www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
MORETHANMACHINESTECHNOLOGY•MAINTENANCE•REPAIRS
ENGINES | TRANSMISSION | FINAL DRIVE
MORETHANMACHINESTECHNOLOGY•MAINTENANCE•REPAIRS
ENGINES | TRANSMISSION | FINAL DRIVE
WHY REPAIR BEFORE FAILURE?Repair your machine before failure and take advantage of the value built into Cat® parts.
Repair options are available for:
For more information visit www.barloworld-equipment.com or call 010 040 7410.
Repair your machine and...• Extend your machine life for a fraction of the cost of a new one• Get out of frame repair for a quicker turnaround time• Choose from a range of options and repairs you want• Get a 12-month warranty
TRANSMISSION FINAL DRIVEENGINES
INTRODUCTION
www.barloworld-equipment.com
USING THIS BOOK
To make it easier to find the get to the repair option information for your machine there are few ways to get around this book.
MAIN NAVIGATIONOn the main navigation page (page 4) you can either click on the arrow beside the headline to go to the beginning of the Engine, Transmission or Final Drive sections or you can click directly on a machine name under each section to go directly to the page for the relevant machine.
SECONDARY NAVIGATIONThere is also a contents page at the beginning of each section that will take you to the relevant machines page if you click it.
HOME BUTTONClicking on the home button on any page will take you back to the main navigation.
INDEX
www.barloworld-equipment.com
ARTICULATED TRUCKS730 ARTICULATED TRUCK740 ARTICULATED TRUCK
WHEEL LOADERS 950H WHEEL LOADER966H WHEEL LOADER988B WHEEL LOADER988B WHEEL LOADER988B WHEEL LOADER988B WHEEL LOADER
HYDRAULIC EXCAVATORS 320 HYDRAULIC EXCAVATOR
TRACK TYPE DOZERS D8R TRACK TYPE DOZER
MOTOR GRADERS 140H MOTOR GRADER140K MOTOR GRADER
BACKHOE LOADERS 428F BACKHOE LOADER428F BACKHOE LOADER428F BACKHOE LOADER428F BACKHOE LOADER428F BACKHOE LOADER428F BACKHOE LOADER
ARTICULATED TRUCKS730 ARTICULATED TRUCK740 ARTICULATED TRUCK
WHEEL LOADERS 950H WHEEL LOADER966H WHEEL LOADER
TRACK TYPE DOZERS D8R TRACK TYPE DOZER
MOTOR GRADERS 140H MOTOR GRADER140K MOTOR GRADER
ARTICULATED TRUCKS730 ARTICULATED TRUCK740 ARTICULATED TRUCK
WHEEL LOADERS 950H WHEEL LOADER966H WHEEL LOADER
HYDRAULIC EXCAVATORS 320 HYDRAULIC EXCAVATOR
TRACK TYPE DOZERS D8R TRACK TYPE DOZER
MOTOR GRADERS 140H MOTOR GRADER
INDEX
Page 4
FINAL DRIVETRANSMISSIONENGINE
Barloworld Equipment offers you repair options on selected machines and components, with wear and maintenance, common repair and critical repair solutions that focus on engines, transmissions and final drives. Repair your machine before failure and avoid unscheduled down time.
INTRODUCTION
INTRODUCTION
www.barloworld-equipment.com
INDEX
www.barloworld-equipment.com
ARTICULATED TRUCKS730 ARTICULATED TRUCK740 ARTICULATED TRUCK
WHEEL LOADERS 950H WHEEL LOADER966H WHEEL LOADER988B WHEEL LOADER988B WHEEL LOADER988B WHEEL LOADER988B WHEEL LOADER
HYDRAULIC EXCAVATORS 320 HYDRAULIC EXCAVATOR
TRACK TYPE DOZERS D8R TRACK TYPE DOZER
MOTOR GRADERS 140H MOTOR GRADER140K MOTOR GRADER
BACKHOE LOADERS 428F BACKHOE LOADER428F BACKHOE LOADER428F BACKHOE LOADER428F BACKHOE LOADER428F BACKHOE LOADER428F BACKHOE LOADER
ENGINE INDEX
730 ARTICULATED TRUCK (B1M)
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
ENGINES
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery.
