MON-10467 User Guide - National InstrumentsUSER GUIDE MON-10467 10 kHz, Fmax Wireless Vibration...

USER GUIDE

MON-1046710 kHz, Fmax Wireless Vibration Measurement Device

MON-10467

This document explains how to install the MON-10467. You can use the MON-10467 towirelessly connect up to 12 sensors, such as piezoelectric accelerometers, proximity probes,tachometers, voltage, and temperature, to your network without conduit for power or networklines. This device is available in lithium battery, 24 V DC, and 120/220 V AC variants tosupport your application’s requirements. Rated for outdoor use, the MON-10467 has a rugged

enclosure and a built-in mounting flange. With a five second data buffer per channel and fullwaveform transmission, this device is ideal for applications that require wireless monitoring.

Note Read the MON-10467 Safety, Environmental, and Regulatory Informationdocument on ni.com/manuals before installing.

Note In this document, the MON-10467 (AC), MON-10467 (DC), andMON-10467 (BATTERY) are referred to inclusively as the MON-10467. Theinformation in this document applies to all versions of the MON-10467 unlessotherwise specified.

Note The guidelines in this document are specific to the MON-10467. The othercomponents in the system might not meet the same safety ratings. Refer to thedocumentation for each component in the system to determine the safety and EMCratings for the entire system.

ContentsRelated Documentation.............................................................................................................3Unpacking................................................................................................................................. 3Kit Contents.............................................................................................................................. 3What You Need to Get Started..................................................................................................4Safety........................................................................................................................................ 6Electromagnetic Compatibility Notices.................................................................................... 7Parts Diagrams.......................................................................................................................... 8

MON-10467 with Door Closed.........................................................................................8MON-10467 (AC) Parts Diagram.....................................................................................9MON-10467 (DC) Parts Diagram...................................................................................10MON-10467 (BATTERY) Parts Diagram.......................................................................11

Pinouts.....................................................................................................................................11Analog Input Pinout........................................................................................................ 1124 V DC Power Bus Terminals Pinout........................................................................... 12

Opening and Closing the Door................................................................................................13Mounting.................................................................................................................................13Installing the Antenna and Boot..............................................................................................14Proximity Probe Drivers and Electronic Accessories............................................................. 15Wiring......................................................................................................................................18

Wiring Guidelines........................................................................................................... 18MON-10467 (BATTERY) Installing and Replacing Batteries............................................... 26Using the Desiccant Kit.......................................................................................................... 28Using the Reset Button........................................................................................................... 30Where to Go Next................................................................................................................... 32MON-10467 (BATTERY) Battery Recycling.........................................................................32Return Process.........................................................................................................................33Product Certifications and Declarations................................................................................. 33Worldwide Support and Services............................................................................................ 33

2 | ni.com | MON-10467 User Guide

http://www.ni.com/manuals

Related DocumentationThe following documents contain information about the MON-10467. To view them, go to ni.com/manuals.• MON-10467 Safety, Environmental, and Regulatory Information• MON-10467 Specifications

For help using your device in NI InsightCM™, refer to the NI InsightCM Help in software oronline at ni.com/r/insightcmhelp.

UnpackingNotice Electrostatic Discharge (ESD) can damage the device. To prevent damage,use industry-standard ESD prevention measures during unpacking, installation,maintenance, and operation.

Notice Never touch exposed signal terminals, power terminals, or antennaconnector.

Remove the device from the package and inspect it for loose components or any other signs ofdamage. Notify NI if the device appears damaged in any way. Do not install a damageddevice.

Kit ContentsMON-10467 (AC) and MON-10467 (DC) Kit Contents

31 2 4 5 6

1. MON-104672. MON-10467 Safety, Environmental, and

Regulatory Information3. NI Monitoring Devices Card

4. 1 Antenna with weather-protective boot5. 12 M16 Glands6. 1 PG16 Gland

MON-10467 User Guide | © National Instruments | 3


http://www.ni.com/r/insightcmhelp

MON-10467 (BATTERY) Kit Contents

31 2 4 5 6 7

1. MON-104672. MON-10467 Safety, Environmental, and

Regulatory Information3. NI Monitoring Devices Card4. 1 Antenna with weather-protective boot

5. 12 M16 Glands6. 1 M16 Gland7. 3 Lithium batteries

What You Need to Get StartedMON-10467 (AC)

Hardware needed:• M6 to M8 bolts and nuts or 1/4 in. to 5/16 in. bolts and nuts• Washers (recommended)• M16 glands (supplied by NI)• Plugs rated for Type 3 or greater ingress protection for unused ports• PG16 gland (supplied by NI) or 0.5 in. conduit fitting• Power cable with a smooth, round jacket and individual conductors up to 12 AWG that

comply with your local electrical code

Tools needed:• 2.5 mm flat-blade screwdriver (your own or NI part number 786911-01)• 19 mm deep socket or wrench• 22 mm socket or wrench• 27 mm deep socket• 30 mm socket or wrench• 24 mm socket or wrench• (Optional) multi-prong actuation tool (WAGO part number 279-433)• (Optional) 19 mm gland dome nut tightening tool (SEALCON part number S-1900-WR)• (Optional) 24 mm gland dome nut tightening tool (SEALCON part number S-2400-WR)


MON-10467 (DC)

Hardware needed:• M6 to M8 bolts and nuts or 1/4 in. to 5/16 in. bolts and nuts• Washers (recommended)• M16 glands (supplied by NI)• Plugs rated for Type 3 or greater ingress protection for unused ports• PG16 gland (supplied by NI) or 0.5 in. conduit fitting• Power cable with a smooth, round jacket and individual conductors up to 14 AWG that


