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Moisture Separator - kppltd.in - Compressed Air Filter.pdf · or separator is installed on upstream...

Date post: 27-Jul-2018
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  • TYPCorrection Factor of Operating Pressure

    Technical Specification

    The maximum flow rate can be determined by means of flow rate listed in technical data sheet of filters multiplying the correction factor that corresponds to minimum inlet pressure of filter, if the pressure is not 7 bar (g). The filter shall be selected according to flow rate and operating pressure rather than the pipe connection size. Inlet Air Pressure, bar(g) 2 3 4 5 6 7 8 9 10 12 14 16Correction Factor 0.38 0.5 0.62 0.75 0.87 1.00 1.12 1.24 1.37 1.62 1.86 2.11

    Model Max. Inlet Flow End Connection Housing

    Separation Efficiency

    Operating Pressure

    Operating Temp.

    Overall Dimension (mm)cfm M3/min

    ZMS 008 85 2.4 BSP

    Aluminium 99% 6 ~ 16 Kg/cm2 15 ~ 660C

    90 26 211ZMS 012 125 3.6 BSP 90 26 211ZMS 020 200 5.6 1 BSP 90 26 211ZMS 030 300 8.6 1 BSP 120 39 292ZMS 045 460 13 1 BSP 120 39 292ZMS 100 1000 29 2 BSP Carbon steel 160 45 292

    Model Up to ZMS 045 supplied with internal Auto Drain and ZMS 100 supplied with external auto drainProduct Design and specifications are subject to change due to constant upgradation.

    Refrigerated Air Dryer Heatless Air Dryer Air Receiver Automatic Drain Valve

    Other Range of Product

    Moisture Separator

  • Compressed Air FilterPurification of compressed air is needed because the air we breathe carries contaminants. Airborne particles, water, microbes, and chemical gases enter compressors. At a compressed state these contaminants become concentrated and more destructive. In the compressed air system, hard particles assault equipment and piping. The result is damage to the system and more particles generated. Examples of particles found in a compressed air system include desiccant dust, rust, pipe scale, metal oxides, and dirt. By applying proper filtration system the above can be eliminated.

    Features

    Benefit

    Extension current route to slow pressure drop High grade aluminium-alloy and carbon-steel Housing Painted surface with epoxy resin

    for wear resistance and corrosion resistance Screw threads structure at inlet and outlet for easy installation with air flow indication

    on the Housing Compact design for flexible troubleshooting. Update pressure indicator to secure element replacement Level indicaror to monitor critical level for downstream pollution prevention Reliable automatic drain Outlet air Quality confirm ISO8513.1 quality class

    Protect your pipe from corrosion. Increase lifetime of tools and equipments

    PARTICULARSELEMENT TYPE

    PRE FILTER AFTER FILTER OIL FILTER HYPER OIL FILTERACTIVATED

    CARBON FILTER

    Element Grade P X Y H A

    Media Boro Silicate Boro Silicate Boro Silicate Boro SilicateBoro Silicate

    with impregnated Activated Carbon

    Particle Removal 3 Micron 1 Micron 0.01 Micron 0.01 Micron 0.01 Micron

    Residual Oil content 5mg/m3 1 mg/m3 0.01 mg/m3 0.001 mg/m3 0.001 mg/m3

    Max. Working Temperature 800C

    Nominal Initial Pressure Drop 0.03 bar (g) 0.05 bar (g) 0.06 bar (g) 0.06 bar (g) 0.12 bar (g)

    Recommended Pressure Differential for element change 0.7 bar (g) 0.7 bar (g) 0.7 bar (g) 0.7 bar (g) 0.7 bar (g)

    Efficiency 99% 99.9% 99.99% 99.999%

    Application Downstream position of after cooler.

    Upstream position of fine oil mist filter.

    Downstream position of absorption dryer.

    Dryer used directly in operation spot while cooler or separator is installed on upstream Position.

