75 TD NYLON EXPANSION PROJECT
AID Loan No 489-H-036
MONTHLY PROGRESS REPORT
Number (6)
For
December 1 9 6 7
PREPARED BY
KOREA NYLON COMPANY
FOR
KOREAN GOVERNMENT
A N D
Reference CenterUNITED STATES Room 1656 NIS
DEPARTMENT OF STATE
AGENCY FOR INTERNATIONAL DEVELOPMENT
Summary
CHAPTER
I Engineering Activities
Page
I
2
CHAPTER
CHAPTER
II
III
Construction Activities
Financial Data
12
17
CHAPTER
CHAPTER
IV
V
Personnel
Procurement
Activities
21
22
ATTACHMENT Photographs
75 MT main plant building is nearing completion and
available for plant operation Other auxIliary building
construction works have been well progressed during the reportshy
ing period and two subsidiary buildings were completed during
the same period
Local fabrication and installation works have been sped up
smoothly and scheduled test-run is expected in the middle of
February 1968
Loan equipment and materials delivered to the job site
amount to US$3803853l as of the end of December 1967
Loan drawing status as of the end of 1967 is US$50164 4 832
Mr Milera an utility engineer came to Kolon in order to
render field engineering services in accordance with the field
engineering schedule
- -
CHAPTER i ENGINEERING ACTIVITIES
Under the energetic engineering guidance of Chemtex personnel and xcellent Kolon engineers installation and
fabrication works of plant facilities have been wel proshy
gressed during the reporting period
Mr Milera an utility engineer of Chemtex came to
the job site on 28th of trecember Drawings and designs pershy
taining to 75 MT plant construction which Chemtex has furshy
nished to Kolon during the reporting period are as followss
DRAWING LI ST
ARRANGEMENT amp LAYOUT
rATE 7WG NO DESCRIPTION
12567 52957-o Extruders Mezzanine - Arrangement of
Equipment
52961-b Power house Plan - Ground Floor
52954-b Polymer Prep Ground Floor Arrangement
of Equipment
52955-b 2nd Floor Arrangament of Equipment
52956-b Polymer Prep 3rd amp 4th Floors Arranshy
gement of Equipment
121867 529 51-a Ground Floor Plan amp Sections
-2shy
ATE G NO
121867 2952-a
122167 12955-c
123067 i2062-o
i 52955-d
i 52954-c
52954-d
FOUNDATION
DAT_ DWG NO
12567 52967-d
12567 42052-c
42069-o
i52967-c
52968-e
52972-d
DESCRIPTION
Upper Floor Plans amp Sections
2nd Floor Arrangement of Equipment
Arrangement of Equipment Plan
View 1st Floor
2nd Floor Arrangement of Equipment
Polymer Prep Ground Floor Arrangeshy
ment of Equipment
of it
DESCRIPTION
Polymer Prep - Ground Floor Foundashy
tions
tChip Drying amp ash - 4th Floor
Foundations
Partial Plan shy 2nd amp 3rd Floors
Foundation
Polymer Prep - Ground Floor Foundashy
tions
Polymer prep Air Quench 2nd Floor
Foundation
Chip Feed Area 3rd Floor Foundation
- 3 shy
ATE rWG NO
121867 3198-a
121967 t2968-g
DUCT
rATE NG NO
12567 4Z219-o
42075-o
121367 53126-a
53127-a
53131-a
5313a-a
33133-a
122167 207 8 -o
42183-a
42193-a
DESCRIPTION
Roof- Ele 20-0 53-01 72-0
Polymer Prep - Air Quench 2nd Floor
Foundation
DESCRIPTION
Ventilation - Burn Out Room Burn out
Furnace Exhaust
Monomer Charge hopper vhaust System
Textile Area Air Condition Supply
ructs
Textile Area - Return Air Ducts to
Unit No 1
Textile Area - Dehumidifier Unit No 1
it Unit No 2
Wind-up Area - Air Condition Supply amp
Return Ducts amp Quench Air Supply ucts
Ventilation - Chip Drying Area Chip
Transfer Air Filter Unit
Textile Area - Fresh Air Inlet to
Dehumidfier
Textile Area - Fan amp Discharge Arrangeshy
ments
-4shy
rATE lAi NO
122167 3128-a
53129-a
53134-a
53135-a
531 69-o
53-34-b
PIPINGS
rATE DIG NO
12567 53151-o
53153-o
53154-0
42092-o
52993-a
121367 52994-a
53144-b
53148-b
DESCRIPTION
Textile Area - Return Air Plenum
Unit No 1
Textile Area - Return Air Plenum
Unit No 2
Quench Area - Return Air Unit A
Quench Area - Return Air Unit B
Monomer Exhaust System
Quench Area - Return Air Unit A
DESCRIPTION
Piping Arrangement - Spinning Section
- 2nd Floor -
Spinning
- Mezzanine -
Spinning
Monomer Extraction - Level Pipe
Piping 2nd Floor - Plan amp Sections
Polymerization Piping - 3rd Fllor
Plan amp Section
Power House Piping Arrangement Plan
Ele 0-O
Power House Piping Arrangement Section
- 5 shy
S
121367 53155-0
121867 52989-0
if 53144-c
53145-a
53 148 -c
53149-b
121967 5 3 150-a
52981-b
52983-b
5 2 98 6-c
52 98 7-c
123067 52 981-c
5 2 98 2-a
DESCRIPTION
Poping Arrangement - Finished Product
Storage Fire Protection System Piping Arrangement Misc AC Units
Plans amp Sections
Power House Piping Arrangement Plan
Ele 0-011
Power House Piping Arrangement Plan
Ele 0-o
Power House Piping Arrangement Sections
Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans
amp Sections
Textile Area - Air Condition Plans amp
Sections
Piping Plan - Monomer Extraction
rIain Distribution Headers Piping
Arrangement - Ground Floor
it if
Piping Arrangement - Textile Area Air
Condition Plan amp Sections
Piping Arrangement - Textile Area
Air Condition Plans 2nd Floor Sections
- 6 shy
JATE Qk NO 123067 52985-b
53153-a
52995-a
52992-b
52993-b
52994-b
TANK
tATE DampLNO
12567 420 89-a
31130-a
121867 31130-b
42079-a
122167 29137-o
104 01-0
123067 42098-b
DERIETION
Piping Sections - Details - Monomer
Extract ion
Piping Arrangement 2nd Floor - Spinning
Piping - Polymerization 4th Floor Plan
amp Sections
Piping - Polymerization Ist Floor Plan
amp Sections
Piping - Polymerization 2nd Floor Plan
amp Sections
Piping - Polymerization 3rd Floor Plan
amp Sections
DMSCRIPTION
Monomer Charge Hopper
Chip Transfer Bin to Extruder Feed
HQnper 4 Flexible Conn
of it it
Wet Chip Transfer Extraction Tank
rischarge Assy
Sight Glass Assy
Sight Glass
1300 Gal Monomer Storage Tank
- 7 shy
E WNO
12567 22334
60122-a
52996-a
52 997-a
53 0 00-o
53 0 0 1-o
53 0 0 2-o
53 0 03-o
53004-0
53007-o
53 008 -o
53009-o
53010-o
53011-o
53012-o
ESCRIPTION
Electrical Installation Instructions
Elementary riagram - MonomerExtracshy
tion Control Panel
Flow Sheet - Flectrical Reference
Terminal Strips Arrangement for Monoshy
mer Extraction Control Panel
One Line Diagram - Substation No 1
One Line Diagram - Substation No 2
One Line Diagram - Substation Nos
amp 6
One Line Diagram - Substation No 5
One Line Diagram - Substation ND 7
Power House Underground Cable Vault if to it
Power House Underground Conduits Layout
COLs 1-3 amp J-E Power House Underground Conduits Layout
COLs 3-5 amp J-E
Power House -Power Lyaout COLs A-J
amp 1-3
Power House -Power Layout COLs A-J
amp 3-5
- 8 shy
3
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
Summary
CHAPTER
I Engineering Activities
Page
I
2
CHAPTER
CHAPTER
II
III
Construction Activities
Financial Data
12
17
CHAPTER
CHAPTER
IV
V
Personnel
Procurement
Activities
21
22
ATTACHMENT Photographs
75 MT main plant building is nearing completion and
available for plant operation Other auxIliary building
construction works have been well progressed during the reportshy
ing period and two subsidiary buildings were completed during
the same period