Tools needed:• 2.5 mm flat-blade screwdriver (your own or NI part number 786911-01)• #2 Phillips screwdriver• 19 mm deep socket or wrench• 22 mm socket or wrench• 27 mm deep socket• 30 mm socket or wrench• 24 mm socket or wrench• (Optional) multi-prong actuation tool (WAGO part number 279-433)• (Optional) 19 mm gland dome nut tightening tool (SEALCON part number S-1900-WR)• (Optional) 24 mm gland dome nut tightening tool (SEALCON part number S-2400-WR)

MON-10467 (BATTERY)

Hardware needed:• M6 to M8 bolts and nuts or 1/4 in. to 5/16 in. bolts and nuts• Washers (recommended)• M16 glands (supplied by NI)• Plugs rated for Type 3 or greater ingress protection for unused ports• Chassis ground cable with a smooth, round jacket and spade or ring lug• 3 lithium batteries (supplied by NI)

Tools needed:• 2.5 mm flat-blade screwdriver (your own or NI part number 786911-01)• #2 Phillips screwdriver• #1 Phillips screwdriver• 19 mm deep socket or wrench• 22 mm socket or wrench• (Optional) multi-prong actuation tool (WAGO part number 279-433)• (Optional) 19 mm gland dome nut tightening tool (SEALCON part number S-1900-WR)


Safety

Caution Observe all instructions and cautions in the user documentation. Usingthe model in a manner not specified can damage the model and compromise thebuilt-in safety protection. Return damaged models to NI for repair.

Attention Suivez toutes les instructions et respectez toutes les mises en garde de ladocumentation utilisateur. L'utilisation d'un modèle de toute autre façon que cellespécifiée risque de l'endommager et de compromettre la protection de sécuritéintégrée. Renvoyez les modèles endommagés à NI pour réparation.

Caution The protection provided by the MON-10467 can be impaired if it is usedin a manner not described in the user documentation.

Attention La protection apportée par le MON-10467 risque d'être endommagée s'ilest utilisé d'une autre façon que celle décrite dans la documentation utilisateur.

Caution All wiring must be insulated for the highest voltage used.

Attention Tout le câblage doit être isolé pour la plus haute tension utilisée.

Caution An external circuit breaker box must be installed according to applicableelectrical codes by trained personnel to serve as the power disconnect wheninstalling the MON-10467 (AC). The circuit breaker box must be easy to reach andmarked as the power disconnect for the device.

Attention Un boîtier de disjoncteur externe doit être installé par du personnelqualifié, conformément aux normes électriques en vigueur, afin de servir dedispositif de coupure de courant lors de l'installation du MON-10467 (AC). Leboîtier du disjoncteur doit être facilement accessible et marqué en tant que dispositifde coupure de courant pour l'appareil.

Caution Disconnect external power to the MON-10467 (AC) and use the externalcircuit breaker box to completely remove mains power before opening the device forservice.

Attention Débranchez l'alimentation externe du MON-10467 (AC) et utilisez leboîtier de disjoncteur externe pour couper complètement l'alimentation secteur avantd'ouvrir l'appareil pour l'entretien.

Caution Remove power to the MON-10467 (DC) before opening it for service.

Attention Mettez le MON-10467 (DC) hors tension avant de l'ouvrir pourl'entretien.


Caution Conduit or gland fittings must be installed by trained personnel accordingto applicable electrical standards and the torque specified by the manufacturer.

Attention Les raccords de conduits ou presse-étoupe doivent être installés par dupersonnel qualifié conformément aux normes électriques applicables et au couplespécifié par le fabricant.

Caution Fire, explosion, and severe burn hazard. The MON-10467 (BATTERY)contains replaceable primary lithium batteries. Do not recharge or disassemble thebatteries. Do not heat the batteries or the MON-10467 (BATTERY) above 100 °C.Do not incinerate the batteries or the MON-10467 (BATTERY). Do not expose thecontents of the batteries to water.

Attention Risque d'incendie, d'explosion et de brûlures graves. LeMON-10467 (BATTERY) contient piles au lithium primaire remplaçable. Ne pasrecharger ou démonter les piles. Ne pas chauffer les piles ou leMON-10467 (BATTERY) à une température supérieure à 100 °C. Ne pas incinérerles piles ou le MON-10467 (BATTERY). Éviter tout contact du contenu des pilesavec de l'eau.

Caution Risk of explosion if MON-10467 (BATTERY) batteries are replaced byan incorrect type. Dispose of used batteries according to the instructions.

Attention Risque d'explosion si les piles est remplacée par un type de pileincorrect. Éliminer les piles usagées conformément aux instructions.

Caution The batteries of the MON-10467 (BATTERY) must be replaced by atrained service technician. Refer to the MON-10467 (BATTERY) User Guide on ni.com/manuals for instructions for replacing the batteries.

Attention La pile doit être remplacée par un technicien de maintenance qualifié.Reportez-vous au Guide de l'utilisateur du MON-10467 (BATTERY) sous ni.com/manuals pour obtenir les instructions pour changer les piles.

Electromagnetic Compatibility NoticesRefer to the following notices for cables, accessories, and prevention measures necessary toensure the specified EMC performance.

Notice For EMC declarations and certifications, and additional information, referto the Product Certifications and Declarations section.

Notice The length of the signal cable must be no longer than 30 m (100 ft).

Notice Operate this product only with shielded cables and accessories.





Notice The performance of this product can be disrupted if subjected toElectrostatic Discharge (ESD) during operation. To prevent damage, industry-standard ESD prevention measures must be employed during installation,maintenance, and operation.

