 103, 127,129
255 Rail tanker ...................................r 29
256 Reclosable packing product ............t 124
257 Recycled polymer..............................r 55
258 Recycling line ....................................14
259 Redefining high-end
disc performance ...............................57
260 Refrigerant pump..............................29
261 Refrigeration .....................................29
262 Reprocessing plant ............................t 48
263 Resin .................................................34
264 Resin dehumidifier..........................r 107
265 RFID...................................................7
266 Right-angled helical
bevel-geared motor ...........................r 62
267 Right-angled helical
worm-geared motor ..........................r 62
268 Robot .....................................t 130, FIC
269 Rock-n-roll machine...................23, 35
270 Rotary automatic hot
colour marking machine .................111
271 Rotary cutter .....................................r 73
272 Rotomoulding machine ..................124
273 Round table carrousel .......................35
274 Safety light curtain ......................... 7
275 Screw...............................................w 123
276 Screw compressor..............................r 29
277 Self-adhesive tape ...........................129
278 Servo driven robot ..........................t 136
279 Servo energy saving machine ............41
280 Shaft mounted speed reducer ...r 99, 124
281 Shut off nozel ................................BIC
282 Side channel blower........................r 131
283 Single-/two-stage
reciprocating air-compressor ...........r 129
284 Single mill pulveriser ..................r 23, 35
285 Single-screw extruder gearbox ............9
286 Single-screw extruder plant ..............t 53
287 Single-shaft extruder gearbox ...99, 124
288 Software for central monitoring .....g 107
289 Solenoid valve ...................................87
290 Spare .................................................73
291 Spare twin-screw barrel set.............t 137
292 Special refrigeration equipment......t 125
293 Spiral cum helical gearbox ................26
294 Sprinkler system ..............................121
295 Sprocket ....................................t 99, 124
296 Sprue picker ......................................r 45
297 Stack moulds .....................................31
298 Switching relay....................................y 7
299 Tank & silo .................................. 29
300 Tape line ...........................................91
301 Tape stretching line with inverter ...14
302 Technical mould................................31
303 Temperature controller............r 7, 16, 97
304 Thermoformer ................................r BC
305 Thermoforming & PS foam ........... BC
306 Thermoplastic alloy...........................y 34
307 Thermoplastic compound .................34
308 Thick & wide plastic
sheet extrusion line ...................75, 141
309 Three-arm bi-axial
rotomoulding machine ................23, 35
310 Timer ..................................................r 7
311 TPE foaming materials ..................136
312 TPE/TPU compound.......................10
313 TPU masterbatch..............................33
314 Trim handling system .....................131
315 Twin-screw co-rotating extruder ......r 27
316 Twin-screw element..........................t 27
317 Twin-screw extruder .........................r 27
318 Twin-mill pulveriser....................r 23, 35
319 Twin-screw extruder gearbox..............9
320 Twin-screw extrusion line .................53
321 Twin-screw extrusion
plant machinery ..............................y 137
322 Two-colour cane plant ......................t 48
323 Two-layer blown film ..................12, 19
324 Two-stage reciprocating
air-compressor.................................r 129
325 Ultrasonic flow meter ...................r 16
326 Universal controller ...........................r 97
327 Universal masterbatch .......................10
328 UV stabiliser ................................r COC
329 Vaccum cup .................................. 45
330 Vacuum dryer ....................................r 39