Local fabrication and installation works have been sped up
smoothly and scheduled test-run is expected in the middle of
February 1968
Loan equipment and materials delivered to the job site
amount to US$3803853l as of the end of December 1967
Loan drawing status as of the end of 1967 is US$50164 4 832
Mr Milera an utility engineer came to Kolon in order to
render field engineering services in accordance with the field
engineering schedule
- -
CHAPTER i ENGINEERING ACTIVITIES
Under the energetic engineering guidance of Chemtex personnel and xcellent Kolon engineers installation and
fabrication works of plant facilities have been wel proshy
gressed during the reporting period
Mr Milera an utility engineer of Chemtex came to
the job site on 28th of trecember Drawings and designs pershy
taining to 75 MT plant construction which Chemtex has furshy
nished to Kolon during the reporting period are as followss
DRAWING LI ST
ARRANGEMENT amp LAYOUT
rATE 7WG NO DESCRIPTION
12567 52957-o Extruders Mezzanine - Arrangement of
Equipment
52961-b Power house Plan - Ground Floor
52954-b Polymer Prep Ground Floor Arrangement
of Equipment
52955-b 2nd Floor Arrangament of Equipment
52956-b Polymer Prep 3rd amp 4th Floors Arranshy
gement of Equipment
121867 529 51-a Ground Floor Plan amp Sections
-2shy
ATE G NO
121867 2952-a
122167 12955-c
123067 i2062-o
i 52955-d
i 52954-c
52954-d
FOUNDATION
DAT_ DWG NO
12567 52967-d
12567 42052-c
42069-o
i52967-c
52968-e
52972-d
DESCRIPTION
Upper Floor Plans amp Sections
2nd Floor Arrangement of Equipment
Arrangement of Equipment Plan
View 1st Floor
2nd Floor Arrangement of Equipment
Polymer Prep Ground Floor Arrangeshy
ment of Equipment
of it
DESCRIPTION
Polymer Prep - Ground Floor Foundashy
tions
tChip Drying amp ash - 4th Floor
Foundations
Partial Plan shy 2nd amp 3rd Floors
Foundation
Polymer Prep - Ground Floor Foundashy
tions
Polymer prep Air Quench 2nd Floor
Foundation
Chip Feed Area 3rd Floor Foundation
- 3 shy
ATE rWG NO
121867 3198-a
121967 t2968-g
DUCT
rATE NG NO
12567 4Z219-o
42075-o
121367 53126-a
53127-a
53131-a
5313a-a
33133-a
122167 207 8 -o
42183-a
42193-a
DESCRIPTION
Roof- Ele 20-0 53-01 72-0
Polymer Prep - Air Quench 2nd Floor
Foundation
DESCRIPTION
Ventilation - Burn Out Room Burn out
Furnace Exhaust
Monomer Charge hopper vhaust System
Textile Area Air Condition Supply
ructs
Textile Area - Return Air Ducts to
Unit No 1
Textile Area - Dehumidifier Unit No 1
it Unit No 2
Wind-up Area - Air Condition Supply amp
Return Ducts amp Quench Air Supply ucts
Ventilation - Chip Drying Area Chip
Transfer Air Filter Unit
Textile Area - Fresh Air Inlet to
Dehumidfier
Textile Area - Fan amp Discharge Arrangeshy
ments
-4shy
rATE lAi NO
122167 3128-a
53129-a
53134-a
53135-a
531 69-o
53-34-b
PIPINGS
rATE DIG NO
12567 53151-o
53153-o
53154-0
42092-o
52993-a
121367 52994-a
53144-b
53148-b
DESCRIPTION
Textile Area - Return Air Plenum
Unit No 1
Textile Area - Return Air Plenum
Unit No 2
Quench Area - Return Air Unit A
Quench Area - Return Air Unit B
Monomer Exhaust System
Quench Area - Return Air Unit A
DESCRIPTION
Piping Arrangement - Spinning Section
- 2nd Floor -
Spinning
- Mezzanine -
Spinning
Monomer Extraction - Level Pipe
Piping 2nd Floor - Plan amp Sections
Polymerization Piping - 3rd Fllor
Plan amp Section
Power House Piping Arrangement Plan
Ele 0-O
Power House Piping Arrangement Section
- 5 shy
S
121367 53155-0
121867 52989-0
if 53144-c
53145-a
53 148 -c
53149-b
121967 5 3 150-a
52981-b
52983-b
5 2 98 6-c
52 98 7-c
123067 52 981-c
5 2 98 2-a
DESCRIPTION
Poping Arrangement - Finished Product
Storage Fire Protection System Piping Arrangement Misc AC Units
Plans amp Sections
Power House Piping Arrangement Plan
Ele 0-011
Power House Piping Arrangement Plan
Ele 0-o
Power House Piping Arrangement Sections
Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans
amp Sections
Textile Area - Air Condition Plans amp
Sections
Piping Plan - Monomer Extraction
rIain Distribution Headers Piping
Arrangement - Ground Floor
it if
Piping Arrangement - Textile Area Air
Condition Plan amp Sections
Piping Arrangement - Textile Area
Air Condition Plans 2nd Floor Sections
- 6 shy
JATE Qk NO 123067 52985-b
53153-a
52995-a
52992-b
52993-b
52994-b
TANK
tATE DampLNO
12567 420 89-a
31130-a
121867 31130-b
42079-a
122167 29137-o
104 01-0
123067 42098-b
DERIETION
Piping Sections - Details - Monomer
Extract ion
Piping Arrangement 2nd Floor - Spinning
Piping - Polymerization 4th Floor Plan
amp Sections
Piping - Polymerization Ist Floor Plan
amp Sections
Piping - Polymerization 2nd Floor Plan
amp Sections
Piping - Polymerization 3rd Floor Plan
amp Sections
DMSCRIPTION
Monomer Charge Hopper
Chip Transfer Bin to Extruder Feed
HQnper 4 Flexible Conn
of it it
Wet Chip Transfer Extraction Tank
rischarge Assy
Sight Glass Assy
Sight Glass
1300 Gal Monomer Storage Tank
- 7 shy
E WNO
12567 22334
60122-a
52996-a
52 997-a
53 0 00-o
53 0 0 1-o
53 0 0 2-o
53 0 03-o
53004-0
53007-o
53 008 -o
53009-o
53010-o
53011-o
53012-o
ESCRIPTION
Electrical Installation Instructions
Elementary riagram - MonomerExtracshy
tion Control Panel
Flow Sheet - Flectrical Reference
Terminal Strips Arrangement for Monoshy
mer Extraction Control Panel
One Line Diagram - Substation No 1
One Line Diagram - Substation No 2
One Line Diagram - Substation Nos
amp 6
One Line Diagram - Substation No 5
One Line Diagram - Substation ND 7
Power House Underground Cable Vault if to it
Power House Underground Conduits Layout
COLs 1-3 amp J-E Power House Underground Conduits Layout
COLs 3-5 amp J-E
Power House -Power Lyaout COLs A-J
amp 1-3
Power House -Power Layout COLs A-J
amp 3-5
- 8 shy
3
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
75 MT main plant building is nearing completion and
available for plant operation Other auxIliary building
construction works have been well progressed during the reportshy
ing period and two subsidiary buildings were completed during
the same period
Local fabrication and installation works have been sped up
smoothly and scheduled test-run is expected in the middle of
February 1968
Loan equipment and materials delivered to the job site
amount to US$3803853l as of the end of December 1967
Loan drawing status as of the end of 1967 is US$50164 4 832
Mr Milera an utility engineer came to Kolon in order to
render field engineering services in accordance with the field
engineering schedule
- -
CHAPTER i ENGINEERING ACTIVITIES
Under the energetic engineering guidance of Chemtex personnel and xcellent Kolon engineers installation and
fabrication works of plant facilities have been wel proshy
gressed during the reporting period
Mr Milera an utility engineer of Chemtex came to
the job site on 28th of trecember Drawings and designs pershy
taining to 75 MT plant construction which Chemtex has furshy
nished to Kolon during the reporting period are as followss
DRAWING LI ST