Parts Diagrams

MON-10467 with Door Closed

MON-10467

1 2

33

33

2

4

5

1. Antenna2. Mounting flanges3. Captive screws

4. Glands5. Door


MON-10467 (AC) Parts Diagram

35

2

1

4

1. 24 V DC power bus terminals2. Reset button3. Analog input terminals

4. AC power input terminals5. Door pocket for desiccant pack


MON-10467 (DC) Parts Diagram

1

2

36 5 4

1. 24 V DC power bus terminals2. Reset button3. Analog input terminals

4. Chassis ground screw5. Ground shelf6. Door pocket for desiccant pack


MON-10467 (BATTERY) Parts Diagram

AI0, AI1, AI2, AI3 sampled simultaneouslyAI4, AI5, AI6, AI7 sampled simultaneouslyAI8, A9, AI10, AI11 sampled simultaneously

AI4+

AI4–

AI0+

AI0–

AI8+

AI8–

AI1+

AI1–

AI5+

AI5–

AI9+

AI9–

AI2+

AI2–

AI6+

AI6–

AI10+

AI10–

AI3+

AI3–

AI7+

AI7–

AI11+

AI11–

AI0–

AI0+

AI4–

AI4+

AI8–

2, 3, 4, mA IEPE on/off

AI0, AI4, AI8

AI1, AI5, AI9

AI2, AI6, AI10

AI3, AI7, AI11

AC/DC Coupling

Amplifier Prefilter

50 Ω

50 Ω

MUX

50 Ω

AI8+

BATTERY

RESET

47

2

1

3

56

1. Battery bracket2. Battery power connector port3. Reset button4. Analog input terminals

5. Chassis ground screw6. Ground shelf7. Door pocket for desiccant pack

Pinouts

Analog Input Pinout

AI0+

AI0–

AI4+

AI4–

AI8+

AI8–

AI1+

AI1–

AI5+

AI5–

AI9+

AI9–

AI2+

AI2–

AI6+

AI6–

AI10+

AI10–

AI3+

AI3–

AI7+

AI7–

AI11+

AI11–


Table 1. Signal Descriptions

Terminal Signal Description

0...11 AI+ Positive input of the analog input channel

0...11 AI- Negative input of the analog input channel

0...11 Chassis ground

You can connect ground-referenced or floating signal sources to the MON-10467. Each analoginput channel has a 3-pin connector to which you can connect a signal source. The AI+terminal accepts the positive input signal and provides the IEPE excitation when enabled. TheAI- terminal provides the excitation return path and connects to the AI ground reference. Thechassis ground terminal provides a direct connection to the MON-10467 enclosure to whichthe input signal cable shield or drain wire can be connected.

Notice Refer to the MON-10467 Specifications on ni.com/manuals to ensure thatthe devices you connect to the MON-10467 are compatible with the devicespecifications.

24 V DC Power Bus Terminals PinoutNote MON-10467 (AC) and MON-10467 (DC) only.

V C

Table 2. Terminal Descriptions

Terminal Description

V 24 V DC supply input

C 0 V supply return

Use only one V and C terminal to power the device. You can use the other terminals to buspower to accessories such as proximity probe drivers. Refer to the Proximity Probe Driversand Electronic Accessories section for more information on using proximity probe drivers andelectronic accessories with this device.



Opening and Closing the DoorCaution Disconnect external power to the MON-10467 (AC) and use the externalcircuit breaker box to completely remove mains power before opening the device forservice.




Notice Do not put a load on the device door while it is open.

Complete the following steps to open and close the door of the MON-10467.1. Loosen the four captive screws on the door of the device with a 1/4 in. socket or 6 mm

(1/4 in.) flat-blade screwdriver.2. Open the door of the device slowly.3. Clean the gasket and gasket mating surface with a dry or damp cloth prior to closing the

device door.4. Close the door slowly.5. Tighten the four captive screws on the door of the device to 1.3 N · m (11.5 lb · in.).

MountingThe MON-10467 must be mounted upright to a rigid surface such as a wall, panel, strutchannel, or metal post. For installations that may experience vibration, NI recommends using athread locking compound or lock nuts.

Each flange has several bolt locations as shown in the following figure. The flanges are 4 mm(0.157 in.) thick. The V-notch on the rear facilitates mounting to a round surface such as a pipeor pole using a pipe clamp bracket.


Figure 1. Mounting Dimensions

293.86 mm(11.569 in.)

267.00 mm(10.512 in.)

312.94 mm(12.321 in.)

279.34 mm(10.998 in.)

286.00 mm(11.260 in.)

139.67 mm(5.499 in.)

76.00 mm(2.992 in.)

56.00 mm(2.205 in.)

127.00 mm(5.000 in.)

127.00 mm(5.000 in.)

20.00 mm(0.787 in.)

Hardware needed:• M6 to M8 bolts and nuts or 1/4 in. to 5/16 in. bolts and nuts• Washers (recommended)

Complete the following steps to mount the MON-10467.1. Place the device against the surface on which you want to mount it.2. Insert bolts into the mounting holes, placing at least two bolts on each flange. You must

use at least four bolts in total to secure the device, but may use more than four foradditional security.

3. (Optional) place washers between the bolt and the flange and/or between the mountingstructure and nuts as needed.

4. Place nuts onto the bolts and tighten to secure them.

Installing the Antenna and BootNotice Never apply power or operate the MON-10467 without the antennainstalled. Doing so may damage the device.


Figure 2. Antenna and Boot Parts

1

2

3

1. Antenna2. Large boot3. Small boot

Complete the following steps to install the antenna.1. Slide the large boot over the base of the antenna.2. Place the small boot over the RP-SMA connector.3. Attach the antenna to the device and tighten to a torque of 0.45 N · m (4 lb · in.).4. Slide the large boot down the antenna to the base.5. Press the large boot into place to create a snug seal.

