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Modul 2. simple comparative experiments

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06/07/22 Materi : DOE Minggu II 1. Introduction 2. Simple Comparative Experiments 3. Experiments with a Single Factor 4. The Randomized Complete Block Design 5. The Latin Square Design 6. Factorial Design 7. The 2 k Factorial Design 8. Two-Level Fractional Factorial Design 9. Nested or Hierarchial Design 10. Response Surface Methods
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Page 1: Modul 2. simple comparative experiments

04/10/23

Materi : DOE Minggu II

1. Introduction 2. Simple Comparative Experiments 3. Experiments with a Single Factor 4. The Randomized Complete Block Design 5. The Latin Square Design 6. Factorial Design 7. The 2k Factorial Design 8. Two-Level Fractional Factorial Design 9. Nested or Hierarchial Design10. Response Surface Methods

Page 2: Modul 2. simple comparative experiments

04/10/23

Reference :

. Montgomery, D.C. (2003) Design and Analysis of Experiments Fifth Edition, John Wiley & Sons.

Chapter 2. Simple Comparative Experiments

Inferences About the Defferences in Means : Randomized Designs

Paired Comparison Designs Inferences About the Variances of Normal Distributions

Chapter 3. Experiments with a Single Factor: The Analysis of Variance

Completely Randomized Designs

Page 3: Modul 2. simple comparative experiments

04/10/23

Problem 1: Simple Comparative Experiments

ProcessInput Output (Y)

Z1, Z2, …, Zq

X1, X2, …, Xq

Uncontrollable Factors

Controllable Factors

Bahan baku produk

Metode perakitan

produk

Prosedur STANDA

R

Prosedur BARU

Manusia, Mesin dan faktor lain yang

dapat dikontrol dalam kondisi

SAMA

Waktu perakitan

produk

Apakah ada perbedaan rata-rata waktu perakitan produk antara prosedur STANDAR dan BARU ?

Page 4: Modul 2. simple comparative experiments

04/10/23

Problem 1: Data Eksperimen ... (dalam menit)

jProsedur

STANDARProsedur BARU

1. 32 35

2. 37 31

3. 35 29

4. 38 25

5. 41 34

6. 42 30

7. 40 27

8. 36 32

9. 34 31

9 pekerja

9 pekerja

18 pekerja

Dari 18 pekerja baru yang ada, 9 orang dilatih dengan prosedur STANDAR dan 9 orang yang lain dengan prosedur BARU. RANDOMIZED DESIGNS

Page 5: Modul 2. simple comparative experiments

04/10/23

Problem 1: Data Analysis ... (MINITAB output)

Data BARU Berdistribusi NORMAL

Data STANDAR

Berdistribusi NORMAL

Page 6: Modul 2. simple comparative experiments

04/10/23

Problem 1: Data Analysis ... (MINITAB output)

MTB > TwoSample 'STANDAR' 'BARU';SUBC> Pooled.

Two-sample T for STANDAR vs BARU

N Mean StDev SE MeanSTANDAR 9 37.22 3.35 1.1BARU 9 30.44 3.17 1.1

Difference = mu STANDAR - mu BARUEstimate for difference: 6.7895% CI for difference: (3.52, 10.03)

T-Test of difference = 0 (vs not =): T-Value = 4.41 P-Value = 0.000 DF = 16

Both use Pooled StDev = 3.26

Page 7: Modul 2. simple comparative experiments

04/10/23

Problem 1: Data Analysis ... (continued)

MTB > AOVOneway 'STANDAR' 'BARU'.

One-way ANOVA: STANDAR, BARU

Analysis of VarianceSource DF SS MS F PFactor 1 206.7 206.7 19.48 0.000Error 16 169.8 10.6Total 17 376.5

Individual 95% CIs For Mean Based on Pooled StDevLevel N Mean StDev ----------+---------+---------+------STANDAR 9 37.222 3.346 (-----*------) BARU 9 30.444 3.167 (------*------) ----------+---------+---------+------Pooled StDev = 3.257 31.5 35.0 38.5

Page 8: Modul 2. simple comparative experiments

04/10/23

Problem 2: Simple Comparative Experiments

ProcessInput Output (Y)

Z1, Z2, …, Zq

X1, X2, …, Xq

Uncontrollable Factors

Controllable Factors

Bahan baku BAN mobil

Dua Merk BAN

Ban A Ban B

Manusia, Mesin, Mobil, Jalan dan faktor lain yang dapat dikontrol dalam kondisi TIDAK SAMA

Jarak tempuh sampai ban

rusak

Apakah ada perbedaan rata-rata jarak tempuh (keawetan) ban antara ban merk A dan merk B ?

Page 9: Modul 2. simple comparative experiments

04/10/23

Problem 2: Data Eksperimen ... (dalam km)

jBan Merk A

Ban Merk B

1. 106 102

2. 98 94

3. 123 118

4. 97 91

5. 88 83

kiri-kanan acak

kiri-kanan acak

5 mobil

Ada 5 mobil dengan merk, tahun, rute, sopir, model dan kondisi mesin yang TIDAK SAMA RANDOMIZED BLOCK DESIGN

Posisi ban

belakang

Ban A

Ban B

Page 10: Modul 2. simple comparative experiments

04/10/23

Problem 2: Data Analysis ... (continued)

MTB > Paired 'Ban A' 'Ban B'.