ARRANGEMENT amp LAYOUT
rATE 7WG NO DESCRIPTION
12567 52957-o Extruders Mezzanine - Arrangement of
Equipment
52961-b Power house Plan - Ground Floor
52954-b Polymer Prep Ground Floor Arrangement
of Equipment
52955-b 2nd Floor Arrangament of Equipment
52956-b Polymer Prep 3rd amp 4th Floors Arranshy
gement of Equipment
121867 529 51-a Ground Floor Plan amp Sections
-2shy
ATE G NO
121867 2952-a
122167 12955-c
123067 i2062-o
i 52955-d
i 52954-c
52954-d
FOUNDATION
DAT_ DWG NO
12567 52967-d
12567 42052-c
42069-o
i52967-c
52968-e
52972-d
DESCRIPTION
Upper Floor Plans amp Sections
2nd Floor Arrangement of Equipment
Arrangement of Equipment Plan
View 1st Floor
2nd Floor Arrangement of Equipment
Polymer Prep Ground Floor Arrangeshy
ment of Equipment
of it
DESCRIPTION
Polymer Prep - Ground Floor Foundashy
tions
tChip Drying amp ash - 4th Floor
Foundations
Partial Plan shy 2nd amp 3rd Floors
Foundation
Polymer Prep - Ground Floor Foundashy
tions
Polymer prep Air Quench 2nd Floor
Foundation
Chip Feed Area 3rd Floor Foundation
- 3 shy
ATE rWG NO
121867 3198-a
121967 t2968-g
DUCT
rATE NG NO
12567 4Z219-o
42075-o
121367 53126-a
53127-a
53131-a
5313a-a
33133-a
122167 207 8 -o
42183-a
42193-a
DESCRIPTION
Roof- Ele 20-0 53-01 72-0
Polymer Prep - Air Quench 2nd Floor
Foundation
DESCRIPTION
Ventilation - Burn Out Room Burn out
Furnace Exhaust
Monomer Charge hopper vhaust System
Textile Area Air Condition Supply
ructs
Textile Area - Return Air Ducts to
Unit No 1
Textile Area - Dehumidifier Unit No 1
it Unit No 2
Wind-up Area - Air Condition Supply amp
Return Ducts amp Quench Air Supply ucts
Ventilation - Chip Drying Area Chip
Transfer Air Filter Unit
Textile Area - Fresh Air Inlet to
Dehumidfier
Textile Area - Fan amp Discharge Arrangeshy
ments
-4shy
rATE lAi NO
122167 3128-a
53129-a
53134-a
53135-a
531 69-o
53-34-b
PIPINGS
rATE DIG NO
12567 53151-o
53153-o
53154-0
42092-o
52993-a
121367 52994-a
53144-b
53148-b
DESCRIPTION
Textile Area - Return Air Plenum
Unit No 1
Textile Area - Return Air Plenum
Unit No 2
Quench Area - Return Air Unit A
Quench Area - Return Air Unit B
Monomer Exhaust System
Quench Area - Return Air Unit A
DESCRIPTION
Piping Arrangement - Spinning Section
- 2nd Floor -
Spinning
- Mezzanine -
Spinning
Monomer Extraction - Level Pipe
Piping 2nd Floor - Plan amp Sections
Polymerization Piping - 3rd Fllor
Plan amp Section
Power House Piping Arrangement Plan
Ele 0-O
Power House Piping Arrangement Section
- 5 shy
S
121367 53155-0
121867 52989-0
if 53144-c
53145-a
53 148 -c
53149-b
121967 5 3 150-a
52981-b
52983-b
5 2 98 6-c
52 98 7-c
123067 52 981-c
5 2 98 2-a
DESCRIPTION
Poping Arrangement - Finished Product
Storage Fire Protection System Piping Arrangement Misc AC Units
Plans amp Sections
Power House Piping Arrangement Plan
Ele 0-011
Power House Piping Arrangement Plan
Ele 0-o
Power House Piping Arrangement Sections
Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans
amp Sections
Textile Area - Air Condition Plans amp
Sections
Piping Plan - Monomer Extraction
rIain Distribution Headers Piping
Arrangement - Ground Floor
it if
Piping Arrangement - Textile Area Air
Condition Plan amp Sections
Piping Arrangement - Textile Area
Air Condition Plans 2nd Floor Sections
- 6 shy
JATE Qk NO 123067 52985-b
53153-a
52995-a
52992-b
52993-b
52994-b
TANK
tATE DampLNO
12567 420 89-a
31130-a
121867 31130-b
42079-a
122167 29137-o
104 01-0
123067 42098-b
DERIETION
Piping Sections - Details - Monomer
Extract ion
Piping Arrangement 2nd Floor - Spinning
Piping - Polymerization 4th Floor Plan
amp Sections
Piping - Polymerization Ist Floor Plan
amp Sections
Piping - Polymerization 2nd Floor Plan
amp Sections
Piping - Polymerization 3rd Floor Plan
amp Sections
DMSCRIPTION
Monomer Charge Hopper
Chip Transfer Bin to Extruder Feed
HQnper 4 Flexible Conn
of it it
Wet Chip Transfer Extraction Tank
rischarge Assy
Sight Glass Assy
Sight Glass
1300 Gal Monomer Storage Tank
- 7 shy
E WNO
12567 22334
60122-a
52996-a
52 997-a
53 0 00-o
53 0 0 1-o
53 0 0 2-o
53 0 03-o
53004-0
53007-o
53 008 -o
53009-o
53010-o
53011-o
53012-o
ESCRIPTION
Electrical Installation Instructions
Elementary riagram - MonomerExtracshy
tion Control Panel
Flow Sheet - Flectrical Reference
Terminal Strips Arrangement for Monoshy
mer Extraction Control Panel
One Line Diagram - Substation No 1
One Line Diagram - Substation No 2
One Line Diagram - Substation Nos
amp 6
One Line Diagram - Substation No 5
One Line Diagram - Substation ND 7
Power House Underground Cable Vault if to it
Power House Underground Conduits Layout
COLs 1-3 amp J-E Power House Underground Conduits Layout
COLs 3-5 amp J-E
Power House -Power Lyaout COLs A-J
amp 1-3
Power House -Power Layout COLs A-J
amp 3-5
- 8 shy
3
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
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A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
CHAPTER i ENGINEERING ACTIVITIES
Under the energetic engineering guidance of Chemtex personnel and xcellent Kolon engineers installation and
fabrication works of plant facilities have been wel proshy
gressed during the reporting period
Mr Milera an utility engineer of Chemtex came to
the job site on 28th of trecember Drawings and designs pershy
taining to 75 MT plant construction which Chemtex has furshy
nished to Kolon during the reporting period are as followss
DRAWING LI ST
ARRANGEMENT amp LAYOUT
rATE 7WG NO DESCRIPTION
12567 52957-o Extruders Mezzanine - Arrangement of
Equipment
52961-b Power house Plan - Ground Floor
52954-b Polymer Prep Ground Floor Arrangement
of Equipment
52955-b 2nd Floor Arrangament of Equipment
52956-b Polymer Prep 3rd amp 4th Floors Arranshy
gement of Equipment
121867 529 51-a Ground Floor Plan amp Sections
-2shy
ATE G NO
121867 2952-a
122167 12955-c
123067 i2062-o
i 52955-d
i 52954-c
52954-d
FOUNDATION
DAT_ DWG NO
12567 52967-d
12567 42052-c
42069-o
i52967-c
52968-e
52972-d
DESCRIPTION
Upper Floor Plans amp Sections
2nd Floor Arrangement of Equipment
Arrangement of Equipment Plan
View 1st Floor
2nd Floor Arrangement of Equipment
Polymer Prep Ground Floor Arrangeshy
ment of Equipment
of it
DESCRIPTION
Polymer Prep - Ground Floor Foundashy
tions
tChip Drying amp ash - 4th Floor
Foundations
Partial Plan shy 2nd amp 3rd Floors
Foundation
Polymer Prep - Ground Floor Foundashy
tions
Polymer prep Air Quench 2nd Floor
Foundation
Chip Feed Area 3rd Floor Foundation
- 3 shy
ATE rWG NO
121867 3198-a
121967 t2968-g
DUCT
rATE NG NO
12567 4Z219-o
42075-o
121367 53126-a
53127-a
53131-a
5313a-a
33133-a
122167 207 8 -o
42183-a
42193-a
DESCRIPTION
Roof- Ele 20-0 53-01 72-0
Polymer Prep - Air Quench 2nd Floor
Foundation
DESCRIPTION
Ventilation - Burn Out Room Burn out
Furnace Exhaust
Monomer Charge hopper vhaust System
Textile Area Air Condition Supply
ructs
Textile Area - Return Air Ducts to
Unit No 1
Textile Area - Dehumidifier Unit No 1
it Unit No 2
