Montage template saunarolstoel

http://designforeveryone.howest.be/

SAUNAROLSTOEL 1.7


Bart Raeves / Xavier Huyghe

11, 5 hours103€ excl. cedar wood and wheelchair

http://saunarolstoel2011.blogspot.com/


ASSEMBLY MANUAL


BILL OF MATERIAL- 1x wheelchair type; Active pliable lightweight-31x Rounded_bars made of cedarwood-8x Fixations_bars made of cedarwood-1x Tube_footsupport-2x Fixation_round_bar-2x Fixation_lumbar-1x black tie down strip-6x black handlebar tape-Wood glue-66x dowels 6mm-12x philips bolt M6x60-6x short inox screws 5x10mm-1x Velcro strap-2x Side shielding

SAUNAROLSTOEL 1.7

31X

8X

2X

1 DESCRIPTIONRemove fabric Remove the fabric from the back and seat. Use a sharp knife and cut away as much fabric as posible.

No technical drawings needed

3 min.

Knife

No purchases

No added parts

0 €

SAUNAROLSTOEL 1.7

2 DESCRIPTION Mount a bar on each edge of the seat where the fabric was taken of. 4 holes need to be drilled in the tubes of the chair to do this. The position of the holes is determined by the holes in the bar (see technical sheet Fixation_bar). When drilling make sure to drill straight down, this will will effect the stability when done incorrect.To mount the bars, use a M6x60 phllips bolt a wrench and a screw driver.

Fixation_bar

20min

Wrench M6Drill (6mm)

4 M6x60 phillips boltsScrewdriver (cros)

2 parts added

3€

SAUNAROLSTOEL 1.7

DESCRIPTION Mount 6 of the rounded bars (Rounded_bar) with dowels and glue on the bars mounted in the previous step. Begin in front of the seating and leave 6mm between each bar. To do this, use 2 pieces of scrap wood which are 6mm wide to put between the bars so the distance is always the same.

Rounded_bar

45min.

Drill

Dowels 12x

6 parts added

3€

SAUNAROLSTOEL 1.73

DESCRIPTION Bend the tubes from the backrest under a comfortable angle. To have an idea of what a comfortable angle is, measure the angle of a comfortable chair with a high backrest.


30min

Bendingmachine

none

0 parts added

0€

SAUNAROLSTOEL 1.74

DESCRIPTION Mount 4 bars to the tubes of the backrest. 8 holes need to be drilled in the tubes to position the bars. Again, make sure the holes are drilled straight, this improves stability. To mount the bars use 8 phillips bolts M6x60The holes of the highest bars are not given, it depends on the height of the tubes, the further appart the holes are, the better the stability.

Fixation_bar

40min.

Drill 6mm

8 Phillips bolts M6x60

4 parts added

6€

SAUNAROLSTOEL 1.75

6 DESCRIPTION Mouting the round between seat and backrest.Take the 2 pieces for the round (Fixation_round_bar) and mound 3 bars on it. Mount the bars with nails (from the back) and glue. Once this step is finished mount the part on the bars of the seat using dowels and glue.

Fixation_round_bar

60min.

Hammer, Drill

4 Dowels, 6 nails, some glue

5 parts added

2€

SAUNAROLSTOEL 1.7

The wheel has been removed to illustrate where the round should be mounted

7 DESCRIPTION Mount the lumbar support.Make the lumbarsupport using 3 rounded bars and 2 pieces of curved wood. Mount the 3 bars on using dowels and glue. Then Mount the subassembly to the back of the chair using dowels and glue.Make sure the lumbar support mounted on a good height, try it out before mounting.

Fixation_lumbar

30min.

Drill, glue

10 dowels

5 added parts

5€

SAUNAROLSTOEL 1.7

8 DESCRIPTION Mount 6 of the rounded bars with dowels and glue on the bars for the backrest and lumbar support. Start with mounting the lowest bar and work your way up.Leave 6mm between each bar, to do this, use 2 pieces of scrap wood which are 6mm wide to put between the bars so the distance is always the same.


60min

Drill, glue

12 dowels

6 added parts

5€

SAUNAROLSTOEL 1.7

9 DESCRIPTION Mount 2 bars vertical onto the backrest for the headsupport. On these 2 vertical fixation bars 5 rounded bars are horizontally mounted. Mount everything with dowels and glue.Leave 6mm between each bar, to do this, use 2 pieces of scrap wood which are 6mm wide to put between the bars so the distance is always the same.If an extra bar is inserted between the rounded_bars and the fixation_bar the headsupport will be closer to the head and can provide a more comfortable feeling when sitting.

