+ All Categories
Home > Documents > Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug...

Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug...

Date post: 12-Aug-2020
Category:
Upload: others
View: 0 times
Download: 0 times
Share this document with a friend
74
ACTA UNIVERSITATIS UPSALIENSIS UPPSALA 2019 Digital Comprehensive Summaries of Uppsala Dissertations from the Faculty of Pharmacy 276 Molecular Mechanisms Influencing the Performance of Amorphous Formulations for Poorly Water- Soluble Drugs KHADIJAH EDUENG ISSN 1651-6192 ISBN 978-91-513-0717-6 urn:nbn:se:uu:diva-390579
Transcript
Page 1: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

ACTAUNIVERSITATIS

UPSALIENSISUPPSALA

2019

Digital Comprehensive Summaries of Uppsala Dissertationsfrom the Faculty of Pharmacy 276

Molecular Mechanisms Influencingthe Performance of AmorphousFormulations for Poorly Water-Soluble Drugs

KHADIJAH EDUENG

ISSN 1651-6192ISBN 978-91-513-0717-6urn:nbn:se:uu:diva-390579

Page 2: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

Dissertation presented at Uppsala University to be publicly examined in Room B21,Biomedical Center, Husargatan 3, Uppsala, Friday, 27 September 2019 at 13:15 for thedegree of Doctor of Philosophy (Faculty of Pharmacy). The examination will be conductedin English. Faculty examiner: Valentino J. Stella Distinguished Professor Michael Hageman(University of Kansas).

AbstractEdueng, K. 2019. Molecular Mechanisms Influencing the Performance of AmorphousFormulations for Poorly Water-Soluble Drugs. Digital Comprehensive Summaries ofUppsala Dissertations from the Faculty of Pharmacy 276. 73 pp. Uppsala: Acta UniversitatisUpsaliensis. ISBN 978-91-513-0717-6.

Crystallisation is a concern for amorphous formulation because it compromises the solubility-enhancing benefit gained from amorphisation. Traditionally, amorphous formulation hadbeen designed primarily based on trial-and-error approach. The success rate for amorphousformulation is unimpressive, due to a poor understanding of the formulation itself, especiallywith regard to its crystallisation behaviour. Therefore, this thesis aimed to propose a strategicapproach for rational design of amorphous formulations, as opposed to the trial-and-errorapproach. This can be achieved by understanding what drives the crystallisation of amorphousdrug, and when and how the amorphous drug crystallises. The information can guide theselection of drugs, excipients and preparation method to achieve amorphous formulations withfavourable features.

In the first part of the thesis, a systematic protocol was proposed to identify mechanisms viawhich crystallisation takes place when amorphous drug is dissolved. The stabilisation strategyof supersaturation produced upon dissolution of amorphous drug was then recommendeddepending on the crystallisation mechanisms. A molecular dynamics (MD) simulations wasused to understand drug-polymer interaction during supersaturation. It was revealed thathydrogen bond interaction is an important in stabilising supersaturation. The factors affectingglass-forming ability and long-term physical stability such as preparation method and humiditywere then highlighted in the second study. A follow-up study was performed to elucidate thepotential complications in using a standardised differential scanning calorimetry to classifypromiscuous glass formers into any specific glass-forming ability/glass stability class. In thesubsequent study, the effect of physical aging and/or crystallisation of amorphous drugs duringstorage on supersaturation potential was addressed. It was shown that, minor crystallisation ofamorphous drug upon storage did not have a significant impact on the supersaturation potentialduring dissolution. Instead, the crystallisation pathway of the amorphous drug during dissolutionplays a more important role in determining the supersaturation behaviour of some drugs. Finally,the impact of (i) drug loading on physical stability, supersaturation, drug/polymer miscibility,and (ii) the physical aging and/or crystallisation upon storage on supersaturation potential ofspray-dried solid dispersions with HPMC-AS were discussed in the last study. It was observedthat the effect of drug loading on physical stability and supersaturation, and the effect ofphysical aging and/or crystallisation during storage on supersaturation potential is highly drug-dependent. Similarly, the stabilisation effect of HPMC-AS varied across model drugs, drugloadings and crystallisation pathways (i.e. in solid or during dissolution). The Flory-Hugginsinteraction parameter calculated using MD simulations revealed good miscibility between thedrugs and HPMC-AS at drug loadings investigated. In the presence of water molecules, variousstructural organizations of the drugs and HPMC-AS complexes were observed. Taken together,this thesis provides an improved understanding of crystallisation behaviour of amorphousformulations, which is useful to guide a rational design of amorphous formulations.

Keywords: Amorphous formulation, crystallisation, supersaturation, glass-forming ability,physical stability, glass stability, spray-dried solid dispersion, dissolution, promiscuous glassformer, poorly-soluble drug, solid-to-solid, solution-mediated, particle-associated

Khadijah Edueng, Department of Pharmacy, Box 580, Uppsala University, SE-75123Uppsala, Sweden.

© Khadijah Edueng 2019

ISSN 1651-6192ISBN 978-91-513-0717-6urn:nbn:se:uu:diva-390579 (http://urn.kb.se/resolve?urn=urn:nbn:se:uu:diva-390579)

Page 3: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

To my family and in loving memory of my beloved parents

Page 4: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

“If my mind can conceive it, and my heart can believe it— then I can achieve it”

Jesse Jackson

Page 5: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

List of Papers

This thesis is based on the following papers, which are referred to in the text by their Roman numerals.

I Edueng, K., Mahlin, D., Larsson, P., Bergström, C.A.S. (2017)

Mechanism-based Selection of Stabilization Strategy for Amor-phous Formulations: Insights into Crystallization Pathways. Journal of Controlled Release, 256: 193-202.

II Edueng, K., Bergström, C.A.S., Gråsjö, J., Mahlin, D. (2019) Long-term Physical (In)stability of Spray-dried Amorphous Drugs: Relationship with Glass-forming Ability and Physico-chemical Properties. Pharmaceutics, accepted for publication.

III Edueng, K., Bergström C.A.S., Mahlin, D. (2019) Classification

of Promiscuous Glass-formers: Limitations of Differential Scan-ning Calorimetry. Submitted.

IV Edueng, K., Mahlin, D., Gråsjö, J., Nylander, O., Thakrani, M.,

Bergström, C.A.S. (2019) Supersaturation Potential of Amor-phous Active Pharmaceutical Ingredients After Long-term Stor-age. Molecules, 24 (15): 2731.

V Edueng, K., Kabedev, A., Ekdahl, A., Mahlin, D., Morgen, M.

Baumann, J., Mudie, D., Bergström, C.A.S. (2019) The Influence of Drug-Polymer Interactions on Physical Stability and Supersat-uration of Amorphous Solid Dispersions. In manuscript.

Reprints were made with permission from the respective publishers.

Page 6: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

Other contributions:

I Andersson, S.B.E., Alvebratt, C., Bevernage, J., Bonneau, D., da Costa Mathews, C., Dattani, R., Edueng, K., He, Y., Holm, R., Madsen, C., Müller, T., Muenster, U., Müllertz, A., Ojala, K., Rades, T., Sieger, P., Bergström, C.A.S. (2016) Interlabor-atory Validation of Small-Scale Solubility and Dissolution Measurements of Poorly Water-Soluble Drugs. Journal of Pharmaceutical Sciences, 105(9):2864-2872.

II Edueng, K., Mahlin, D., Bergström, C.A.S., (2017) The Need for Restructuring the Disordered Science of Amorphous Drug Formulations. Pharmaceutical Research, 34(9):1754-1772.

Page 7: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

Contents

Introduction ................................................................................................... 11 Applications of amorphous formulations ................................................. 11 Preparation of amorphous formulations ................................................... 12 Characterisation and performance evaluation of amorphous formulations ............................................................................................. 12 Advantages of amorphous formulations ................................................... 13 Crystallisation: The key problem of amorphous formulations ................. 13 Glass-forming ability and glass stability .................................................. 16 Strategies in amorphous formulation design ............................................ 18 Current gaps in amorphous formulation research .................................... 18 Motivation ................................................................................................ 19 

Aims of the thesis.......................................................................................... 20 

Materials and Methods .................................................................................. 21 Selection of model compounds ................................................................ 21 Selection of crystallisation inhibitors ....................................................... 23 Preparation of samples ............................................................................. 23 

Spray-drying ........................................................................................ 23 In situ melt-quenching in a differential scanning calorimeter ............. 24 

Dynamic vapour sorption ......................................................................... 25 Long-term physical stability study ........................................................... 25 Solid-state Analyses ................................................................................. 25 

Differential scanning calorimetry ........................................................ 25 Polarised light microscopy .................................................................. 26 Powder X-ray diffraction ..................................................................... 26 Raman spectroscopy ............................................................................ 26 Scanning electron microscopy ............................................................. 27 

In vitro small-scale dissolution apparatus ................................................ 27 Dissolution under non-sink conditions ................................................ 28 Supersaturation via solvent-shift method ............................................ 28 Supersaturation potential evaluation .................................................... 28 

Molecular dynamics simulations .............................................................. 29 Univariate and multivariate analyses ....................................................... 29 Statistical analyses .................................................................................... 30 

Page 8: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

Results and Discussion ................................................................................. 31 Paper I: Crystallisation mechanisms of amorphous solid upon dissolution ................................................................................................ 31 

Method to reveal crystallisation mechanism during dissolution .......... 31 Crystallisation mechanisms upon dissolution ...................................... 32 Drug-polymer interaction: role of hydrogen bonding .......................... 35 

Paper II: GFA and long-term physical stability ....................................... 36 Selection of model compounds ............................................................ 36 Glass former vs. non-glass former ....................................................... 36 Long-term physical stability ................................................................ 37 Influence of physicochemical properties on GFA and long-term physical stability .................................................................................. 38 

Paper III: The use of DSC in GFA/GS classification .............................. 40 Model compounds and their purity ...................................................... 40 Griseofulvin: glass forming ability/glass stability classification ......... 40 Acetohexamide, bifonazole and piroxicam ......................................... 41 What causes promiscuous glass-forming behaviour? .......................... 43 

Paper IV: Effect of physical aging and/or crystallisation on supersaturation potential .......................................................................... 44 

Effect of long-term physical stability on supersaturation potential ..... 44 Cmax,app and AUC ratio of fresh, aged and/or crystallised spray-dried solids .................................................................................................... 45 Impact of crystallisation pathway on supersaturation potential ........... 47 Role of polymorphism on supersaturation potential ............................ 48 Crystallisation rate constant (k) and crystallisation kinetics ................ 49 

Paper V: Physical stability and supersaturation potential of spray-dried solid dispersions ....................................................................................... 50 

Estimation of glass transition temperature and selection of drug loadings ................................................................................................ 50 Solid-state forms of spray-dried solids dispersions ............................. 51 Physical stability under accelerated storage conditions ....................... 51 Estimation of Flory-Huggins interaction parameter ............................ 52 Determination of molecular mobility and miscibility as a function of drug loading ......................................................................................... 54 MD simulations of drug-polymer mixture in the presence of water molecules ............................................................................................. 55 Supersaturation performance ............................................................... 56 

Conclusions ................................................................................................... 61 

Contributions of the Thesis ........................................................................... 63 

Acknowledgements ....................................................................................... 64 

References ..................................................................................................... 67 

Page 9: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

Abbreviations

ASD Amorphous solid dispersion AUC Area under the curve Cmax,app Apparent maximum concentration DSC Differential scanning calorimetry GF Glass former GFA Glass-forming ability GS Glass stability HBA Number of hydrogen bond acceptor HBD Number of hydrogen bond donor k Crystallisation rate constant logP Octanol-water partition coefficient MQ Melt-quenched MW Molecular weight nGF Non-glass former PLM Polarised light microscopy PSA Polar surface area PXRD Powder X-ray diffraction Rcrit Critical cooling rate RH Relative humidity RMSD Root mean square deviation RMSF Root mean square fluctuation RS Relative saturation RotB Number of rotatable bond SD Spray-dried SEM Scanning electron microscopy Tc Crystallisation temperature Tg Glass transition temperature Tm Melting temperature Trg Reduced glass transition temperature ΔHf Heat of fusion ΔSf Entropy of fusion χ Flory-Huggins interaction parameter

Page 10: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of
Page 11: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

11

Introduction

This section provides background relevant to the thesis and knowledge gaps in the field.

Applications of amorphous formulations Drug development is highly dependent on the optimisation of the physico-chemical properties of the drug molecule during an early stage of the process. This is achieved through various synthesis processes 1, research organization behaviour, 2,3 and by understanding the target biology 4-6. These approaches resulted in a trend to discover compounds with molecular features such as in-creased molecular weight and lipophilicity which lead to limited aqueous sol-ubility 7.

Solubility, together with permeability, are the two most important proper-ties for oral absorption. These two properties are the cornerstones of the Bio-pharmaceutics Classification System (BCS), which classifies compounds into four different classes 8. The BCS Class II and IV compounds have poor water solubility, with the difference being that Class IV compounds also have lim-ited permeability. Since the oral route is the preferred option for the admin-istration of drug compounds – due to its convenience and good patient com-pliance – sufficient water solubility of the molecule is important to ensure complete absorption of drug from the gastrointestinal (GI) tract 9. Only dis-solved drug molecules can permeate the gastrointestinal epithelia.

Nevertheless, between 40-70% of these new molecules are too poorly sol-uble to allow complete absorption from the GI tract 10. This attracted interest in researching formulation strategies to overcome the solubility problem 11-19, with amorphous formulation being one of the most widely studied strategies 20-22.

In theory, compounds with solid-state limited solubility would benefit from amorphisation. These compounds often identifiable by their high melting tem-perature (Tm) 23. During amorphisation, the strong crystal structure would be disrupted leading to a weaker amorphous solid structure with a short-range molecular arrangement. Other potential benefits besides a weakening of the intermolecular bonds within the crystal structure are a decrease in the particle size 24,25, and modifications of the overall lipophilicity and/or hydrophilicity

Page 12: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

12

(depending on the excipients added to the amorphous formulation) 26-30. Therefore, the applicability of amorphisation as a strategy for solubility en-hancement extends beyond solid-state limited compounds. It has been used for solvation-limited compounds, where solubility is limited by their highly lipophilic nature 31.The applicability of amorphous formulation is evident from the wide distribution of amorphous-based drugs on the market 32,33.

Preparation of amorphous formulations Amorphous formulations can be prepared by different methods. These meth-ods can be classified as solvent-based 34-39, temperature-based (fusion) 40-45, and mechanical-based (activation) 46,47. In some cases, these methods are used in combination with each other 48,49. Solvent-based methods are the most com-mon and include spray-drying, freeze-drying, precipitation, solvent evapora-tion, supercritical fluid approaches, and different types of electro-spraying 32,50. Among these, spray-drying is one of the most widely used and applicable methods in the pharmaceutical industry 51,52.

Characterisation and performance evaluation of amorphous formulations Solid materials can be amorphous, crystalline, polymorphic or pseudopoly-morphic, each having distinguishable characteristics. They can be identified using a number of different solid-state characterisation techniques. Not all solid materials are amorphous and methods are required to differentiate be-tween amorphous and other types of solid materials. Very often, these meth-ods are used in tandem for clearer and more conclusive interpretation of the characteristics of the solid materials studied. Some of the most commonly used methods are summarised in Table 1 53,54. After characterisation of the solid-state forms, an amorphous formulation is assessed for its physical sta-bility, in vitro and/or in vivo solubility, dissolution, absorption and pharmaco-kinetic profiles 32,55.

