Modern Trends in Spinning

Spinning Success…

Lakshmi Machine Works Limited20.08.2016

C RamanadaneDGM – Marketing & Sales

Automation Power Savings

Spares Service

Spinning Success…

55 – 65 %

6 – 8 %

12 – 17 %

5 – 7 %

8 – 10 %

Raw Material Cost

Wages / Salary

Power Cost

Interest Cost

Other Costs

Yarn Manufacturing Cost Contribution…

Market Driven

Economy Driven

Market & Economy Driven

Mill Management

Mill Management

Automation…

Quality Improvement Cost Competitiveness

Automation in Spinning…

Card Sliver System

Automatic Bale-plucking

Chute Feeding

& Can Changers

Combing System Ring Spinning System

Can Changers

Lap Transportation

Auto Doffer at Roving frame

Auto Doffer at Ring frame

RTS

Automation in Spinning…

Advantages…

Rationalization of Work force (reduces man-power requirements to a great extent)

Improves Efficiency & Productivity

Improves Quality of Delivered Material

Increases life expectancy of Components

Power Savings…

Today’s spinning machinery are equipped with the

most modern electrical & electronic drives that

consume minimum power and helps in power

savings and are also eco friendly

Power Savings…

Card Sliver System – Power Consumption…

1600 kg/hr

0.030 UKG

LMW Line

Card LC363

6.6 kW

0.12 UKG

Combing System – Power Consumption…

LD2

650 mpm

6.3 kW

0.018 UKG

LK64 Z

500 npm

3.2 kW

0.038 UKG

LK69

500 npm

3.0 kW

0.036 UKG

LK69

600 npm

3.5 kW

0.035 UKG

LDA Z

500 mpm

4.11 kW

0.0274 UKG

Ring Spinning System – Power Consumption…

LF4200/A

1250 rpm

0.95 Ne

0.093 UKG

LR9/AX

60s Ne

20000 rpm

3.095 UKG

Ringframe LRJ 9Consumed Power for Compact System…

Count Ne 30s 40s 60s 80s 100s

TM 4.1 4.1 4.1 4.1 4.25

TPI 22.5 25.9 31.8 36.7 42.5

Spdl speed (Avg.) 20000 20000 22000 21000 20000

Delivery speed (mpm) 22.6 19.6 17.6 14.5 12.0

Compact Total Power Kw 10.0 9.7 9.5 9.2 9.0

GPSS at 100% 213.7 138.8 83.1 51.5 33.9

UKG 0.23 0.343 0.562 0.877 1.297

Power Savings – Case Study…

30’s CH @

18,400 RPM

@ 1250 RPM

@ 650 MPM

@ 58 kg/hr

@ 1600 kg/hr

4 %

Power Saving

on LMW Project

↓8%

↓15%

↓17%

↓20%

↓2.3%

Power Savings – Case Study…

Power - Blowroom to Ringframe

Description LMW Project

Spindleage 28,800

Material Cotton

Average Count 30s CH

Power Consumption / Year (Lakh Units) 105.56

Yarn Production / Year (Tons) 5127.6

Actual UKG 2.05

LMW Machinery Power Consumption Lower by 4 %

Savings in Power Cost/annum @ Rs. 7 28.71 Lakhs

TECHNICAL SERVICE & SPARES SUPPORT

LMW Global Service…

KEEPING OUR CUSTOMERS' BUSINESS AHEAD OF COMPETITION

MAKING OUR CUSTOMER YARN PRODUCTION PROCESS MORE ECONOMICAL & PROFITBALE

CUSTOMER SATISFACTION & CUSTOMER FOCUS ARE KEY DRIVERS FOR AFTER SALES SERVICE

TIMELY TECHNICAL SUPPORT AND GUIDANCE FOR IMPROVEMENT

TIMELY DELIVERY OF SPARE PARTS - ENSURE TO MAXIMIZE THE UPTIME OF MACHINES

MAXIMISE THE MACHINE UTILISATION AND QUALITY THROUGH TRAINING & DEVELOPMENT OF TECHNICAL SKILLS.