• Commissioning documents to be completed when installing engine
• Oil sample to be taken on 50 hours• Re-man pricing is based on full core credit• Remove and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Page 8
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Coolant (ELC) ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner re-sleeve / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings standard ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets, studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man ✓
Turbo charger / Re-man ✓
Fuel injector pump / Re-man ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓
Central gasket kit ✓ ✓
Rear housing gasket kit ✓
PRICE R13 400 R179 500 R342 500
www.barloworld-equipment.com
ENGINES
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Water lines 1 & 2 R 10 500
Option 2 Replace air induction system, hoses, elbows & clamps 1 & 2 R 16 500
Option 3 Pump Gp – fuel priming 1 & 2 R 6 100
Option 4 Fuel injectors / Re-Man 1 & 2 R 55 000
Option 5 Engine oil cooler / Re-man 1 & 2 R 13 600
Option 6 Fuel transfer pump 1 & 2 R 4 900
Option 7 Water pump / Re-man 1 & 2 R 9 950
Option 8 Arm As / V rocker exhaust 1 & 2 R 8 700
Option 9 Arm As / V rocker inlet 1 & 2 R 6 200
Option 10 Arm As / V rocker injector 1 & 2 R 11 600
Option 11 Arm As / V rocker shaft 1 & 2 R 10 500
Option 12 Turbo charger / Re-man 1 & 2 R 32 200
Option 13 Remove & install component labour only (parts requirements additional costs) 2 & 3 R 19 200
Option 14 Crankshaft / Re-man 3 R 89 500
Option 15 Camshaft 3 R 24 500
Option 16 Crankshaft grind & oversize bearings 3 R 14 000
Option 17 Orifice jet / spray jets 3 R 7 800
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant )upon natural agreement
* Above options include parts and labour
Page 9
www.barloworld-equipment.com
ENGINES
Page 10
R13 400
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check engine & transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder head & valve cover
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 11
R179 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds, gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno test
Engine oil pump
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 12
R342 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total), locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
740 ARTICULATED TRUCK (L4E)
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
ENGINES
Page 14
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery.
• Commissioning documents to be completed when installing engine
• Oil sample to be taken on 50 hours• Re-man pricing is based on full core credit• Remove and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings standard ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets, studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓ ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man ✓
Turbo charger / Re-man ✓
Fuel injector pump / Re-man ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓
Central gasket kit ✓ ✓
Rear housing gasket kit ✓
PRICE R13 500 R200 000 R400 000
www.barloworld-equipment.com
ENGINES
Page 15
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Water lines 1 & 2 R 10 600
Option 2 Replace air induction system, hoses, elbows & clamps 1 & 2 R 12 200
Option 3 Pump Gp – fuel priming 1 & 2 R 7 100
Option 4 Fuel injectors / Re-Man 1 & 2 R 55 000
Option 5 Engine oil cooler / Re-man 1 & 2 R 17 000
Option 6 Fuel transfer pump / Re-man 1 & 2 R 4 500
Option 7 Water pump / Re-man 1 & 2 R 12 800
Option 8 Arm As – complete rocker assembly 1 & 2 R 53 000
Option 9 Turbo charger / Re-man 1 & 2 R 42 000
Option 10 Front structure gasket kit 2 R 7 900
Option 11 Rear structure gasket kit 2 R 4 900
Option 12 Remove & install component labour only (parts requirements additional costs) 2 & 3 R 19 200
Option 13 Crankshaft / Re-man 3 R 88 200
Option 14 Camshaft 3 R 17 200
Option 15 Crankshaft grind & oversize bearings 3 R 14 500
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant )upon natural agreement
* Above options include parts and labour
Page 15
www.barloworld-equipment.com
ENGINES
Page 16Page 16
R13 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check engine & transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder head & valve cover
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 17Page 17
R200 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds, gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno test
Engine oil pump
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 18Page 18
R400 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total), locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
950H WHEEL LOADER (MXL/JAD)
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
ENGINES
Page 20Page 20
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner re-sleev / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings standard ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets, studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man (X6) ✓
Turbo charger / Re-man ✓
Fuel injector pump / Re-man ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓ ✓
Central gasket kit ✓ ✓
Rear housing gasket kit ✓ ✓
PRICE R12 500 R129 900 R267 500
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery.
• Commissioning documents to be completed when installing engine
• Oil sample to be taken on 50 hours• Re-man pricing is based on full core credit• Remove and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
www.barloworld-equipment.com
ENGINES
Page 21Page 21
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Water lines 1 & 2 R5 000
Option 2 Replace air induction system, hoses, elbows & clamps 1 & 2 R12 500
Option 3 Fuel priming pump 1 & 2 R7 500
Option 4 Fuel injectors / Re-man 1 & 2 R55 000
Option 5 Engine oil cooler / Re-man 1 & 2 R7 500
Option 6 Fuel injection pump 1 & 2 R23 000
Option 7 Fuel transfer pump 1 & 2 R5 000
Option 8 Water pump / Re-man 1 & 2 R6 000
Option 9 Arm As /rocker assembly 1 & 2 R15 000
Option 10 Turbo charger / Re-man 2 & 3 R29 000
Option 11 Remove & install component labour only (parts requirements additional costs) 2 & 3 R19 200
Option 12 Camshaft 3 R15 600
Option 13 Crankshaft/ Re-man 3 R64 000
Option 14 Crankshaft grind & oversize bearings 3 R18 500
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
ENGINES
Page 22Page 22
R12 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check engine & transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder head & valve cover
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 23Page 23
R129 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds, gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno test
Engine oil pump
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 24Page 24
R267 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total), locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
966H WHEEL LOADER (BJ6/TAL/A6J/A6G)
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
ENGINES
Page 26
Terms and conditions:• Transportation / travel time/mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery.