Page 13: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

13

Table 1. Solid-state characterisation techniques. Method Level of probing Properties probed Raman spectroscopy Fourier transform infrared spectroscopy Solid-state nuclear magnetic resonance

Molecular Solid-state structure

Differential scanning calorimetry Thermogravimetric analysis Powder X-ray diffraction Single crystal X-ray crystallography

Molecular Thermal, hydration, solid-state characteristic

Polarised light microscopy Scanning electron microscopy

Particulate Size, morphology

Advantages of amorphous formulations In terms of dissolution and solubility, a well-functioning amorphous formula-tion offers multifaceted benefits. The main benefit comes from the lack of long-range order compared to the corresponding crystalline counterpart. Lack of long-range order decreases the energy barrier imposed by the material dur-ing the dissolution process 56,57. In vivo, the faster dissolution and higher sol-ubility of the amorphous solid often leads to a higher concentration of free drug available for absorption through the GI tract 58,causing a phenomenon called supersaturation 59,60. Additionally, the amorphous formulation may form colloidal species upon dissolution, which are more readily available than the undissolved solid form, and thus enhance the dissolution rate even further 61-63. Finally, the presence of an excipient may prolong and stabilise the solu-tion in its supersaturated state for a physiologically relevant time, by delaying and/or inhibiting crystallisation and precipitation from the supersaturated so-lution 64-66.

Crystallisation: The key problem of amorphous formulations Due to its thermodynamic instability, an amorphous compound has the ten-dency to undergo crystallisation, which negatively affects its storage stability and/or supersaturation potential following dissolution. This imposes a major setback to the amorphous system and its application as a viable formulation for the solubility enhancement of poorly water-soluble drugs. Therefore, the successful implementation of an amorphous formulation is highly dependent on efficient control of the drug crystallisability, starting from its manufactur-ing and up to its dissolution in vivo upon oral administration.

In general, crystallisation involves nucleation (i.e., formation of nuclei or seed crystals) followed by crystal growth. Crystallisation can take place in

Page 14: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

14

solid-state, solution or during dissolution of amorphous solid (Figure 1). In the solid-state, crystallisation initiates on the solid surface and/or in the bulk of the solid. Crystal growth propagates faster on the surface than in the bulk of amorphous solid and this phenomenon results in the formation of a thin layer of crystal around the relatively slower crystallising bulk 67-69. This is due to higher mobility 70 and lower elastic strain on the surface of the amorphous solid 71, which increases the thermodynamic driving force for crystallisation.

Figure 1. Different pathways of crystallisation involving amorphous solid, in solu-tion and during dissolution of amorphous solid.

In a solution, crystallisation proceeds homogeneously or heterogeneously (Figure 1). Homogenous nucleation takes place in a pure system (without im-purities) and stimulated by supersaturation of the bulk solution. The activation for crystallisation requires higher degree of supersaturation. Heterogeneous nucleation, on the other hand, is triggered at a relatively lower supersaturation and initiated on a solid surfaces (e.g. dust, stirrer, vial, drug particles) 72.

During the dissolution of amorphous solid, crystallisation can be induced via two major mechanisms – solid-to-solid and solution-mediated crystallisa-tion 58 (Figure 1). The solid-to-solid crystallisation minimises the degree of supersaturation generated, whereas solution-mediated crystallisation limits the time during which the system is in supersaturated state. In some cases, crystallisation from both pathways can take place simultaneously.

It has been described in the literature that solid-to-solid crystallisation ini-tiates on the surface of the amorphous particle, where its surface molecules are exposed to water. This exposure results in that the surface molecules being plasticised, which in turn lowers the glass transition temperature (Tg), in-

Page 15: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

15

creases the molecular mobility, and hence increases the crystallisation ten-dency 73,74. However, based on the Nernst-Brunner dissolution theory 75,76 (Figure 2a and Equation 1), it can also be hypothesised that supersaturation can be generated at the diffusion layer (or close to the solid particle-liquid interface) because the amorphous solid has higher solubility than its crystal-line counterpart as it dissolves. Since the solubility generated by the dissolu-tion of amorphous solid at the diffusion layer is kinetic in nature, it is inher-ently unstable. This in turn increases the driving force for crystallisation to achieve thermodynamic stability. Crystallisation via this pathway is known as particle-associated. Based on this hypothesis, the Nernst-Brunner equation can therefore be modified as

1

where / is the dissolution rate, is diffusion coefficient of solute in so-lution, is the surface area of exposed amorphous solid, is the thickness of the diffusion layer, is the volume of the solution, is the solubility of the amorphous solid (i.e., concentration of saturated solution of the compound at the surface of the amorphous solid (x=0) and at the temperature of the exper-iment), and is the concentration of solute in the bulk solution (x=h) at time . Dissolution theory assumes that the aqueous diffusion layer of thick-ness exists at the surface of a solid undergoing dissolution. There is a major limitation in measuring supersaturation within a diffusion layer of dissolving amorphous solid. Therefore, the latter hypothesis, which is based on Nernst-Brunner dissolution theory has not been previously proposed, studied and dis-cussed in great details.

Another proposed mechanism of crystallisation for amorphous solid during dissolution is mediated from the bulk solution. This mechanism is commonly known as solution-mediated crystallisation. Via this mechanism, the crystalli-sation is initiated by the formation of supersaturated bulk solution as the amor-phous solid dissolves. 58,77,78.

The main implications of crystallisation from the amorphous solid are: (i) physical instability (if the crystallisation occurs in its solid form); and (ii) lack of supersaturation or unstable supersaturation (if the crystallisation takes place during dissolution). Depending on the extent of crystallisation, the benefit re-sulting from solubility enhancement gained from amorphisation will be com-promised in both cases (Figure 2b). Therefore, it is of paramount importance to prevent crystallisation from occurring in either or both pathways to preserve the stability of amorphous solid form and maintain a stable supersaturation for a physiologically relevant time.

Page 16: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

16

Figure 2. (A) Dissolution of amorphous solid, showing the diffusion layer between the solid and the bulk solution and (B) Dissolution profiles of amorphous drugs de-pending on the crystallisation pathway. In Figure 2B, the black dashed-line is the ref-erence crystalline solubility; the green line indicates a stable supersaturation (if no crystallisation is occurring in the solid form or during dissolution); the red line shows the unstable supersaturation (if crystallisation is induced by the supersaturated state of the bulk solution); and the yellow line refers to a lack of supersaturation (if crystal-lisation takes place in the solid form and/or if solid-to-solid or particle-associated crystallisation occurs during dissolution).

Glass-forming ability and glass stability Due to the inherent tendency of amorphous solids to crystallise, many initia-tives have been taken to identify the ease at which the crystalline solids trans-form to the amorphous state and how well they resist crystallisation. These are more commonly described as glass-forming ability (GFA) and glass stability (GS), respectively. GFA and GS provide a qualitative estimation regarding the crystallisation tendency of a compound, which is an indicator of its suitability for formulation as an amorphous dosage form.

Various structural and kinetic theories have been proposed to understand GFA 79. The critical cooling rate (Rcrit) is the most commonly used parameter to determine the GFA of materials 80. This Rcrit is defined as the minimum cooling rate required to vitrify materials. The estimation of Rcrit necessitates the construction of isothermal time-temperature-transformation or continuous cooling curves 81-83. The major limitation of this method is that it is laborious, and can therefore not be performed on a large number of samples. In addition, the theoretical calculation of the curves is typically not possible due to the lack of accurate nucleation rate experiments.

Due to these drawbacks, another method, melt-quenching (MQ), was es-tablished to measure Rcrit using differential scanning calorimetry (DSC) 84.

Page 17: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

17

This method was later refined to improve its predictive power 85 and is now considered to give an accurate prediction of Rcrit of inorganic materials 85. In melt-quenching, the compounds are subjected to a heat-cool-heat cycle in the DSC at a standard heating and cooling rate. Melt-quenching in the DSC has been used to investigate the GFA and to classify a large number of compounds 86, but a rapid solvent evaporation method has also been reported to give a reasonable correlation between the GFA/GS classes of compounds 87.

A compound is classified as Class I, if the melt crystallises during the cool-ing cycle; Class II, if the compound crystallises upon the second heating; or Class III, if the compound does not crystallise upon cooling and second heat-ing (Figure 3). The same interpretation of the DSC thermogram is used for the GFA/GS classification of compounds prepared by rapid solvent evaporation and spray-drying, except that the GFA/GS classes are assigned based on only one heating run in the DSC.

The findings from the GFA/GS classification studies have attracted a lot of interest but the following information is still lacking and requires more stud-ies: (i) does the GFA/GS classification hold true when spray-drying is used instead of melt-quenching (especially for larger datasets)?; and (ii) what is the predictability and relationship of GFA/GS classification and the long-term storage stability profiles under humid conditions?

Figure 3. Glass-forming ability/glass stability classification based on thermal behav-iour upon a heat-cool-heat cycle in the differential scanning calorimeter. Class I is a non-glass former that crystallises during cooling, Class II is an unstable glass-former that crystallises upon the second heating, and Class III is a stable glass-former which does not crystallise either during cooling or second heating.

Page 18: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

18

Strategies in amorphous formulation design Since crystallisation is the major problem associated with amorphous systems, inhibiting or delaying the crystallisation is the main goal in designing amor-phous formulation. Very often, an excipient (usually a polymer) is added to stabilise the amorphous drug by forming an amorphous solid dispersion (ASD) 32,57. The formulatability and functionality of the amorphous formula-tion depends on three interacting factors; (i) the compound itself, (ii) the ex-cipient selected, and (iii) the method used for the preparation of amorphous formulation. Amorphous formulation design often involves the optimisation of these factors.

Current gaps in amorphous formulation research In light of the background knowledge in the field and findings from our review of scientific papers on amorphous formulations published between January 2011 and December 2016, we identified the following knowledge gaps:

1. There was a lack of scientific reasoning in most of the amorphous formu-

lation-related studies with regard to: Selection of model compound. The scientific rationale for the se-

lection was not clear (e.g., GFA classification, physicochemical properties, thermal behaviour).

Selection of excipient. Most of the studies quickly jumped into the development stage of the drug formulation Excipients were almost always added without an explanation of their role in the amorphous formulation (e.g., as a stabiliser of the amorphous phase in solid-state, as an inhibitor of precipitation during supersaturation, as a dissolution enhancer, etc).

Selection of preparation method. Several preparation methods can be used to produce amorphous form of compounds, but the selec-tion of method was rarely made with respect to the properties of the compound, e.g., physicochemical properties, thermal stability etc.) The amorphous solid material produced via different methods may also be different in terms of performance (e.g., supersaturation, sta-bility).

2. There was a lack of performance assessment of the amorphous formula-tion, especially the long-term physical stability conducted in tandem

Page 19: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

19

with supersaturation study. Studies on the implications of crystallisation during storage on supersaturation potential are rarely performed.

3. The majority of publications that reported in vitro dissolution/supersat-uration assays used the large United State Pharmacopoeia dissolution apparatus, which requires large amounts of materials. Small-scale al-ternatives were rarely used.

4. Only a limited number of studies investigated large datasets. Large da-tasets, instead of case studies of one or only few compounds, are neces-sary to find statistical correlations or relationships between the studied variables. This in turn is useful when developing in silico model or any scientific tools used to predict formulatability.

5. Very few studies used newer, orthogonal techniques (such as molecular

dynamic (MD) simulations) to explore, visualise, and understand the amorphous system from a molecular perspective.

Motivation The direction of this thesis was steered by this background knowledge and the identified gaps in research methodology pertaining to amorphous formulation design. The main goal was to propose a strategic approach for rational design of amorphous formulations as a replacement for the conventional trial-and-error approach. This could be achieved by understanding what factors influ-ence the crystallisation tendency of the amorphous drug, and when and how the amorphous drug crystallises. With this information, a proper selection can be made for compounds and excipients with appropriate physicochemical properties. This will produce amorphous formulations with favourable fea-tures and optimum performance.

Page 20: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

20

Aims of the thesis

The overall aim of this thesis was to improve understanding of the crystallisa-tion behaviour and crystallisation pathways or mechanisms of amorphous drugs to facilitate rational selection of drug and excipient(s) for amorphous formulations. The specific aims were to:

Develop experimental and computational protocols to investigate the crystallisation mechanisms or pathways of amorphous drugs during dis-solution (Paper I).

Investigate factors affecting the glass-forming ability and long-term phys-ical stability of spray-dried drugs stored under dry and humid conditions (Paper II).

Delineate the use of differential scanning calorimetry in the glass-forming

ability/glass stability classification (Paper III). Explore the effect of physical aging and crystallisation on supersaturation

potential of amorphous drugs after long-term storage at humid condition (Paper IV).

Investigate (i) the impact of drug loading on physical stability, supersatu-

ration performance, drug/polymer miscibility and or mobility and (ii) the effect of physical aging and/or crystallization upon storage on supersatu-ration potential of spray-dried solid dispersions with hydroxypropyl methylcellulose acetate succinate (Paper V).

Page 21: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

21

Materials and Methods

This section summarises the considerations undertaken with regard to materi-als and methods selection prior to the experimental work. Thereafter, the methodologies used in this thesis are briefly described. The readers are re-ferred to the corresponding papers for more detailed description of the mate-rials and methods.

Selection of model compounds During the selection process of model compounds for this thesis, toxicity and hazard risk assessments were performed. The possible exposure to the re-searcher and the environment where the experimental work took place were considered. In general, compounds were selected with a low level of toxicity in their free form. All compounds were used as supplied by the manufacturer without further processing or modification.

Several specific criteria were considered for the selection of model com-pounds for Papers I to V. In Paper I, two pairs of analogous poorly water-soluble compounds, with different melting points, were selected. The differ-ence (if any) in the crystallisation pathways of these analogues was studied. For Paper II, 30 glass-forming compounds were included initially, to study their glass-forming ability (GFA) upon spray-drying and long-term physical stability. The GFA was used as the main selection criterion. To ensure a da-taset that was as random and as physicochemically diverse as possible, the selection criteria for Paper II did not take into account the compound solubil-ity. In particular, calculated and measured physicochemical properties were considered: molecular weight (MW), octanol-water partition coefficient (logP), number of hydrogen bond donor (HBD), number of hydrogen bond acceptor (HBA), number of rotatable bond (RotB), polar surface area (PSA), glass transition temperature (Tg), crystallisation temperature (Tc), melting point (Tm), heat of fusion (ΔHf) and entropy of fusion (ΔSf).

However, four of the 30 compounds were excluded from Paper II because they exhibited promiscuous glass-forming behaviour, making it difficult to as-sign them to any glass-forming ability/glass stability (GFA/GS) classes. The four promiscuous glass-formers excluded from Paper II were then included in Paper III. The risk of coming across compounds with such behaviour was

Page 22: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

22

briefly discussed when using differential scanning calorimetry as the screen-ing method for GFA/GS classification. Seven compounds that were spray-dried as fully amorphous in Paper II were included in Paper IV, which inves-tigated the supersaturation potential of those compounds upon long-term stor-age under humid condition. The experiments for Papers II and IV were per-formed concurrently. In Paper V, nine poorly water-soluble compounds were selected that could not be transformed to amorphous upon spray-drying (i.e. they spray-dried as fully crystalline) or were not stable during the long-term storage from Paper II. Sufficient solubility of compounds in acetone (≥ 1% w/w) was additionally considered for Paper V. The model compounds used in Papers I to V are summarized in Table 2.

Table 2. List of model compounds used in Papers I to V.