Objectives of LMW Service Support…

Service Support…

TechnicalService

Spare PartsService

Technical Services of LMW works under the customer oriented concept of 3R

3R REACH , RESPOND & RESOLVE

REACH RESPOND RESOLVE

Well trained & skilled technical force at Guntur & HYD Zone

Respond to all technical queries & issues of customer within 8 hours

Deputation of Well trained & competent technical / technological Engineers

Reach of technical personnel on 24 x 7

Provide clear action plan within 48 hours

Trouble Shooting & Fixing of root cause

Technical Service…The 3R Concept

Technical Service Package- An Integrated Service Solutions…

Project Planning

Filter system

Humidification

Execution Planning

Commissioning

Technical Training

Compressed air

Process optimisation

Electrical & Electronics

Floor

Accessories

Installation

Handing-over

Pre - Installation audit

Post-Installation audit

Work load distribution

Customer

GUIDANCESERVICE

Machinery Audits

Reports ,Data & recommendations for improvement

and action

Quality &Process Audits

Energy Audits

Machine Health Assessment, Parts replacement, maintenance &reconditioning advice

Quality Assessment - in relation to machine & raw material. Comparison with respect to Industrial& uster Norms. Fine tuning of process.

Electrical System Assessment.Power saving suggestions.

SERVICES SCOPE & APPROACH ACTION

Value Added Services…

Customer Training…

CUSTOMER TRAINING CENTRE

Main Focus of Training :

Technical function

Technological functions

Machine parts functions & settings

Drive mechanism

Change points & gearing plan

Safety systems

Pneumatic systems

Electrical & Electronic functions

Different training programmes for different

specialised people

Training by well qualified& experienced instructor

LMW Training centre -Excellently equipped with training facilities

Global Service

Parts & Components

Why to Buy Parts and Components - from LMW ?

Manufactured at state-of-art technology Individual facilities for Key Components

Driven by a spirit of Design Value Engineering

Consistent performance with high quality

Global presence with excellent Service Support

Widest range of Products and Performance Enhancement Kit and offer End to End solutions

Benefits of OEM (Original Equipment Manufacturer)…

Consistent Performance

Best Yarn QualityLonger Life

Value for Money

Technical Competence

Low Maintenance Cost

Increased Productivity

through PEK’s

Profitable Kits…

Doff time reduction for LH10

Comber LK54 “Z” PEK

Analog to Digital Upgrade for Drawframe RSB 851

Timing Belt Drive to Speedframe LF 1400A

Spring Loaded Drafting Kit for Speed frame LF1400A

Inverter drive to Speed frame LF1400A

Inverter drive Kit for Ring Frame LG 5/1

Inverter drive to Pneumafil Motor for Ringframe

Order Process at ease through eSpares

New eSpares Portal...

New eSpares Portal ... Features…

Responsive Website

Fast track Ordering - Payment and Order Integration for Immediate Order Booking

Order tracking from Quote to Physical Delivery @ Customer end

Transaction details – Invoice, Payment & Pending Order

Recommended Stores Portfolio

New eSpares Portal ... Features…

24 X 7 Online Ordering Facilities

Upload Facilities thru Excel for Proforma generation

Recommended Stores Portfolio carries essential Part details

Ordering possible through Tab and iPhone

Order booking and dispatch ….Alert message through email

Value Added Service in eSpares…

Ordering Dynamic data indicating all Updates on drawing Nos

Product News Flashes on Recently launched Upgrades and Kit

e-Bulletin on Performance data of Profitable Kit

e-Catalogue with multiple benefits …..

Ordering - Dynamic data indicating all Updates on drawing Nos.

Visual Image … Ordering at ease

“LMW’s products are equipped with better productivity, quality and

automation that deliver quicker Return on Investment to the customer.

With a LMW machine customer can expect more savings on the

investment made on the project cost”.

LMW’s Complete Spinning Technology…

Thank you