• Commissioning documents to be completed when installing engine
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner re-sleeve / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings standard ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets, studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man (X6) ✓
Turbo charger / Re-man ✓
Fuel injector pump / Re-man ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓
Central gasket kit ✓ ✓
Rear housing gasket kit ✓
PRICE R12 500 R165 500 R305 000
www.barloworld-equipment.com
ENGINES
Page 27
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Water regulator 1 R 2 100
Option 2 Gasket exhaust manifold 1 R 6 500
Option 3 Turbo charger 1 & 2 R 35 000
Option 4 Water pump 1 & 2 R 9 600
Option 5 Fuel transfer pump 1 & 2 R 4 500
Option 6 Injector Gp-fuel 1 & 2 R 53 000
Option 7 Pump Gp-fuel priming 1 & 2 R 6 000
Option 8 Hose-after cooler 1 & 2 R 6 900
Option 9 Hose-elbow intake 1 & 2 R 2 800
Option 10 Hose coolant lines (4 X HOSES) 1 & 2 R 1 500
Option 11 Clamp-band lines Gp-Air intake 1 & 2 R 2 900
Option 12 Hose coolant lines 1 & 2 R 2 600
Option 13 Arm As-Rocker assembly 1 & 2 & 3 R 41 000
Option 14 Core As oil cooler 1 & 2 & 3 R 22 000
Option 15 Lifter assembly 2 R 23 000
Option 16 Rear structure 2 R 3 000
Option 17 Front structure 2 R 6 000
Option 18 Remove & Install of the engine 2 & 3 R 19 200
Option 19 Camshaft 3 R 23 000
Option 20 Crankshaft 3 R 83 000
Option 21 Polish of Crank and camshaft 3 R 5 000
Option 22 Crankshaft grind and oversize bearings 3 R 25 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (Level dependant )upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
ENGINES
Page 28
R12 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check engine & transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder head & valve cover
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 29
R165 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds, gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno test
Engine oil pump
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 30
R305 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total), locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
988B WHEEL LOADER (50W)
www.barloworld-equipment.com
ENGINES
Page 32
Terms and conditions:• Transportation / travel time/mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery.
• Commissioning documents to be completed when installing engine
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner re-sleeve / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings (standard) ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets, studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man (X6) ✓
Turbo charger / Re-man ✓
Fuel injector pump / Re-man ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓
Central gasket kit ✓ ✓
Rear housing gasket kit ✓
PRICE R 11 750 R 247 000 R 436 550
www.barloworld-equipment.com
ENGINES
Page 33
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Lifter As Valve 1 & 2 R 21 000
Option 2 Bridges As Valves Intakes & Exhausts 1 & 2 R 14 000
Option 3 Shafts & Rocker Arm Assembly 1 & 2 R 19 800
Option 4 Turbo Charger 1 & 2 R 54 000
Option 5 Pump Gp Water 1 & 2 R 14 200
Option 6 Injectors 1 & 2 R 22 000
Option 7 Pump Gp Fuel Transfer 1 & 2 R 18 500
Option 8 Pump As Fuel Priming 1 & 2 R 2 300
Option 9 Piston Drive Gp Governor & Fuel Pump 1 & 2 R 7 500
Option 10 Fuel Pump & Governor 1 & 2 R 27 200
Option 11 Oil Cooler 1 & 2 R 17 200
Option 12 Hose Radiator Cooling Lines 1 & 2 R 6 200
Option 13 Seals Air Lines 1 & 2 R 8 500
Option 14 Front Structure 2 R 11 000
Option 15 Rear Structure 2 R 12 100
Option 16 Camshaft 3 R 25 000
Option 17 Crankshaft 3 R 125 000
Option 18 Remove & Install 2 & 3 R 24 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (Level dependant )upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
ENGINES
Page 34
R11 750
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check Engine & Transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt Tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder heads & Valve covers
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 35
R247 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components.
Replace exhaust manifolds gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno Test
Engine oil pump
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (Intake & exhaust/rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 36
R436 550
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total),locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
988B WHEEL LOADER (50W)
www.barloworld-equipment.com
ENGINES
Page 38
Terms and conditions:• Transportation / travel time/mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery.
• Commissioning documents to be completed when installing engine
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner re-sleeve / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings (standard) ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets, studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man (X6) ✓
Turbo charger / Re-man ✓
Fuel injector pump / Re-man ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓
Central gasket kit ✓ ✓
Rear housing gasket kit ✓
PRICE R 11 750 R 247 000 R 453 000
www.barloworld-equipment.com
ENGINES
Page 39
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Lifter As Valve 1 & 2 R 21 000
Option 2 Bridges As Valves Intakes & Exhausts 1 & 2 R 14 000
Option 3 Shafts & Rocker Arm Assembly 1 & 2 R 19 800
Option 4 Turbo Charger 1 & 2 R 35 000
Option 5 Pump Gp Water 1 & 2 R 14 200
Option 6 Injectors 1 & 2 R 22 000
Option 7 Pump Gp Fuel Transfer 1 & 2 R 18 500
Option 8 Pump As Fuel Priming 1 & 2 R 2 300
Option 9 Piston Drive Gp Governor & Fuel Pump 1 & 2 R 7 500
Option 10 Fuel Pump & Governor 1 & 2 R 27 200
Option 11 Oil Cooler 1 & 2 R 17 200
Option 12 Hose Radiator Cooling Lines 1 & 2 R 6 200
Option 13 Seals Air Lines 1 & 2 R 8 500
Option 14 Front Structure 2 R 11 000
Option 15 Rear Structure 2 R 12 100
Option 16 Remove & Install 2 & 3 R 24 000
Option 17 Camshaft 3 R 25 000
Option 18 Crankshaft 3 R 125 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (Level dependant )upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
ENGINES
Page 40
R11 750
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check Engine & Transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt Tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder heads & Valve covers
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 41
R247 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno Test
Engine oil pump
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (Intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 42
R453 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total),locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
988B WHEEL LOADER (50W)
www.barloworld-equipment.com
ENGINES
Page 44
Terms and conditions:• Transportation / travel time/mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery.