    Upstream position of adsorption dryer

    Downstream Position of refrigerated dryer

    Downstream position of Commutative pressure absorption dryer to eliminate fine Particles

    In operation spot

    Upstream position of absorption dryer, install a filter of grade T as a pre-filter if there is a large liquid load.

    Downstream Position of refrigerated dryer

    Downstream Position of super efficient fine oil mist filter

    Note: Illustration/ Specification are subject to change without notice due to constant up gradation of products

    Technical Specification

    Element Specification

    ModelModel Variant Inlet Flow

    HousingStandard Accessories *

    End Conn.Overall Dimension

    P X Y H A cfm m3/Hr. G P I E M A B C DZF 004 40 68

    Alu

    min

    ium

    BSP 104 217 243 200ZF 006 60 102 1 BSP 107 287 313 250ZF 012 120 212 1 BSP 138 385 424 380ZF 020 200 340 1 BSP 138 385 424 380ZF 035 350 600 2 BSP 148 639 685 620ZF 050 500 850 2 BSP 148 639 685 620ZF 060 600 1020 2 BSP 150 800 850 780ZF 070 750 1280 2 BSP 150 940 990 925ZF 100 1000 1700

    Car

    bon

    Ste

    el

    DN 100 500 1050 1250 975ZF 125 1250 2125 DN 100 500 1050 1250 975ZF 150 1500 2560 DN 100 500 1050 1250 975ZF 200 2000 3400 DN 100 600 990 1250 910ZF 250 2500 4250 DN 100 600 990 1250 910ZF 300 3000 5100 DN 125 600 990 1250 910ZF 350 3500 5950 DN 125 600 1070 1350 1000ZF 500 5000 8500 DN 150 700 1020 1350 1000ZF 700 7000 11900 DN 150 780 1070 1400 1000ZF 999 9999 16995 DN 150 780 1130 1460 1080

    *MARKED G Direct Linked Differential Pressure Indicator. I Internal Auto Drain (Semi Auto) E External Auto Drain (Semi Auto) P Pipe Linked Differential Pressure Indicator. D Mechanical Auto Drain (OPTIONAL) M Manual Drain

  • Compressed Air FilterPurification of compressed air is needed because the air we breathe carries contaminants. Airborne particles, water, microbes, and chemical gases enter compressors. At a compressed state these contaminants become concentrated and more destructive. In the compressed air system, hard particles assault equipment and piping. The result is damage to the system and more particles generated. Examples of particles found in a compressed air system include desiccant dust, rust, pipe scale, metal oxides, and dirt. By applying proper filtration system the above can be eliminated.

    Features

    Benefit

    Extension current route to slow pressure drop High grade aluminium-alloy and carbon-steel Housing Painted surface with epoxy resin

    for wear resistance and corrosion resistance Screw threads structure at inlet and outlet for easy installation with air flow indication

    on the Housing Compact design for flexible troubleshooting. Update pressure indicator to secure element replacement Level indicaror to monitor critical level for downstream pollution prevention Reliable automatic drain Outlet air Quality confirm ISO8513.1 quality class

    Protect your pipe from corrosion. Increase lifetime of tools and equipments

    PARTICULARSELEMENT TYPE

    PRE FILTER AFTER FILTER OIL FILTER HYPER OIL FILTERACTIVATED

    CARBON FILTER

    Element Grade P X Y H A

    Media Boro Silicate Boro Silicate Boro Silicate Boro SilicateBoro Silicate

    with impregnated Activated Carbon

    Particle Removal 3 Micron 1 Micron 0.01 Micron 0.01 Micron 0.01 Micron

    Residual Oil content 5mg/m3 1 mg/m3 0.01 mg/m3 0.001 mg/m3 0.001 mg/m3

    Max. Working Temperature 800C

    Nominal Initial Pressure Drop 0.03 bar (g) 0.05 bar (g) 0.06 bar (g) 0.06 bar (g) 0.12 bar (g)

    Recommended Pressure Differential for element change 0.7 bar (g) 0.7 bar (g) 0.7 bar (g) 0.7 bar (g) 0.7 bar (g)

    Efficiency 99% 99.9% 99.99% 99.999%

    Application Downstream position of after cooler.

