Electrical Markets Division
3M is a diversified technology company serving customers and communities with innovative products and services.
� Established in 1902
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� Established in 1902
� 2011 Worldwide Sales: $30 billion
� 80,000 Employees
� Over 40,000 Products
� Products sold in 200 countries, 66% outside USA� Offices in more than 60 countries� Laboratories in 34 Countries� Manufacturing in 35 Countries
Electrical Markets Division
3M Electrical Markets DivisionServing the electrical industry for over 60 years
� High voltage splice and termination kits
� Medium voltage splice and termination kits
� Low voltage solutions
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� Wildlife outage protection products
� Tapes and mastics
� 3M ACCR
Electrical Markets Division
What is 3M™ ACCR?
� A high voltage, overhead transmission conductor…
� …designed as a drop-in replacement for ACSR and other conventional conductors on existing, thermally limited lines ….
4 © 3M 2012. All Rights Reserved
conventional conductors on existing, thermally limited lines ….
� …allowing utilities to use existing structures…
� …capable of carrying 2 or more times the current…
� …reliably for decades.
Electrical Markets Division
Improving Performance of a Proven Conductor Design
• Strength: 1275 MPa• Density: 7.8 g/cm3
• Coefficient of Thermal Expansion: 12.0 x 10-6/oC
• Strength: 1380 MPa• Density: 3.3 g/cm3
• Coefficient of Thermal Expansion: 6.3 x 10-6/oC
Coated Steel Core Wires:
Hardened
ACSR
Aluminum Composite Core Wires:
HardenedAluminum Zirconium
ACCR
5 © 3M 2012. All Rights Reserved
• Rated to 93 oC • Rated to 210 oC continuous, 240 oC for 1,000 hours
1350 H19 AluminumConductor Wires
� A Century of Proven Reliability
� Ampacity limited by sag & conductor temperature
Aluminum ZirconiumConductor Wires
� Same reliable design as ACSR
� Reduced sag & higher temperature rating � ~2 times higher ampacity
� All Aluminum core improves corrosion resistance and conductivity
Electrical Markets Division
ACCR Composite Core Wire
Infiltrated withpure, ductilealuminum
~ 20,000 ContinuousAluminum Oxide Fibers
Aluminum MatrixComposite Wire
6 © 3M 2012. All Rights Reserved
Fiber Properties:Lightweight and StrongLow thermal expansionExtremely stable and heat resistant
Composite Wire Properties:Strength of steel with half the weightCoefficient of Thermal Expansion half of steelSuperior stability & corrosion resistance
Electrical Markets Division
Conductor Temperature: 50°C
Sag Limit:85
oC
850 amps
Conductor Temperature: 85°C
20
25
Hei
ght (
met
ers)
Conductor Temp: 125°CConductor Temp: 240°C
Sag Limit:240
oC
1798 amps
3M ACCR Maximizes Ampacity ofThermally Constrained Lines
3M ACCRACSR
7 © 3M 2012. All Rights Reserved
850 amps
400 m span 400 m span
10
15
0
5
Hei
ght (
met
ers)
1798 amps
MinimumClearance
Assumes ACSR and 3M ACCR at 396 m ruling span, initial tension 2,948 kg @ 15º C, max. loading @ -1º C, no ice, 0.5 kg/m2 wind; ambient conditions: 0.6m/s wind, 35º C, perpendicular wind direction, 0.5 emissivity and solar absorption.