• Commissioning documents to be completed when installing engine
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner re-sleeve / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings (standard) ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets ,studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man (X6) ✓
Turbo charger / Re-man ✓
Fuel injection pump / Re-man ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓
Central gasket kit ✓ ✓
Rear housing gasket kit ✓
PRICE R 11 400 R 226 500 R 432 000
www.barloworld-equipment.com
ENGINES
Page 45
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Lifter As Valve 1 & 2 R 21 000
Option 2 Bridges As Valves Intakes & Exhausts 1 & 2 R 14 000
Option 3 Shafts & Rocker Arm Assembly 1 & 2 R 19 800
Option 4 Turbo Charger 1 & 2 R 35 000
Option 5 Pump Gp Water 1 & 2 R 14 200
Option 6 Injectors 1 & 2 R 22 000
Option 7 Pump Gp Fuel Transfer 1 & 2 R 18 500
Option 8 Pump As Fuel Priming 1 & 2 R 2 300
Option 9 Piston Drive Gp Governor & Fuel Pump 1 & 2 R 7 500
Option 10 Fuel Pump & Governor 1 & 2 R 27 200
Option 11 Oil Cooler 1 & 2 R 17 200
Option 12 Hose Radiator Cooling Lines 1 & 2 R 6 200
Option 13 Seals Air Lines 1 & 2 R 8 500
Option 14 Front Structure 2 R 11 000
Option 15 Rear Structure 2 R 12 100
Option 16 Remove & Install 2 & 3 R 24 000
Option 17 Camshaft 3 R 25 000
Option 18 Crankshaft 3 R 125 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (Level dependant )upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
ENGINES
Page 46
R11 400
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check Engine & Transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt Tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder heads & Valve covers
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 47
R226 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno Test
Engine oil pump
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (Intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 48
R432 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total),locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
988B WHEEL LOADER (50W)
www.barloworld-equipment.com
ENGINES
Page 50
Terms and conditions:• Transportation / travel time/mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery.
• Commissioning documents to be completed when installing engine
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner re-sleeve / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings (standard) ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets ,studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man (X6) ✓
Turbo charger / Re-man ✓
Fuel injection pump / Re-man ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓
Central gasket kit ✓ ✓
Rear housing gasket kit ✓
PRICE R 11 400 R 239 000 R 479 900
www.barloworld-equipment.com
ENGINES
Page 51
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Lifter As Valve 1 & 2 R 21 000
Option 2 Bridges As Valves Intakes & Exhausts 1 & 2 R 14 000
Option 3 Shafts & Rocker Arm Assembly 1 & 2 R 24 500
Option 4 Turbo Charger 1 & 2 R 32 000
Option 5 Pump Gp Water 1 & 2 R 14 200
Option 6 Injectors 1 & 2 R 69 500
Option 7 Pump Gp Fuel Transfer 1 & 2 R 17 300
Option 8 Pump As Fuel Priming 1 & 2 R 2 300
Option 9 Drive Gp Governor & Fuel Pump 1 & 2 R 6 500
Option 10 Fuel Pump & Governor 1 & 2 R 36 500
Option 11 Hose Radiator Cooling Lines 1 & 2 R 6 200
Option 12 Seals Air Lines 1 & 2 R 8 400
Option 13 Oil Cooler 2 R 17 200
Option 14 Front Structure 2 R 11 000
Option 15 Rear Structure 2 R 12 100
Option 16 Remove & Install 2 & 3 R 24 000
Option 17 Camshaft 3 R 25 000
Option 18 Crankshaft 3 R 125 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (Level dependant )upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
ENGINES
Page 52
R11 400
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check Engine & Transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt Tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder heads & Valve covers
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 53
R239 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno Test
Engine oil pump
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (Intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 54
R479 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total),locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
320 HYDRAULIC EXCAVATOR (KGF)
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
ENGINES
Page 56
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Coolant ( ELC) ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner re-sleeve / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings standard ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets, studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man ✓
Turbo charger ✓
Fuel injection pump / Re-man ✓
Water pump / Re-man ✓
Central gasket kit ✓
Rear housing gasket kit ✓
Rocker assembly & shaft ✓
PRICE R12 100 R149 500 R284 500
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery.