Proximity Probe Drivers and ElectronicAccessoriesYou can use third-party accessories such as proximity probe drivers with theMON-10467 (AC) and MON-10467 (DC). You can install up to two proximity probe driversper device using the industry-standard 2 in. by 2 in. hole pattern. Refer to the figures below forthe hole patterns on the MON-10467 (AC) and MON-10467 (DC). The MON-10467 (DC) hasadditional holes for mounting a small panel and can also accommodate a DIN rail up to254 mm (10 in.). The maximum height for accessories is 88 mm (3.465 in.) from the mountingsurface. The maximum height does not apply to CTC drivers, which should be installed using


their provided protective cap for the unused BNC connector. For two-dimensional drawingsand three-dimensional models of your device, visit ni.com/dimensions.

Figure 3. MON-10467 (AC) Proximity Probe Drivers and Electronic Accessories HolePattern

14.90 mm(0.587 in)

72.60 mm(2.858 in)

50.80 mm(2.00 in)

50.80 mm(2.00 in)

79.2 mm(3.118 in)

50.80 mm(2.00 in)


http://www.ni.com/dimensions

Figure 4. MON-10467 (DC) Proximity Probe Drivers and Electronic Accessories HolePattern

15.10 mm(0.594 in)

79.20 mm(3.118 in)

92.00 mm(3.622 in) 50.80 mm

(2.00 in)50.80 mm(2.00 in)

14.90 mm(0.587 in)

72.60 mm(2.858 in)

108 mm(4.252 in)

27.40 mm(1.079 in)

27.60 mm(1.087 in)

50.80 mm(2.00 in)

88.90 mm(3.50 in)

119.90 mm(4.720 in)

3.90 mm(0.547 in)

6.20 mm(0.638 in)

6.20 mm(0.638 in)

6.20 mm(0.638 in)

If you are planning to use proximity probe drivers with the MON-10467 (AC) orMON-10467 (DC), install them before wiring your device. The following figure shows how toconnect proximity probe drivers.


Figure 5. Typical Proximity Probe Power and Signal Wiring [MON-10467 (AC) andMON-10467 (DC) only]

MON-10467 (AC),MON-10467 (DC)

AI<a>–

AI<a>+

AI<b>–

V

C

AI<b>+

Typical Proximity Probe Drivers(Case isolated from Power and Signal)

COM

Signal OUT

COM

24VDC

–24 VDC

COM

Signal OUT

COM

–24 VDC

+

–

Note Ensure that you are wiring in the correct orientation. The MON-10467 ispowered by a positive-polarity DC supply voltage, whereas many proximity probedrivers are powered by a negative-polarity DC supply voltage.

Wiring

Wiring GuidelinesAdhere to the following guidelines when wiring the MON-10467.

Caution All wiring must be insulated for the highest voltage used.

Attention Tout le câblage doit être isolé pour la plus haute tension utilisée.






Notice The length of the signal cable must be no longer than 30 m (100 ft).

Notice Operate this product only with shielded cables and accessories.

Notice Refer to the MON-10467 Specifications on ni.com/manuals to make surethat any devices you connect to the MON-10467 are compatible.

Analog Input CircuitryFigure 6. Analog Input Circuitry (One of Four)

AI0±

AI4±

AI8±

ADC

Multiplexer

Channels 0, 4, 8

Channels 1, 5, 9

Channels 2, 6, 10

Channels 3, 7, 11

AC/DC Coupling

Amplifierand

Prefilter

+

–

IEPE On/Off

Protection

Protection

Protection

AIGround

CurrentLimitedResistor

The MON-10467 analog input terminals are referenced to a common AI ground through a50 Ω resistor. AI ground is not directly accessible. The MON-10467 provides overvoltageprotection for each channel. Refer to the MON-10467 Specifications on ni.com/manuals formore information about overvoltage protection. Input signals on each channel are conditioned,buffered, and then sampled by a 24-bit Delta-Sigma ADC. The MON-10467 has fourindependent signal conditioning paths and ADCs, enabling simultaneous sampling of up tofour input channels. The following channels are sampled simultaneously:• AI0, AI1, AI2, and AI3• AI4, AI5, AI6, and AI7• AI8, AI9, AI10, and AI11

Each ADC can scan through three independent input channels for a total of 12 input channels.You can configure each channel to AC or DC coupling. The AC coupling cutoff frequency isconfigurable to 10 Hz or 2.0 Hz. You can turn the IEPE excitation on or off for each channel.The IEPE excitation circuitry includes open and short circuit detection.



http://www.ni.com/manuals/

Connecting SignalsYou can connect ground-referenced or floating signal sources to the MON-10467. Refer to thefollowing figures for typical IEPE sensor and typical dual sensor wiring.

Figure 7. Typical IEPE Sensor Wiring

Signal Out / IEPE In AI<0...11>+ (IEPE Source)

MON-10467

Typical IEPE Sensor(Case Isolated from Power and Signal)

AI<0...11>–Signal COM / IEPE Return

Figure 8. Typical Dual Sensor Wiring

Signal 1 Out / IEPE In

Signal COM / IEPE Return AI<a>–

AI<a>+ (IEPE Source)

MON-10467

Typical Dual Output (IEPE + Temperature) Sensor(Case Isolated from Power and Signal)

AI<b>–

AI<b>+

Signal 2 OUT

Note You must install a jumper wire between the two AI- terminals as shownabove.

Note Connect the two dual-sensor outputs to simultaneously sampled channels.