Electrical Markets Division
Resistance
Diameter Weight StrengthStrength / Weight
DC @ 20°C
AC @ 75°C Ampacity
Metric Units mm N/m N % Ohms /km Ohms /km amps
Ostrich 300
ACSR 17.3 6.0 56,500 0.1859 0.2272 492
ACCR 17.2 4.9 53,800 0.1826 0.2240 953
ACCR vs ACSR -0.4% -18.2% -4.7% +16 % -1.8% -1.4% +94 %
Hawk 477
ACSR 21.8 9.6 86,700 0.1167 0.1430 659
ACCR 21.6 7.8 85,400 0.1153 0.1414 1,292
Property Comparison: 3M ACCR vs. ACSR
8 © 3M 2012. All Rights Reserved
ACCR vs ACSR -0.7% -18.8% -1.5% +21 % -1.3% -1.2% +96 %
Drake 795
ACSR 28.1 15.9 140,100 0.0702 0.0862 907
ACCR 28.6 13.6 143,200 0.0658 0.0808 1,874
ACCR vs ACSR +1.9% -14.9% 2.2% +20 % -6.2% -6.4% +107 %
Curlew 1033
ACSR 31.6 19.4 162,800 0.0541 0.0692 1,047
ACCR 31.7 16.6 158,400 0.0534 0.0655 2,154
ACCR vs ACSR +0.1% -14.7% -2.7% +14 % -1.4% -5.4% +106 %
Bittern 1272
ACSR 34.2 20.9 151,684 0.0445 0.0563 1,184
ACCR 34.3 19.3 171,256 0.0450 0.0552 2,465
ACCR vs ACSR +0.3% -7.5% 12.9% +122% +1.7% -1.6% +108%
Ampacity at 25°C, 2.0 ft/s (0.6 m/s) wind, 0.5 emissivity a nd absorptivity at sea level., using IEEE Std. 738-1993.
Electrical Markets Division
ACCR Avoids Tower Rebuilds• Lower weight and thermal expansion of ACCR reduces sag without increasing loads on towers
Saves Time and Money --- Easier• Significantly reduced construction costs• Much shorter outages
Value to UtilityACCR AdvantageACCR Maximizes Ampacity• Typically doubles ampacity of ASCR lines• Provides significantly more ampacity than other high capacity conductors for most lines
Maximizes Value of Existing Lines• More Revenue from more power (200 amp upgrade on 220 kV line can deliver energy worth $3M/year)
• Flexibility to accommodate changing power flows• Quick access to renewables• Increased grid robustness and reliability
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• Much shorter outages• Less impact on communities & environment• Reduced or no permitting
ACCR is Extremely Robust• Resistant to heat, cold, corrosion, NO2, UV
• Resistant to fatigue and creep• Modulus matches ACSR (low strain under load)
ACCR Works Everywhere• Deserts, wetlands, coasts, & mountains• Congested cities & long water crossings• Heavy ice and wind loads
ACCR is Reliable• >90 installations around the world• 11 years of very reliable field history
Confidence• 100% successful installations
Electrical Markets DivisionTransmission Upgrade Cost Comparison
100% ampacity upgrade of 17 mile, double circuit 220 kV line
$1.4
$1.6
$1.8
$2.0
$2.2
$2.4
$2.6
Build parallel line with ACSR 1033 kcmil (823mm2) Curlew
Conductor(inc. connectors)
Structures Stringing Substation Land & Permitting
ConstructionOutage
Million US Dollars per Mile
$2.2M/mi
$1.9M/mi
10 © 3M 2012. All Rights Reserved
ParallelLine
ACSRRebuild
3M ACCR
$ 0
$0.2
$0.4
$0.6
$0.8
$1.0
$1.2
Rebuild line with twin bundled ACSR 1033 kcmil (823mm2) Curlew
Reconductor with 3M ACCR 1622 kcmil (823mm2) Pecos
$119,000
$238,000
$755,000
$1,546,000
$1,332,000
$63,000
$180,000
$300,000
$150,000
---
---
$180,000
---
---
$150,000(right-of-way unavailable)
No outagebut several
years to build
24 monthoutage
Two 2-month outages
Notes: 1)Total costs reported by utility, some component costs estimated
$1.0M/mi
Electrical Markets Division
3M ACCR Delivers More Amps and More Confidence Than Alternative Conductors
� Metal high capacity conductors (ACSS, GAP, ACIR/Invar)
– generally deliver more power by reducing sag due to thermal expansion
– Ampacity gains are modest (30-60% typical).