• Commissioning documents to be completed when installing engine
• Oil sample to be taken on 50 hours• Re-man pricing is based on full core credit• Remove and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
www.barloworld-equipment.com
ENGINES
Page 57
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Water lines 1 & 2 R7 000
Option 2 Replace air induction system, hoses, elbows & clamps 1 & 2 R9 000
Option 3 Fuel priming pump 1 & 2 R7 500
Option 4 Fuel injectors / Re-man 1 & 2 R32 000
Option 5 Engine oil cooler / Re-man 1 & 2 R7 000
Option 6 Fuel transfer pump 1 & 2 R4 000
Option 7 Water pump / Re-man 1 & 2 R5 000
Option 8 Turbo charger / Re-man 1 & 2 R31 000
Option 9 Rocker assembly & shaft 2 R15 000
Option 10 Remove & install component labour only (parts requirements additional costs) 2 & 3 R19 200
Option 11 Fuel injection pump / Re-man 2 & 3 R22 000
Option 12 Body As front cover oil pump 2 & 3 R22 500
Option 13 Camshaft 2 & 3 R9 500
Option 14 Crankshaft/ Re-man 3 R49 500
Option 15 Crankshaft grind & oversize bearings 3 R18 000
Option 16 Orifice jet / spray jets 3 R13 500
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (Level dependant )upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
ENGINES
Page 58
R12 100
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check engine & transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder head & valve covers
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 59
R149 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds, gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno test
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 60
R284 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total), locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
D8R TRACK TYPE DOZER (9EM)
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
ENGINES
Page 62
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner re-sleeve / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings standard ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets, studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man ✓
Turbo charger / Re-man ✓
Fuel transfer pump ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓
Central gasket kit ✓ ✓
Rear housing gasket kit ✓
PRICE R13 900 R175 500 R389 900
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery.
• Commissioning documents to be completed when installing engine
• Oil sample to be taken on 50 hours• Re-man pricing is based on full core credit• Remove and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
www.barloworld-equipment.com
ENGINES
Page 63
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Water lines 1 & 2 R7 000
Option 2 Replace air induction system, hoses, elbows & clamps 1 & 2 R9 000
Option 3 Fuel priming pump 1 & 2 R3 000
Option 4 Fuel injectors / Re-man (X6) 1 & 2 R10 500
Option 5 Engine oil cooler / Re-man 1 & 2 R32 000
Option 6 Fuel transfer pump 1 & 2 R6 500
Option 7 Water pump / Re-man 1 & 2 R10 500
Option 8 Arm As / rocker assembly 1 & 2 R44 000
Option 9 Turbo charger / Re-man 1 & 2 R44 000
Option 10 Remove & install component labour only (parts requirements additional costs) 2 & 3 R19 200
Option 11 Fuel injection pump & gov (re-seal & gasket pump and gov & test) 2 & 3 R69 000
Option 12 Fuel injection pump & gov, complete rebuild and tests (wear parts) 2 & 3 R115 000
Option 13 Fuel injection pump & gov, complete / re-man 2 & 3 R168 000
Option 14 Camshaft 2 & 3 R19 500
Option 15 Core AS-after cooler 2 & 3 R45 000
Option 16 Crankshaft / Re-man 3 R93 500
Option 17 Crankshaft grind & oversize bearings 3 R18 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
ENGINES
Page 64
R13 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check engine & transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder head & valve covers
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 65
R175 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds, gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno test
Engine oil pump
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 66
R389 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total), locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
140H MOTOR GRADER (XZH)
www.barloworld-equipment.com
ENGINES
Page 68
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Cylinder packs / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings standard ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets, studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓ ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man ✓
Turbo charger / Re-man ✓
Governor & fuel pump / Re-man ✓
Fuel injector transfer pump / Re-man ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓
Rear housing gasket kit ✓
PRICE R10 500 R136 200 R249 900
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery
• Commissioning documents to be completed when installing engine
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
www.barloworld-equipment.com
ENGINES
Page 69
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Water regulator & hoses 1 R 7 400
Option 2 Engine oil cooler / Re-man 1 & 2 R 10 500
Option 3 Fuel injectors / Re-man 1 & 2 R 10 200
Option 4 Turbo charger / Re-man 1 & 2 R 26 700
Option 5 Governor / fuel pump / Re-man 1 & 2 R 51 900
Option 6 Control GP-fuel ratio bsc / Re-man 1 & 2 R 5 500
Option 7 Fuel injector transfer pump / Re-man 1 & 2 R 6 000
Option 8 Water pump / Re-man 1 & 2 R 8 500
Option 9 Replace air induction system / hoses / elbows / clamps 1 & 2 & 3 R 3 000
Option 10 Front housing gasket kit 2 R 4 000
Option 11 Rear housing gasket kit 2 R 4 000
Option 12 Re-seal / re-gasket fuel pump / governor & test and adjust pump 2 R 24 300
Option 13 Orifice jet / spray jets 2 & 3 R 1 600
Option 14 Remove and install component labour only (part requirements, additional costs) 2 & 3 R 19 200
