Date post: | 08-May-2015 |
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DPR
«Development. Projects. Realization»
Modular Enrichment Plants
Technogenic fields
Activities of Mining-and-Metallurgical Industry (MMI) lead
to formation of waste – gigantic technogenic fields,
which contain a valuable concentrate:
- chrome- manganese
- nickel
- iron- copper
- coal- rare-earth metals
The highly-profitable possibilities
The natural resources are exhausted while quantity of
the technogenic fields is increasing.
Modern enrichment* complexes allow to extract a
valuable concentrate with a prime cost from $4 for ton.
For example:
With a market value of ferrochrome from $1000, the profitable of mining is 4800%
ConcentrateWorld-market value for ton
Prime cost of enrichment for
ton
Enrichment`s profitability
Coal $50 - 150 $12- 15 576%
Ferrochrome $1097 - 3600 $40 - 50 4800%
Ferromanganese $1300 - 2700 $45-55 4000%
Iron ore from $130 $4 - 6 2600%
*Ore enrichment is a set of methods of separation of metals and minerals from each other with a difference in their physical and/or chemical properties
Total investment to build the plant is about $ 2,5 million
The payback period is 2 months
Extra resource
these piles cover huge areas and cause serious ecological threat
by:
• Disengaging harmful and poisonous substances permeating
ground waters;
• Frequent occurrence of fires*.
* A single burning pile disengages an average of 10 t carbon oxide, 1.5 t sulfurous
anhydride and a considerable amount of other admixing gases.
The investor can get financing and administrative support because
High-profitable Business
1. Original material:
- % of valuable concentrate
- quality of concentrate
(physical and chemical properties)
- volume of concentrate stocks
- concentrate market cost
2. Enrichment technology:
- % of concentrate extraction
- extraction prime cost
(electricity, water, work and other)
- complex productivity
3. Logistics:
- site location (transport infrastructure)
- communications
- effinciency of equipment exploitation (loaders, dump-trucks)
4. Manufacturing organization:
- administrative support
- personal training
- continuity of work
- terms of building
- distribution system
The following related factors influence on general profitability of business:
Stages of realization complex solution
1. Exploration
- stock evaluation - concentrate analysis - locality rating
2. Technology engineering - technology choice - productivity calculation 3. Enterprise projection - production - infrastructure - logistics - communications
4. Building - paperwork - equipment production - construction
5. Starting- adjustment - personal training - complex adjustment - optimization of equipment work
6. Commissioning - service organization - project completion
DPR enrichment plants
The DPR designs modular enrichment plants and performs a complete the whole cycle of works at
all project implementation stages:
• Object survey: sampling, determining an enrichment technique;
• Calculation of economical efficiency;
• Providing for attraction of investments;
• Complete set of development works;
• Construction of plant;
• Personnel preparing and training;
• Logistics system establishment;
• Commissioning;
• Product distribution system establishment;
• Establishment of service and maintenance
department;
Enrichment by gravitational jigging
The available experience shows that enrichment by gravitational jigging may be efficient for the
following raw materials:
• Coal
• Coal gob piles
• Piles from metallurgical works
• Manganese ore
• Chromium ore
• Piles of ferromanganese and ferrochrome
• Vermiculite
• Placer deposits (gold, titanic ores, etc.)
• Iron ore
• Diamonds
The objects of Modular Enrichment Plants
DPR plant characteristics
1. High economic efficiency
2. Short-term of investment return (2
months or more)
3. Ecological safety
4. Reliable operation
Advantage of dealing with DPR
We undertake responsibility for complete set
of works, thus ensuring maximum efficiency at
each stage.
This significantly reduces the time of launch
production and increases profitability the
customer`s investment.
«We put your idea into result within 4 months»
Equipment
• As part of the project enrichment by
gravity jigging, the complexes are
equipped with production equipment
by NPP “Gravikon” (Lugansk,
Ukraine).
GRAVICON Modular Complexes
• The Gravicon Modular Complexes are
designed to enrich the dumps of non-
ferrous metals, coal heaps and also small
deposits of mineral resources.
Source product output — 50, 100, 200 t/h
Extraction of source raw material concentrate
— up to 99%
Advantages of GRAVICON Complexes
• High efficiency of separation;
• May be installed on unorganized areas,
near the object;
• Complete automation of all works by
complex;
• Low energy consumption
• Low operational costs.
Experience
In the Republic of Kazakhstan successfully function:
• Aktobe, Aktiubinsky Ferrous Alloys Plant, ”JSC
«TNK KazKhrom»: 1set – 50 t/h, 2002
• 1set – 70 t/h, 2006, (slugs)
• Aksu, 2 sets – 70 t/h, 2011, (ferrochrome)
• Karaganda, ”Arman-100”:
• 350 t/h (enrichment of manganese ores)
• Republic of Guinea, Africa: enrichment complex –
30 t/h, (gold, diamonds)
• Republic of Liberia, Africa: enrichment complex –
50 t/h, (gold, diamonds)
Other countries:
DPR «Development Projects Realization»
Design and Engineering Center for Complex Construction of Industrial facilities.
Central Office in Ukraine:
Kiev, Poltavskaya Str., 9
+38(044) 484-12-62
www.dpr.biz.ua
Representative Office in Kazakhstan:
Almaty, Aouezova Str., 14a,
BC “Bereket”, 13 floor
+7(701) 959-97-91
+7(727) 356-23-2