� Polymer composite conductors (ACCC, ACFR)
– Low thermal expansion and low weight, but ampacity increase has other limitations:
� Conductor operating temperature must be limited to avoid polymer degradation
Lower modulus can cause excess sag under ice loading
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� Lower modulus can cause excess sag under ice loading
– Conductor is supported by a single polymer rod with numerous failure modes including high temperature, UV light exposure, moisture, NO2, and compression cracking
– Multiple failures have occurred during installation and operation
� 3M ACCR delivers more ampacity because…
– the aluminum composite core reduces conductor weight and thermal expansion
– the aluminum composite core increases conductivity
– the composite core and AlZr conductor wires are very heat tolerant
– the conductor has less sag than ACSR under ice loads
and 3M ACCR has proven to be reliable in the field
Electrical Markets Division
3M Provides More than a Conductorto Ensure a Successful Upgrade
� Stable materials of construction
� Robust, proven conductor design
� Complete system of accessories
� Extensive testing in lab and field
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� Manufactured with rigorous quality control
� Engineering support provided to optimize line design
� Crew training and on-site support provided to ensure successful installations
� Backed by 3M’s 110 year reputation for innovation & quality
Electrical Markets Division
AFL Compression-Type Hardware
• Design & installation is very similar to conventional ACSR accessories
• ACCR accessories somewhat larger to carry more current
• Sourced from industry leading companies
Complete System of Proven Accessories
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PLP Helical Rod-Type Hardware
AFL Compression-Type Hardware• Sourced from industry leading companies
• Provided by 3M as part of a complete solution
Electrical Markets Division
Extensive Product Testing
ConductorMechanical Design
Conductor
Long-term Confidence
Conductor strengthDead-end strengthJoint strengthStress-Strain behaviorStiffnessThermal expansion
CreepAeolian VibrationDampingGallopingImpactCorrosion ResistanceLightning ResistanceFault currentShotgun
Accessory DesignDE StrengthJoint StrengthCurrent Cycle DampersRepair SleeveGallopingAeolian VibrationCorona RIVSpacer
14 © 3M 2012. All Rights Reserved
ConductorElectrical DesignConductor resistance
ShotgunSuspension slip & strengthHardware TemperatureDE Sustained Load – RT, ETThermal/Current CyclingInstallation
Sheave TestingTorsion
SpacerRepair SpliceSuspension - turn angleSuspension - unbalanced loadSuspension - ET profile
High Temperature PerformanceValidate sag / tension calculationsValidate stability of conductor and accessories
during thermal cycling
Conductor Test Results available at 3M.com/accr
Electrical Markets Division
3M Manufacturing Quality
� Proven 3M quality systems including Six Sigma
� Manufactured in 3M ISO registered facilities
� Extensive Quality Control testing--- every inch of every wire tested
� Partnered with industry leaders
15 © 3M 2012. All Rights Reserved
� Partnered with industry leaders
� Successfully completed numerous customer audits
Electrical Markets Division
� Experienced, global team to support customer’s engineering work
– Engineers in North America, Europe, Asia, South America
� Provide design data in common, easy-to-use design software
– PLS Cad, Sag 10, TLS Pro
– validate sags, tensions, clearances
� 3M proprietary software optimizes conductor selection
3M Line Design Support
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� 3M proprietary software optimizes conductor selection
Electrical Markets Division
Installation Support