Hardware needed:• 0.08 mm2 to 1.5 mm2 (24 AWG to 14 AWG) solid or fine-stranded wire or, for better

mechanical performance, ferrules with a plastic collar over fine-stranded 0.25 mm2 to1 mm2 (24 AWG to 18 AWG) wire

• M16 glands (supplied by NI)• Plugs rated for Type 3 or greater ingress protection for unused ports

Tools needed:• 2.5 mm flat-blade screwdriver (your own or NI part number 786911-01)• 19 mm deep socket or wrench• 22 mm socket or wrench• (Optional) multi-prong actuation tool (WAGO part number 279-433)• (Optional) 19 mm gland dome nut tightening tool (SEALCON part number S-1900-WR)


Complete the following steps connect signals to the MON-10467.1. Thread the M16 glands into the device enclosure.2. Tighten the gland bodies to a torque of 3.16 N · m (28 lb · in.).3. Install backing nuts onto the M16 glands and tighten to a torque of 2.5 N · m

(22.1 lb · in.).4. If you are using a cable that has external metal armor or braid, terminate the external

armor or braid so that it does not pass through the gland grommet to ensure that the glandcan seal properly around the smooth, round inner cable jacket.

5. Insert the signal cables through the glands using the appropriately sized grommets foryour cables.

Each M16 gland comes with a pre-installed gray 2 mm to 6 mm grommet and anadditional black 4 mm to 8 mm grommet. For optimum sealing and strain relief, only usewiring with a round, circular, and smooth exterior cable jacket.

6. Open the spring terminal by inserting a 2.5 mm flat-blade screwdriver and pressing thelever.

Tip Try using a prying motion to move the lever as shown below if you arehaving difficulty. You can also activate multiple terminals simultaneously byusing multiple screwdrivers or a multi-prong actuation tool.

Figure 9. Opening Analog Input Spring Terminal

7. Insert the wires into the spring terminal.

Notice NI recommends using ferrules with a barrel length of 6 mm to helpwith inspecting proper insertion and to prevent stray strands from contactingadjacent connections. NI also recommends actuating multiple terminal springssimultaneously if you are using stiff wires.

8. Fill any unused gland openings with plugs rated for Type 3 or greater ingress protection.9. Tighten the M16 dome nuts to a torque of 2.5 N · m (22.1 lb · in.) to provide strain relief

and weather resistance for the cables.


Integrated Electronic Piezoelectric (IEPE) SensorsThe MON-10467 can provide an IEPE excitation current for each channel to measure IEPEsensors. You can configure IEPE excitation current per channel.

Typical IEPE sensors have a case that is electrically isolated from the IEPE electronics.Therefore, connecting this type of sensor to the MON-10467 results in a floating connection.Typical IEPE sensors used in industrial machine condition monitoring applications may alsobe supplied with a cable shield drain wire that is floating at the sensor end. In this case, thedrain wire should be connected to the channel chassis ground terminal of the MON-10467.

IEPE Fault ConditionsWhen IEPE is enabled, the MON-10467 monitors the input voltage to determine if there is aconnection issue with the attached signal source. Common connection issues that can occurinclude open and short circuits. An open circuit occurs if there is a disconnect between thesignal source and the MON-10467, resulting in the input voltage rising too high. A shortcircuit occurs if the MON-10467 AI+ to AI- terminals have been shorted. For example, asensor fault could cause a short circuit. If an open or short event occurs, the hardware willcontinue to perform the configured acquisition and return the acquisition to InsightCM, butwill set a fault indicator flag advising the user that the returned data is invalid.

Connecting Power and Ground

MON-10467 (AC) Connecting Power and GroundHardware needed:• PG16 gland (supplied by NI) or 0.5 in. conduit fitting• Power cable with a smooth, round jacket and individual conductors up to 12 AWG that


Tools needed:• 2.5 mm flat-blade screwdriver (your own or NI part number 786911-01)• 27 mm deep socket• 30 mm socket or wrench• 24 mm socket or wrench• (Optional) 24 mm gland dome nut tightening tool (SEALCON part number S-2400-WR)



Complete the following steps.1. Confirm that the external power to the MON-10467 (AC) has been turned off.2. Install the gland on the device enclosure.


You may use the gland provided by NI or your own gland. Check the MON-10467Specifications on ni.com/manuals for the required gland specifications.

Note If you are using an alternative gland or fitting, ensure that it is rated forType 3 or greater and install according to the manufacturer's instructions

a) Insert the PG16 gland through the hole on the enclosure.b) Install the backing nut on the PG16 gland and tighten the nut with a 30 mm socket or

wrench to a torque of 5 N · m (44.2 lb · in.) while holding the gland body with a27 mm deep socket.

3. If you are using a cable that has external metal armor or braid, terminate the externalarmor or braid so that it does not pass through the gland grommet to ensure that the glandcan seal properly around the smooth, round inner cable jacket.

4. Insert the cable through the gland.

The PG16 gland comes with a 5 mm to 9 mm grommet.5. Open the AC power input spring terminals by inserting a 2.5 mm flat-blade screwdriver

and pressing the lever.6. Connect the line, neutral, and protective earth ground connections by inserting wires into

the spring terminals on the AC power input terminals. Refer to the pinout below.

The AC power input terminals work with wiring up to 12 AWG. Use wiring that meetsyour applicable electrical codes. You do not need to use ferrules.

Figure 10. DIN Terminal Block Pinout

1 2 3

1. Protective earth2. Line3. Neutral

7. Ensure that the protective earth wire is connected to the green/yellow terminal and hasmore slack than the power wires so that the grounding terminal always disconnects last.