331 Vacuum forming machine............... BC
332 Vacuum loader ..............................r FGF
333 Vane damper ...................................r 131
334 Variable displacement
pump energy-saving machine ...........41
335 Ventilator....................................................r 129
336 Vibro screen ...........................................23, 35
337 Vision sensor ..................................................r 7
338 Volometric dosing unit...............................t 107
339 Walk-away automation ................. 57
340 Water chiller...............................................125
341 Water-cooled reciprocating
air-compressor ............................................r 129
342 Water ring vacuum pump ..........................131
343 Water chiller...............................................107
344 Welding gun ...............................................121
345 WFR .........................................................R FIC
346 White masterbatch ......................10, 55, COC
347 Winder .........................................................r 48
348 Wire EDM ..................................................81
349 Worm gear....................................................26
350 Worm reducer ......................................r 99, 124
351 Worm reducer gearbox .........................99, 124
352 Wovensack tape plant for PP/HDPE ..........48
Sl No Product Pg No Sl No Product Pg No Sl No Product Pg No
Looking for a specifi c product?We will fi nd the product for you. Just type MPD (space) Name of the Product and send it to 51818
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LIST OF ADVERTISERS
140 Modern Plastics & Polymers | November 2011
Advertiser’s Name & Contact Details Pg No Advertiser’s Name & Contact Details Pg No Advertiser’s Name & Contact Details Pg No
Our consistent advertisers
COMPLETE ENGINEERING UNDER ONE ROOF @www.engg-expo.com
yAB Diachem Systems Pvt Ltd 121
T: +91-11-25155456E: [email protected]: www.scalewatcher.in
gAeromec Marketing Co Pvt Ltd 111
T: +91-250-2454915E: [email protected]: www.aeromec.in
Alok Masterbatches Ltd 33
T: +91-11-41612244E: [email protected]: www.alokmasterbatches.com
Avi Additives Pvt Ltd 55
T: +91-40- 23550551/2/3/4E: [email protected]: www.aviadditives.com
B J S Engineers 137
T: +91-09832926696E: [email protected]: www.bjsengg.comj gg
Battenfeld-Cincinnati Austria Gmbh 69
T: +91-098207 01960E: [email protected]: www.battenfeld-cincinnati.com
Blend Colours Pvt Ltd 10
T: +91-40-24361499E: [email protected]: www.blendcolours.com
g p yBoge Compressed Air System 8
T: +91-44-43009610E: [email protected]: www.boge.in
pD & M Enterprises 22
T: +91-44-42184295E: [email protected]: www.dmeindia.net
ggDongguan Alfa Automation Machinery Limited 130
T: +86-769-8318-0326E: [email protected]: www.alfarobot.com
g g p yElecon Engineering Company Limited 26
T: +91-2692-236469E: [email protected]: www.elecon.com
Electronica Plastic Machiners Ltd 133
T: +91-22-32531959E: [email protected]
Engineering Expo 83, 105, 112
T: +91-09819552270E: [email protected]: www.engg-expo.com
Expo Centre Sharjah 24
T: +91-22-67778849
W: www.plastivisionarabia.org
Exxonmobil Chemical Asia Pacific 67, 79
T: +86-10-5965-7385
W: www.exxonmobilchemical.com
FICCI 144
T: +91-11-23738760
W: www.poly-india.in
yForwell Precision Machinery Co Ltd 127
T: +886-4-834-5196
W: www.forwell.com
Fu Chun Shin Machinery
Manufacture Co Ltd 126
T: +886-6-595-0688
W: www.fcs.com.tw
q pGem Equipments Ltd 77
T: +91-422-3267800
W: www.gemindia.com
pGlaves Corporation 73
T: +91-141-2460324
W: www.glaves.biz
Hinds Machineries 131
T: +91-124-28124921
pHindustan Plastic And Machine Corporation 53
T: +91-11-25724865
W: www.hindustanplastics.com
IDMC Limited 29
T: +91-2692-225399
W: www.idmc.coop
IndiaMART InterMESH Ltd 51, 139
T: +1800-200-4444 / 91-120-3911000
W: www.indiamart.com
Indian Machine Tool Mfg. Association 104
W: www.imtex.in
gIngeco Gears Pvt Ltd 99
T: +91-2717-651551
W: www.ingecogears.com
J.P. Extrusiontech Limited 14
T: +91-2646-222163E: [email protected]: www.jpextrusiontech.com
gJagmohan Pla-Mach Pvt Ltd 93
T: +91-22-25955678E: [email protected]: www.jagmohan.com
yJon Wai Machinery Works Co Ltd 123
T: +886-2-2595-4867E: [email protected]