� Installing ACCR is similar to installing ACSR & easier than ACSS
� Installation procedures are tested and validated
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� Installation procedures are tested and validated
� 3M provides complete bill of materials and list of required tools
� 3M trains installation crews and stays with the project until it’s complete
� 100% successful installations
Electrical Markets Division
High Value Applications for 3M ACCR
� Large ampacity upgrades (50% or more) on existing lines– ACCR is often the best alternative for larger ampacity increases (50% or more)– ACCR is typically used to upgrade existing lines. It has been used for new construction to
overcome issues with tower heights or long spans
� Lines where rebuilding or adding towers is difficult:– congested cities, mountains, & wetlands– structures with other utilities attached beneath the transmission conductors (underbuild)– restricted access or difficult permitting (private land, environmentally protected areas)
� Long spans such as water crossings
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� Long spans such as water crossings
� Upgrades that must be completed quickly or with short outage windows
� Clearance violations that require quick resolution
� ACCR will work for any voltage line, but provides most value for 69 – 400 kV lines– Lower voltage lines with shorter spans typically don’t benefit from ACCR’s low sag properties– Lines above 400 kV are more often voltage limited than thermally limited
� ACCR is well suited for almost any environmental condition– High or low temperatures– Heavy wind or ice loads– Corrosive environments such as coastal regions or industrialized areas
Electrical Markets Division
RTE
RWE /Amprion
E.ON
REN
50 Hertz
Asia Pacific
Shanghai Power (2)
Chongqing Power (3)
Guangdong Shenzen Power
Henan Zhengzhou Power
Henan Ping Mining
Southern Company (6)
PEPCO (4)
Xcel Energy(3)
BC Hydro (2)
Altalink
US Dept. of Energy
• WAPA (4)
• BPA
AEP
PG&E
Duke Energy
Dominion Power
Allegheny Power
Central Maine Power/Iberdrola
PSG&E
Platte River Power
Silicon Valley Power(3)
Palo Alto (2)
Guadalupe Valley Power
3M ACCR has been Successfully Installed by Leading Utilities Around the World
MOESK
Irkutsk Energo (3)
ZSMK (3)
Romerovo RSK
Volgada Energia
Perm
North America
Europe
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South & Central America
CPFL
Electropaulo
CTEEP
Ecelsea
EDP Bandeirante
Grand Bahamas
Henan Ping Mining
Hubei Huangshi Power
Yunnan Dai Electric
Guangxi
Meralco (2)
Tata Power (3)
Chita Energo
Middle East / Africa
SNE, The Congo
PG&E
National Grid U.S.
APS
Electrical Markets Division
� Xcel Energy, Minneapolis, MN
� 46 kV, 477 Kcmil (238 mm2)
� Riverside Plant
� Operating flawlessly since 2001
First ACCR Installation Electrical Markets Division
20 © 3M 2012. All Rights Reserved
Electrical Markets Division
Validated that Field Performance Matched Predicted Performance
Electrical Markets Division
� Sag/Tension vs Temperature� Thermal Cycling� High Temp Performance of conductor & accessories Oakridge National Lab
Conductor Test Facility
6.7
6.4
6.1
Oakridge 675 Outdoor Sag Test599 ft (183 meter) Span
20
21
22
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6 conductor tests completed 2002 - 2009
6.1
5.8
5.5
5.2
4.9
4.6
4.3
4.0
3.7
Sag (m
eters)
12
13
14
15
16
17
18
19
20
0 50 100 150 200 250Temperature (degrees C)
Sag
(fe
et)
Predicted Sag
Measured Sag
Electrical Markets Division
Corrosive EnvironmentElectrical Markets Division
� Hawaii Electric Company (HECO)
� 115 kV, 477 Kcmil (238 mm2)
� Pole 810 to Pole 818, Kahuku
� Operating flawlessly since 2002, years beyond expect life for steel
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ACSS
ACCR
Electrical Markets Division
Heavy Wind & Ice LoadingElectrical Markets Division