Wind-up Area - Air Condition Supply amp
Return Ducts amp Quench Air Supply ucts
Ventilation - Chip Drying Area Chip
Transfer Air Filter Unit
Textile Area - Fresh Air Inlet to
Dehumidfier
Textile Area - Fan amp Discharge Arrangeshy
ments
-4shy
rATE lAi NO
122167 3128-a
53129-a
53134-a
53135-a
531 69-o
53-34-b
PIPINGS
rATE DIG NO
12567 53151-o
53153-o
53154-0
42092-o
52993-a
121367 52994-a
53144-b
53148-b
DESCRIPTION
Textile Area - Return Air Plenum
Unit No 1
Textile Area - Return Air Plenum
Unit No 2
Quench Area - Return Air Unit A
Quench Area - Return Air Unit B
Monomer Exhaust System
Quench Area - Return Air Unit A
DESCRIPTION
Piping Arrangement - Spinning Section
- 2nd Floor -
Spinning
- Mezzanine -
Spinning
Monomer Extraction - Level Pipe
Piping 2nd Floor - Plan amp Sections
Polymerization Piping - 3rd Fllor
Plan amp Section
Power House Piping Arrangement Plan
Ele 0-O
Power House Piping Arrangement Section
- 5 shy
S
121367 53155-0
121867 52989-0
if 53144-c
53145-a
53 148 -c
53149-b
121967 5 3 150-a
52981-b
52983-b
5 2 98 6-c
52 98 7-c
123067 52 981-c
5 2 98 2-a
DESCRIPTION
Poping Arrangement - Finished Product
Storage Fire Protection System Piping Arrangement Misc AC Units
Plans amp Sections
Power House Piping Arrangement Plan
Ele 0-011
Power House Piping Arrangement Plan
Ele 0-o
Power House Piping Arrangement Sections
Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans
amp Sections
Textile Area - Air Condition Plans amp
Sections
Piping Plan - Monomer Extraction
rIain Distribution Headers Piping
Arrangement - Ground Floor
it if
Piping Arrangement - Textile Area Air
Condition Plan amp Sections
Piping Arrangement - Textile Area
Air Condition Plans 2nd Floor Sections
- 6 shy
JATE Qk NO 123067 52985-b
53153-a
52995-a
52992-b
52993-b
52994-b
TANK
tATE DampLNO
12567 420 89-a
31130-a
121867 31130-b
42079-a
122167 29137-o
104 01-0
123067 42098-b
DERIETION
Piping Sections - Details - Monomer
Extract ion
Piping Arrangement 2nd Floor - Spinning
Piping - Polymerization 4th Floor Plan
amp Sections
Piping - Polymerization Ist Floor Plan
amp Sections
Piping - Polymerization 2nd Floor Plan
amp Sections
Piping - Polymerization 3rd Floor Plan
amp Sections
DMSCRIPTION
Monomer Charge Hopper
Chip Transfer Bin to Extruder Feed
HQnper 4 Flexible Conn
of it it
Wet Chip Transfer Extraction Tank
rischarge Assy
Sight Glass Assy
Sight Glass
1300 Gal Monomer Storage Tank
- 7 shy
E WNO
12567 22334
60122-a
52996-a
52 997-a
53 0 00-o
53 0 0 1-o
53 0 0 2-o
53 0 03-o
53004-0
53007-o
53 008 -o
53009-o
53010-o
53011-o
53012-o
ESCRIPTION
Electrical Installation Instructions
Elementary riagram - MonomerExtracshy
tion Control Panel
Flow Sheet - Flectrical Reference
Terminal Strips Arrangement for Monoshy
mer Extraction Control Panel
One Line Diagram - Substation No 1
One Line Diagram - Substation No 2
One Line Diagram - Substation Nos
amp 6
One Line Diagram - Substation No 5
One Line Diagram - Substation ND 7
Power House Underground Cable Vault if to it
Power House Underground Conduits Layout
COLs 1-3 amp J-E Power House Underground Conduits Layout
COLs 3-5 amp J-E
Power House -Power Lyaout COLs A-J
amp 1-3
Power House -Power Layout COLs A-J
amp 3-5
- 8 shy
3
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
ATE G NO
121867 2952-a
122167 12955-c
123067 i2062-o
i 52955-d
i 52954-c
52954-d
FOUNDATION
DAT_ DWG NO
12567 52967-d
12567 42052-c
42069-o
i52967-c
52968-e
52972-d
DESCRIPTION
Upper Floor Plans amp Sections
2nd Floor Arrangement of Equipment
Arrangement of Equipment Plan
View 1st Floor
2nd Floor Arrangement of Equipment
Polymer Prep Ground Floor Arrangeshy
ment of Equipment
of it
DESCRIPTION
Polymer Prep - Ground Floor Foundashy
tions
tChip Drying amp ash - 4th Floor
Foundations
Partial Plan shy 2nd amp 3rd Floors
Foundation
Polymer Prep - Ground Floor Foundashy
tions
Polymer prep Air Quench 2nd Floor
Foundation
Chip Feed Area 3rd Floor Foundation
- 3 shy
ATE rWG NO
121867 3198-a
121967 t2968-g
DUCT
rATE NG NO
12567 4Z219-o
42075-o
121367 53126-a
53127-a
53131-a
5313a-a
33133-a
122167 207 8 -o
42183-a
42193-a
DESCRIPTION
Roof- Ele 20-0 53-01 72-0
Polymer Prep - Air Quench 2nd Floor
Foundation
DESCRIPTION
Ventilation - Burn Out Room Burn out
Furnace Exhaust
Monomer Charge hopper vhaust System
Textile Area Air Condition Supply
ructs
Textile Area - Return Air Ducts to
Unit No 1
Textile Area - Dehumidifier Unit No 1
it Unit No 2
Wind-up Area - Air Condition Supply amp
Return Ducts amp Quench Air Supply ucts
Ventilation - Chip Drying Area Chip
Transfer Air Filter Unit
Textile Area - Fresh Air Inlet to
Dehumidfier
Textile Area - Fan amp Discharge Arrangeshy
ments
-4shy
rATE lAi NO
122167 3128-a
53129-a
53134-a
53135-a
531 69-o
53-34-b
PIPINGS
rATE DIG NO
12567 53151-o
53153-o
53154-0
42092-o
52993-a
121367 52994-a
53144-b
53148-b
DESCRIPTION
Textile Area - Return Air Plenum
Unit No 1
Textile Area - Return Air Plenum
Unit No 2
Quench Area - Return Air Unit A
Quench Area - Return Air Unit B
Monomer Exhaust System
Quench Area - Return Air Unit A
DESCRIPTION
Piping Arrangement - Spinning Section
- 2nd Floor -
Spinning
- Mezzanine -
Spinning
Monomer Extraction - Level Pipe
Piping 2nd Floor - Plan amp Sections
Polymerization Piping - 3rd Fllor
Plan amp Section
Power House Piping Arrangement Plan
Ele 0-O
Power House Piping Arrangement Section
- 5 shy
S
121367 53155-0
121867 52989-0
if 53144-c
53145-a
53 148 -c
53149-b
121967 5 3 150-a
52981-b
52983-b
5 2 98 6-c
52 98 7-c
123067 52 981-c
5 2 98 2-a
DESCRIPTION
Poping Arrangement - Finished Product
Storage Fire Protection System Piping Arrangement Misc AC Units
Plans amp Sections
Power House Piping Arrangement Plan
Ele 0-011
Power House Piping Arrangement Plan
Ele 0-o
Power House Piping Arrangement Sections
Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans
amp Sections
Textile Area - Air Condition Plans amp
Sections
Piping Plan - Monomer Extraction
rIain Distribution Headers Piping
Arrangement - Ground Floor
it if
Piping Arrangement - Textile Area Air
Condition Plan amp Sections
Piping Arrangement - Textile Area
Air Condition Plans 2nd Floor Sections
- 6 shy
JATE Qk NO 123067 52985-b
53153-a
52995-a
52992-b
52993-b
52994-b
TANK
tATE DampLNO
12567 420 89-a
31130-a
121867 31130-b
42079-a
122167 29137-o
104 01-0
123067 42098-b
DERIETION
Piping Sections - Details - Monomer
Extract ion
Piping Arrangement 2nd Floor - Spinning
Piping - Polymerization 4th Floor Plan
amp Sections
Piping - Polymerization Ist Floor Plan
amp Sections
Piping - Polymerization 2nd Floor Plan
amp Sections
Piping - Polymerization 3rd Floor Plan
amp Sections
DMSCRIPTION
Monomer Charge Hopper
Chip Transfer Bin to Extruder Feed
HQnper 4 Flexible Conn
of it it
Wet Chip Transfer Extraction Tank
rischarge Assy
Sight Glass Assy
Sight Glass
1300 Gal Monomer Storage Tank
- 7 shy
E WNO
12567 22334
60122-a
52996-a
52 997-a
53 0 00-o
53 0 0 1-o