Compound Paper I Paper II Paper III Paper IV Paper V

Acetaminophen √ Acetohexamide √

Aripiprazole √ Bezafibrate √ Bifonazole √ √ Chlorpropamide √ Cinnarizine √ √ Clofoctol √ √ Clotrimazole √ √ Droperidol √ D-salicin √ Fenofibrate √ √ Flurbiprofen √ Glibenclamide √ √ √ Glipizide √ √ Griseofulvin √ √ Hydrochlorothiazide √ √ Hydrocortisone √ √ Ibuprofen √ Indapamide √ √ √ Ketoconazole √ √ √ Ketoprofen √ Metolazone √ √ √ Piroxicam √ Prednisone √ Probucol √ √ Procaine √ Sulfamerazine √ √ Sulfathiazole √ √ Tinidazole √

Page 23: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

23

Selection of crystallisation inhibitors Polymers of different categories are the most common crystallisation inhibi-tors used in stabilisation of amorphous compounds and/or formulations 32. Not only do they have a long-standing safety profile in different sorts of oral dos-age forms 88, but they have also been used in several marketed amorphous-based products 51. Their effective role as crystallisation inhibitors in amor-phous formulations has been demonstrated in several studies 58,89-95. In Paper I, polyvinylpyrrolidone K30 (PVP K30) and/or hydroxypropylmethylcellu-lose (HPMC) were used to stabilise supersaturation of all model compounds. In Paper V, spray-dried solid dispersions were prepared containing model compounds with hydroxypropyl methylcellulose acetate succinate (HPMC-AS). In addition to their reported positive performance as crystallisation in-hibitors 91,96-100, the selected polymers were expected to be soluble in the sol-vent or solvent mixture used in these particular papers.

Preparation of samples The samples used in Papers I, II, IV and V were prepared by spray-drying whereas in situ melt-quenching in a differential scanning calorimeter (DSC) was used to prepare the amorphous samples for Paper III. In Papers I to IV, the compounds were spray-dried and/or melt-quenched without any excipients or crystallization inhibitors. On the other hand, spray-dried solid dispersions were prepared containing HPMC-AS as the crystallisation inhibitor in Paper V. Two types of spray-dryer and parameter settings were used to prepare sam-ples in Papers I, II, IV and V. Similarly, slightly different solvent systems were selected across these four papers. These are described in more detail in the following section.

Spray-drying Solvent system for spray-drying solution In general, organic solvents were used for the preparation of the spray-drying solution. In Paper I, the solution was prepared by dissolving each of the four model compounds in a standard solvent system. This solvent system consisted of a mixture of ethanol and acetone at 90:10% w/w. The amount of compounds dissolved was equivalent to 75% of their total solubility in the solvent mixture. In Papers II and IV, however, it was challenging to standardise the solvent or solvent mixture used to dissolve the model compounds. Some compounds were soluble in one solvent, while others dissolved better in another solvent. As such, either ethanol, acetone, or a mixture of ethanol and acetone at 90:10 % w/w were chosen for Papers II and IV. In Paper V, acetone was the solvent of choice used across the entire dataset.

Page 24: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

24

Drug/polymer ratio of spray-dried solid dispersions In Papers I and V, spray-dried solid dispersions were prepared at different drug/polymer ratios. In Paper I, as low amount of PVP K30 as possible was used that could still produce completely amorphous solid dispersion (ASD). As such, an ASD of glipizide with PVP K30 was prepared at 50/50 % w/w ratio. In Paper V, spray-dried solid dispersions were investigated with 15/85, 25/75, and 50/50 % w/w of drug/polymer ratios. These ratios were selected on the basis of the calculated Tg of the resulting spray-dried solid dispersion. The Tg were calculated using Fox equation described below (Equation 2), from which fully amorphous solid dispersions were anticipated.

1T

wT

wT

2

where Tgmix is the glass transition of the drug/polymer mixture, w is the weight fraction of component 1 and 2 respectively, and Tg (1 and 2) is the glass tran-sition temperature of each individual component.

Spray-dryer A Büchi Mini Spray Dryer B-290 (Switzerland) was used to prepare samples used in Papers I, II and IV. The following spray-drying parameters used for these studies were: inlet temperature (55 °C), aspiration rate (75%), and pump rate (4 mL/min).

Paper V was performed in collaboration with Bend Research Inc./Lonza based in Bend, Oregon, USA. The solid dispersions were prepared using the Bend Lab Dryer at Bend Research Inc. facility. Prior to spray-drying, the pre-dicted saturation at outlet or more commonly known as relative saturation (% RS) and Tg of the amorphous solid dispersions were calculated. Based on these calculations, the following spray-drying parameters were selected: feed solu-tion flow rate =30 g/min, atomisation pressure=10 psi, drying nitrogen flow rate=500 g/min and outlet temperature 35°C.

In situ melt-quenching in a differential scanning calorimeter For Paper III, the samples were produced by subjecting the crystalline com-pounds to a standard heat-cool-heat cycle in a DSC 86,101,102. The first cycle involved heating the compounds at 10°C/min to slightly above their melting points, followed by a brief isothermal condition to allow complete melting of all the solid materials. Thereafter, the melts were cooled to -70°C at 20°C/min during the second cycle, after which they were immediately heated at 20°C/min during the third cycle. Depending on the thermal behaviour, com-pounds were classified according to their GFA/GS (discussed in detail in the Introduction).

Page 25: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

25

Dynamic vapour sorption In Paper I, a dynamic vapour sorption (DVS) was used to expose the spray-dried amorphous solid particles to high humidity relatively quickly. This mim-icked the initial step in the dissolution process during which the surface of a solid particle is exposed to water. This technique allowed an investigation of solid-to-solid or particle-associated crystallisation, without fast dissolution of the solid. Prior to the exposure to high humidity, the samples were first dried at 10 to 20°C below their Tg to remove any residual solvent. Then, the relative humidity (RH) was ramped from 0% to 98% within two minutes while the temperature was kept at 25°C. This condition was maintained for 24 hours. After the 24-hour exposure to 98% RH, the samples were analysed with a dif-ferential scanning calorimeter (DSC) and polarized light microscope (PLM). If the DSC and PLM analyses showed evident crystallisation, the sample was considered to have undergone solid-to-solid crystallisation.

Long-term physical stability study The physical stability of spray-dried fully/partially amorphous compounds and solid dispersions was assessed in Papers II, IV and V. In Papers II and IV, a long-term (i.e. six months) physical stability study was performed on fully and partially amorphous compounds. These samples were stored under two different conditions that varied in their relative humidity (RH) – <5 % RH (dry) and 75% RH (humid), while the temperature was kept constant at 25°C. In Paper V, the storage stability of prepared spray-dried solid dispersions was investigated for four weeks at 25°C/75% RH and 40°C/75% RH. In these stud-ies, samples were withdrawn at specified time points and solid-state changes were monitored by a combination of different solid-state characterisation tech-niques.

Solid-state Analyses Several solid-state characterisation techniques were used to characterise the solid-state of the samples reported in the different papers included in this the-sis. These are briefly described as follows.

Differential scanning calorimetry In Papers I to V, the Q2000 DSC (TA Instruments, New Castle, DE, USA) was used to monitor solid-state changes in different samples (i.e., freshly spray-dried; after exposure to humidity in the DVS and stability chamber; and post dissolution). The following thermal properties were determined: Tg, Tc,

Page 26: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

26

Tm, ΔCp, and ΔHf. For these measurements, both a standard DSC and a modu-lated DSC were used. A standard DSC was most often the first choice due to its good sensitivity and relatively shorter measurement time (mainly used in Paper I). Nevertheless, modulated DSC was used when overlapping transi-tions occurred during heating, when small transitions were anticipated (e.g., the glass transition temperature), and/or when only a small sample size was available (Papers I to V). Additionally, a heat-cool-heat cycle in the DSC was used as a method to determine GFA/GS classes of compounds in Paper III.

Polarised light microscopy A qualitative analysis of sample crystallinity, or lack thereof in Papers I and II was performed using a PLM (Olympus BX51 Tokyo, Japan). In short, sam-ples were placed on a glass slide, dispersed in olive oil, and covered with a glass cover slip. The crystalline and amorphous samples were differentiated on the basis of their birefringence behaviour during the microscopic observa-tion.

Powder X-ray diffraction In Papers II, IV and V, the diffractograms of crystalline and spray-dried sam-ples were analysed with a Bruker Twin-Twin powder X-ray diffractometer (Bruker, Coventry, United Kingdom). Samples that were fully crystalline, fully amorphous, or a mixture of crystalline and amorphous could be distin-guished from their diffraction patterns. Additionally, emergence of any poly-morph that differed from the reference crystalline samples could be identified. In short, a few milligrams of each sample were placed and compacted to give a smooth surface on a Si-plate. The diffraction pattern between a 2ɵ range of 5 and 40 was collected.

Raman spectroscopy Crystallinity, amorphism and polymorphism can also be detected using Ra-man spectroscopy. An Rxn-2 Hybrid Raman Spectrometer (Kaiser Optical System Inc., Ann Arbor MI) – equipped with a laser (wavelength, λ = 785 nm, power = 400 mW) and a fiber-optic PhAT probe – was used to characterise crystalline (as supplied by manufacturer) and spray-dried samples in Papers I, II and IV. For the measurement, samples were placed on an aluminium sample holder and the spectra were collected in the wavenumber range between 100 and 1890 cm-1. Further treatment of the Raman spectra was performed to allow semi-quantification on the sample crystallinity in Papers II and IV.

Page 27: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

27

Semi-quantification of amorphous/crystalline content In Papers II and IV, the changes in amorphous and/or crystalline content of stability samples were semi-quantified. Suitable Raman regions were selected, and the background were corrected and normalised. Using a classical least-squares equation, the proportion between crystalline and amorphous material in the samples was calculated using Equation 3:

h = CR∙ + ∙ = (1− )∙ + ∙ (3)

where CR and are the weighted factors of the spectra of spray-dried and crystalline samples; and are the vector representations of the normalised crystalline sample (CR) spectrum and the normalised spray-dried sample (SD) spectrum, respectively; and synth is the vector representation of the resulting synthesised spectrum. The factor was determined by a least-square curve fit of Equation 3 to the measured spectra. CR was deter-mined as 1‐ .

Scanning electron microscopy The morphology of the spray-dried solid dispersions in Paper V were identi-fied using a scanning electron microscope (SEM; Hitachi SU3500, Japan). Samples were applied on an adhesive surface of an aluminium stub, followed by sputtering with gold/palladium (AU/Pd) with a Hummer 6.2 sputtering sys-tem. Thereafter, images were captured at magnifications between 100x and 5000x. On SEM, spray-dried amorphous materials typically appear as col-lapsed spheres with smooth surfaces, whereas crystalline materials usually have sharp and well-defined edges and surfaces.

In vitro small-scale dissolution apparatus A µDISS Profiler (Pion Inc, USA) was used to evaluate in vitro crystallisation behaviour of spray-dried samples and concentrated dimethyl sulfoxide (DMSO) drug stock solution under supersaturated condition in Papers I, IV and V. First, a standard calibration curve was constructed. This was followed by performing the dissolution studies in 3 mL phosphate buffer at pH 6.5. Temperature was maintained at 37°C. The instrument setup is illustrated in Figure 4.

Page 28: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

28

Figure 4. The µDISS Profiler experimental set-up.

Dissolution under non-sink conditions The following investigations were performed in different studies included in this thesis: (i) the solution-mediated crystallisation of spray-dried amorphous compounds in Paper I and (ii) the impact of physical aging and/or crystalliza-tion on the supersaturation potential of spray-dried amorphous compounds and solid dispersions in Papers IV and V, respectively. During the dissolution, a non-sink condition was induced by adding the amount of compounds equiv-alent to their 10-folds apparent crystalline solubility. In Papers IV and V, the dissolution was followed for one and four hours, respectively.

Supersaturation via solvent-shift method In Papers I and IV, a solvent-shift method was used to study the supersatura-tion and/or crystallisation behaviour of the supersaturated system. The super-saturation was generated via injection of a concentrated DMSO drug stock solution into the dissolution media. With this method, the dissolution step is avoided, allowing the researcher to identify solution-mediated crystallisation.

Supersaturation potential evaluation The supersaturation protential assessment in Papers IV and V included the parameters shown in Figure 5 (i) apparent maximum concentration (Cmax, app); and (ii) area under the curve (AUC) and crystallisation rate constant, (k). A GraphPad Prism version 8.1.0 for Windows (GraphPad Software, San Diego, California USA) was used for the calculation of these parameters.

Page 29: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

29

Figure 5. Concentration–time profile of a supersaturated system showing the appar-ent maximum concentration (Cmax,app), area under the curve (AUC), and crystallisa-tion rate constant (k) and time to reach the apparent maximum concentration (tCmax). Figure reprinted with permission from the publisher 103.

Molecular dynamics simulations Molecular dynamics (MD) simulation was used as a complementary method in Papers I and V to probe the interaction between drug and polymer. In Paper I, the MD simulations were performed to understand the molecular interaction between drug and HPMC molecules in supersaturated solutions. In Paper V, molecular dynamic simulations were used to: (i) calculate Flory-Huggins in-teraction parameter of drugs and HPMC-AS at different drug loadings; (ii) estimate the molecular mobility in the absence and presence of water mole-cules; and (iii) explore the relationship between miscibility and/or stability with drug loading. The miscibility is reflected by Flory-Huggins interaction parameter value.

Univariate and multivariate analyses In Paper II, potential influence of the compounds physicochemical properties on GFA and long-term stability was captured by performing univariate and multivariate analyses. The latter was performed with Simca, Version 15 (Umetrics, Sweden).

Page 30: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

30

Statistical analyses In Papers IV and V, an unpaired t-test and multiple t-test were performed on dissolution data of the fresh and aged/crystallised samples to determine the statistical significance of observed difference in Cmax,app, AUC, and k, respec-tively. A p-value of <0.05 was considered statistically significant at a 95% confidence interval.

Page 31: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

31

Results and Discussion

This section summarises the most significant findings of every paper included in this thesis. The readers are referred to the specific paper for more in-depth description and discussion of the findings. As each paper has a slightly differ-ent theme, the results of the individual papers are discussed separately (unless otherwise indicated) to ease readability.

Paper I: Crystallisation mechanisms of amorphous solid upon dissolution

Method to reveal crystallisation mechanism during dissolution In Paper I, we proposed that the knowledge on crystallisation mechanism or pathway of amorphous solid during dissolution could be used in rationalising the stabilisation strategy for amorphous formulation. A study by Alonzo et al. reported that, upon dissolution, an amorphous compound crystallises either via solid-to-solid or solution-mediated crystallisation (as described in the In-troduction) 58. To permit investigation of these crystallisation pathways, we developed a systematic approach that combines solid-state characterisation and small-scale dissolution techniques (Figure 6). DVS, DSC and PLM were used to probe the solid-to-solid crystallisation whereas solution-mediated transformation was revealed via a dissolution study under non-sink condition. This protocol is relatively easy to use, requires small sample amounts, and has a short experimental time.

Page 32: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

32

Figure 6. Summary of the experimental protocol to select the stabilisation strategy for amorphous formulation. Figure reprinted with permission from the publisher 78.

Crystallisation mechanisms upon dissolution Indapamide, metolazone, glibenclamide and glipizide were selected as model compounds and HPMC and PVP (K30) as stabilising polymers. Each pair (in-dapamide-metolazone and glibenclamide-glipizide) is an analogue of the other, which means that, they have comparable molecular structures and se-lected because they differ mainly in their melting point (Tm). Initially, it was hypothesised that analogues with different Tm values differed in their crystal bonding strength. As such, the configurational enthalpy would vary upon amorphisation of the analogous pair. This enthalpy acts as the driving force for crystallisation of amorphous materials 104. Based on this relationship, the analogue with a higher Tm would most likely crystallise via the solid-to-solid mechanism, while the ones with lower Tm would crystallise through a solu-tion-mediated one.

According to the systematic protocol established (Figure 6), the crystalli-sation pathway of the drug was determined based on when crystallinity was detected. The drug that undergoes solid-to solid crystallisation would crystal-lise upon exposure to 98% RH in the DVS. In contrast, if the compound crys-tallises during dissolution, it suffers predominantly from solution-mediated crystallisation, which occurs upon the formation of supersaturation. The DSC thermograms and PLM images revealed that only glipizide crystallised via

Page 33: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

33

solid-to-solid transformation while indapamide, metolazone and glibenclamide remained amorphous after exposure to 98% RH, indicating that their crystallisation was not induced via the solid pathway. Further, crystalli-sation pathways of the model compounds did not depend on their Tm. For in-stance, metolazone with a melting point of 268°C crystallised via solution-mediated instead of solid-to-solid crystallisation as hypothesised prior to the study.