8. Tighten the PG16 dome nut with a 24 mm socket or wrench to a torque of 3.33 N · m(29.5 lb · in.) to provide strain relief and weather resistance for the cables.



MON-10467 (DC) Connecting Power and GroundHardware need:• PG16 gland (supplied by NI) or 0.5 in. conduit fitting• Power cable with a smooth, round jacket and individual conductors up to 12 AWG that


Tools needed:• #2 Phillips screwdriver• 27 mm deep socket• 30 mm socket or wrench• 24 mm socket or wrench• (Optional) 24 mm gland dome nut tightening tool (SEALCON part number S-2400-WR)

Caution Before connecting the power, turn off the power source.



Notice You must connect the chassis ground to ensure measurement signalintegrity.

Complete the following steps.1. Confirm that the power source has been turned off.2. Install the gland on the device enclosure.

You may use the gland provided by NI or your own gland. Check the MON-10467Specifications on ni.com/manuals for the required gland specifications.a) Insert the PG16 gland through the hole on the enclosure.b) Install the backing nut on the PG16 gland and tighten the nut with a 30 mm socket or

wrench to a torque of 5 N · m (44.2 lb · in.) while holding the gland body with a27 mm deep socket.

3. If you are using a cable that has external metal armor or braid, terminate the externalarmor or braid so that it does not pass through the gland grommet to ensure that the glandcan seal properly around the smooth, round inner cable jacket.

4. Insert the cable through the gland.

The PG16 gland comes with a 5 mm to 9 mm grommet.5. Open the V and C spring terminals by inserting a 2.5 mm flat-blade screwdriver and

pressing the lever.



Figure 11. Opening the Spring Terminals of the 24 V DC Power Bus

6. Connect the positive DC power connection to the V terminal and the negative DC powerconnection to the C terminal using 0.08 mm2 to 1.5 mm2 (28 AWG to 14 AWG) solid orfine-stranded wire or using ferrules with a plastic collar over fine-stranded 0.25 mm2 to1 mm2 (24 AWG to 18 AWG) wire.

NI recommends using ferrules with a barrel length of 6 mm to help with inspectingproper insertion and to prevent any stray strands from contacting adjacent connections.

7. Install the chassis ground connection to the ground shelf using the provided M4 groundscrew and tighten with a #2 Phillips screwdriver to a torque of 1.3 N · m (11.5 lb · in.).

Note You must use a ring or spade lug for this connection.

8. Tighten the PG16 dome nut with a 24 mm socket or wrench to a torque of 3.33 N · m(29.5 lb · in.) to provide strain relief and weather resistance for the cables.

MON-10467 (BATTERY) Connecting Power and GroundHardware needed:• M16 gland (supplied by NI)


Tools needed:• 19 mm deep socket or wrench• 22 mm socket or wrench• #2 Phillips screwdriver• (Optional) 19 mm gland dome nut tightening tool (SEALCON part number S-1900-WR)

Notice You must connect the chassis ground to ensure measurement signalintegrity.

Complete the following steps.1. Install the ground cable gland on the device enclosure.

You may use the gland provided by NI or your own glands. Check the MON-10467Specifications on ni.com/manuals for the required gland specifications.a) Thread the M16 gland into the device enclosure.b) Tighten the gland with a 19 mm deep socket or wrench to a torque of 3.16 N · m

(28 lb · in.).c) Install a backing nut onto the M16 gland and tighten with a 22 mm socket or wrench

to a torque of 2.5 N · m (22.1 lb · in.).2. If you are using a cable that has external metal armor or braid, terminate the external

armor or braid so that it does not pass through the gland grommet to ensure that the glandcan seal properly around the smooth, round inner cable jacket.

3. Install the chassis ground connection to the ground shelf using the provided M4 groundscrew and tighten with a #2 Phillips screwdriver to a torque of 1.3 N · m (11.5 lb · in.) .

Note You must use a ring or spade lug for this connection.

4. Insert the earth ground cable through the gland using the appropriately sized grommet foryour cable.

The M16 gland comes with a pre-installed gray 2 mm to 6 mm grommet and a black4 mm to 8 mm grommet. For optimum sealing and/or strain relief, only use wiring with around, circular, and smooth exterior cable jacket.

5. Tighten the M16 dome nut with a 19 mm deep socket or wrench to a torque of 2.5 N · m(22.1 lb · in.) to provide strain relief and weather resistance for the cable.

MON-10467 (BATTERY) Installing andReplacing Batteries

Caution Fire, explosion, and severe burn hazard. The MON-10467 (BATTERY)contains replaceable primary lithium batteries. Do not recharge or disassemble thebatteries. Do not heat the batteries or the MON-10467 (BATTERY) above 100 °C.



Do not incinerate the batteries or the MON-10467 (BATTERY). Do not expose thecontents of the batteries to water.

Attention Risque d'incendie, d'explosion et de brûlures graves. LeMON-10467 (BATTERY) contient piles au lithium primaire remplaçable. Ne pasrecharger ou démonter les piles. Ne pas chauffer les piles ou leMON-10467 (BATTERY) à une température supérieure à 100 °C. Ne pas incinérerles piles ou le MON-10467 (BATTERY). Éviter tout contact du contenu des pilesavec de l'eau.

Caution Risk of explosion if MON-10467 (BATTERY) batteries are replaced byan incorrect type. Dispose of used batteries according to the instructions.

Attention Risque d'explosion si les piles est remplacée par un type de pileincorrect. Éliminer les piles usagées conformément aux instructions.

Caution The batteries of the MON-10467 (BATTERY) must be replaced by atrained service technician. Refer to the MON-10467 (BATTERY) User Guide on ni.com/manuals for instructions for replacing the batteries.