53 0 0 2-o
53 0 03-o
53004-0
53007-o
53 008 -o
53009-o
53010-o
53011-o
53012-o
ESCRIPTION
Electrical Installation Instructions
Elementary riagram - MonomerExtracshy
tion Control Panel
Flow Sheet - Flectrical Reference
Terminal Strips Arrangement for Monoshy
mer Extraction Control Panel
One Line Diagram - Substation No 1
One Line Diagram - Substation No 2
One Line Diagram - Substation Nos
amp 6
One Line Diagram - Substation No 5
One Line Diagram - Substation ND 7
Power House Underground Cable Vault if to it
Power House Underground Conduits Layout
COLs 1-3 amp J-E Power House Underground Conduits Layout
COLs 3-5 amp J-E
Power House -Power Lyaout COLs A-J
amp 1-3
Power House -Power Layout COLs A-J
amp 3-5
- 8 shy
3
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
ATE rWG NO
121867 3198-a
121967 t2968-g
DUCT
rATE NG NO
12567 4Z219-o
42075-o
121367 53126-a
53127-a
53131-a
5313a-a
33133-a
122167 207 8 -o
42183-a
42193-a
DESCRIPTION
Roof- Ele 20-0 53-01 72-0
Polymer Prep - Air Quench 2nd Floor
Foundation
DESCRIPTION
Ventilation - Burn Out Room Burn out
Furnace Exhaust
Monomer Charge hopper vhaust System
Textile Area Air Condition Supply
ructs
Textile Area - Return Air Ducts to
Unit No 1
Textile Area - Dehumidifier Unit No 1
it Unit No 2
Wind-up Area - Air Condition Supply amp
Return Ducts amp Quench Air Supply ucts
Ventilation - Chip Drying Area Chip
Transfer Air Filter Unit
Textile Area - Fresh Air Inlet to
Dehumidfier
Textile Area - Fan amp Discharge Arrangeshy
ments
-4shy
rATE lAi NO
122167 3128-a
53129-a
53134-a
53135-a
531 69-o
53-34-b
PIPINGS
rATE DIG NO
12567 53151-o
53153-o
53154-0
42092-o
52993-a
121367 52994-a
53144-b
53148-b
DESCRIPTION
Textile Area - Return Air Plenum
Unit No 1
Textile Area - Return Air Plenum
Unit No 2
Quench Area - Return Air Unit A
Quench Area - Return Air Unit B
Monomer Exhaust System
Quench Area - Return Air Unit A
DESCRIPTION
Piping Arrangement - Spinning Section
- 2nd Floor -
Spinning
- Mezzanine -
Spinning
Monomer Extraction - Level Pipe
Piping 2nd Floor - Plan amp Sections
Polymerization Piping - 3rd Fllor
Plan amp Section
Power House Piping Arrangement Plan
Ele 0-O
Power House Piping Arrangement Section
- 5 shy
S
121367 53155-0
121867 52989-0
if 53144-c
53145-a
53 148 -c
53149-b
121967 5 3 150-a
52981-b
52983-b
5 2 98 6-c
52 98 7-c
123067 52 981-c
5 2 98 2-a
DESCRIPTION
Poping Arrangement - Finished Product
Storage Fire Protection System Piping Arrangement Misc AC Units
Plans amp Sections
Power House Piping Arrangement Plan
Ele 0-011
Power House Piping Arrangement Plan
Ele 0-o
Power House Piping Arrangement Sections
Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans
amp Sections
Textile Area - Air Condition Plans amp
Sections
Piping Plan - Monomer Extraction
rIain Distribution Headers Piping
Arrangement - Ground Floor
it if
Piping Arrangement - Textile Area Air
Condition Plan amp Sections
Piping Arrangement - Textile Area
Air Condition Plans 2nd Floor Sections
- 6 shy
JATE Qk NO 123067 52985-b
53153-a
52995-a
52992-b
52993-b
52994-b
TANK
tATE DampLNO
12567 420 89-a
31130-a
121867 31130-b
42079-a
122167 29137-o
104 01-0
123067 42098-b
DERIETION
Piping Sections - Details - Monomer
Extract ion
Piping Arrangement 2nd Floor - Spinning
Piping - Polymerization 4th Floor Plan
amp Sections
Piping - Polymerization Ist Floor Plan
amp Sections
Piping - Polymerization 2nd Floor Plan
amp Sections
Piping - Polymerization 3rd Floor Plan
amp Sections
DMSCRIPTION
Monomer Charge Hopper
Chip Transfer Bin to Extruder Feed
HQnper 4 Flexible Conn
of it it
Wet Chip Transfer Extraction Tank
rischarge Assy
Sight Glass Assy
Sight Glass
1300 Gal Monomer Storage Tank
- 7 shy
E WNO
12567 22334
60122-a
52996-a
52 997-a
53 0 00-o
53 0 0 1-o
53 0 0 2-o
53 0 03-o
53004-0
53007-o
53 008 -o
53009-o
53010-o
53011-o
53012-o
ESCRIPTION
Electrical Installation Instructions
Elementary riagram - MonomerExtracshy
tion Control Panel
Flow Sheet - Flectrical Reference
Terminal Strips Arrangement for Monoshy
mer Extraction Control Panel
One Line Diagram - Substation No 1
One Line Diagram - Substation No 2
One Line Diagram - Substation Nos
amp 6
One Line Diagram - Substation No 5
One Line Diagram - Substation ND 7
Power House Underground Cable Vault if to it
Power House Underground Conduits Layout
COLs 1-3 amp J-E Power House Underground Conduits Layout
COLs 3-5 amp J-E
Power House -Power Lyaout COLs A-J
amp 1-3
Power House -Power Layout COLs A-J
amp 3-5
- 8 shy
3
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
rATE lAi NO
122167 3128-a
53129-a
53134-a
53135-a
531 69-o
53-34-b
PIPINGS
rATE DIG NO
12567 53151-o
53153-o
53154-0
42092-o
52993-a
121367 52994-a
53144-b
53148-b
DESCRIPTION
Textile Area - Return Air Plenum
Unit No 1
Textile Area - Return Air Plenum
Unit No 2
Quench Area - Return Air Unit A
Quench Area - Return Air Unit B
Monomer Exhaust System
Quench Area - Return Air Unit A
DESCRIPTION
Piping Arrangement - Spinning Section
- 2nd Floor -
Spinning
- Mezzanine -
Spinning
Monomer Extraction - Level Pipe
Piping 2nd Floor - Plan amp Sections
Polymerization Piping - 3rd Fllor
Plan amp Section
Power House Piping Arrangement Plan
Ele 0-O
Power House Piping Arrangement Section
- 5 shy
S
121367 53155-0
121867 52989-0
if 53144-c
53145-a
53 148 -c
53149-b
121967 5 3 150-a
52981-b
52983-b
5 2 98 6-c
52 98 7-c
123067 52 981-c
5 2 98 2-a
DESCRIPTION
Poping Arrangement - Finished Product
Storage Fire Protection System Piping Arrangement Misc AC Units
Plans amp Sections
Power House Piping Arrangement Plan
Ele 0-011
Power House Piping Arrangement Plan
Ele 0-o
Power House Piping Arrangement Sections
Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans
amp Sections
Textile Area - Air Condition Plans amp
Sections
Piping Plan - Monomer Extraction
rIain Distribution Headers Piping
Arrangement - Ground Floor
it if
Piping Arrangement - Textile Area Air
Condition Plan amp Sections
Piping Arrangement - Textile Area
Air Condition Plans 2nd Floor Sections
- 6 shy
JATE Qk NO 123067 52985-b
53153-a
52995-a
52992-b
52993-b
52994-b
TANK
tATE DampLNO
12567 420 89-a
31130-a
121867 31130-b
42079-a
122167 29137-o
104 01-0
123067 42098-b
DERIETION
Piping Sections - Details - Monomer
Extract ion
Piping Arrangement 2nd Floor - Spinning
Piping - Polymerization 4th Floor Plan
amp Sections
Piping - Polymerization Ist Floor Plan
amp Sections
Piping - Polymerization 2nd Floor Plan
amp Sections
Piping - Polymerization 3rd Floor Plan
amp Sections
DMSCRIPTION
Monomer Charge Hopper
Chip Transfer Bin to Extruder Feed
HQnper 4 Flexible Conn
of it it
Wet Chip Transfer Extraction Tank
rischarge Assy
Sight Glass Assy
Sight Glass
1300 Gal Monomer Storage Tank
- 7 shy
E WNO
12567 22334
60122-a
52996-a
52 997-a
53 0 00-o
53 0 0 1-o
53 0 0 2-o
53 0 03-o
53004-0
53007-o
53 008 -o
53009-o
53010-o
53011-o
53012-o
ESCRIPTION
Electrical Installation Instructions
Elementary riagram - MonomerExtracshy
