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Modul 4. doe rcbd

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06/11/22 Materi : DOE Minggu IV 1. Introduction 2. Simple Comparative Experiments 3. Experiments with a Single Factor 4. The Randomized Complete Block Design 5. The Latin Square Design 6. Factorial Design 7. The 2 k Factorial Design 8. Two-Level Fractional Factorial Design 9. Nested or Hierarchial Design 10. Response Surface Methods
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Page 1: Modul 4. doe rcbd

04/13/23

Materi : DOE Minggu IV

1. Introduction 2. Simple Comparative Experiments 3. Experiments with a Single Factor 4. The Randomized Complete Block Design 5. The Latin Square Design 6. Factorial Design 7. The 2k Factorial Design 8. Two-Level Fractional Factorial Design 9. Nested or Hierarchial Design10. Response Surface Methods

Page 2: Modul 4. doe rcbd

04/13/23

Chapter 4. Randomized Blocks …

ProcessInput Output (Y)

Z1, Z2, …, Zq

X1, X2, …, Xq

Uncontrollable Factors

Controllable Factors

A Nuisance Factors

A design factor that probably has an effect on the response, but we are not interested in that effect

unknown known

Randomization

Page 3: Modul 4. doe rcbd

04/13/23

Chapter 4. Randomized Blocks … (continued)

ProcessInput Output (Y)

Z1, Z2, …, Zq

X1, X2, …, Xq

Uncontrollable Factors

Controllable Factors

A Nuisance Factors

A design factor that probably has an effect on the response, but we are not interested in that effect

unknown known

blocking

unknown known

Page 4: Modul 4. doe rcbd

04/13/23

The Randomized Complete Block Design (RCBD)

When the nuisance source of variability is known and controllable,

blocking can be used to systematically eliminate its effect on the statistical comparisons among treatments

Situations for which the RCBD is appropriate: Units of test equipment or machinery (often

different in their operating characteristics and would be a typical bloking factor)

Batches of raw material, people, and time (common nuisane sources of variability in an experiment)

Page 5: Modul 4. doe rcbd

04/13/23

Desain penggunaan 4 merk mesin … (Is it right?)

Hari Kerja atau Operator

1 2 3 4

Mesin yang digunakan (A,B,C,D)

A B C D

A B C D

A B C D

A B C D

Tidak dapat dipisahkan antara rata-rata produktifitas mesin dari rata-

rata produktifitas hari ataupun operator

Page 6: Modul 4. doe rcbd

04/13/23

Desain penggunaan 4 merk mesin … (Right design)

Hari Kerja atau Operator -> BLOK

1 2 3 4

Mesin yang digunakan (A,B,C,D)

A B C D

B C D A

C D A B

D A B C

Randomisasi secara lengkap dilakukan dalam BLOK yang sama, sehingga rata-rata produktifitas mesin dapat dipisahkan dari

rata-rata produktifitas hari ataupun operator

Page 7: Modul 4. doe rcbd

04/13/23

The Randomized Complete Block Design (RCBD)

Y11

Y21

Y31

Ya1

Y12

Y22

Y32

Ya2

Y13

Y23

Y33

Ya3

Y1b

Y2b

Y3b

Yab

Block 1

Block 2

Block 3

Block b

There is one observation per treatment (1, 2, …, a) in each block, and the order in which the treatments are run within each block is

determined randomly.

Page 8: Modul 4. doe rcbd

04/13/23

The ANOVA: Structure Data and Model RCBD

Treatment (level i)

Block (j) Total Yi.

Average Yi.1 2 … b

1 Y11 Y12 … Y1n Y1. Y1.

2 Y21 Y22 … Y2n Y2. Y2.

... … … … … … …

a Ya1 Ya2 … Yan Ya. Ya.

Total Y.j Y.1 Y.2 … Y.b Y.. Y..

Statistical model for the RCBD: yij = ij + ij, , i = 1, 2, …, a; j = 1, 2, …, b atau yij = + i + j + ij

Page 9: Modul 4. doe rcbd

04/13/23

The ANOVA Table for a RCBD Model

Source of Variation

Sum of Squares DF

Mean Square F

Treatments SST a 1 MST FT = MST / MSE

Blocks SSB b – 1 MSB FB = MSB / MSE

Error SSE (a-1)(b-1) MSE

Total SSTotal N 1

BTTotalE

BT

Total

SSSSSSSS

SS ; SS

SS

N

YY

aN

YY

b

N

YY

b

jj

a

ii

a

i

b

jij

2..

1

2.

2..

1

2.

2..

1 1

2

11

Page 10: Modul 4. doe rcbd

04/13/23

Chapter 4. Randomized Blocks …

ProcessInput Output (Y)

Z1, Z2, …, Zq

X1, X2, …, Xq

Uncontrollable Factors

Controllable Factors

Metal coupon

Type of Tip

1, 2, 3, 4

People, Machine, and

other control-able factors are inthe SAME conditions

The hardness testing machine

We wish to determine whether or not four different tips produce different readings on a hardness testing machine ?

Page 11: Modul 4. doe rcbd

04/13/23

Data from the Hardness Testing Experiment …

Type of TipTest Coupon (Block)

1 2 3 4

1 9.3 9.4 9.6 10.0

2 9.4 9.3 9.8 9.9

3 9.2 9.4 9.5 9.7

4 9.7 9.6 10.0 10.2

The metal coupon differ slightly in their hardness, as might happen if they are taken from ingots that are product in different heats, the experiment units (the coupon) will contribute to the variabiliy observed in

the hardness data.

Page 12: Modul 4. doe rcbd

04/13/23

Graphical Analysis: Box-Plot Data …

Page 13: Modul 4. doe rcbd

04/13/23

Graphical Analysis: Main Effect Plot …

Page 14: Modul 4. doe rcbd

04/13/23

ANOVA of RCBD: MINITAB output …

Page 15: Modul 4. doe rcbd

04/13/23

Wrong ANOVA : MINITAB output …

Page 16: Modul 4. doe rcbd

04/13/23

Data, Fits and Residual: MINITAB output …

Page 17: Modul 4. doe rcbd

04/13/23

Graphical comparison of means …

9.4 9.6 9.8 10.0

Tip 3

Tip 1 Tip 2

Tip 4

This plot indicates that tip 1, 2, and 3 probably

produce identical average hardness

measurements but that tip 4 produces a much higher mean hardness.

Page 18: Modul 4. doe rcbd

04/13/23

Model Adequacy Checking: Normality test …

Page 19: Modul 4. doe rcbd

04/13/23

Model Adequacy Checking: Equality variance …

Plot of residuals by tip type (treatment) and by coupon (block)

Page 20: Modul 4. doe rcbd

04/13/23

MINITAB command for RCBD Analysis


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