� Western Area Power Administration, Fargo, ND
� Jamestown to Fargo
� 230 kV, 795 Drake
� Operating flawlessly since 2002
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Electrical Markets Division
Project Overview:� Customer: Xcel Energy� Project: Black Dog to Blue Lake� Location: Minneapolis, MN� Length & Voltage: 10-mile (16 km), 115 kV line
Challenge:� Upgrade line to peaking plant through rare, protected wetland
and National Wildlife Refuge� No motorized vehicles allowed, no midspan access� Tight timeline
Environmentally Sensitive Area, Tight TimelineElectrical Markets Division
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� Tight timeline
Solution: 3M ACCR 795 kcmil (418 mm2)
Results: � Achieved ampacity objectives without major construction in
National Wildlife Refuge– Used only existing towers– 4.4 mile (7.3 km) single pull across protected area
� Saved $1 million in constructions costs� Saved months of permitting & reduced upgrade time by 67%� Operating reliably since 2005
“ Without 3M ACCR we would have had to replace existing towers to accommodate larger sized conventional conductors. Use of the new conductor allowed us to boost capacity on the line while avoiding major construction in an area with sensitive wetlands”. – Doug Jaeger, transmission vice president for Xcel Energy
Electrical Markets Division
Upgrade Line Recently Upgraded with ACSSProject Overview:• Project: Phoenix Metro Trunkline upgrade• Customer: Arizona Public Service• Location: Phoenix, AZ• Length & Voltage: 5.5 mile (8.9 km), 230 kV
Challenge:• Provide capacity to fast-growing, congested area,
including airport, and downtown sports stadium• Demand exceeds capacity from recent ACSS upgrade• Neighborhoods, schools, highways, distribution lines
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• Neighborhoods, schools, highways, distribution lines under the line or along route
Solution: 3M ACCR 1272 kcmil-T13 Pheasant (642 mm2)• selected after reviewing 3 HTLS technologies
Results:• 2100 amps continuous, 2400 amps emergency• Used existing structures without tower modifications• Avoided new rights-of-way & environmental permitting• Minimized installation time (3 weeks)• Minimized disruption to neighborhoods & nearby
facilities• Operating reliably since April 2006
I don’t even want to think what the overload would have been, or the impact of that, if we were still using the old lines,” – Paul Richards, construction projects manager for APS, in The Arizona Republic, 9/25/06
Electrical Markets Division
Upgrade Grid Reliability
Project Overview:
• Customer: Platte River Power Authority (PRPA)• Project: Timberline-Harmony• Location: Fort Collins, Colorado• Year Installed: 2007• Length & Voltage: 15 conductor miles (24 km), 5 circuit
miles (8 km); 230 kV
Solution: 3M ACCR 954-T13 Cardinal (490 mm2)
26 © 3M 2012. All Rights Reserved
“The Timberline-Harmony line is an important part of the grid between Denver and Cheyenne, and we chose 3M ACCR as a way to safeguard against overloading when demand is high.” – Mike Dahl, Division Manager Electric Operations, Platte River Power Authority
Results:
• Increased capacity to meet the N-1 reliability requirements • Performed as required in heavy loads and emergency
conditions during 2008 tornado• Used only the existing, relatively new towers• Eliminated the need for permitting and other requirements
necessary for new towers• Preserved the sightline and avoided impacting nearby bike
path and railroad
Electrical Markets DivisionRefurbish Old Transmission LineProject Overview:� Customer: National Grid
� Project: A127/B128
� Location: Massachusetts near Worcester
� Length & Voltage: 67 miles, double circuit ,115 kV
� Existing conductor: 4/0 copper installed in 1924