tion Control Panel
Flow Sheet - Flectrical Reference
Terminal Strips Arrangement for Monoshy
mer Extraction Control Panel
One Line Diagram - Substation No 1
One Line Diagram - Substation No 2
One Line Diagram - Substation Nos
amp 6
One Line Diagram - Substation No 5
One Line Diagram - Substation ND 7
Power House Underground Cable Vault if to it
Power House Underground Conduits Layout
COLs 1-3 amp J-E Power House Underground Conduits Layout
COLs 3-5 amp J-E
Power House -Power Lyaout COLs A-J
amp 1-3
Power House -Power Layout COLs A-J
amp 3-5
- 8 shy
3
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
S
121367 53155-0
121867 52989-0
if 53144-c
53145-a
53 148 -c
53149-b
121967 5 3 150-a
52981-b
52983-b
5 2 98 6-c
52 98 7-c
123067 52 981-c
5 2 98 2-a
DESCRIPTION
Poping Arrangement - Finished Product
Storage Fire Protection System Piping Arrangement Misc AC Units
Plans amp Sections
Power House Piping Arrangement Plan
Ele 0-011
Power House Piping Arrangement Plan
Ele 0-o
Power House Piping Arrangement Sections
Power House Piping Arrangement Plan Chip Drying Piping Arrangement Plans
amp Sections
Textile Area - Air Condition Plans amp
Sections
Piping Plan - Monomer Extraction
rIain Distribution Headers Piping
Arrangement - Ground Floor
it if
Piping Arrangement - Textile Area Air
Condition Plan amp Sections
Piping Arrangement - Textile Area
Air Condition Plans 2nd Floor Sections
- 6 shy
JATE Qk NO 123067 52985-b
53153-a
52995-a
52992-b
52993-b
52994-b
TANK
tATE DampLNO
12567 420 89-a
31130-a
121867 31130-b
42079-a
122167 29137-o
104 01-0
123067 42098-b
DERIETION
Piping Sections - Details - Monomer
Extract ion
Piping Arrangement 2nd Floor - Spinning
Piping - Polymerization 4th Floor Plan
amp Sections
Piping - Polymerization Ist Floor Plan
amp Sections
Piping - Polymerization 2nd Floor Plan
amp Sections
Piping - Polymerization 3rd Floor Plan
amp Sections
DMSCRIPTION
Monomer Charge Hopper
Chip Transfer Bin to Extruder Feed
HQnper 4 Flexible Conn
of it it
Wet Chip Transfer Extraction Tank
rischarge Assy
Sight Glass Assy
Sight Glass
1300 Gal Monomer Storage Tank
- 7 shy
E WNO
12567 22334
60122-a
52996-a
52 997-a
53 0 00-o
53 0 0 1-o
53 0 0 2-o
53 0 03-o
53004-0
53007-o
53 008 -o
53009-o
53010-o
53011-o
53012-o
ESCRIPTION
Electrical Installation Instructions
Elementary riagram - MonomerExtracshy
tion Control Panel
Flow Sheet - Flectrical Reference
Terminal Strips Arrangement for Monoshy
mer Extraction Control Panel
One Line Diagram - Substation No 1
One Line Diagram - Substation No 2
One Line Diagram - Substation Nos
amp 6
One Line Diagram - Substation No 5
One Line Diagram - Substation ND 7
Power House Underground Cable Vault if to it
Power House Underground Conduits Layout
COLs 1-3 amp J-E Power House Underground Conduits Layout
COLs 3-5 amp J-E
Power House -Power Lyaout COLs A-J
amp 1-3
Power House -Power Layout COLs A-J
amp 3-5
- 8 shy
3
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
JATE Qk NO 123067 52985-b
53153-a
52995-a
52992-b
52993-b
52994-b
TANK
tATE DampLNO
12567 420 89-a
31130-a
121867 31130-b
42079-a
122167 29137-o
104 01-0
123067 42098-b
DERIETION
Piping Sections - Details - Monomer
Extract ion
Piping Arrangement 2nd Floor - Spinning
Piping - Polymerization 4th Floor Plan
amp Sections
Piping - Polymerization Ist Floor Plan
amp Sections
Piping - Polymerization 2nd Floor Plan
amp Sections
Piping - Polymerization 3rd Floor Plan
amp Sections
DMSCRIPTION
Monomer Charge Hopper
Chip Transfer Bin to Extruder Feed
HQnper 4 Flexible Conn
of it it
Wet Chip Transfer Extraction Tank
rischarge Assy
Sight Glass Assy
Sight Glass
1300 Gal Monomer Storage Tank
- 7 shy
E WNO
12567 22334
60122-a
52996-a
52 997-a
53 0 00-o
53 0 0 1-o
53 0 0 2-o
53 0 03-o
53004-0
53007-o
53 008 -o
53009-o
53010-o
53011-o
53012-o
ESCRIPTION
Electrical Installation Instructions
Elementary riagram - MonomerExtracshy
tion Control Panel
Flow Sheet - Flectrical Reference
Terminal Strips Arrangement for Monoshy
mer Extraction Control Panel
One Line Diagram - Substation No 1
One Line Diagram - Substation No 2
One Line Diagram - Substation Nos
amp 6
One Line Diagram - Substation No 5
One Line Diagram - Substation ND 7
Power House Underground Cable Vault if to it
Power House Underground Conduits Layout
COLs 1-3 amp J-E Power House Underground Conduits Layout
COLs 3-5 amp J-E
Power House -Power Lyaout COLs A-J
amp 1-3
Power House -Power Layout COLs A-J
amp 3-5
- 8 shy
3
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
E WNO
12567 22334
60122-a
52996-a
52 997-a
53 0 00-o
53 0 0 1-o
53 0 0 2-o
53 0 03-o
53004-0
53007-o
53 008 -o
53009-o
53010-o
53011-o
53012-o
ESCRIPTION
Electrical Installation Instructions
Elementary riagram - MonomerExtracshy
tion Control Panel
Flow Sheet - Flectrical Reference
Terminal Strips Arrangement for Monoshy
mer Extraction Control Panel
One Line Diagram - Substation No 1
One Line Diagram - Substation No 2
One Line Diagram - Substation Nos
amp 6
One Line Diagram - Substation No 5
One Line Diagram - Substation ND 7
Power House Underground Cable Vault if to it
Power House Underground Conduits Layout
COLs 1-3 amp J-E Power House Underground Conduits Layout
COLs 3-5 amp J-E
Power House -Power Lyaout COLs A-J
amp 1-3
Power House -Power Layout COLs A-J
amp 3-5
- 8 shy
3
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
rATE DWG NO
12567 53013-o
it 53014-o
53 0 17-o
53018 -o
53020-o
53021-o
53021-o
53023-o
53025-a
53026-a
53027-a
53028-a
121967 223 0 8 -o
ESCRIPTION
Underground Conduits amp Ducts Schedule
Sheet No l
Underground Conduits amp Ducts Schedule
Sheet No 2
Power Layout 1st Floor COLs 1-8 amp
Q-E
Power layout Polymerization Ground
Floor
Power Layout 2nd Floor El 20-0
Power Layout Mezzanine El 29-0
Power Layout 3rd amp 4th Floors
Electrical - Spinning Machine Sections
Details amp Elementary Diagrams
Elementary amp Panel Flow Diagram Transshy
fer System - Mom Extra to Predryers
Elementary amp Panel Flow Diagram Transshy
fer System - Predryers to Dryers
Electrical References - Transfer System -
Monomer Extraction to Predryers
Electrical References - Transfer System
Predryers to rryers
Motor and Starter Schedule
- 9 shy
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
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II
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EI
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hw w~ TrT7TT3 - k
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A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
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ii
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4p4
4 P
DATE DWG NO DESCRIPTION 121967 2 2336-o Typical Push Botton Mounting at Motor
42 21 1 -o Electrical Connection for 5 Positions
Slide Type Diverter Valve
53 1 74-a Lighting Layout Second Floor
53176-a Lighting Layout 3rd amp 4th Floors