Option 15 Crankshaft As / Re-man 3 R 38 000
Option 16 Camshaft As / Re-man 3 R 15 800
Option 17 Crankshaft grind and oversize bearings 3 R 9 800
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test ( level dependant) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
ENGINES
Page 70
R10 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check engine & transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder heads & valve covers
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 71
R136 200
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace oil pump
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds, gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno test
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 72
R249 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total), locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seals / gaskets
Fuel transfer pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
140K MOTOR GRADER (SZL)
REPAIR OPTIONS
ENGINES
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
ENGINES
Page 74
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
REPAIRS OUT OF FRAME LEVEL 1 LEVEL 2 LEVEL 3SOS sample ✓ ✓ ✓
Repairs in frame ✓
Visual inspection ✓ ✓ ✓
Fuel filter ✓ ✓ ✓
Filter assembly - water separator ✓ ✓ ✓
Engine oil filter & oil ✓ ✓ ✓
Primary & secondary air filters ✓ ✓ ✓
Water regulator & seals / gaskets ✓ ✓
Piston & liner re-sleeve / Re-man ✓ ✓
Main bearings standard ✓ ✓
Big end bearings standard ✓ ✓
Thrust plates ✓ ✓
Engine oil pan gasket ✓ ✓
Cylinder head complete / Re-man ✓ ✓
Exhaust manifolds, gaskets, studs, nuts ✓ ✓
Dyno test ✓ ✓
Camshaft bearings ✓
Engine oil cooler / Re-man ✓
Fuel injectors / Re-man ✓
Turbo charger / Re-man ✓
Fuel injector pump ✓
Engine oil pump / Re-man ✓ ✓
Water pump / Re-man ✓
Front housing gasket kit ✓ ✓
Central gasket kit ✓ ✓
Rear housing gasket kit ✓ ✓
PRICE R13 200 R136 900 R264 000
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition (engine
must be a runner) (oil and coolant samples to be provided) engine to be clean on delivery
• Commissioning documents to be completed when installing engine
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
www.barloworld-equipment.com
ENGINES
Page 75
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Water lines 1 & 2 R 5 700
Option 2 Replace air induction system, hoses, elbows & clamps 1 & 2 R 6 700
Option 3 Pump Gp – fuel priming 1 & 2 R 6 500
Option 4 Fuel injectors / Re-man 1 & 2 R 53 200
Option 5 Engine oil cooler / Re-man 1 & 2 R 7 000
Option 6 Unit injector pump 1 & 2 R 19 500
Option 7 Water pump / Re-man 1 & 2 R 6 000
Option 8 Arm As / V rocker exhaust 1 & 2 R 7 200
Option 9 Arm As / V rocker inlet 1 & 2 R 5 100
Option 10 Turbo charger / Re-man 2 & 3 R 28 500
Option 11 Bushing camshaft 2 R 4 300
Option 12 Remove & install component labour only (parts requirements additional costs) 2 & 3 R 19 200
Option 13 Crankshaft / Re-man 3 R 38 000
Option 14 Camshaft 3 R 15 800
Option 15 Crankshaft grind & oversize bearings 3 R 12 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test ( level dependant) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
ENGINES
Page 76
R13 200
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace fuel filter and clean water separator
Engine oil sample
Engine (ECM) downloads
Option for customer to replace minor components
Replace oil and oil filter
Cut open oil filter
Replace air filters
Visual inspection
LEVEL 1VISUAL INSPECT
Check with customer for operator complaints
Perform walk-around inspection
Perform machine inspection
Download machine fault codes
Observe engine exhaust colours
Listen for unusual noises
Engine oil pan
Check battery & battery cables
Check engine & transmission mounts
Check water pump
Check alternator, compressor, pulleys, belts, & belt tensioner
Check electric starting motor
Fuel lines, fuel pump, fuel filters & filter bases
Cylinder head & valve covers
Radiator fan motor, fan, fan guards & shroud
Air cleaner assembly
Turbo charger
Exhaust manifold
www.barloworld-equipment.com
ENGINES
Page 77
R136 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Replace liner packs
Replace cylinder head
Replace main crankshaft bearings
Replace big end bearings
Replace fuel filter & clean water separator
Replace coolant temperature regulator
Replace oil & oil filter
Option for customer to replace minor components
Replace exhaust manifolds, gaskets, studs, nuts
Replace thrust plates
Replace engine oil pan gasket
Visual inspection
Dyno test
Engine oil pump
LEVEL 2VISUAL INSPECT
Crankshaft
Cylinder block
Starter motor & alternator
Wiring harnesses, switches & sensors
Exhaust & intake manifolds
Fuel transfer pump and fuel lines
Liner protrusion and condition
Piston spray jets
Rocker arm assemblies (intake & exhaust / rocker arm shaft)
www.barloworld-equipment.com
ENGINES
Page 78
R264 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Fuel filter
Clean water separator
Engine oil filter
Water temp regulator & seals / gaskets
Studs-taper lock (50% of total), locknuts, washers, spacers
Cylinder packs
Main bearings standard
Big end bearings, standard
Thrust plates
Engine oil pan gasket
Gaskets exhaust manifold
Option to replace camshaft, lifters & crankshaft
Turbo charger
Fuel injectors
Cylinder head complete
Fuel pump seal
Fuel pump
Engine oil pump
Water pump
Front housing gasket kit
Rear housing gasket kit
Dyno test
LEVEL 3VISUAL INSPECT
Cylinder block
Starter motor & alternator
Piston spray jets
Wiring harnesses, switches & sensors
Inspect camshaft
Inspect crankshaft
Inspect valve lifters
www.barloworld-equipment.com
Barloworld Equipment offers you repair options on selected machines and components, with wear and maintenance, common repair and critical repair solutions that focus on engines, transmissions and final drives. Repair your machine before failure and avoid unscheduled down time.