Solution: 3M ACCR 477-T16 Hawk (238mm2)
Results:� Replaced deteriorated copper conductor
� Eliminated potential clearance violations
27 © 3M 2012. All Rights Reserved
� Eliminated potential clearance violations
� Increased ampacity by approximately 20%
� Minimized tower reinforcement & replacement
� Minimized environmental impact & outage window
Electrical Markets DivisionLarge Ampacity Upgrade in Environmentally Protected AreaProject Overview:� Customer: Georgia Power (Southern Company)
� Project: Kraft-McIntosh
� Location:. Savannah, GA
� Length & Voltage: 100.2 conductor miles (161.3 km), 33.4 circuit miles (53.8 km); 230 kV
Solution: 3M ACCR 1622 TW-T13 Pecos (823mm2)
28 © 3M 2012. All Rights Reserved
Results:� Doubled capacity of lines while maintaining clearance
� Used existing towers with few modifications
� Maintained existing right of way (additional right-of-way was not available)
� Minimized impact on wet land
� Installed quickly within the outage window (Only one circuit could be out at a time - 10 weeks in the spring and 10 weeks in the fall)
� Saved $15-20 million dollars
Electrical Markets Division
Project Overview:� Customer: PEPCO� Location: Dickerson, Maryland� Length: 100 conductor miles� Voltage: 230 kV
Challenge:� Upgrade 2 critical lines in during limited power
outage
Large Ampacity Increase in Populated Area
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Solution: 3M ACCR 1590 Lapwing (800 mm2)3M ACCR 1033 Curlew (525 mm2)
Results:� Installation met all project objectives� Additional projects planned� Operating reliably since 2011� Additional projects planned
Electrical Markets Division
Long-span Water CrossingsProject Overview:� Customer: BC Hydro/BCTC� Project: Vancouver Island Transmission
Reinforcement, Montague and Samsun Crossings� Location: Vancouver Island� Length & Voltage: 2 miles (3.2 km), 230 kV
Challenge:� Upgrade double circuit 230 kV line with several long
water crossings in remote location� Includes 5,800 ft (1.8 km) single span
Electrical Markets Division
30 © 3M 2012. All Rights Reserved
� Includes 5,800 ft (1.8 km) single span� Extremely difficult to replace existing towers or add
new towers� Challenging weather conditions
Solution: 3M ACCR 788 kcmil (400mm2)
Results:� Very challenging upgrade completed as planned� Reduced environmental impact and construction costs
by re-using existing towers� Preserved the existing sightline� Operating reliably since 2008
Electrical Markets DivisionBC HydroVancouver, Canada
• Flooding collapsed tower on bank of Fraser River putting key 230 kV line out of service
• 3M designed, qualified, manufactured, delivered, & helped install a custom conductor in 4 months that eliminated need for tower
31 © 3M 2012. All Rights Reserved
Electrical Markets DivisionLarge Ampacity Upgrade in Congested CityProject Overview:� Customer: Shanghai Electric Power Company Ltd� Project: YangGao to XinZhou� Location: Shanghai, China. � Length & Voltage: 60 Conductor Miles (96.6 km);
10 circuit miles(16.1 km); 115 kV
Challenge:� Increase capacity to meet growing peak demand in
central Shanghai for 2010 World Expo
Electrical Markets Division
32 © 3M 2012. All Rights Reserved
central Shanghai for 2010 World Expo� Limited outage window for upgrade� Limited access for pull sites
Solution: 3M ACCR 795 kcmil (418 mm2)
Results:� Doubled growing� Used only existing towers� Installed in 18 days � Provided fast, cost-effective option for delivering
additional energy� Operating reliably since 2007
“Based on the October 14 line energizing, 3M ACCR works well. After passing a real project’s running test, we believe 3M’s ACCR will have a brilliant future in field application and will help us enhance the city transmission network.” – Mr. Pan, Shanghai Power Yanggao Project designer.