53171-a Lighting Layout Ist Floor COLs 1-8
amp Q-E
53015-o Power House Electrical Installation
Details
53173-a Lighting Layout ist Floor - Polymerishy
zation
53170-a Power House Lighting Layout
53029-o Power Elementary amp Wiring Diagrams
53016-o Electrical Grounding Plan
SA PARTS amp EUIPMENT
ATE Lamp_WNO DESCRIPTION
22567 21952-o Primary Condenser
21955-o Dowtherm Condenser
31196-o Dowtherm Vaporizer Support
21953-o Condensate Receiver
12867 21953-a Condensate Receiver
- 10 shy
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
DATEM -O-DESCRIPTION
12867 21954-o Seal Pot
R 31191-a Unit Air rrying Fan Support 122167 31198-o Monomer Exhaust System Dust Collector 123067 31131-a Transfer Bin Carrier
- 11 shy
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
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S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
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A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
CHAPTER II CON TRUCTI0N ACTIVITIES
The progress status of the main plant building as of the
end of December 1967 marked 936 and the only lagging part
is mostly painting work of outer walls which is negligible for
the plant operation
Pirns amp Cartons Warehouse and Machine Shop were completed
during the reporting period and other subsidiary building works
have been progressed as follows
Construction Status of Auxiliary Works
(As of the end of December 1967)
Name of Work Contract __Date ame of Contractor
ProgressRate
Power House 61867 Sam Hwan Enterp Co 95
Pirns amp Ceartons Ware- 82267 Hwa Sung Ind Co Completed house
Mens TDormitory 9767 Sam Hwan Enterp Co 778
Womens Dormitory to I 764
Bachelors Dormitory 15
Mess Hall 567 Guard House 819
Machine Shop 10967 Hwa Sung Ind Co Completed
- 12 shy
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
_____________ CONSTRUCTION PROGRESS CHART (MAIN BUILDING)As of December 31 1967 Chart No 1
iRateName of Works Progres-i456 7 8910 11 1
Temporary Work o847 22 95 3 _ 7 48 52 68 46 79
S 4364 54 78 67 59 83 93 8 29 Reinforced Concret 3528 5 shy-Work I
- -- - -9487 97 62 98 100 1O0 Water Proofing 1 0 Work
i-35 36 7o 95 lO0
Plasters Work 1522 0 10 4
-1 12 55--_ 4 4 548 45 85 91
Other Works 3663- -1 6 7 2 89 1 1O
0_340- - 3610 3063 47 50 52 30 87311627 89 0 1 Toa 0 34_1628930100 5263 7426 8613 94951004 5ota
I L44 541 73 31 91 04 9 60
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
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EI
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Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
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I K I
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A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
The Progress status of fabrication and installation
works of loan equipments and facilities during the reporting
period are as follows
(1) PolFmerization Area
Screw tank fabrication and installation of screw conshy
veyor were completed Other subsidiary works such as paintshy
ing and insulation works for vessels have andbeen done polyshy
merization finishing tower are now fabricating About 60 of
this area were completed Scheduled completion date of this
area shall be slightly delayed by the early part of February
1968
(2) Polymer Chip Formation Area
Tank fabrication and finishing works are now progressing
and the progress status of this area marked approximately 35
as of the end of 1967
(3) Monomer Extraction Area
Recovery feed tank and tank cover plates are now fabricashy
ting and subsidiary works of painting and insulation works of
tanks are progressing Progress status of this area is about
50
(4) Chip Dryin Area
Dryer covers and parts of pre and final drying vessels
are now fabricating About 50 of this area were completed
- 14 shy
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
(5) Polymer Spinnin Area
Base frame support and insulation jacket are now fabricatshying and the progress status of this area is 38 as of the end of
1967
(6) Yarn Wind -Up Aea
Three frames of Yarn Wind-Up machines were installed
About 20 of this area were progressed as of the end of 1967
(7) Textile Area
15 frames of trawtwisters were installed and the progress
status as of the end of 1967 marked 40
(8) Water Distribution Aea
Fabrication of water basin and installation of control valve were completed during the reporting period and pipe
supports are fabricating Approximately 45 of this area were
oompleted
(9) SteamOperation Area
Installation works of oil heaters and oil transfer pumps
were completed and subsidiary piping works are now progressing
Progress status of this area marked 70
(10) Refrigeration Area
Two refrigerators were installed and other support works are progressing About 23 of this area were completed as of the end of 1967 Scheduled to be completed its whole work by
the end of January 1968
_ 15 shy
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
(ii) Air Conditjong and Ventilation Area 876 feet of duct were fabricated and 587 feet and 4 pumps
were completed installation Necessary parts such as flanges and elbows are now fabricating The progress status of this area marked 47 as of the end of 1967
(12) Power ristribution Area
Working areas of frequency Conversion and 1000 1VA subshystation have been progressed 40 and 60 respectively as of the end of 1967 Installation work of high voltage cable has been
progressed 40
(13) Li~hting System Area
Approximately 30 of this area has been progressed as of the end of 1967
(14) NitrogenGeneration System a
Fabrication works of cold box frame and warm skid were completed About 25 of this area were progressed as of the
end of 1967
(15) Dowtherm System Area
Works pertaining to pack Pre-heating area have been proshygressed 2C as of the end of 1967
(16) PipingArea
Piping works of polymerization and spinning areas were settled and other subsidiary works have been done during the reporting period
- 16 shy
CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
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I K I
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A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
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CHAPTER III FINANCIAL DATA
Disbursement of AID Loan Fund incurred during the reportshy
ing period amounts to US$05295846 and the total amount
disbursed as of the end of December is US65O16448Jg
On the other hand local expenditures incurred during the reshy
porting period totaled 9826647800 Won and cumulative total
as of the end of December is 3 511 0914 8 527 Won
Following tables show the details of AID Loan drawing
status and of local currency for 75 MT Expansion Project
AID Loan Drawing Status
(As of the end of December 1967)
Units US Dollar DrawnInvoice No Date Description Amount
2993-36 Nov 30 Fittings valves agishytators etc 323214j