Nevertheless, based on their concentration-time profiles, these three com-pounds seemed to suffer from solution-mediated crystallisation (Figure 7). The addition of 0.001% – 0.01% (w/v) HPMC into the dissolution medium successfully prevented the crystallisation of supersaturated solutions of inda-pamide and metolazone, whereas it only reduced the crystallisation rate for glibenclamide. The inhibition and/or deceleration of crystallisation resulting in stable supersaturation of these compounds strengthens the evidence that their crystallisation is predominantly induced by bulk supersaturation or solu-tion-mediated.

Since spray-dried neat glipizide underwent crystallisation via solid-to-solid transformation, we attempted to stabilise it by producing amorphous solid dis-persion (ASD) of glipizide with PVP K30, at a ratio of 50:50% (w/w). The presence of PVP K30 in the solid dispersion reduced, but did not completely eliminate, the solid-to-solid crystallisation of glipizide. However, the overall dissolution rate of the ASD was enhanced compared to the spray-dried neat glipizide, both in the absence and presence of HPMC.

Despite crystallising already after exposure to 98% RH, the spray-dried neat glipizide and its corresponding ASD exhibited comparable dissolution profiles to their respective freshly spray-dried samples, with or without the pre-dissolved HPMC in the dissolution media. The concentrations achieved were higher than the solubility of the unprocessed crystalline material used as the reference in this study. Furthermore, the dissolution profiles resembled a stable supersaturation, which certainly was not the case in the findings from DSC and PLM after exposure to 98% RH, which indicated that it underwent solid-to-solid crystallisation.

To further investigate the solid-state transformation occurring during dis-solution, the post-dissolution sample of spray-dried glipizide was analysed and compared with unprocessed crystalline sample using Raman spectros-copy. The Raman spectra showed that glipizide transformed from the amor-phous form to a polymorph different from the unprocessed crystalline one (Figure 8). This explains the higher solubility observed in the concentration-time profiles of spray-dried glipizide. This finding was also supported by the lower Tm detected by the DSC.

Page 34: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

34

Figure 7. Dissolution profiles of (A) indapamide, (B) metolazone, (C) glibenclamide and (D) glipizide at 37°C. In every panel, represents the respective crystalline drug in pure PhB6.5 , represents amorphous drugs in pure PhB6.5 , represents amorphous drugs in PhB6.5 + 0.001% (w/v) HPMC and represents amorphous drugs in PhB6.5 + 0.01% (w/v) HPMC , represents ASD of glipizide: PVP K30 50:50% (w/w) in pure PhB6.5 and represents ASD of glipizide:PVP K30 50:50% (w/w) in PhB6.5+0.001% (w/v) HPMC. Each value represents the mean ± SD (n ≥ 3). Figure reprinted with permission from the publisher 78.

Figure 8. Raman spectra of different glipizide samples: Unprocessed crystalline (green) and spray-dried after dissolution (red). Highlighted regions indicate Raman shifts of the peaks. Figure reprinted with permission from the publisher 78.

Page 35: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

35

Drug-polymer interaction: role of hydrogen bonding To better understand the molecular interactions seen experimentally between drug and HPMC molecules in supersaturated aqueous system, MD simula-tions were performed. For this purpose, two representative model drugs – in-dapamide and glibenclamide – were selected on the basis of their experimental dissolution profiles in the presence of HPMC. Indapamide and glibenclamide exhibited stable and unstable supersaturation, respectively. The simulations showed that these two drugs possessed significantly different hydrogen bond-ing patterns (Figure 9). On average, indapamide formed more hydrogen bond-ing with HPMC than glibenclamide per-molecule. This suggests the important role of hydrogen bonding between drug and polymer in stabilising supersatu-rated solutions.

Figure 9. Average number of hydrogen bonds (H-bond) per-molecule between indi-vidual indapamide molecules (IND–IND); indapamide molecules and HPMC (IND–HPMC); individual glibenclamide molecules (GLIB–GLIB); and glibenclamide mol-ecules and HPMC (GLIB–HPMC), in three different systems with HPMC in the sim-ulation box. Each bar in every dataset represents each system (from left to right) as follows: (i) unequal number of molecules; number of drug molecules corresponding to the 10-fold equilibrium solubility of indapamide (851 molecules) and glibenclamide (41 molecules), (ii) low number of molecules; number of molecules equal to the 10-fold equilibrium solubility of glibenclamide (41 molecules) for both indapamide and glibenclamide, and (iii) high number of molecules; number of mole-cules equal to the 10-fold equilibrium solubility of indapamide (851 molecules) for both indapamide and glibenclamide. The number of water molecules was fixed to 90% (w/w) in all systems. The error bars represent 95% confidence interval. Figure re-printed with permission from the publisher78.

Page 36: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

36

Paper II: GFA and long-term physical stability

Selection of model compounds In Paper II, we aimed to investigate (i) the influence of preparation method on the assessment of GFA and GS of compounds by comparing the GFA class of compounds prepared via spray-drying vs melt-quenching in the DSC, (ii) the physical stability of amorphous compounds prepared via spray-drying when stored at <5% RH (dry) and 75% RH (humid) conditions for six months (168 days) and (iii) the potential relationship between the long-term physical sta-bility with glass forming ability (GFA) and/or physicochemical properties. Twenty-six previously reported glass-forming compounds (Class II and III) with diverse physicochemical properties were selected 86,87,101,102,105. Priority was mainly given to poorly water-soluble glass-forming compounds, but com-pounds with satisfactory solubility from an administered dose perspective were also included.

Glass former vs. non-glass former In the context of this study, a spray-dried compound was considered a glass former (GF) if the amorphous content of the sample was detectable with any or all of the solid-state analyses. This includes both completely amorphous and a mixture of the amorphous and crystalline. If the compound was spray-dried as a fully crystalline solid, it was classified as a non-glass former (nGF). Only 50% (n=13) of the compounds were GFs while the remaining 50% (n=13) were nGFs under the studied spray-drying condition. Of the 13 GFs, seven spray-dried as fully amorphous whereas six were amorphous-crystalline mixtures (Figure 10).

Figure 10. Pie charts showing (A) the glass-forming ability (GFA) of the model compounds produced via spray-drying method, and (B) the solid-state forms of the glass formers (GFs). The spray-dried compounds were classified as either non-glass formers (nGFs) or GFs. The GFs were further divided into fully amorphous or a mixture of amorphous and crystalline. Glass-forming ability/glass stability classifi-cation: melt-quenching vs. spray-drying

Page 37: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

37

Besides determining whether or not the spray-dried compounds were GFs or nGFs, we were also interested in comparing their GFA/GS classifications against the widely used systems of organic compounds established by Baird et al. via in situ melt-quenching in the DSC 86. The GFA/GS classes of the compounds obtained via melt-quenching and spray-drying are summarised in Figure 11. In general, the GFA/GS classes varied greatly for the two different preparation methods. Out of the total 26 model compounds, 16 compounds were classified as Class III while 10 compounds were classified as Class II upon melt-quenching.

When spray-drying was used instead, the GFA/GS classification of these compounds was more heterogeneous. Most compounds were down-classified in their GFA/GS classes, and none of the compounds were promoted to a higher GFA/GS classes when prepared by spray-drying. Also, a few Class III compounds via melt-quenching showed up as Class I when spray-dried. For the majority of the compounds, the GFA/GS classification is not only influ-enced by the preparation method used, but also by the specific conditions used for a particular method selected. Our findings are in good agreement with what has been reported by Van Eerdenbrugh et al. 87.

Figure 11. The number of compounds in glass-forming ability/glass stability (a) Class III and (b) Class II according to in situ DSC melt-quenching compared to glass-form-ing ability/glass stability classes according to spray-drying, respectively. Pink, blue and green represent Classes I, II and III, respectively.

Long-term physical stability For the long-term stability assessment, only 13 of the compounds that were fully amorphous or formed a mixture of amorphous and crystalline were in-cluded. No further analyses were carried out on the remaining 13 compounds that were spray-dried as completely crystalline samples, except for the initial solid-state characterisation of their freshly spray-dried solids.

Figure 12 shows the three main stability patterns. The compounds were either: (i) stable under both dry and humid conditions, (ii) stable under dry conditions but unstable under humid conditions, or (iii) unstable under dry and humid conditions.

Among the studied compounds, indapamide and metolazone displayed ex-ceptional stability when stored under both storage conditions. Glibenclamide,

Page 38: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

38

hydrocortisone and hydrochlorothiazide, on the other hand, were stable when stored at dry condition but crystallised with different propensities at humid conditions. Affinity for water is predominantly influenced by the octanol-wa-ter partition coefficient (logP), which reflects the hydrophilicity and/or lipo-philicity of a compound. These three compounds vary in their logP. Hydro-chlorothiazide is the most hydrophilic (logP=-0.1) followed by hydrocortisone (logP=1.6) and glibenclamide (logP=4.8). This trend in hydrophilicity and/or lipophilicity agreed with the observed crystallisation tendency: hydrochloro-thiazide > hydrocortisone > glibenclamide. The more hydrophilic compound has higher affinity for interaction with water than the lipophilic ones and hence, the amount of water absorbed may facilitate crystallisation.

Another interesting observation was that a rapid nucleation was not neces-sarily followed by rapid crystal growth, especially under dry storage condi-tions. This phenomenon was exemplified by sulfathiazole, prednisone, ari-piprazole, glipizide and droperidol. These compounds crystallised completely at different time points when exposed to humid condition. However, the time to complete crystallisation, which reflects the crystal growth rate, was greatly supressed under the dry condition, even though a detectable amount of crystals was already present in the sample upon spray-drying and/or after one-day stor-age. This was especially striking for aripiprazole and droperidol for which minimal crystallisation (≤ 15%) was observed throughout the 6-month storage at dry conditions (Table S1 of Paper II). These findings strengthen the assump-tion that interaction with water plays a vital role in influencing the physical stability of amorphous solids.

Probucol, which was spray-dried as a mixture of amorphous and crystal-line, behaved rather differently from the rest of the compounds. The tendency to crystallise was similar regardless of the storage conditions. Probucol is very lipophilic (calculated logP=11.3) compared to the other compounds discussed above. Therefore, interaction with water is less likely to contribute to its crys-tallisation propensity. Nevertheless, the fact that it has a Tg (26°C) that is very close to the storage temperature (25°C), might have caused an increased mo-lecular mobility and thereby enhanced the crystallisation tendency.

Influence of physicochemical properties on GFA and long-term physical stability No strong correlation was shown between GFA and physicochemical proper-ties of compounds. Nevertheless, glass formers tended to have relatively larger molecular weight (MW), a higher number of hydrogen bond acceptor (HBA), a higher polar surface area (PSA) a higher melting temperature (Tm), a higher crystallisation temperature (Tc), a higher glass transition temperature (Tg), and a higher reduced glass transition temperature (Trg) than the non-glass formers.

Page 39: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

39

The increase in heat of fusion (ΔHf) and entropy of fusion (ΔSf) appeared to have a negative impact on GFA.

Figure 12. The 6-months (168 days) physical stability of the 13 spray-dried com-pounds included in the physical stability study. The stability of each compound is represented by color gradients over the study period: fully amorphous (green), differ-ent ratios of amorphous and crystalline mixtures (light to dark blue) and fully crystal-line (red). The top and bottom bars for each compound represent the stability under dry conditions (<5% RH) and humid conditions (75% RH), respectively.

Nevertheless, no clear relationship between physicochemical properties and long-term physical stability could be established. A good GF does not neces-sarily make a stable GF, especially when humidity comes in play. In addition,

Page 40: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

40

none of the individual physicochemical properties could predict physical sta-bility.

These findings are in reasonable agreement with previous studies, where correlations were found between long-term amorphous stability and physico-chemical properties such as MW, HBD, Tg and ΔHf 106. MW, HBD, and Tg positively influenced physical stability whereas ΔHf related to higher tendency to crystallise and/or physical instability 86,87,101,107,108.

Paper III: The use of DSC in GFA/GS classification Some compounds are difficult to classify into a specific GFA/GS class ac-cording to the method suggested by Baird et al.86. This finding deserved more attention as it may have important ramifications if in situ melt-quenching in the DSC was the only method used to classify the GFA/GS classes of these compounds. These might not affect only the GFA/GS classification of these compounds, but also their overall performance (i.e., physical stability or su-persaturation potential).

Model compounds and their purity Acetohexamide, bifonazole, griseofulvin and piroxicam were included in Pa-per III. However, griseofulvin, a widely used model compound in studies re-lated to amorphisation and/or amorphous formulations, was the main focus of the study. The thermal behaviour of four different batches of griseofulvin from the same supplier, and a single batch of the other compounds were analysed using the same DSC method, the same sample weight and by the same re-searcher. Based on their thermal behaviour, the compounds were assigned a GFA/GS class. Griseofulvin batches 1, 2 and 3 had a purity of 97-102% and batch 4 had 95%. The purity of acetohexamide, bifonazole, and piroxicam were 99%, 98% and 97%, respectively.

Griseofulvin: glass forming ability/glass stability classification In this paper, the GFA/GS classifications were assigned according to the crys-tallisation behaviour of the major transitions, ignoring the smaller ones. It is imperative to evaluate the magnitude of the crystallisation peak to confirm that it represents the major fraction of the sample under investigation.

The results classified griseofulvin as Class I and/or Class III, even though the equipment and protocol were standardized. Griseofulvin batches 1 and 2 resulted in Class III when heated to 10°C above the melting temperature, in all runs (Figure 13a and b). Batch 3 exhibited only Class I behaviour (Figure 13c), while batch 4 showed both Class I and Class III (Figure 13d). A tiny

Page 41: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

41

crystallisation peak appeared during the cooling cycle in most of the griseo-fulvin samples showing a Class III behaviour. In some instances, this peak was associated with a small melting peak, approximately 10°C lower than the melting peak of the stable polymorph. This observation was not batch-depend-ent. Furthermore, for two out of three samples showing Class I behaviour, a small, but clearly visible, crystallisation peak was observed immediately be-fore melting of the crystalline material.

Acetohexamide, bifonazole and piroxicam Using the same procedure, the GFA/GS classes of acetohexamide, bifonazole and piroxicam were also examined. As with griseofulvin, categorising these compounds into one specific GFA/GS class was not possible. Based on their thermal behaviour upon heat-cool-heat in the DSC, these three compounds were classified as Class II and III. The GFA/GS classification of two com-pounds (acetohexamide and piroxicam) were dependent on the maximum tem-perature used for the first heating. Bifonazole, on a different end of the spec-trum, became a Class II or III even though the same maximum temperature was used during the first heating. The GFA/GS classes for each of the com-pounds reported in this paper and in the previous studies are summarised in Table 3.

Page 42: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

42

Figure 13. Thermograms for four batches – batch 1, 2, 3 and 4 of griseofulvin (denoted as A, B, C and D, respectively). Samples were subjected to a heat-cool-heat cycle in the DSC and melted to 10°C above the melting point during the first heating. Ther-mograms of the heat-cool-heat cycle are shown as follows; first heating (green), cool-ing (black) and second heating (red). Blue arrows indicate the small crystallisation and melting peaks. Two different runs of each batch are shown.

Page 43: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

43

Table 3. Summary of GFA/GS classes of acetohexamide, bifonazole, griseofulvin and piroxicam in the current and previous studies. The classification was established on the basis of the thermal behaviour of the compounds when subjected to a heat-cool-heat cycle in a DSC.