Attention La pile doit être remplacée par un technicien de maintenance qualifié.Reportez-vous au Guide de l'utilisateur du MON-10467 (BATTERY) sous ni.com/manuals pour obtenir les instructions pour changer les piles.

Tools and supplies needed:• 1/4 in. socket or 6 mm (1/4 in.) flat-blade screwdriver• #1 Phillips screwdriver• 3 lithium batteries1

Complete the following steps to install or replace the batteries in theMON-10467 (BATTERY). Refer to MON-10467 (BATTERY) Battery Recycling on page 32for how to recycle used batteries.

1 The shipping kit includes three batteries for initial installation. You will need to purchasereplacement batteries from the battery manufacturer. Refer to the MON-10467 Specifications on ni.com/manuals for more information on replacement batteries.





http://www.ni.com/manuals/

AI0, AI1, AI2, AI3 sampled simultaneouslyAI4, AI5, AI6, AI7 sampled simultaneouslyAI8, A9, AI10, AI11 sampled simultaneously

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1. Battery bracket2. Captive screws on the battery bracket3. Lithium batteries

1. Loosen the four captive screws on the door of the device with a 1/4 in. socket or 6 mm(1/4 in.) flat-blade screwdriver.

2. Open the door of the device slowly.3. Unscrew the captive screws on the battery bracket with a #1 Phillips screwdriver and

remove the bracket.4. Remove all used batteries by pulling them straight out by hand or using a non-conductive

tool.5. Insert three new batteries with the positive terminal facing up.6. Place the battery bracket back into position and tighten the captive screws with a #1

Phillips screwdriver to a torque of 0.8 N · m (6.7 lb · in.)7. Close the door slowly.8. Tighten the four captive screws on the door of the device to 1.3 N · m (11.5 lb · in.).

Using the Desiccant KitIf your application is outdoors (non-weather-protected according to IEC 60721-3-4), or if thedevice might be directly exposed to an outdoor climate (partially weather-protected accordingto IEC 60721-3-3, 3K4 or greater), you must use a desiccant pack from the desiccant kit (part


number 787006-10) to meet the humidity specifications. Replace the desiccant kit after twoyears of use.





Notice Do not put a load on the device door while it is open.

Figure 12. Puncturing and Inserting the Desiccant Pack

Puncture Here

Complete the following steps.1. If you are using the MON-10467 (AC) or MON-10467 (DC), confirm that the power to

the device has been turned off.2. Loosen the four captive screws on the door of the device.3. Open the door of the device slowly.


4. Activate the desiccant pack by piercing the Mylar outer bag with the provided 1/16 in.punch. See the figure above for where to puncture the desiccant pack.

5. Place the desiccant in the clear pocket so that the pierced hole is not blocked by thepocket, door, or Mylar folding on itself.

6. Clean the gasket and gasket mating surface prior to closing the device door.7. Close the door slowly.8. Tighten the four captive screws on the door of the device to 1.3 N · m (11.5 lb · in.).

Using the Reset ButtonThe MON-10467 has a physical reset button that you can use to delete the stored password andgateway bonding information from the device. On the MON-10467 (BATTERY), the resetbutton can also be used to restart the device. You can restart the MON-10467 (AC) andMON-10467 (DC) by cycling power to the device. If you restart the device, the password andgateway bonding information will be retained. If you delete the stored password and gatewaybonding information, the device will reset to the default password. Only delete the storedpassword and gateway bonding information if the device password has been lost. See theinformation below for how use the reset button to restart the device or delete the storedpassword and gateway bonding information.

Refer to the follow parts diagrams for the location of the reset button.• MON-10467 (AC) Parts Diagram• MON-10467 (DC) Parts Diagram• MON-10467 (BATTERY) Parts Diagram

Using the Reset Button on the MON-10467 (AC)



Notice To use the reset button on the MON-10467 (AC), you must use a DC powersource (19 V DC to 30 V DC).

To restart the device, cycle power to the device.

To delete the stored password and gateway bonding information from the device, complete thefollowing steps.1. Turn off external power to and completely remove power from the device.2. Loosen the four captive screws on the door of the device with a 1/4 in. socket or 6 mm

(1/4 in.) flat-blade screwdriver.


3. Open the door of the device slowly.4. Connect the device to a powered-off DC power source (19 V DC to 30 V DC).5. Press and hold the reset button.6. Turn on the DC power source while holding the reset button.7. Release the reset button.8. Disconnect the device from the DC power source.9. Clean the gasket and gasket mating surface with a dry or damp cloth.10. Close the door slowly.11. Tighten the four captive screws on the door of the device to 1.3 N · m (11.5 lb · in.).

Using the Reset Button on the MON-10467 (DC)



To restart the device, cycle power to the device.

To delete the stored password and gateway bonding information from the device, complete thefollowing steps.1. Turn off external power to and completely remove power from the device.2. Loosen the four captive screws on the door of the device with a 1/4 in. socket or 6 mm

(1/4 in.) flat-blade screwdriver.3. Open the door of the device slowly.4. Press and hold the reset button.5. Apply DC power while holding the reset button.6. Release the reset button.7. Clean the gasket and gasket mating surface with a dry or damp cloth.8. Close the door slowly.9. Tighten the four captive screws on the door of the device to 1.3 N · m (11.5 lb · in.).

Using the Reset Button on the MON-10467 (BATTERY)

To restart the device, complete the following steps.1. Loosen the four captive screws on the door of the device with a 1/4 in. socket or 6 mm

(1/4 in.) flat-blade screwdriver.2. Open the door of the device slowly.3. Press the reset button for one second while the device is powered on.4. Clean the gasket and gasket mating surface with a dry or damp cloth.5. Close the door slowly.6. Tighten the four captive screws on the door of the device to 1.3 N · m (11.5 lb · in.).