2994-37 Dec 5 Take-up MC Hardwares etcllO88421
2996-38 Steel Conduits 907252
2999-39 Water Pumps 149430A
3001-40 Bushings Level Contshyroller etc 15 6607
3009-41 Dec 15 Control Instruments Panels Hardwares etc 299064k
3012-42 Spinnerettes Vinyl Tapes etc 66552
- 17 shy
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
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EI
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Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
Drawn Invoice NO raeDe 3016-43 Dec 18
3024-44 Dec 15
3025-45 Dec 18
3026-46 0
3027-47
3032-48
3034-49
3038-50 Dec 20
3041-51 Dec 26
3044-53 Dec 29
3045-54
3046-55
cription Ao-Extruders W Generashy
tors etc 35771697
Heater Valves etc 136721___
Valves 44981
Pressure Blower Safety Head Discs 34261
Flow Recorder 63393
Heat Exchangers 621839
Control Panels 1564276
Heat Exchangers Panels Cables etc 2883808
Gauges Pumps Valves Hardwares etc 743716sect
Fittings Hinge Leaf amp Clevis etc 485111
Steel Tubes 246102
Steel Tubes 18574sect2
Amounts in this reporting period 105295846
Amounts in the previous reporting periods 396348986
Cumulative total through this reporting period 50164482
- 18 shy
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
Expenditure on 75 MT Expansion Projlect
(Local Currency) Unit Won
Balance recember Itemg Carried Over 1967
(1) Bldgs Construction Works 188987820 60461124 249448944
(2) Structures 8035784 7529598 15565382
(3) Preliminary Works (including fabricashy
11380236 7812436 19192672
tion and installashytion works)
(4) Tools amp Fixtures 4432759 117405 4550164
(5) Temporary Work 712627 285700 998327
(6) Land 672000 - 672000
Sub-Tot 14221226 76206263 220427489 (7) Salaries amp Wages 5452443 1810945 7263388
(8) Welfare Exp 782020 1858948 2640968
(9) Office Dp 12 4413 186410 1470823
(10) Travel Exp 594812 59240 654052 (11) -Communication Exp 89162 1350 90512
(12) Consumables 629509 426177 1055686
(13) Engineers Stay Exp 562067 221934 784001
(14) 1C Open Charge 3921055 - 3921055
(15) Entertainment Exp 9298628 5513340 14811968
(16) Interest on AID Loan (75MT) 804499927 - 804499927
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
-v
tf a
-U
5
jama
ii
-ITI
4p4
4 P
Balance Dec emberIte Carried-Over 1967
(17) Delivery xp Including Custom Clearance 6928233 4166804 11095037
(18) Conference Exp - 1873250 1873250
(19) Storage 3111577 3111577
(20) Other Exp 1034440 2830 240 3864680
Sub-Total 386218127 22060215 6068199627
_o__Gran 252 o83007-27 98 266478 2110948527
- 20 shy
I
I CONSTFCXO U T shy14 vs ACTAL --P
A1
ia ia
6 II
II
w XP I-- S shy
EI
i- 0 -
S
Il0 z fIU lt -iT XP 1 S
hw w~ TrT7TT3 - k
pt 0
I K I
L CL
A~f T I I T Z 1cent ii Z -4
i
A
CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
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CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
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04
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CHAPTER IV PERSONNEL
To relieve the pressure of 75 MT expansion works additional 15 persons of Maintenance Section of existing plant were transferred to the Engineering Section of 75 MT Plant Construction Department during the reporting period And the present total membership of Construction rept has been increashy
sed by 58 persons
Total labor force put into 75 MT Expansion Works until the end of Decenber 1967 is as shown below
Unit manday
Name of Work Contractor Kolon TemporaryHire by Kolon ta Main Plant Bldg 31019 497 - 31516 Power House 3628 115 - 3743 Other Const Works 43394 1476 1773 46642
hliV 0 2088 1773 81902
LABOR ORCE EMPLOYED BY MONTH
Unit s mandayName of Work UntilAug Z Oct No _ Dec Total Main Plant Bldg 18299 3407 3014 3832 2964 31516
Power House 1256 333 544 1010 600 3743 Other Const Works 3586 2990 6898 20344 12825 46643
Total 1 6 -2Q 1689 8L9O2
amp22 shy
CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
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CHAPTER V PROCURMENNT
Loan materials and equipment shipped per four US Liner
vessels and eight US Airlines were carried in to the job site
during the reporting period
Amounts of carried-in loan equipment during the reporting
period is USS112554518 and cumulative total as of the end of
December has become US$38038531
The following is the details of carried-in loan equipment
during the reporting period
Loan Equipment List Delivered to Job Site
(During the Reporting Period)
P0 Item escription Amount-(US$)
CT132-6 71 Electrical Control Steel )
78 131 Tubes amp Rimps Fire Hose W ) 2710019
Accessories Transformers )
CT132-86 Screw Conveyor 314779
CT132-177 Asbestos Cloth 21181
CT132-5i139 Steel Pipe N2 Gas Generator)
65131 Transformer Parts Beams ) 56629a
CT132-5 11 Fittings Heat Exchanger )
14394355 Electric Furnace Vaporizer )
6692959798 Transformer Parts Vapori- )
z ers 3 - 23 shy
Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
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Item Description Amount (US6)
107110112123 Feed Adapter Dehumidifiers )
141147153157 Spray Nozzles Fuel Oil Heater) 1849375
15816717065 Pumps Valves Steel Plates )
Aluminum Sheet Sight Glasses
Seamless Steel Pipe Cap Dow- )
therm A Bobbins Silio A )
Sand Travelers Hose Mono- )
rail Tralley )
CT132-53150 Elbows Ektruder amp Clamps ))
54778891116 Magnetic L Drive Fittings )127 )137138150151 Engine Parts Wear Plates )152 ) 38025209 15416616826 Dial Scale Oxygen Monitor )11 )
) CT132-212248 Agitators Sing Stage Ejector )
) 57646796103 Industrial Fans Valves Motor)
) 123126144148 Rings Pump Jackets Strainers)
) 169 Steam Traps Inspect Kits )
CT132-680 Bushings Modular Cabinet Assy
106178146 Vinyl Tape Sponge Strips )
Tubings Level Transmitter amp ) 1796008)
Controller Control Panels ))
EIF Holder Heater )
- 24 shy
P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
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4p4
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P 0
CT13-1220
9098107
129136141
153
CT132-106130
CT132-77107
180179154
5846
CT132-171
CT132-41
5964111
123128135
140153176
CT132-189
CT132-58
CT132-2
Item Descript ion
Control Instruments )
Control A8sy amp Panels Valves) 35184Oa
Steel Beams amp Angles Struc- )
Steel Return Sys Fittings ) Vinyl Tape Spinnerette 78297
Extension Wire Thermocouples ) Valves Fittings Air Hose ) 1608484
Hose Connectors Heater S Flow Rccorder 74580
Take-up 1M Insulation )
Transfer Sys Agitators )
Diffusers Starters Gauges ) 13045201
Extruder Y-Branch Dapter amp ))
Clamps Transition Piece ))
Manifold Clamps Welding Elec-))
trodes Hardware Conduit ))
Fittings )
Valves 52919
Heat Exchangers (partial) 7315622 Control Panels 1840325
Amount in this reporting period 112554518
Amount in the previous reporting periods 2678307j2Cumulative total through this reporting period 380385311
- 25 shy
04
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