W: www.jonwai.com.tw
Kabra Extrusion Technik Ltd 12, 19
T: +91-22-2673 4822
W: www.kolsite.com
Konark Plastomech Pvt Ltd 91
T: +91-79-22891670
W: www.konarkplastomech.com
jKotra & Woojin Selex Co Ltd 21
T: +91-9941342299
W: www.woojinselex.com
yL & T Plastics Machinery Ltd FGF
T: +91-44-26812000
W: www.larsentoubro.com
Larsen & Toubro Ltd 85
T: +91-22-6752 5656
W: www.larsentoubro.com
gLohia Starlinger Ltd 59
T: +91-11-30641770
W: www.lohiagroup.com
Loxim Industries Limited 34
T: +91-2717-308000
W: www.loxim.com
yMadhu Machines & Systems Pvt Ltd 18, 143
T: +91-265-2353886
W: www.madhu-group.com
gMatsui Technologies India Ltd 39
T: +91-120-4243862
yMifa Systems 97
T: +91-79-26870825
W: www.mifasystems.comww
FIC - Front Inside Cover, BIC - Back Inside Cover, BC - Back Cover
LIST OF ADVERTISERS
142 Modern Plastics & Polymers | November 2011
Advertiser’s Name & Contact Details Pg No Advertiser’s Name & Contact Details Pg No Advertiser’s Name & Contact Details Pg No
Mold - Masters T gechnologies Pvt Ltd 89TT
T: +91-422-4502171
W: www.moldmasters.com
pN.A. Corporation 23
T: +91-79-25840374
W: www.naroto.com
jNeejtech India (Braun) 31
T: +91-79-26561312
W: www.braunform.com
jNeejtech India (Gimatic) 45
T: +91-79-26561312
W: www.neejtech.com
j gNeejtech India (Niigata) 17
T: +91-9909974224
W: www.niigataindia.com
Omron Automation Pvt. Ltd. 7
T: +91-80-40726400
W: www.omron-ap.com
yPanchal Machinery 124
T: +91-79-25620953
W: www.panchalmachinery.in
Piovan India Pvt Ltd 107
T: +91-22-28560450
W: www.piovan.comp
Plast India Foundation 109
T: +91-22-26832911
W: www.plastindia.org
Plastiblends India Ltd COC
T: +91-22-67205200
W: www.plastiblendsindia.com
Power Build Ltd 62
T: +91-2692-231070
W: www.pbl.co.in
Prasad Gwk Cooltech Pvt Ltd 35
T: +91-79-25830112
W: www.prasadgroup.com
Premium Transmission Ltd 65
T: +91-20-66314100
W: www.premiumtransmission.com
gProcon Technologies Pvt Ltd 16
T: +91-79-27492566
W: www.procon.co.in
R R Plast Extrusions Pvt Ltd 75, 141
T: +91-22-42461500
W: www.rrplast.com
j g gRaj Engineering Works 125
T: +91-20-65104541
W: www.rajengg.net
j gRajoo Engineers Ltd BC
T: +91-2827-252701
W: www.rajoo.com
yRemica Plastics Machinery Manufacture 48
T: +91-79-25712741
W: www.remicaplastics.com
gS&T Engineers 81
T: +91-422-2590810
W: www.stengineers.com
p gS+S Separation And Sorting
Technology Gmbh 113
T: +91-20-26741012
W: www.se-so-tec.com
g gSacmi Engineering India Pvt Ltd 95
T: +91-7600003968
W: www.negribossi.com
Saimona Air-Mech Pvt Ltd 129
T: +91-79-22870666
W: www.saimona.com
Samson Extrusion Ind Pvt Ltd 87
T: +91-22-23436320
W: www.samson-grp.com
ySanity International 123
T: +91-79-65227458
W: www.sanityindia.comy
Society Of Plastics Industry - NPE2012 20
W: www.npe.org
Sreelakshmi Traders 129
T: +91-44-24343343
W: www.sreelakshmitraders.com
Sri Sai Plasto Tech 41
T: +91-44-42994365
W: www.srisaiplastotech.com
g gSteer Engineering Pvt Ltd 27
T: +91-80-23723309
W: www.sww teerworld.com
gSuresh Engi gneering Works 128
T: +91-731-2527872
W: www.sureshengg.comgg
TA Instruments-Thermal Analysis 57
T: +91-80-23194177
W: www.tainstruments.com
The Indian Electric Co 37
T: +91-20-24474303
W: www.indianelectric.com
Toshiba Machine (India) Pvt Ltd 71
T: +91-11-43291111
W: www.toshiba-machine.co.jp
gUnimark (Maguire) 25
T: +91-22-25506712
W: www.unimark.in
gUnimark (Staubli Faverges Sca) 103
T: +91-22-25506712
W: www.unimark.in
Vacunair Engineering Co Pvt Ltd 131
T: +91-79-22910771
W: www.vacunair.com
Werner Finley Pvt Ltd 125
T: +91-80-23289889
W: www.wernerfinley.com
p gWitte Pumps & Technologies 135
T: +91-11-41613643
W: www.witte-pumps.de
Wittmann Battenfeld India Pvt Ltd FIC
T: +91-44-42077009
W: www.wittmann-group.com
yXaloy Asia (Thailand) Ltd BIC
T: +91-79-27541971
W: www.xaloy.com
g yYann Bang Electrical Machinery Co Ltd 43
T: +886-4-2271-6999
W: www.yannbang.com
pZambello Riduttori Group 9
T: +39-0331-307-616
W: www.zambello.it
Reg No: MH / MR / WEST / 234 // 2009 – 2011 RNI No: MAHENG / 2008 / 25265Licence to Post at Mumbai Patrika Channel Sorting Offi ce, Mumbai GPO., Mumbai 400 001.
Date Of Posting 1st & 2nd Of Every Month / English & Monthly.Date Of Publication: 28th Of Every Month.
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