Electrical Markets DivisionLarge Ampacity Increase in Congested CityProject Overview:� Customer: TATA Power� Project: Borivali to Malad� Location: Mumbai, India� Length & Voltage: 5 miles (8 km), 110 kV double
circuit, twin bundled
Challenge:� Urgent need for capacity increase 2 years after prior
upgrade
Electrical Markets Division
33 © 3M 2012. All Rights Reserved
upgrade� Unauthorized 2-story hutments built under power lines
– Create clearance issues– Unauthorized local huts complicated installation
Solution: 3M ACCR 300 T-16 kcmil (150 mm2)
Results:� Capacity increased from 900 amps to 2,000
emergency� Resolved sag issue� Installation completed without disturbing hutments� 1st installation completed 2009, 2nd installation in 2010
Electrical Markets Division
Upgrade in Congested City withLimited Outage WindowProject Overview:
� Customer: Manila Electric Company (MERALCO)
� Project: Novalishe-Kaybiga Line
� Location: Manila, Philippines
� Length & Voltage: 7.22 conductor miles (11.55 km), 2.1 circuit miles (3.4 km); 115 kV
Solution: 3M ACCR 795 T-16 (418 mm2)
34 © 3M 2012. All Rights Reserved
Results:� Increased line capacity to meet growing demand
� Upgrade completed at night to avoid peak load and minimize disturbance on major city road
� Much faster and less expensive than original plan to replace poles and install bundled 795 ACSR
� Avoided difficult right-of-way issues
� Completed in 2010, 2nd project underway
Electrical Markets Division
Upgrade River Crossing
Project Overview:� Customer: Companhia de Transmissao de Energia
Eletrica Paulista (CTEEP)� Project: Jup-Tri Paraná River crossing � Location: Border of São Paulo and Mato Grosso do Sul
States, Brazil� Length & Voltage: 2 miles (3.2 km) double circuit 138 kV
Challenge:� Increase ampacity with minimal environmental impact� Long river crossing using only the existing towers
Electrical Markets Division
35 © 3M 2012. All Rights Reserved
� Long river crossing using only the existing towers� High wind loads and temperature
Solution: 3M ACCR 300 kcmil (150 mm²)
Results:� Increased ampacity 220% with existing towers� Conductor Installation completed in 6 days� Operating flawlessly since January 2009
“The 3M ACCR unique features were essential for us to choose 3M as the supplier for this transmission line. We needed a product that could accomplish the TL needs, while being reliable and cost effective.” says CTEEP engineering manager Caetano Cezario Neto.
Electrical Markets Division
Upgrade Line in Wetlands & Environmentally Sensitive Area
Project Overview:� Customer: CPFL Piratininga
� Project: Henry Borden Jabaquara 1-2 and 3-4
� Location: Cubatão, São Paulo, Brazil
� Year Installed: 2010
� Length & Voltage: 50 Conductor miles (80 km), 7.5 circuit miles (12 km); 138 kV
Solution: 3M ACCR 780-T10 (150 mm2)
36 © 3M 2012. All Rights Reserved
Results:� Installed conductor with the same mechanical
characteristics as the old conductor
� Avoided environmental impacts of building a new line through a marshy flood plain
� Reduced installation time to upgrade ampacity
� Performed the upgrade while keeping one circuit live
� Minimized crew time in places with challenging access or critical areas
“We would have required two sets of foundations in that difficult terrain, taking an estimated 10 months to complete. The ACCR stringing needed only 4 months, with no construction time”. – Paulo Ricardo Bombassaro Engineering Director of CPFL Piratininga
Electrical Markets Division
Project Overview:
� Customer: AES Electropaulo
� Project: Bandeirantes - Itaim Line Location: Sao Paulo, Brazil
� Length & Voltage: 1 mile, double circuit, 88 kV
Solution: 3M ACCR 795TW T13 Condor
Results:
� >100% ampacity increase
� Night time Installation completed in 2011
Ampacity Upgrade in Congested City
37 © 3M 2012. All Rights Reserved
Electrical Markets Division
Ampacity Upgrade in Large City
Project Overview:� Customer: MOESK
� Project: Ochakovo-Odintsovo Line
� Location: Moscow, Russia
� Line Length: 13.3 km (8.26 miles) x 2 circuits
� Voltage upgraded from 110 kV to 230 kV