Compound GFA/GS classes Current study Previous studies

Acetohexamide II / III II 101 Bifonazole II / III II 86,101 Griseofulvin I / III I, II 86,101,109,110 Piroxicam II / III II 101

What causes promiscuous glass-forming behaviour? The exact cause(s) of promiscuous GFA/GS behaviour in these compounds could not be identified. Particle surface has been suggested to influence the crystallisation behaviour in milled amorphous griseofulvin 110. As crystallisa-tion is more likely to initiate on a particle surface, increased surface area often leads to a higher crystallisation tendency. The particle surface effects are nev-ertheless irrelevant in this case, since a single solid mass is produced during melt-quenching in the DSC. As long as complete melting is achieved during the first heating cycle, it can be assumed that no crystallites would remain that later could promote crystallisation during the cooling cycle. In this study, the same crystallisation behaviour was observed for griseofulvin when two differ-ent maximum temperatures above the Tm were used during the first heat cycle, suggesting that melting was complete in both cases.

Upon melting of griseofulvin, no evidence of chemical reactions was seen from the thermogram. Nevertheless, some degree of degradation undetected by DSC cannot be excluded. The presence of degradants and impurities may have a significant effect on glass stability, even when they do not affect the Tg 111. Similarly, the presence of irregular or rough surfaces on the DSC pan can-not be entirely disregarded. Usually, nucleation and crystal growth can be in-duced on such surfaces 72.

In the case of griseofulvin, the presence and types of impurities in the crys-talline samples seemed to be the only apparent factor that can account for the batch-dependent variation in chemical degradation (and hence glass stability). The impurity profile may differ among batches. A more in-depth study is needed to investigate the impact of different types and levels of impurities on stability and degradation behaviour upon heating.

Besides the impurities present in the crystalline powder as supplied by the manufacturer, impurities may also be introduced during sample preparation for the DSC runs. Finally, the stochastic nature of nucleation cannot be dis-counted as a contributing factor to the variations in the GFA/GS behaviour. A nucleation rate that coincides with the time scale of the DSC run may well explain the observed crystallisation tendency. It was also evident that such

Page 44: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

44

promiscuous behaviour is not specific to grisoefulvin. In this paper, acetohex-amide, bifonazole and piroxicam had the same behaviour.

Paper IV: Effect of physical aging and/or crystallisation on supersaturation potential In this study, seven compounds that were fully transformed to amorphous after spray-drying in Paper II, were studied for their supersaturation potential. The performance of freshly spray-dried amorphous samples were compared with samples that had been stored at 75% RH until they were completely crystal-lised or for up to six months (168 days), whichever came first. The same batch of samples used in Paper II (stored at 75% RH) was used in Paper IV. The stability profiles are summarised in Table 4.

Table 4. Physical stability profile of spray-dried amorphous compounds upon storage at 75% RH and 25°C until they were completely crystallised or for up to 6 months (168 days) if no or incomplete crystallisation occurred.

Compound Stability after 6-months storage

at 75% RH Estimated crystalline

content (%)

Indapamide Good 0 Metolazone Good 0 Glibenclamide Moderate 6 Hydrocortisone Moderate 11 Ketoconazole Poor 100 Hydrochlorothiazide Poor 100 Sulfathiazole Poor 100

Effect of long-term physical stability on supersaturation potential The supersaturation profiles of the freshly spray-dried and aged and/or crys-tallised samples are shown in Figure 14. In general, all of the drugs displayed some degree of supersaturation, but no clear difference in supersaturation pro-files could be observed between the fresh and aged and/or crystallised spray-dried drugs, except for ketoconazole. The completely crystallised spray-dried ketoconazole sample showed a similar dissolution profile as its crystalline form.

Indapamide, metolazone and glibenclamide displayed unstable supersatu-ration. A marked decrease in concentration was apparent after reaching an ap-parent maximum concentration (Cmax,app) above the crystalline solubility. Con-versely, the dissolution of hydrocortisone, hydrochlorothiazide, ketoconazole and sulfathiazole generated an apparently stable supersaturation for 60 minutes, at a concentration slightly higher than their crystalline solubility. It is noteworthy that, despite having a comparable estimated crystalline content of 6% and 11%, respectively, glibenclamide and hydrocortisone demonstrated

Page 45: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

45

distinct supersaturation behaviours. It is evident, for these two compounds that the presence of small amount of crystals did not dramatically influence their supersaturation performance.

Figure 14. Concentration–time profiles of freshly spray dried (SD T0) shown in blue circle. The crystallised and/or aged spray-dried compounds (SD Tn) are shown in red empty squares. The time point, n, depends on: (i) the time point at which the spray-dried samples completely crystallised, or (ii) the last time point of the stability study (i.e., 168 days) if crystallisation was incomplete or did not happen (as indicated in Table 4). The apparent crystalline solubility of each compound is shown as a black dashed line. Figure reprinted with permission from the publisher 103.

Cmax,app and AUC ratio of fresh, aged and/or crystallised spray-dried solids To further elucidate the differences in supersaturation profiles of fresh, aged and/or crystallised spray-dried samples, we performed statistical analyses on the Cmax,app and AUC ratio (indicated as RCmax,app and RAUC, respectively) of both sample types for each compound (Figures 15). No significant difference in the RCmax,app of the fresh and the aged and/or crystallised spray-dried drugs was observed, except for ketoconazole (Figure 15a). The completely crystal-lised spray-dried ketoconazole exhibited a 50% decrease in its RCmax,app. In contrast, no significant impact was detected on the RCmax,app of glibenclamide and hydrocortisone with estimated crystalline contents of 6% and 11%, re-spectively. Strikingly, hydrochlorothiazide, hydrocortisone and sulfathiazole,

Page 46: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

46

which were fully amorphous freshly upon spray-drying, demonstrated very similar RCmax,app to the partially or completely crystallised samples after 6 months storage at 75% RH.

✱✱

Glibenclamide

Hydrochlorothiazide

Hydrocortisone

Indapamide

Ketoconazole

Metolazone

Sulfathiazole

0

2

4

6SD T0

SD Tn

✱✱✱

Figure 15. (A) The Cmax,app ratio (RCmax,app) and (B) the AUC ratio (RAUC) of the fresh and aged and/or crystallised spray-dried APIs at 10-folds supersaturation ratio. The freshly spray-dried samples are represented as SD T0 (blue bars), whereas the crystal-lised and/or aged samples are denoted as SD Tn (red bars) since each of the compounds crystallised at different time points. At 95% confidence interval, a p-value of <0.05 is considered statistically significant. Figures modified and reprinted with permission from the publisher 103.

Except for ketoconazole, the extent of supersaturation (RAUC) for the other compounds were not negatively influenced significantly by physical aging and/or crystallisation during storage (Figure 15b). Ketoconazole showed a 50% decrease in its RAUC, which is in good agreement with the decline in RCmax,app. A significantly positive impact, reflected by an increase in the RAUC, was observed for metolazone. This may be attributed to the removal of elec-trostatic charges and irregularities via small adsorption of water on the parti-cles surfaces 112,113. This minimizes particle agglomeration, leading to an in-crease in effective surface area for wetting and dissolution of solid particles. The partial or complete crystallisation of stored hydrochlorothiazide, hydro-cortisone, and sulfathiazole did not seem to have a significantly negative im-pact on their RAUC, compared with their freshly spray-dried fully amorphous counterparts. Of the seven drugs, glibenclamide achieved the highest super-saturation potential from amorphisation, whereas the other compounds demonstrated marginal or no improvement in their supersaturation potential.

Page 47: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

47

Impact of crystallisation pathway on supersaturation potential As seen in Figure 14, the fully amorphous and partially and/or completely crystallised stored samples of three drugs (hydrocortisone, hydrochlorothia-zide and sulfathiazole) exhibited comparable concentration-time profiles. Such concentration-time profiles are usually associated with stable supersatu-ration, in which there is no ‘spring’ effect generated by supersaturation 114. There are two possible explanations for the observed supersaturation profiles of these drugs: (i) the crystallisation of amorphous solid during storage at 75% RH and crystallisation during dissolution followed the same pathway or mech-anism, or (ii) the amorphous solid transformed upon dissolution into a meta-stable polymorph with higher solubility than the stable polymorph.

A solvent shift approach was used to probe the factors contributing to the supersaturation profiles observed with these model compounds, especially hy-drochlorothiazide, hydrocortisone and sulfathiazole. In the solvent shift, the supersaturation is generated from a concentrated solution of the compound dissolved in dimethyl sulfoxide (DMSO) to evade the dissolution step. On the basis of the supersaturation profiles obtained via this method, one can get in-formation on the predominating crystallisation mechanism or pathway. Our findings were coupled with solid-state analysis to probe any possible poly-morphic changes during the dissolution and crystallisation process. The RCmax,

app from the solvent shifts was examined and compared to the spray-dried ones (Figure 16).

Figure 16. The apparent Cmax,app ratio (RCmax,app) of the solvent shift for fresh and aged and/or crystalline spray-dried compounds at ten-fold supersaturation ratios. The sol-vent shift is represented as SS (purple bars), the freshly spray-dried samples as SD T0

(blue bars), and the crystallised and/or aged samples as SD Tn (red bars), since each of the compounds crystallised at different time points. At a 95% confidence interval, a p-value of <0.05 is considered statistically significant. Figure modified and reprinted with permission from the publisher 103.

Glibenclamide

Hydrochlorothiazide

Hydrocortisone

Indapamide

Ketoconazole

Metolazone

Sulfathiazole

RCmax,app

✱✱✱✱

✱✱✱✱

✱✱✱

✱✱✱

✱✱✱✱

✱✱✱✱

✱✱✱✱

✱✱✱✱

Page 48: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

48

In general, the RCmax,app of all drugs generated from concentrated stock solu-tions was higher than for those of the spray-dried samples. This indicates the significant role of solids during the dissolution in crippling the ability of the system to reach the highest possible RCmax,app. Two different patterns in RCmax,app can also be seen in Figure 16. Glibenclamide, indapamide, ketocon-azole, and metolazone reached the highest possible RCmax,app (i.e., 10-folds). However, the RCmax,app of hydrochlorothiazide, hydrocortisone and sulfathia-zole was tremendously lowered (5-folds) compared to their crystalline solu-bility.

Crystallisation of glibenclamide, indapamide, ketoconazole and metola-zone occurred from a relatively high degree of supersaturation. This suggests that they predominantly: (i) nucleated homogeneously from the bulk solution, and (ii) crystallised mainly via a solution-mediated pathway. Glibenclamide, indapamide and metolazone have been previously reported to undergo the same mechanistic pathway of crystallisation 78.

Conversely, heterogeneous nucleation and solid-to-solid crystallisation seemed to be the predominating nucleation and crystallisation pathways for hydrochlorothiazide, hydrocortisone and sulfathiazole. They appeared to crys-tallise at a relatively lower supersaturation than the other four compounds. The large number of solid particles provides a large surface area for the solutes to nucleate on. Similarly, there is a greater likelihood for the formation of local supersaturation on the surface of particles as they are present in large numbers.

It is a known fact that nucleation proceeds more rapidly for compounds with higher solubility in the media 72. This may also explain why the crystal-lisation of hydrochlorothiazide, hydrocortisone and sulfathiazole occurred at lower supersaturation compared with the other compounds. As solubility in-creases, the solute molecules have higher probability to see each other in the solution. It also causes more changes in the composition of the solution, hence, lowering the interfacial energy between the crystal and solution. As a result, the solute have more affinity for the crystal than the solution.

Role of polymorphism on supersaturation potential Why did the supersaturation profiles of hydrochlorothiazide, hydrocortisone, and sulfathiazole appear like a stable supersaturation, even though they par-tially or completely crystallised upon storage? To investigate this, we per-formed solid-state analyses (i.e. Raman spectroscopy and DSC) on the solids collected after the dissolution experiments.

For all of the three compounds, the melting temperature and heat of fusion of the crystallised samples – either from storage at 75% RH or upon dissolu-tion – were lower than the original crystal forms. This indicates the formation of metastable crystalline forms which, provides an explanation why the con-centration of the crystallised samples of these compounds was higher than that

Page 49: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

49

of the original crystalline. These analyses emphasised the importance of un-derstanding the solid-state changes that may occur during dissolution. A stable supersaturation might not be the result of the amorphous nature of a given compound. Rather, it could be due to the crystallisation to a metastable poly-morph with higher solubility.

Crystallisation rate constant (k) and crystallisation kinetics The overall supersaturation decreases as nucleation and crystal growth ensue. As the system approaches equilibrium, the kinetics of nucleation and crystal growth decelerate. As a result, the thermodynamic aspects begin to dominate over the kinetic ones 72. The crystallisation rate constants (k) of hydrochloro-thiazide, hydrocortisone and ketoconazole and sulfathiazole was not possible to calculate. This was due to the fact that their concentration-time profiles did not show the characteristic “spring” pattern associated with a supersaturating system. As such, no decline in concentration was detected after reaching the Cmax,app. The crystallisation rate constant of the three remaining compounds are shown in Figure 17.

Figure 17. Crystallisation rate constants, k (min-1), of fresh and aged and/or crystal-lised spray-dried indapamide, metolazone and glibenclamide. Figure modified and reprinted with permission from the publisher 103.

Out of these three compounds, only the crystallisation rate constant of the aged, spray-dried metolazone showed significant decrease compared with its fresh counterpart. No significant differences were measured for indapamide and glibenclamide. The crystallisation rate constant of the partially crystal-lised glibenclamide was expected to decrease more than the other two com-pounds since the system is approaching equilibrium as it crystallised. How-ever, the small amount of crystalline material in the stored spray-dried glibenclamide samples did not affect the crystallisation rate. It was also un-clear why the crystallisation rate constant of metolazone decreased signifi-cantly, despite it being stable upon storage.

Page 50: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

50

Paper V: Physical stability and supersaturation potential of spray-dried solid dispersions

Estimation of glass transition temperature and selection of drug loadings Since drug loading is a major limitation in the development of amorphous solid dispersion (ASD) formulation, we wanted to investigate the impact of drug loading on the following: (i) drug/polymer miscibility, (ii) physical sta-bility of the spray-dried solid dispersions under accelerated storage condi-tions, and (iii) supersaturation potential and stabilisation effect on supersatu-ration of HPMC-AS. Prior to spray-drying, the glass transition temperature (Tg) of the drug-polymer mixtures was estimated using the Fox equation (shown in the Materials and Methods section). Ideally, the drug-polymer mix-tures produced should be molecularly dispersed and completely amorphous upon spray-drying. Therefore, it was important to ensure that the Tg be rea-sonably higher than the outlet temperature. With these considerations in mind, drug-polymer mixtures were selected to contain 25% w/w (low) and 50% w/w (high) drug loading. However slightly different loadings were used for three of the total nine compounds (cinnarizine, clofoctol and fenofibrate), because they could not be produced as fully amorphous at drug loading >25% w/w. As such, 15% w/w (low) and 25% w/w (high) were used for these three com-pounds instead. The model compounds with their respective drug loadings are shown in Table 5.

Table 5. Model compounds with their respective drug loadings in the spray-dried solid dispersions.

Drug Drug/HPMC-AS ratio (% w/w) 15/85 25/75 50/50

Cinnarizine √ √

Clofoctol √ √

Fenofibrate √ √

Bifonazole √ √

Clotrimazole √ √

Griseofulvin √ √

Ketoconazole √ √

Probucol √ √

Sulfamerazine √ √

Page 51: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

51

Solid-state forms of spray-dried solids dispersions All of the drugs – except bifonazole, probucol and sulfamerazine at 50% w/w drug loading – were spray-dried as fully amorphous solid dispersions in the studied drug loadings. These findings are quite striking given that the Tg of all the solid dispersions was estimated to be higher than the outlet temperature. From the Tg vs. outlet temperature standpoint, crystallisation of the drug dur-ing spray-drying was unlikely, since the estimated Tg of the spray-dried solid dispersions were at least 28°C higher than the outlet temperature. This could be due to the poor predictability of Fox equation and/or poor miscibility be-tween the drug and polymer, which could lead to phase-separation and physi-cal instability of the spray-dried solid dispersions 115.