    Upstream position of fine oil mist filter.

    Downstream position of absorption dryer.

    Dryer used directly in operation spot while cooler or separator is installed on upstream Position.

    Upstream position of adsorption dryer

    Downstream Position of refrigerated dryer

    Downstream position of Commutative pressure absorption dryer to eliminate fine Particles

    In operation spot

    Upstream position of absorption dryer, install a filter of grade T as a pre-filter if there is a large liquid load.

    Downstream Position of refrigerated dryer

    Downstream Position of super efficient fine oil mist filter

    Note: Illustration/ Specification are subject to change without notice due to constant up gradation of products

    Technical Specification

    Element Specification

    ModelModel Variant Inlet Flow

    HousingStandard Accessories *

    End Conn.Overall Dimension

    P X Y H A cfm m3/Hr. G P I E M A B C DZF 004 40 68

    Alu

    min

    ium

    BSP 104 217 243 200ZF 006 60 102 1 BSP 107 287 313 250ZF 012 120 212 1 BSP 138 385 424 380ZF 020 200 340 1 BSP 138 385 424 380ZF 035 350 600 2 BSP 148 639 685 620ZF 050 500 850 2 BSP 148 639 685 620ZF 060 600 1020 2 BSP 150 800 850 780ZF 070 750 1280 2 BSP 150 940 990 925ZF 100 1000 1700

    Car

    bon

    Ste

    el

    DN 100 500 1050 1250 975ZF 125 1250 2125 DN 100 500 1050 1250 975ZF 150 1500 2560 DN 100 500 1050 1250 975ZF 200 2000 3400 DN 100 600 990 1250 910ZF 250 2500 4250 DN 100 600 990 1250 910ZF 300 3000 5100 DN 125 600 990 1250 910ZF 350 3500 5950 DN 125 600 1070 1350 1000ZF 500 5000 8500 DN 150 700 1020 1350 1000ZF 700 7000 11900 DN 150 780 1070 1400 1000ZF 999 9999 16995 DN 150 780 1130 1460 1080

    *MARKED G Direct Linked Differential Pressure Indicator. I Internal Auto Drain (Semi Auto) E External Auto Drain (Semi Auto) P Pipe Linked Differential Pressure Indicator. D Mechanical Auto Drain (OPTIONAL) M Manual Drain

  • TYPCorrection Factor of Operating Pressure

    Technical Specification

    The maximum flow rate can be determined by means of flow rate listed in technical data sheet of filters multiplying the correction factor that corresponds to minimum inlet pressure of filter, if the pressure is not 7 bar (g). The filter shall be selected according to flow rate and operating pressure rather than the pipe connection size. Inlet Air Pressure, bar(g) 2 3 4 5 6 7 8 9 10 12 14 16Correction Factor 0.38 0.5 0.62 0.75 0.87 1.00 1.12 1.24 1.37 1.62 1.86 2.11

    Model Max. Inlet Flow End Connection Housing

    Separation Efficiency

    Operating Pressure

    Operating Temp.

    Overall Dimension (mm)cfm M3/min

    ZMS 008 85 2.4 BSP

    Aluminium 99% 6 ~ 16 Kg/cm2 15 ~ 660C

    90 26 211ZMS 012 125 3.6 BSP 90 26 211ZMS 020 200 5.6 1 BSP 90 26 211ZMS 030 300 8.6 1 BSP 120 39 292ZMS 045 460 13 1 BSP 120 39 292ZMS 100 1000 29 2 BSP Carbon steel 160 45 292

    Model Up to ZMS 045 supplied with internal Auto Drain and ZMS 100 supplied with external auto drainProduct Design and specifications are subject to change due to constant upgradation.

    Refrigerated Air Dryer Heatless Air Dryer Air Receiver Automatic Drain Valve

    Other Range of Product

    Moisture Separator

    Final Design Filter-1Final Design Filter-2Final Design Filter-3Final Design Filter-4


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