Challenge:� Large Temperature Variations
Electrical Markets Division
38 © 3M 2012. All Rights Reserved
� Large Temperature Variations
� Heavy Ice & Wind
Solution: 3M ACCR 477-T16 Hawk (238 mm2)
Results:� Increased ampacity 98% using existing towers
� Saved Time
� Minimum impact on surrounding area
� Operating reliably since 2008
Electrical Markets DivisionProject Profile: Capacity Increase
Project Overview:� Customer: Chita Energo� Project: Line 65 – 65 Reconductoring� Location: Chita, Russia� Length & Voltage: 1.7 km (1.5 miles) x 2 circuits,
110 kV
Challenge:� Use existing towers and maintain clearance over
under-build� Extremely cold temperatures
Electrical Markets Division
39 © 3M 2012. All Rights Reserved
� Extremely cold temperatures
Solution: 3M ACCR 477-T13 Flicker (238mm2)
Results: � Upgrade completed as planned using existing
towers� Operating reliably since December 2007
39
Electrical Markets Division
Project Profile: Load Growth Due to Renewables
Project Overview:� Customer: E.ON Netz GmbH� Project: Ostermoor - Marne� Location: Brunsbüttel, Germany� Length & Voltage: 0.9 km, 110 kV line
Challenge:� Significantly increase transmission capacity to
support load growth created by renewable energy (on-shore wind farms)
� Underbuild 20 kV line owned by other utility
Electrical Markets Division
40 © 3M 2012. All Rights Reserved
“Up to now we are very content with the measured sag values vs. the prediction; the predicted values fit the measured ones very well..” - Reinhold Kliegel, head overhead line technology, E.ON Netz GmbH
� Underbuild 20 kV line owned by other utility
Solution: 3M ACCR 470 kcmil (238 mm2)
Results:� Installation and operation without any problems� Achieved accurately predicted sag� Operational since December 2009
Electrical Markets Division
Conductor Qualification & Pilot Line on Backbone GridProject Overview:� Customer: RTE
� Location: Brittany, France
� Project: Avoine-Distré
� Length & Voltage: 1.2 km double bundled, double circuit 400 kV double line. 15 km (9 miles) of conductor
Challenge:� Qualify conductor for challenging applications in
41 © 3M 2012. All Rights Reserved
� Qualify conductor for challenging applications in France’s backbone transmission grid
� Long spans (400 m), high tension
Solution: 3M ACCR 1033 T-28 TW (528mm2)
Results:� 3M ACCR successfully passed rigorous qualification
testing
� Installation competed flawlessly in 2010
� 2nd project scheduled
Electrical Markets Division
42 © 3M 2012. All Rights Reserved
> 90 Installations Worldwide> 11 Years Field Experience100% Successful Installations
42
Electrical Markets Division
Evaluating ACCR for Your Grid
� What are the biggest transmission challenges you face at this time?
� Do you have any thermally constrained lines?
� Do any of your projects include?
– Large ampacity increases– Limited outage window to complete upgrade– Need for quick access to renewables– Lines through congested cities
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– Lines through congested cities– Difficult to reach terrain (mountains, wetlands, preserves)– Long span crossings (rivers, valleys,…) – Clearance or compliance issues
� Let 3M engineers help you evaluate ACCR as a potential solution
– Quickly screen projects for feasibility– Recommend optimum solution– Assist on engineering studies and cost estimates Project Input
Form available at 3M.com/accr
Electrical Markets Division
Be Informed, Be Confident
� 3M Team is always available to answer your questions and assist with lined designs
� 3M.com/accr gives you easy access to extensive information whenever you need it
– Conductor performance properties, specifications, and test data– Accessory information
44 © 3M 2012. All Rights Reserved
– Accessory information– Design software wire files– Installation guidelines– Customer installation case studies
� Confer with utilities who have installed ACCR
� Visit an ACCR installation to answer your construction questions
� Visit 3M to see how we design, make, test and deliver ACCR
3m.com/accr