Paired T-Test and CI: Ban A, Ban B

Paired T for Ban A - Ban B

N Mean StDev SE MeanBan A 5 102.40 13.16 5.89Ban B 5 97.60 13.28 5.94Difference 4.80 0.837 0.374

95% CI for mean difference: (3.761, 5.839)

T-Test of mean diff. = 0 (vs not = 0): T-Value = 12.83 P-Value = 0.000

MTB > TwoSample 'Ban A' 'Ban B';SUBC> Pooled.

Two-Sample T-Test and CI: Ban A, Ban B

Two-sample T for Ban A vs Ban B N Mean StDev SE MeanBan A 5 102.4 13.2 5.9Ban B 5 97.6 13.3 5.9

Difference = mu Ban A - mu Ban BEstimate for difference: 4.8095% CI for difference: (-14.48, 24.08)T-Test of difference = 0 (vs not =):

T-Value = 0.57 P-Value = 0.582 DF = 8

Both use Pooled StDev = 13.2

difference conclusion !!!

Page 11: Modul 2. simple comparative experiments

04/10/23

Experiments with a Single Factor

ProcessInput Output (Y)

Z1, Z2, …, Zq

X1, X2, …, Xq

Uncontrollable Factors

Controllable Factors

Material

Cotton Weight Percentge

15, 20, 25, 30, 35, 40

People, Machine, Method and other

controbllable factors are inthe SAME

conditions

The tensile strength

Engineer suspects that increasing the cotton content will increase the tensile strength ?

Page 12: Modul 2. simple comparative experiments

04/10/23

Experimental Run Number

Cotton Weigth Percentage Experimental Run Number

15 1 2 3 4 5

20 6 7 8 9 10

25 11 12 13 14 15

30 16 17 18 19 20

35 21 22 23 24 25

Select a random number between 1 and 25.

A completely randomized design

1

25

2

Factor

Level Factor

Use compute

r software

Page 13: Modul 2. simple comparative experiments

04/10/23

The Test Sequence obtained …

Test sequence

Run Number

Cotton Weight Percentage

Test sequence

Run Number

Cotton Weight

Percentage

1 8 20 14 7 20

2 18 30 15 1 15

3 10 20 16 24 35

4 23 35 17 21 35

5 17 30 18 11 25

6 5 15 19 2 15

7 14 25 20 13 25

8 6 20 21 22 35

9 15 25 22 16 30

10 20 30 23 25 35

11 9 20 24 19 30

12 4 15 25 3 15

13 12 25

Page 14: Modul 2. simple comparative experiments

04/10/23

Data from the Tensile Strength Experiment …

Cotton Weight Percent

ObservationsTotal Average1 2 3 4 5

15 7 7 15 11 9 49 9.8

20 12 17 12 18 18 77 15.4

25 14 18 18 19 19 88 17.6

30 19 25 22 19 23 108 21.6

35 7 10 11 15 11 54 10.8

Total - - - - - 376 15.04

First data

25th data

Page 15: Modul 2. simple comparative experiments

04/10/23

Data Analysis …

Cotton weight percentage

Ten

sile s

tren

gth

(l

b/i

n2)

Page 16: Modul 2. simple comparative experiments

04/10/23

Data Analysis … (continued)

MTB > AOVOneway '15%'-'35%'

One-way ANOVA: 15%, 20%, 25%, 30%, 35%

Analysis of VarianceSource DF SS MS F PFactor 4 475.76 118.94 14.76 0.000Error 20 161.20 8.06Total 24 636.96 Individual 95% CIs For Mean Based on Pooled StDevLevel N Mean StDev ------+---------+---------+---------+15% 5 9.800 3.347 (-----*----) 20% 5 15.400 3.130 (----*----) 25% 5 17.600 2.074 (----*----) 30% 5 21.600 2.608 (----*----) 35% 5 10.800 2.864 (-----*----) ------+---------+---------+---------+Pooled StDev = 2.839 10.0 15.0 20.0 25.0

Page 17: Modul 2. simple comparative experiments

04/10/23

Data Analysis … (continued)

Tukey's pairwise comparisons

Family error rate = 0.0500Individual error rate = 0.00722

Critical value = 4.23

Intervals for (column level mean) - (row level mean)

15 20 25 30

20 -10.971 -0.229

25 -13.171 -7.571 -2.429 3.171

30 -17.171 -11.571 -9.371 -6.429 -0.829 1.371

35 -6.371 -0.771 1.429 5.429 4.371 9.971 12.171 16.171

BERBEDA

SAMA

Page 18: Modul 2. simple comparative experiments

04/10/23

Data Analysis … (continued)

Page 19: Modul 2. simple comparative experiments

04/10/23

Tiga tahap utama dalam Desain Eksperimen

The Planning Phase

The Conducting Phase

The Analysis Phase

Product and/or process experts

Product, process and DOE experts

DOE experts or statistician


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