To delete the stored password and gateway bonding information from the device, complete thefollowing steps.1. Loosen the four captive screws on the door of the device with a 1/4 in. socket or 6 mm

(1/4 in.) flat-blade screwdriver.2. Open the door of the device slowly.3. Disconnect the battery cable from the battery power connector port.4. Press and hold the reset button.5. Insert the battery cable into the battery power connector port.6. Release the reset button.7. Clean the gasket and gasket mating surface with a dry or damp cloth.8. Close the door slowly.9. Tighten the four captive screws on the door of the device to 1.3 N · m (11.5 lb · in.).

Where to Go NextAfter you have finished mounting and connecting your MON-10467 wireless vibrationmeasurement device, finish setting up your system by doing the following.• Install your MON-10496 wireless monitoring gateway. Refer to the following

documentation on ni.com/manuals for help with your MON-10496 device.– MON-10496 Safety, Environmental, and Regulatory Information– MON-10496 User Guide– MON-10496 Specifications

• Set up and configure your system in InsightCM. Go to ni.com/downloads to downloadand install InsightCM version 3.4 or later. For help using your device in InsightCM, referto the InsightCM Help in software or online at ni.com/r/insightcmhelp.

MON-10467 (BATTERY) Battery RecyclingThe MON-10467 (BATTERY) contains replaceable lithium batteries. Products containinglithium must be disposed of or recycled in accordance with all local laws and site regulations.

Refer to MON-10467 (BATTERY) Installing and Replacing Batteries on page 26 for how toreplace used batteries. For more information about disposing of or recycling used batteries,please refer to the battery manufacturer's website at tadiran.com.

You can also recycle used batteries through NI's global take-back program. Through the NIglobal take-back program, NI covers all costs of returning its hardware products and ensuresthat the products are properly recycled. This service helps reduce the impact on landfills andother disposal sites and provides an environmentally safe end-of-life solution. Hardwareproducts can be sent to NI for recycling by emailing [email protected].



http://www.ni.com/downloads

http://www.ni.com/r/insightcmhelp

http://www.tadiran.com/

mailto:[email protected]

Return ProcessIf you need to return your device to NI, follow the return material authorization (RMA)process. For more information on the RMA process, contact [email protected] or call(866) 275-6964 for returns for repair or (877) 493-2406 for returns to stock.

Caution If you need to return the MON-10467 (BATTERY), you must remove thebatteries and sign a letter confirming that they have been removed before shippingthe device to NI.

Attention Si vous devez renvoyer le MON-10467 (BATTERY), vous devez retirerles piles et signer un courrier confirmant qu'elle a été retirée avant d'expédierl'appareil à NI.

Removing the Batteries from the MON-10467 (BATTERY) Before Shipping

Tools and supplies needed:• 1/4 in. socket or 1/4 in. (6 mm) flat-blade screwdriver• #1 Phillips screwdriver

Complete the following steps to remove the batteries from the MON-10467 (BATTERY)before shipping it to NI. Do not ship the batteries. Refer to the MON-10467 (BATTERY)Battery Recycling section for how to recycle used batteries.1. Loosen the four captive screws on the door of the device with a 1/4 in. socket or 1/4 in.

(6 mm) flat-blade screwdriver.2. Open the door of the device slowly.3. Unscrew the captive screws on the bracket with a #1 Phillips screwdriver and remove it.4. Remove used batteries by pulling them straight out or using a non-conductive tool.

Product Certifications and DeclarationsRefer to the product Declaration of Conformity (DoC) for additional regulatory complianceinformation. To obtain product certifications and the DoC for NI products, visit ni.com/product-certifications, search by model number, and click the appropriate link.

Worldwide Support and ServicesThe NI website is your complete resource for technical support. At ni.com/support, you haveaccess to everything from troubleshooting and application development self-help resources toemail and phone assistance from NI Application Engineers.

Visit ni.com/services for information about the services NI offers.


http://www.ni.com/en-us/support/documentation/product-certifications.html

http://www.ni.com/en-us/support/documentation/product-certifications.html

http://www.ni.com/support

http://www.ni.com/services

Visit ni.com/register to register your NI product. Product registration facilitates technicalsupport and ensures that you receive important information updates from NI.

NI corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas,78759-3504, USA. For up-to-date contact information for your location, visit ni.com/contact.

Information is subject to change without notice. Refer to the NI Trademarks and Logo Guidelines at ni.com/trademarks forinformation on NI trademarks. Other product and company names mentioned herein are trademarks or trade names of theirrespective companies. For patents covering NI products/technology, refer to the appropriate location: Help»Patents in yoursoftware, the patents.txt file on your media, or the National Instruments Patent Notice at ni.com/patents. You can findinformation about end-user license agreements (EULAs) and third-party legal notices in the readme file for your NI product. Referto the Export Compliance Information at ni.com/legal/export-compliance for the NI global trade compliance policy and howto obtain relevant HTS codes, ECCNs, and other import/export data. NI MAKES NO EXPRESS OR IMPLIED WARRANTIES ASTO THE ACCURACY OF THE INFORMATION CONTAINED HEREIN AND SHALL NOT BE LIABLE FOR ANY ERRORS. U.S.Government Customers: The data contained in this manual was developed at private expense and is subject to the applicablelimited rights and restricted data rights as set forth in FAR 52.227-14, DFAR 252.227-7014, and DFAR 252.227-7015.

© 2019—2020 National Instruments. All rights reserved.

377806B-01 April 23, 2020

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