INTRODUCTION
INTRODUCTION
www.barloworld-equipment.com
ARTICULATED TRUCKS730 ARTICULATED TRUCK740 ARTICULATED TRUCK
WHEEL LOADERS 950H WHEEL LOADER966H WHEEL LOADER
TRACK TYPE DOZERSD8R TRACK TYPE DOZER
MOTOR GRADERS 140H MOTOR GRADER140K MOTOR GRADER
TRANSMISSION INDEX
INDEX
730 ARTICULATED TRUCK (B1M)
REPAIR OPTIONS
TRANSMISSION
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
TRANSMISSION
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment
(where required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(transmission must be a runner) (oil samples to be provided) transmission to be clean on delivery
• Commissioning documents to be completed when installing transmission
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Page 82
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse will be replaced or reconditioned at an additional cost.
TRANSMISSION REPAIR OPTIONS LEVEL 1 LEVEL 2
Out of frame work ✓ ✓
Gasket kit / seal kit ✓ ✓
Bearing kit ✓ ✓
Filter element As ✓ ✓
Transmission oil ✓ ✓
Sample ✓ ✓
Shim pack ✓ ✓
Torque converter bearings and seal ✓ ✓
Relief Valve ✓
Disc – friction ✓
Plate clutch ✓
Pump Gp – gear ✓
Plate clutch – park brake ✓
PRICE R131 100 R244 000
TRANSMISSION
Page 83
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Plate – clutch 1 R 43 200
Option 2 Disc – friction 1 R 16 600
Option 3 Plate – coupling 1 R 11 300
Option 4 Pump Gp – transmission 1 R 27 300
Option 5 Ring seal – pump re-seal 1 R 5 100
Option 6 Valve Gp relief TC inlet & outlet 1 R 6 900
Option 7 Valve Gp – modulating 1 R 18 400
Option 8 Core As – oil cooler (power train) 1 & 2 R 13 700
Option 9 Core As – oil cooler (transmission) 1 & 2 R 36 500
Option 10 Remove and install transmission & T/C 1 & 2 R 22 400
Option 11 Remove and install transfer gears 1 & 2 R 20 800
Option 12 Re-bearing / re-seal transfer box 1 & 2 R 58 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant )upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
www.barloworld-equipment.com
TRANSMISSION
Page 84
LEVEL 1
VISUAL INSPECT
Valve relief
Disc – friction
Plate clutch
Pump Gp – gear
Plate clutch – park brake
R131 100
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Shim pack
Torque converter bearings and seal
www.barloworld-equipment.com
TRANSMISSION
Page 85
LEVEL 2
VISUAL INSPECT
Shafts
Shafts
Transfer box & coolers
R244 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Relief Valve
Disc – friction
Plate clutch
Pump Gp – gear
Plate clutch –Park brake
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Shim pack
Torque converter bearings and seal
740 ARTICULATED TRUCK (L4E)
REPAIR OPTIONS
TRANSMISSION
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
TRANSMISSION
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment
(where required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(transmission must be a runner) (oil samples to be provided) transmission to be clean on delivery
• Commissioning documents to be completed when installing transmission
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Page 87
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse will be replaced or reconditioned at an additional cost.