Physical stability under accelerated storage conditions As shown in Table 6, cinnarize, clofoctol, clotrimazole, griseofulvin and ke-toconazole remained completely amorphous after four weeks of storage at 25°C/75% RH and 40°C/75% RH, independent of the drug loadings. However, clofoctol, clotrimazole and ketoconazole underwent some morphological changes even though they stayed amorphous throughout the stability study period. Visual observation and SEM images showed that the solid particles aggregated to form one large hardened solid (Figure 18). This phenomenon was observed for the spray-dried solid dispersions containing higher drug loading stored at 40°C/75% RH.

The remaining compounds crystallised to different extent when exposed to the two storage conditions. Of the nine model compounds, sulfamerazine dis-played very poor stability at both drug loadings and storage conditions, espe-cially at high drug loading (50% w/w) and the more extreme storage condition (40°C/75% RH). As expected, the crystallisation during storage took place mainly in solid dispersions that already contained some degree of crystallinity upon spray-drying. In such solid dispersions, the crystallisation process was induced by the presence of the seed crystals, and accelerated by the exposure to high temperature and high humidity.

Page 52: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

52

Table 6. Stability of different drug-polymer mixtures at different loadings (15%, 25% and 50% w/w) after four weeks of storage at 25°C/75% RH and 40°C/75% RH.

*Solid particles fused to form large and hard aggregated particles. The circles represent the proportion of amorphous (green) and/or crystalline (red) in the drug-polymer mixtures. Green only = fully amorphous, red = crystalline and green + red= different proportion of amorphous and crystalline depending on the size on the pie represented by each color.

Estimation of Flory-Huggins interaction parameter A series of molecular dynamics (MD) simulations was performed to calculate the interaction parameter (χ) using Flory-Huggins theory. According to this theory, the interaction parameter value reflects the miscibility of the produced drug-polymer mixture. This can be used to explain if the different stability profiles are influenced by a possible phase separation in the solid dispersion systems. The lower the interaction parameter, the higher the miscibility is be-tween the two components.

Usually, a mixture is considered to be phase separated if the χ ≥ 0.5 116. From our calculations, the interaction parameter of all our drug-polymer mix-tures under dry condition fell below 0.5. Therefore, phase separation was not expected in any of the drug-polymer mixtures used. This indicates that, the varying stability patterns observed was unlikely to be due to phase separation of the solid dispersions.

Page 53: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

53

Figure 18. Scanning electron microscopy images of the spray-dried solid dispersions of clofoctol, clotrimazole and ketoconazole with high drug loading. Left: the freshly spray-dried sample. Right: the four-week stability sample of the respective spray-dried samples stored at 40°C/75% RH. High loading is 25% w/w for clofoctol and 50% w/w for clotrimazole and ketoconazole.

Interestingly, an inverse linear correlation (R2=0.84) between logP and in sil-ico calculated Flory-Huggins interaction parameter (χ) was observed from the dataset (Figure 19). It can be seen from the figure that, the higher the logP, the lower the Flory-Huggins interaction parameter (χ). This indicates that, the more lipophilic the compound is, the better the miscibility with HPMC-AS. Such correlation has been previously predicted 117, but to the best of our knowledge, it has not been validated or shown experimentally and/or compu-tationally.

Page 54: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

54

Figure 19. Relationship between octanol-water partition coefficient (logP) and Flory-Huggins interaction parameter (χ) obtained from molecular dynamics simulations.

Determination of molecular mobility and miscibility as a function of drug loading Stability (or instability) is often associated with an increase in molecular mo-bility in solid dispersion systems 118-120. As such, we attempted to find corre-lation between the stability of spray-dried solid dispersions observed experi-mentally and their molecular mobility after annealing observed from MD sim-ulations. In the simulations, the mobility of the drug molecules was deter-mined by calculating the root mean square fluctuation (RMSF). This was performed for systems across a range of drug loadings between 5% w/w and 75% w/w for three compounds: griseofulvin – represents the stable system at both experimentally observed drug loadings (25% and 50%); probucol – rep-resents a system that is stable at 25% but unstable at 50% and sulfamerazine – represents a system that is unstable at both loadings (see Table 6). No sig-nificant difference in mobility was revealed for these three compounds with changes in drug loading. However, there was an increasing trend in mobility with the increase in drug loading.

Further, a computational model was applied to probe the possible influence of drug loading on miscibility of the solid dispersion system. The same model compounds (griseofulvin, probucol and sulfamerazine) were used to represent systems with different physical stability (explained in the above section). It was revealed from the MD simulations that the Flory-Huggins interaction pa-rameter value significantly increased with an increase in drug loading beyond 5% and 15% w/w.

0.05 0.1 0.15 0.2

-2.5

0

2.5

5

7.5

10

12.5

logP R

2=0.84

Page 55: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

55

MD simulations of drug-polymer mixture in the presence of water molecules In order to investigate the mobility of drug and polymer in the presence of humidity, water molecules were added to the simulation box to make 5% weight of the entire system. The water was added either randomly with drug and polymer molecules or a as a layer on the top of the randomly mixed drug and polymer. Mobility was measured by determining the radial distribution function (RDF), number of contacts between atoms of different groups of mol-ecules (API, polymer, water) and root-mean square fluctuations (RMSF). Again, griseofulvin, probucol and sulfamerazine were used as model com-pounds to represent amorphous systems with different stability profiles.

In the systems with probucol, the drug molecules preferred to interact with themselves than with polymer and water, forming what appeared like a phase-separated system. Sulfamerazine tended to create a network spreading throughout the whole box. The drug molecules in the network were not only connected among themselves, but were also in contact with water and polymer molecules. Griseofulvin formed small clusters of aggregates without observa-ble complete phase-separation.

The number of contacts between drug molecules with themselves (API-API), with polymer molecules (API-polymer) and water molecules (API-wa-ter) for the three model compounds used in this MD simulations are shown in Figure 20. It can be seen from this figure that, probucol is highly hydrophobic, while sulfamerazine have high affinity for water molecules. Griseofulvin is somewhat intermediate in its affinity for polymer and water molecules. It is postulated that the mesh created by sulfamerazine molecules might represents crystallisation of the drugs in the presence of the HPMC-AS and water. Gris-eofulvin aggregates do not form a single cluster, but rather remain separated with polymer-water mixture. That could be a mechanism to preserve the amor-phous form. While for probucol, a complete phase separation occurred at both drug loadings, which indicates of possible crystallisation.

Page 56: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

56

Figure 20. The ratio of the active pharmaceutical ingredients (APIs) contact with themselves, polymer and water out of a total 100%. A contact is represented by the appearance of an atom of one molecule at a distance of less than 0.6 nm from an atom of another molecule.

Supersaturation performance The second part of this study assessed the supersaturation stability of spray-dried solid dispersions. These included: (i) the supersaturation profiles as a function of drug loading, and (ii) the impact of physical aging and/or crystal-lisation on supersaturation potential.

Supersaturation vs. drug loading The supersaturation behaviour of the spray-dried solid dispersions are shown in Figure 21 for cinnarizine, clofoctol and fenofibrate (15% and 25% w/w drug loading), and Figure 22 for the remaining six compounds (25% and 50% w/w drug loading). The supersaturation behaviour was different across the model compounds. In general, the increase in drug loading did not always result in a better or worse supersaturation performance. In most cases, no significant dif-ference was observed in the apparent maximum concentration (Cmax,app) and extent of supersaturation (area under the curve, AUC), except for the Cmax,app of probucol and the AUC of griseofulvin and probucol. Nevertheless, it is noteworthy that some compounds displayed distinguishable supersaturation profiles.

For instance, clofoctol (calculated logP=8.1) and probucol (calculated logP=11.3) which are highly lipophilic did not have the typical spring-para-chute 116 associated with the supersaturation pattern of an ASD. Instead, the concentration increased very slowly over four hours until it reached a concen-tration higher than the crystalline solubility. It is known that a quick dissolu-tion of the drug often leads to a sudden increase in concentration (generating

Page 57: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

57

supersaturation), which is the driving force for precipitation (and crystallisa-tion) from a supersaturated solution. However, for clofoctol and probucol, the dissolution proceeded very slowly. Therefore, no sudden increase in concen-tration occurred that could act as the driving force for crystallisation. This shows that the rate of dissolution – as opposed to the rate of crystallisation – is an important kinetic factor that determines which of the two processes dom-inates. These observations are notable for clofoctol and probucol with 15% w/w and 25% w/w drug loading, respectively. The high loading (50% w/w) did not seem to have a solubility advantage for probucol, for which the con-centration achieved was comparable to the crystalline solubility.

Figure 21. Supersaturation profiles of freshly spray-dried cinnarizine, clofoctol and fenofibrate spray-dried solid dispersions at 15% w/w (dark brown circles) and 25% w/w (light brown empty circles) drug loading. Black dashed-lines indicate the appar-ent crystalline solubility and the red dotted-lines show the maximum supersaturation if 100% of the drug is dissolved at 10-folds supersaturation ratio.

Different supersaturation profiles of bifonazole solid dispersions were ob-served at 25% w/w and 50% w/w drug loadings. For the first two hours, the solid dispersion with lower loading exhibited a superior supersaturation than the one with high loading. Thereafter, the concentration of both bifonazole loadings became similar to each other. No difference was observed in the su-persaturation profiles of clotrimazole at either loading, which appeared to be stable supersaturation. A concentration about five-folds higher than the crys-talline solubility was reached in both loadings.

Cinnarizine, fenofibrate, griseofulvin and ketoconazole exhibited compa-rable supersaturation patterns. All of them reached a Cmax,app close to, or equiv-alent to, 100% release of the drugs, but the Cmax,app decreased rather quickly, indicating an unstable supersaturation and/or solution-mediated crystallisa-tion.

No comparison of sulfamerazine supersaturation profiles could be made. The spray-dried dispersion with 50% w/w drug loading produced a cloudy solution, making it difficult for the instrument to measure the concentration correctly. The cloudiness was most likely due to rapid crystallisation upon dissolution and possibly formation of micro- or nano-structures or aggregates.

Page 58: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

58

Figure 22. Supersaturation profiles of fresh bifonazole, clotrimazole, griseofulvin, ke-toconazole, probucol spray-dried solid dispersions at 25% w/w (light brown empty circles) and 50% w/w (red circles) drug loading. Black dashed-lines indicate the ap-parent crystalline solubility and the red dotted-lines show the maximum supersatura-tion if 100% of the drug is dissolved at 10-folds supersaturation ratio.

Supersaturation vs. physical aging and/or crystallisation After four weeks of storage at 25°C/75% RH and 40°C/75% RH, no significant difference was detected in the supersaturation behaviour of cinnarizine, clo-foctol and fenofibrate, regardless of the drug loading (Figure 23). The minor crystallisation detected for 25% w/w fenofibrate after four weeks storage at 40°C/75% RH did not significantly affect the supersaturation profile and crys-tallisation kinetics during dissolution. Similarly, morphological changes of clofoctol did not worsen the supersaturation potential to any significant extent, even though the initial rate of dissolution was slightly lower than for the fresh sample, most likely due to the increase in particle size of the stored clofoctol solid dispersion.

The impact of physical aging and/or crystallisation on the supersaturation behaviour of six compounds with drug loading of 25% w/w and 50% w/w is shown in Figure 24. In general, the supersaturation of each compound was affected differently by aging and/or crystallisation during storage. The most striking difference was observed in the supersaturation profile of the spray-dried solid dispersion with 50% w/w ketoconazole stored at 40°C/75% RH. The concentration climbed to the Cmax,app slower than the other samples, fol-lowed by a slower decrease in concentration. This was most likely due to the increase in particle size because of the hardening and formation of large ag-gregated solid particles. This in turn leads to a slow dissolution of the large

Page 59: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

59

aggregates compared to the smaller and more segregated freshly spray-dried solid particles. This finding also indicates that the rate of crystallisation is partly dependent on the rate of dissolution.

It is also interesting to observe that the significantly higher Cmax,app and AUC of probucol solid dispersion with 25% w/w drug loading compared to the fresh one. The exact reason is unclear. However, it has been reported that electrostatic charges of particles are eliminated by a small amount of water adsorption 112,113. This reduces the tendency of particles to form agglomerate, especially during contact with water upon dissolution, which might explain the higher supersaturation attained by stored probucol solid dispersion with 25% w/w drug loading compared to the fresh one.

As for sulfamerazine, only the solid dispersions with 25% w/w drug load-ing could be measured and compared. As discussed in the previous section, the instrument could not measure the concentration correctly due to cloudiness in the solution. The Cmax,app and AUC of 25% w/w sulfamerazine was tremen-dously jeopardized by the crystallisation upon storage, and was significantly lower than the one from the fresh sample (i.e. about 2.5 times lower). Samples stored at both conditions reached a Cmax,app comparable to the crystalline solu-bility.

Figure 23. Supersaturation profiles of freshly spray-dried solid dispersions and spray-dried solid dispersions after 4-week storage at 25°C/75% RH and 40°C/75% RH of cinnarizine, clofoctol and fenofibrate at 15% and 25% w/w drug loading. Black dashed-lines indicate the apparent crystalline solubility and the red dotted-lines show the maximum supersaturation if 100% of the drug is dissolved at 10-folds supersatu-ration ratio.

Page 60: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

60

Figure 24. Supersaturation profiles of fresh spray-dried solid dispersions and spray-dried solid dispersions after 4-weeks storage at 25°C/75% RH and 40°C/75% RH of bifonazole, clotrimazole, griseofulvin, ketoconazole, probucol and sulfamerazine at 25% and 50% w/w drug loading. Black dashed-lines indicate the apparent crystalline solubility and the red dotted-lines show the maximum supersaturation if 100% of the drug is dissolved at 10-folds supersaturation ratio.

Page 61: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

61

Conclusions

This thesis demonstrates that a combination of experimental and computa-tional tools can be used to improve understanding of the crystallisation behav-iour and crystallisation pathways or mechanisms of amorphous formulations. This knowledge can be used to guide a rational preparation of viable and well-functioning amorphous formulations. Specifically, the following conclusions are highlighted:

An easy-to-use and systematic protocol combining solid-state analytical

methods and a small-scale dissolution apparatus can be used to reveal whether amorphous compounds crystallise via solid-to-solid or solution-mediated mechanism during dissolution (Paper I).

Hydrogen bond patterns between drug and polymer play a significant role

in stabilising supersaturation generated by dissolution of amorphous drug (Paper I).

The glass forming ability/glass stability (GFA/GS) classification of drug compounds are influenced by preparation methods. Spray-drying pro-duces more heterogeneous distribution across the GFA/GS classes than the in situ melt-quenching using differential scanning calorimetry (DSC) (Paper II).

When stored at dry or humid condition, amorphous compounds display different long-term physical stability, even though they belong to the same GFA/GS class (Paper II).

The crystallisation of amorphous compounds during storage is induced and accelerated by interaction with humidity/water (Paper II).

There is a risk in using DSC as the only screening method for GFA/GS classification of compounds. Promiscuous glass formers are difficult to assign to a specific GFA/GS class, despite standardisation of experimental protocol and a single operator running the experiment (Paper III).

Page 62: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

62

Physical aging and/or minimal crystallisation (≤ 11%) after long-term storage of amorphous compounds have a marginal impact on supersatura-tion potential and crystallisation kinetics during dissolution, as demon-strated by most of the model compounds (Paper IV).

The supersaturation potential of amorphous compound is greatly influ-enced by the mechanisms or pathways of crystallisation during dissolution (Paper IV).

The effect of (i) drug loading on physical stability and supersaturation performance and (ii) physical aging and/or crystallisation upon storage on supersaturation potential of spray-dried solid dispersions containing HPMC-AS are drug-specific. The stabilisation mechanism of this polymer ranges from inhibition of solid-to-solid crystallisation to inhibition of so-lution-mediated crystallisation (Paper V).