Fixation_bar

60min.

Drill, glue

14 dowels

7 added parts

7€

SAUNAROLSTOEL 1.7

10 DESCRIPTION Finish the back of the wheelchair with 8 rounded bars at the back ad 1 on top. Bars can be personalized with an engraving for a more personal touch to the wheelchair. Mount everything with dowels and glue.Leave 6mm between each bar, to do this, use 2 pieces of scrap wood which are 6mm wide to put between the bars so the distance is always the same.


40min.

Drill, glue

18 Dowels

9 added parts

9€

SAUNAROLSTOEL 1.7

11 DESCRIPTION Remove the current footsupport, you can just pull the 2 parts out vertically.


2min.

none

n.a.

none

0€

SAUNAROLSTOEL 1.7

12 DESCRIPTION Mounting the tube to the wheelchair4 holes need to be drilled in the wheelchair and 4 in the tube_footsupport. Check the position of the tube, the heels shuold just be over the tube when sitting comfortable in the wheelchair. Indicate where the tube should be and attach with 4 M6x80 bolts.

Tube_footsupport

60min.

Wrench M6, drill

4 M6x80 bolts

1 part added

20€

SAUNAROLSTOEL 1.7

13 DESCRIPTION Cover all metal parts with tape used on cyclists steering wheels.

- The hoops on the wheels- The tube for the footsupport, make sure the slots are cut out of the tape afterwards.- Other metal parts that may come in contact with the user


120min.

No tools are needed

6x black handlebar tape

No added parts

36€

SAUNAROLSTOEL 1.7

14 DESCRIPTION Assemble the footsupport ussing inox screws and glue. To make sure the wood does not split first drill a small hole (diameter 2mm) where the the screw should be. The side support make sure the users feet don’t slide of to the side.

Footsupport

30min.

Screwdriver, glue

4 short screws

5 added parts

2€

SAUNAROLSTOEL 1.7

15 DESCRIPTION Attaching the footsupport to the tubeCut 2 strips of a tie down strap of 15cm long and attach them to the bottom of the footsupport using 4 short screws. Make sure the footsupport can just rotate arround the tube.


20min

Screw driver, knife

Tie down strap, 4 short screws

1 added part

2€

SAUNAROLSTOEL 1.7

16 DESCRIPTION Insert a strap to support the footsupport. Start with a strap, go through the first slot in the tube and sew the start of the strap around the tube. Go under the footsupport and attach the strap to the bottom of the footsupport using 2 short screws. Finish by making a loop through the slot on the other side of the tube and sew the end to the strap before the loop.

Also a calf strap is added, this is just a regular velcro strap that can be attached on the height you want.


45min.

Sewing kit, knife

2 short screws, part of a tie down strap, velcro strap

1 added part

3€

SAUNAROLSTOEL 1.7

17 DESCRIPTION To prevent the possibility a towel could get trapped between the wheels , a shielding was provided to make sure this doesn’t happen.

To have easier acces to the side it is better to take of the wheels when mounting the shielding.The shielding is mounted on the side of the rounded bars using 4 dowels (2 for each side) and some glue.

Side_shielding

30 min.

Sewing kit, knife

4 dowels, glue

2 added part

2€

SAUNAROLSTOEL 1.7


TECHNICAL ADDENDUM


Rounded barUsed for the seat, backrest, lumbarsupport and headsupport.The applied round (r1) is for comfortable sitting and astheatic reason.

Fixation_barUsed to mount on the tube’s of the seating and back to fixate the rounded bars.

Fixation_round_barUsed to mount on the tube’s of the seating and back to fixate the rounded bars.

Fixation_lumbarUsed to mount on the tube’s of the back for lumbarsupport

Tube_footsupportUsed for footsupport.Tube_footsupportUsed to mount the footsupport on

Tube_footsupportUsed for footsupport.FootsupportUsed to support the feet, is mounted on tube_footsupport with 2 pieces of tie down strap

Side_shieldingUsed to prevent a towel from getting stuck in the wheels. Mounted on the side rounded bars of the seating and back.

TEAM CONTACTS


[email protected] +32 478 58 27 20




[email protected]

[email protected]

Date post:	14-May-2015
Category:	Design
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