The calculated Flory-Huggins interaction parameter indicates good mis-

cibility of all model compounds with HPMC-AS in the studied drug load-ings (Paper V).

For some drugs, via MD simulations, an increased mobility and formation

of different molecular arrangement and complexes were observed in the presence of water molecules, suggesting possible phase separation and/or crystallisation of the drugs in the solid dispersion systems (Paper V).

Page 63: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

63

Contributions of the Thesis

This thesis work has contributed to an improved understanding of amorphous system emphasising on the crystallisation behaviour and the crystallisation pathways or mechanisms involved. The major strengths of this thesis work are: 1. The development of a systematic protocol by using several complemen-

tary and small-scale methods to reveal and discriminate different crystal-lisation pathways via which amorphous solid crystallises during dissolu-tion. The protocol is easy-to-use and demands small sample amount, which is of great advantage in the early stage of drug development, where availability of compounds is limited.

2. The studies were performed using a relatively large number of model compounds with diverse physicochemical properties. While it is of high interest to carry out a comprehensive investigation on a single model com-pound, a large dataset provides information on trends and overall under-standing of important aspects in the development of amorphous formula-tions. These aspects include compound properties, crystallisation behav-iour, and performance. Such general findings are impossible to extract in studies that use a single model compound.

3. The efforts to investigate long-term physical stability and the implications of physical aging and the extent of solid crystallisation during storage on the supersaturation performance of amorphous compounds. Very limited number of studies have, till date, investigated both solid crystallisation during storage and supersaturation potential in the same study with more than one model compound.

4. The use of molecular dynamics (MD) simulations to probe molecular un-derstanding of amorphous system in its solid-state form and under super-saturated condition. In this thesis, the interaction between drug and poly-mer and mobility at the molecular level were successfully investigated with this computational approach. The MD simulations were also used to estimate the miscibility of drug and polymer components by calculating the Flory-Huggins interaction parameter. These simulations are robust be-cause they allow compounds in a large dataset to be studied simultane-ously. MD simulations provide useful complementary information around amorphous formulation that cannot be probed or challenging to investi-gate experimentally.

Page 64: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

64

Acknowledgements

The work presented in this thesis was carried out at the Department of Phar-macy, Faculty of Pharmacy, Uppsala University, Sweden. First of all, I would like to express my gratitude to Ministry of Higher Educa-tion, Malaysia and International Islamic University Malaysia for the financial support I received throughout my study, without which my PhD journey would not have been possible.

The Apotekarsociteten (Elisabeth och Alfred Ahlqvists stiftelse) and Småland Nation (Anna-Maria Lundins stiftelse) are acknowledged for providing me with the travel stipends that enabled me to participate in several international research conferences.

This work is made possible by the help and contributions from many people, whom I would like to warmly thank: My scientific advisors. My main supervisor Christel Bergström, who had taken the risky leap in

accepting me who comes from a faraway land as your PhD student. I couldn’t be more appreciative for giving me the opportunity to embark into this journey. With your endless support, advices and over-the-top ideas, I have managed to accomplish this work. Your optimism, intelli-gence, energy and laughter are contagious!

Denny Mahlin, my co-supervisor, the calmest among the three of us. Thank you for introducing me to the solid-state world— the world I have no clue about when I first started. Even though I didn’t get to see you frequently for our project meetings, discussions with you have always un-leashed something new, mysterious and unknown! For which we then cracked our head to find out what, why, how, and what’s next………

My collaborators—whose expertise have added flavours to my work. I would like to specially thank Dr. Deanna Mudie and Dr. Michael Mor-

gen from Bend Research Inc./Lonza for letting me to come to the beautiful town of Bend and to perform part of my work at Bend Research Inc. fa-cilities. I have had the opportunity to connect and learn a great deal from the experts at the company, especially your awesome scientific team. It is truly an eye-opening and refreshing experience I will cherish forever! And your company spray-dryer is a gem.

Page 65: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

65

Alyssa for allowing me to tag along the whole time you were spray-drying our samples.

Per Larsson and Aleksei for your tireless explanation on MD simulations and your tremendous contribution in Papers I and V. It has been fun (and sometimes frustrating) trying to connect the experimental and computa-tional worlds. Thank you for keeping up with me.

Johan Gråsjö for your valuable help especially with PXRD and Raman analyses included in Paper II and III. Your knowledge of math and physics are impressive!

The past and current members of the drug delivery group & UDOPP. Andrea - whom I have the pleasure to share the office with during my

years as a PhD student. We have had great times together—the confer-ences, sightseeing trips, the musical and theatre shows, the impromptu walks, dinners, fikas and numerous conversations we have shared. You are such a talented and kind soul. Hope to see you in Switzerland soon!

Caroline - for being so kind to introduce me to your family, inviting me to the lutfisk dinners during Christmas and proofreading my thesis, despite being on your summer vacation.

Ursi - for the fun trips and fondue dinner. Can’t wait to see you again (and the new member of the family, of course!)

Shakhawath - whom I asked for computer-related advices and help from time to time and always try to come up with solutions to my problems.

Niklas - for your advice on statistics. Sara - for being my mentor and introducing me to the µDISS and mini-

disk instruments. I have learned a lot about these instruments from you. Linda - whom I sometimes ask for lab-related assistance especially during

my early time as a PhD student. Jamal and Tomas for taking the time to proofread my thesis and for the

valuable suggestions to improve it. Julian - with whom I can comfortably discuss my work. I truly appreciate

your input. Christine - my Wikipedia on thesis submission process. I’m glad we are

going through the same phase at the same time. Appreciate your helps! Alexandra, Elin and Rezvan for your support with lab-related stuff and

organisation. Other members of the drug delivery groups and UDOPP for the scientific

discussions and your valuable feedbacks during numerous presentations and corridor chats, which contributed to the improvement of my work. Not forgetting the fun after work activities we have from time to time (or for when I’m in the mood for socialising).

Everyone else at the Department of Pharmacy. It has been a pleasure knowing and working with all of you!

Page 66: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

66

Thanks to Olivia whose assistance have made my crazy experimental work burden more bearable.

Manish, my master student for your involvement in the background work lead-ing to advances of work included in Paper IV.

I would also like to pay special appreciation to all my Malaysian acquaint-ances and friends in Uppsala especially Dalina, my buddy for various activi-ties; Ann and Nasir, for giving me the taste of home with your delicious Ma-laysian cuisines I get to enjoy every so often; Siti and Fadli, for helping me to settle down and introduce me to other Malaysians in Uppsala; Mimi and Mat for inviting me to your various gatherings that I have to turn down sometimes because of work commitment; Saiful and Ida for the occasional meetups. Daniel for keeping up with me so patiently. Your calmness is unbeatable! He-lene and Karl Göran for treating me like your own daughter. David for the nice boat ride. Thank you!

Maryam and family for your kindness and warm welcome. Thank you for treating me like a family member. I couldn’t be more thankful.

Eva for the Zumba and Move classes we have enjoyed going to together.

Moon, my host in Bend who treated me more like a daughter than a guest. Thank you for the good laughs, healthy food and the breath-taking hiking trips. Herbert and Emily for your kind hospitality and help with so many things that I’ve lost count of. My ride worriors at Bend Research Inc. especially Jessica and Kim M for the rides to and from work EVERY SINGLE DAY without fail! I enjoyed the rides and conversations we have shared. You guys are amazing! My best friends in Malaysia especially Dee, El, Intan F and Natrah, with whom I can share just about everything—work, life, stupid jokes (you name it). Thank you for lending your ears and for your endless support and prayers! All the best for all that come your way in the future!

Last but not least, my family—mom and dad for your sacrifices. I am who I am today because of you. My brothers and sisters, who have been supportive of my passion, making sure I have everything I need, and taking over the par-ents figure. My nephews and nieces, whom I hope I have inspired and continue to inspire to strive for what you are passionate for, regardless the obstacles.

Page 67: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

67

References

1 Bergstrom, C. A. S. et al. Computational prediction of formulation strategies for beyond-rule-of-5 compounds. Advanced Drug Delivery Reviews 101, 6-21 (2016).

2 Leeson, P. D. & St-Gallay, S. A. The influence of the organizational factor on compound quality in drug discovery. Nature Reviews Drug Discovery 10, 749 (2011).

3 Leeson, P. D. & Springthorpe, B. The influence of drug-like concepts on decision-making in medicinal chemistry. Nature Review Drug Discovery 6, 881-890 (2007).

4 Morphy, R. The influence of target family and functional activity on the physicochemical properties of pre-clinical compounds. Journal of Medicinal Chemistry 49, 2969-2978 (2006).

5 Wang, H. et al. Endogenous bile acids are ligands for the nuclear receptor fxr/bar. Molecular Cell 3, 543-553 (1999).

6 Fu, X. et al. 27-hydroxycholesterol is an endogenous ligand for liver x receptor in cholesterol-loaded cells. Journal of Biological Chemistry 276, 38378-38387 (2001).

7 Hann, M. M. Molecular obesity, potency and other addictions in drug discovery. Medicinal Chemistry Communication 2, 349-355 (2011).

8 Benet, L. Z. Predicting drug disposition via application of a biopharmaceutics drug disposition classification system. Basic & clinical pharmacology & toxicology 106, 162-167 (2010).

9 Sedo, K. Global report-2017 global drug delivery & formulation report. (Montville, NJ, 2018).

10 Gursoy, R. N. & Benita, S. Self-emulsifying drug delivery systems (sedds) for improved oral delivery of lipophilic drugs. Biomedicine & Pharmacotherapy 58, 173-182 (2004).

11 Tehler, U. et al. Optimizing solubility and permeability of a biopharmaceutics classification system (bcs) class 4 antibiotic drug using lipophilic fragments disturbing the crystal lattice. Journal of medicinal chemistry 56, 2690-2694 (2013).

12 Iwata, K. et al. Cocrystallization enhanced tak-441 aqueous solubility and suppressed high solvatomorphism. Crystal Growth & Design 16, 4599-4606 (2016).

13 Duggirala, N. K. et al. Pharmaceutical cocrystals: Along the path to improved medicines. Chemical Communications 52, 640-655 (2016).

14 Seo, J. H. et al. Improved oral absorption of cilostazol via sulfonate salt formation with mesylate and besylate. Drug design, development and therapy 9, 3961 (2015).

15 Varia, S. & Stellax, V. Phenytoin prodrugs v: In vivo evaluation of some water-soluble phenytoin prodrugs in dogs. Journal of pharmaceutical sciences 73, 1080-1087 (1984).

Page 68: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

68

16 Kumar, S. et al. In vitro and in vivo performance of different sized spray‐dried crystalline itraconazole. Journal of pharmaceutical sciences 104, 3018-3028 (2015).

17 Junghanns, J.-U. A. & Müller, R. H. Nanocrystal technology, drug delivery and clinical applications. International Journal of Nanomedicine 3, 295 (2008).

18 Singh, A. et al. Oral formulation strategies to improve solubility of poorly water-soluble drugs. Expert opinion on drug delivery 8, 1361-1378 (2011).

19 Gupta, S. et al. Formulation strategies to improve the bioavailability of poorly absorbed drugs with special emphasis on self-emulsifying systems. ISRN Pharmaceutics 2013, 16 (2013).

20 Gao, P. & Shi, Y. Characterization of supersaturatable formulations for improved absorption of poorly soluble drugs. AAPS J 14, 703-713 (2012).

21 Karagianni, A. et al. Co-amorphous solid dispersions for solubility and absorption improvement of drugs: Composition, preparation, characterization and formulations for oral delivery. Pharmaceutics 10, 98 (2018).

22 Danda, L. J. d. A. et al. Combining amorphous solid dispersions for improved kinetic solubility of posaconazole simultaneously released from soluble pvp/va64 and an insoluble ammonio methacrylate copolymer. European Journal of Pharmaceutical Sciences 133, 79-85 (2019).

23 Wassvik, C. M. et al. Molecular characteristics for solid-state limited solubility. Journal of Medicinal Chemistry 51, 3035-3039 (2008).

24 Zheng, K. et al. Effect of particle size and polymer loading on dissolution behavior of amorphous griseofulvin powder. Journal of pharmaceutical sciences 108, 234-242 (2019).

25 Papageorgiou, G. Z. et al. Effect of physical state and particle size distribution on dissolution enhancement of nimodipine/peg solid dispersions prepared by melt mixing and solvent evaporation. AAPS J 8, E623-E631 (2006).

26 Jog, R. et al. Formulation design and evaluation of amorphous abt-102 nanoparticles. International journal of pharmaceutics 498, 153-169 (2016).

27 Chatterjee, S. & Ooya, T. Amphiphilic copolymer of polyhedral oligomeric silsesquioxane (poss) methacrylate for solid dispersion of paclitaxel. Materials (Basel, Switzerland) 12 (2019).

28 Lang, B. et al. Effect of hydrophilic additives on the dissolution and pharmacokinetic properties of itraconazole-enteric polymer hot-melt extruded amorphous solid dispersions. Drug development and industrial pharmacy 42, 429-445 (2016).

29 Savolainen, M. et al. Evaluation of polar lipid–hydrophilic polymer microparticles. International journal of pharmaceutics 262, 47-62 (2003).

30 Ueda, H. et al. Anti-plasticizing effect of amorphous indomethacin induced by specific intermolecular interactions with pva copolymer. Journal of pharmaceutical sciences 103, 2829-2838 (2014).

31 Bergstrom, C. A. et al. Poorly soluble marketed drugs display solvation limited solubility. Journal of Medicinal Chemistry 50, 5858-5862 (2007).

32 Edueng, K. et al. The need for restructuring the disordered science of amorphous drug formulations. Pharmaceutical Research 34, 1754-1772 (2017).

33 Tran, P. et al. Overview of the manufacturing methods of solid dispersion technology for improving the solubility of poorly water-soluble drugs and application to anticancer drugs. Pharmaceutics 11 (2019).

Page 69: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

69

34 Choi, J.-S. et al. Solid dispersion of dutasteride using the solvent evaporation method: Approaches to improve dissolution rate and oral bioavailability in rats. Materials Science and Engineering: C 90, 387-396 (2018).

35 Choi, J. S. et al. Tadalafil solid dispersion formulations based on pvp/va s-630: Improving oral bioavailability in rats. European Journal of Pharmaceutical Sciences 106, 152-158 (2017).

36 Reginald-Opara, J. N. et al. Molecular interaction between glimepiride and soluplus®-peg 4000 hybrid based solid dispersions: Characterisation and anti-diabetic studies. International journal of pharmaceutics 496, 741-750 (2015).

37 Herbrink, M. et al. Improving the solubility of nilotinib through novel spray-dried solid dispersions. International journal of pharmaceutics 529, 294-302 (2017).

38 Al-Zoubi, N. et al. Evaluation of spironolactone solid dispersions prepared by co-spray drying with soluplus® and polyvinylpyrrolidone and influence of tableting on drug release. Journal of pharmaceutical sciences 107, 2385-2398 (2018).

39 Paudel, A. & Van den Mooter, G. Influence of solvent composition on the miscibility and physical stability of naproxen/pvp k 25 solid dispersions prepared by cosolvent spray-drying. Pharmaceutical Research 29, 251-270 (2012).

40 Madgulkar, A. et al. Sugars as solid dispersion carrier to improve solubility and dissolution of the bcs class ii drug: Clotrimazole. Drug development and industrial pharmacy 42, 28-38 (2016).

41 Karolewicz, B. et al. Dissolution study and thermal analysis of fenofibrate–pluronic f127 solid dispersions. Journal of Thermal Analysis and Calorimetry 125, 751-757 (2016).

42 Jiménez de los Santos, C. J. et al. Enhancement of albendazole dissolution properties using solid dispersions with gelucire 50/13 and peg 15000. Journal of Drug Delivery Science and Technology 42, 261-272 (2017).

43 Shen, Y. et al. Incorporation of paclitaxel solid dispersions with poloxamer188 or polyethylene glycol to tune drug release from poly(-caprolactone) films. Drug development and industrial pharmacy 39, 1187-1196 (2013).

44 Zhao, Y. et al. Effect of plasticizers on manufacturing ritonavir/copovidone solid dispersions via hot-melt extrusion: Preformulation, physicochemical characterization, and pharmacokinetics in rats. European Journal of Pharmaceutical Sciences 127, 60-70 (2019).

45 Sathigari, S. K. et al. Amorphous-state characterization of efavirenz—polymer hot-melt extrusion systems for dissolution enhancement. Journal of pharmaceutical sciences 101, 3456-3464 (2012).

46 Allesø, M. et al. Enhanced dissolution rate and synchronized release of drugs in binary systems through formulation: Amorphous naproxen–cimetidine mixtures prepared by mechanical activation. Journal of Controlled Release 136, 45-53 (2009).

47 Zuo, W. et al. Fabrication of multicomponent amorphous bufadienolides nanosuspension with wet milling improves dissolution and stability. Artificial Cells, Nanomedicine, and Biotechnology 46, 1513-1522 (2018).

48 Tres, F. et al. Indomethacin-kollidon va64 extrudates: A mechanistic study of ph-dependent controlled release. Molecular Pharmaceutics 13, 1166-1175 (2016).

49 Balogh, A. et al. Plasticized drug-loaded melt electrospun polymer mats: Characterization, thermal degradation, and release kinetics. Journal of pharmaceutical sciences 103, 1278-1287 (2014).

Page 70: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

70

50 Loh, Z. H. et al. Overview of milling techniques for improving the solubility of poorly water-soluble drugs. Asian Journal of Pharmaceutical Sciences 10, 255-274 (2015).

51 Wyttenbach, N. & Kuentz, M. Glass-forming ability of compounds in marketed amorphous drug products. European Journal of Pharmaceutics and Biopharmaceutics 112, 204-208 (2017).

52 Vasconcelos, T. et al. Amorphous solid dispersions: Rational selection of a manufacturing process. Advanced Drug Delivery Reviews 100, 85-101 (2016).

53 Byrn, S. R. & Henck, J.-O. Optimizing the physical form – opportunities and limitations. Drug Discovery Today: Technologies 9, e73-e78 (2012).

54 Einfal, T. et al. Methods of amorphization and investigation of the amorphous state. Acta Pharmaceutica 63, 305-334 (2013).

55 Bertoni, S. et al. Exploring the use of spray congealing to produce solid dispersions with enhanced indomethacin bioavailability: In vitro characterization and in vivo study. European Journal of Pharmaceutics and Biopharmaceutics 139, 132-141 (2019).

56 Hancock, B. C. & Parks, M. What is the true solubility advantage for amorphous pharmaceuticals? Pharmaceutical Research 17, 397-404 (2000).

57 Van den Mooter, G. The use of amorphous solid dispersions: A formulation strategy to overcome poor solubility and dissolution rate. Drug Discovery Today: Technologies 9, e79-e85 (2012).

58 Alonzo, D. E. et al. Understanding the behavior of amorphous pharmaceutical systems during dissolution. Pharmaceutical Research 27, 608-618 (2010).

59 Schver, G. & Lee, P. I. Combined effects of supersaturation rates and doses on the kinetic-solubility profiles of amorphous solid dispersions based on water-insoluble poly(2-hydroxyethyl methacrylate) hydrogels. Molecular Pharmaceutics 15, 2017-2026 (2018).

60 Brouwers, J. et al. Supersaturating drug delivery systems: The answer to solubility-limited oral bioavailability? Journal of pharmaceutical sciences 98, 2549-2572 (2009).

61 Stewart, A. M. et al. Impact of drug-rich colloids of itraconazole and hpmcas on membrane flux in vitro and oral bioavailability in rats. Molecular Pharmaceutics 14, 2437-2449 (2017).

62 Friesen, D. T. et al. Hydroxypropyl methylcellulose acetate succinate-based spray-dried dispersions: An overview. Molecular Pharmaceutics 5, 1003-1019 (2008).

63 Harmon, P. et al. Mechanism of dissolution-induced nanoparticle formation from a copovidone-based amorphous solid dispersion. Molecular Pharmaceutics 13, 1467-1481 (2016).

64 Puncochova, K. et al. Non-invasive insight into the release mechanisms of a poorly soluble drug from amorphous solid dispersions by confocal raman microscopy. European Journal of Pharmaceutics and Biopharmaceutics 101, 119-125 (2016).

65 Guan, J. et al. Synergistic effect of soluplus and hyaluronic acid on the supersaturation maintenance of lovastatin: The facilitated in vitro-in vivo performance and improved physical stability. Carbohydrate polymers 222, 114978 (2019).

66 Guan, J. et al. Synergetic effect of nucleation and crystal growth inhibitor on in vitro-in vivo performance of supersaturable lacidipine solid dispersion. International journal of pharmaceutics 566, 594-603 (2019).

67 Wu, T. & Yu, L. Surface crystallization of indomethacin below tg. Pharmaceutical Research 23, 2350-2355 (2006).

Page 71: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

71

68 Zhu, L. et al. Surface-enhanced crystallization of amorphous nifedipine. Molecular Pharmaceutics 5, 921-926 (2008).

69 Zhu, L. et al. Fast surface crystallization of amorphous griseofulvin below tg. Pharmaceutical Research 27, 1558-1567 (2010).

70 Wu, T. et al. Inhibiting surface crystallization of amorphous indomethacin by nanocoating. Langmuir 23, 5148-5153 (2007).

71 Schmelzer, J. et al. Surface-induced devitrification of glasses: The influence of elastic strains. Journal of Non-Crystalline Solids 162, 26-39 (1993).

72 Boistelle, R. & Astier, J. P. Crystallization mechanisms in solution. Journal of Crystal Growth 90, 14-30 (1988).

73 Marsac, P. J. et al. Recrystallization of nifedipine and felodipine from amorphous molecular level solid dispersions containing poly (vinylpyrrolidone) and sorbed water. Pharmaceutical research 25, 647-656 (2008).

74 Ishida, H. et al. Sudden rise of crystal growth rate of nifedipine near tg without and with polyvinylpyrrolidone. Journal of pharmaceutical sciences 96, 1131-1138 (2007).

75 Brunner, E. Reaktionsgeschwindigkeit in heterogenen systemen. Zeitschrift für Physikalische Chemie 47, 56-102 (1903).

76 Nernst, W. Theorie der reaktionsgeschwindigkeit in heterogenen systemen. Zeitschrift für Physikalische Chemie 47, 52-55 (1903).

77 Stieger, N. et al. Solution-mediated crystallization of amorphous azithromycin. Die Pharmazie 72, 447-448 (2017).

78 Edueng, K. et al. Mechanism-based selection of stabilization strategy for amorphous formulations: Insights into crystallization pathways. Journal of Controlled Release 256, 193-202 (2017).

79 Avramov, I. et al. Glass-forming ability versus stability of silicate glasses. Ii. Theoretical demonstration. Journal of Non-Crystalline Solids 320, 9-20 (2003).

80 Nascimento, M. L. et al. Can glass stability parameters infer glass forming ability? Journal of Non-Crystalline Solids 351, 3296-3308 (2005).

81 Uhlmann, D. R. A kinetic treatment of glass formation. Journal of Non-Crystalline Solids 7, 337-348 (1972).

82 Onorato, P. & Uhlmann, D. R. Nucleating heterogeneities and glass formation. Journal of Non-Crystalline Solids 22, 367-378 (1976).

83 Blaabjerg, L. I. et al. Glass forming ability of amorphous drugs investigated by continuous cooling and isothermal transformation. Molecular Pharmaceutics 13, 3318-3325 (2016).

84 Barandiaran, J. & Colmenero, J. Continuous cooling approximation for the formation of a glass. Journal of Non-Crystalline Solids 46, 277-287 (1981).

85 Cabral, A. et al. Glass-forming ability versus stability of silicate glasses. I. Experimental test. Journal of Non-Crystalline Solids 320, 1-8 (2003).

86 Baird, J. A. et al. A classification system to assess the crystallization tendency of organic molecules from undercooled melts. Journal of pharmaceutical sciences 99, 3787-3806 (2010).

87 Van Eerdenbrugh, B. et al. Crystallization tendency of active pharmaceutical ingredients following rapid solvent evaporation--classification and comparison with crystallization tendency from undercooled melts. Journal of pharmaceutical sciences 99, 3826-3838 (2010).

88 Liechty, W. B. et al. Polymers for drug delivery systems. Annual Review of Chemical and Biomolecular Engineering 1, 149-173 (2010).

Page 72: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

72

89 Chauhan, H. et al. Correlating the behavior of polymers in solution as precipitation inhibitor to its amorphous stabilization ability in solid dispersions. Journal of pharmaceutical sciences 102, 1924-1935 (2013).

90 Jackson, M. J. et al. Dissolution of danazol amorphous solid dispersions: Supersaturation and phase behavior as a function of drug loading and polymer type. Molecular Pharmaceutics 13, 223-231 (2016).

91 Pinto, J. M. O. et al. Hpmcas as an effective precipitation inhibitor in amorphous solid dispersions of the poorly soluble drug candesartan cilexetil. Carbohydrate polymers 184, 199-206 (2018).

92 Tanno, F. et al. Evaluation of hypromellose acetate succinate (hpmcas) as a carrier in solid dispersions. Drug development and industrial pharmacy 30, 9-17 (2004).

93 Chavan, R. B. et al. Determination of precipitation inhibitory potential of polymers from amorphous solid dispersions. Drug development and industrial pharmacy 44, 1933-1941 (2018).

94 Qian, F. et al. Solution behavior of pvp-va and hpmc-as-based amorphous solid dispersions and their bioavailability implications. Pharmaceutical Research 29, 2766-2776 (2012).

95 Konno, H. et al. Effect of polymer type on the dissolution profile of amorphous solid dispersions containing felodipine. European Journal of Pharmaceutics and Biopharmaceutics 70, 493-499 (2008).

96 Zhang, Q. et al. Effect of hpmcas on recrystallization inhibition of nimodipine solid dispersions prepared by hot-melt extrusion and dissolution enhancement of nimodipine tablets. Colloids and Surfaces B-Biointerfaces 172, 118-126 (2018).

97 Lehmkemper, K. et al. Physical stability of api/polymer-blend amorphous solid dispersions. European Journal of Pharmaceutics and Biopharmaceutics 124, 147-157 (2018).

98 Lu, Z. et al. Supersaturated controlled release matrix using amorphous dispersions of glipizide. International journal of pharmaceutics 511, 957-968 (2016).

99 Ueda, K. et al. Inhibitory effect of hydroxypropyl methylcellulose acetate succinate on drug recrystallization from a supersaturated solution assessedusing nuclear magnetic resonance measurements. Molecular Pharmaceutics 10, 3801-3811 (2013).

100 Chen, Y. et al. Drug-polymer-water interaction and its implication for the dissolution performance of amorphous solid dispersions. Molecular Pharmaceutics 12, 576-589 (2015).

101 Alhalaweh, A. et al. Computational predictions of glass-forming ability and crystallization tendency of drug molecules. Molecular Pharmaceutics 11, 3123-3132 (2014).

102 Alhalaweh, A. et al. Physical stability of drugs after storage above and below the glass transition temperature: Relationship to glass-forming ability. International journal of pharmaceutics 495, 312-317 (2015).

103 Edueng, K. et al. Supersaturation potential of amorphous active pharmaceutical ingredients after long-term storage. Molecules 24, 2731 (2019).

104 Graeser, K. A. et al. The role of configurational entropy in amorphous systems. Pharmaceutics 2, 224-244 (2010).

105 Mahlin, D. & Bergstrom, C. A. Early drug development predictions of glass-forming ability and physical stability of drugs. European Journal of Pharmaceutical Sciences 49, 323-332 (2013).

Page 73: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

73

106 Nurzyńska, K. et al. Long-term amorphous drug stability predictions using easily calculated, predicted, and measured parameters. Molecular Pharmaceutics 12, 3389-3398 (2015).

107 Bhugra, C. & Pikal, M. J. Role of thermodynamic, molecular, and kinetic factors in crystallization from the amorphous state. Journal of pharmaceutical sciences 97, 1329-1349 (2008).

108 Wyttenbach, N. et al. Theoretical considerations of the prigogine–defay ratio with regard to the glass-forming ability of drugs from undercooled melts. Molecular Pharmaceutics 13, 241-250 (2016).

109 Trasi, N. S. et al. Investigation of the milling-induced thermal behavior of crystalline and amorphous griseofulvin. Pharmaceutical Research 27, 1377-1389 (2010).

110 Willart, J.-F. et al. Solid-state vitrification of crystalline griseofulvin by mechanical milling. Journal of pharmaceutical sciences 101, 1570-1577 (2012).

111 Viel, Q. et al. Molecular mobility of an amorphous chiral pharmaceutical compound: Impact of chirality and chemical purity. The Journal of Physical Chemistry B 121, 7729-7740 (2017).

112 Bravo-Osuna, I. et al. Influence of moisture content on the mechanical properties of methyl methacrylate–starch copolymers. European Journal of Pharmaceutics and Biopharmaceutics 66, 63-72 (2007).

113 Dawoodbhai, S. & Rhodes, C. T. The effect of moisture on powder flow and on compaction and physical stability of tablets. Drug development and industrial pharmacy 15, 1577-1600 (1989).

114 Brouwers, J. et al. Supersaturating drug delivery systems: The answer to solubility-limited oral bioavailability? Journal of pharmaceutical sciences 98, 2549-2572 (2009).

115 Ivanisevic, I. Physical stability studies of miscible amorphous solid dispersions. Journal of pharmaceutical sciences 99, 4005-4012 (2010).

116 Huynh, L. et al. Predicting the solubility of the anti-cancer agent docetaxel in small molecule excipients using computational methods. Pharmaceutical Research 25, 147-157 (2008).

117 Dearden, J. C. & Bresnen, G. M. The measurement of partition coefficients. Quantitative Structure-Activity Relationships 7, 133-144 (1988).

118 Kothari, K. et al. Influence of molecular mobility on the physical stability of amorphous pharmaceuticals in the supercooled and glassy states. Molecular Pharmaceutics 11, 3048-3055 (2014).

119 Vyazovkin, S. & Dranca, I. Physical stability and relaxation of amorphous indomethacin. The Journal of Physical Chemistry B 109, 18637-18644 (2005).

120 Zhou, D. et al. Physical stability of amorphous pharmaceuticals: Importance of configurational thermodynamic quantities and molecular mobility. Journal of pharmaceutical sciences 91, 1863-1872 (2002).

Page 74: Molecular Mechanisms Influencing the Performance of …1342581/... · 2019-08-28 · Drug development is highly dependent on the optimisation of the physico-chemical properties of

Acta Universitatis UpsaliensisDigital Comprehensive Summaries of Uppsala Dissertationsfrom the Faculty of Pharmacy 276

Editor: The Dean of the Faculty of Pharmacy

A doctoral dissertation from the Faculty of Pharmacy, UppsalaUniversity, is usually a summary of a number of papers. A fewcopies of the complete dissertation are kept at major Swedishresearch libraries, while the summary alone is distributedinternationally through the series Digital ComprehensiveSummaries of Uppsala Dissertations from the Faculty ofPharmacy. (Prior to January, 2005, the series was publishedunder the title “Comprehensive Summaries of UppsalaDissertations from the Faculty of Pharmacy”.)

Distribution: publications.uu.seurn:nbn:se:uu:diva-390579

ACTAUNIVERSITATIS

UPSALIENSISUPPSALA

2019


Recommended