TRANSMISSION REPAIR OPTIONS LEVEL 1 LEVEL 2
Out of frame work ✓ ✓
Gasket kit / seal kit ✓ ✓
Bearing kit ✓ ✓
Filter element As ✓ ✓
Transmission oil ✓ ✓
Sample ✓ ✓
Shim pack ✓ ✓
Torque converter bearings and seal ✓ ✓
Relief Valve ✓
Disc – friction ✓
Plate clutch ✓
Pump Gp – gear ✓
Valve Gp – solenoid ✓
Core As – oil cooler ✓
Plate clutch – park brake ✓
PRICE R152 050 R401 000
TRANSMISSION
Page 88
ADD ON OPTIONSADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Plate – clutch 1 R 22 000
Option 2 Disc As – friction 1 R 61 000
Option 3 Valve Gp – modulating 1 R 25 800
Option 4 Core As – oil cooler 1 R 51 000
Option 5 Gear As – oil pump 1 R 16 900
Option 6 Pump Gp – gear 1 R 28 500
Option 7 Valve Gp – relief (3590964) 1 R 6 000
Option 8 Valve Gp – relief (2497070) 1 R 5 200
Option 9 Gear Gp output transfer (Draw Box) 1 & 2 R 86 300
Option 10 Remove and install transfer gears 1 & 2 R 12 800
Option 11 Remove & install transmission (if customer removes transmission, customer should remove transmission oil cooler as well) 1 & 2 R 24 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant )upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
www.barloworld-equipment.com
TRANSMISSION
Page 89
LEVEL 1
VISUAL INSPECT
Valve relief
Disc – friction
Plate clutch
Pump Gp – gear
Valve Gp – solenoid
Plate clutch – park brake
R152 050
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Torque converter bearings and seal
Shim pack
www.barloworld-equipment.com
TRANSMISSION
Page 90
LEVEL 2
VISUAL INSPECT
Housing
Pistons
Gears
R401 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Torque converter bearings and seal
Valve relief
Disc – friction
Plate clutch
Pump Gp – gear
Valve Gp – solenoid
Core As – oil cooler
Plate clutch –Park brake
REPAIR OPTIONS
TRANSMISSION
950H WHEEL LOADER (MXL/JAD)
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
TRANSMISSION
Page 92
OVERVIEW
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(transmission must be a runner) (oil samples to be provided) transmission to be clean on delivery
• Commissioning documents to be completed when installing transmission
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to changeDisassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse will be replaced or reconditioned at an additional cost.
TRANSMISSION REPAIR OPTIONS LEVEL 1 LEVEL 2
Out of frame work ✓ ✓
Gasket kit / seal kit ✓ ✓
Bearing kit ✓ ✓
Filter element As ✓ ✓
Transmission oil ✓ ✓
Sample ✓ ✓
Shim pack ✓ ✓
Torque converter bearing & seal kit ✓ ✓
Relief valve ✓
Disc – friction ✓
Plate clutch ✓
Pump Gp – gear ✓
Valve Gp – modulating ✓
Core As – oil cooler ✓
Park brake lining ✓
PRICE R99 500 R216 500
www.barloworld-equipment.com
TRANSMISSION
Page 93
ADD ON OPTIONS
ADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Cooler As – transmission oil 1 R 33 500
Option 2 Disc – friction 1 R 18 900
Option 3 Plate clutch 1 R 24 900
Option 4 Valve Gp-modulating (24-volt) (transmission clutch) 1 R 19 200
Option 5 Bushing transmission pump 1 R 4 600
Option 6 Valve-relief (torque convertor inlet) 1 R 1 800
Option 7 Pump Gp – transmission 1 R 27 000
Option 8 Remove and install transmission 1 R 25 600
Option 9 Shoe As – park brake 1 & 2 R 6 400
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant ) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
TRANSMISSION
Page 94
LEVEL 1
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Torque converter bearings & seal kit
Shim pack
VISUAL INSPECT
Valve relief
Disc – friction
Plate clutch
Pump Gp – gear
Valve Gp – modulating
Shoe As – park brake
R99 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
www.barloworld-equipment.com
TRANSMISSION
Page 95
VISUAL INSPECT
Housing
Pistons
Gears
R216 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Torque converter bearings & seal kit
Valve relief
Disc – friction
Plate clutch
Pump Gp – gear
Valve Gp – modulating
Core As – oil cooler
Shoe As – park brake
LEVEL 2
REPAIR OPTIONS
TRANSMISSION
966H WHEEL LOADER (BJ6/TAL/A6J/A6G)
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
TRANSMISSION
Page 97
OVERVIEW
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(transmission must be a runner) (oil samples to be provided) transmission to be clean on delivery
• Commissioning documents to be completed when installing transmission
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to changeDisassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse will be replaced or reconditioned at an additional cost.
TRANSMISSION REPAIR OPTIONS LEVEL 1 LEVEL 2
Out of frame work ✓ ✓
Gasket kit / seal kit ✓ ✓
Bearing kit ✓ ✓
Filter element As ✓ ✓
Transmission oil ✓ ✓
Sample ✓ ✓
Torque converter bearing & seal kit ✓ ✓
Relief valve – reseal ✓ ✓
Shim pack ✓
Modulating valves ✓
Disc – friction (confirm type 1 or 2) ✓
Plate clutch (confirm type 1 or 2) ✓
Pump Gp – gear ✓
Core As – oil cooler and oil ✓
PRICE R136 000 R226 000
www.barloworld-equipment.com
TRANSMISSION
Page 98
ADD ON OPTIONS
ADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Pump Gr 1 R 36 000
Option 2 Plate clutch (only 50%) 1 R 23 200
Option 3 Disc – friction (only 50%) 1 R 29 900
Option 4 Modulating valves 1 R 19 200
Option 5 Core As – oil cooler 1 R 27 000
Option 6Remove & install transmission (if customer removes transmission, customer should remove transmission oil cooler as well)
1 & 2 R 27 200
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant )upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
TRANSMISSION
Page 99
LEVEL 1
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Sample
Relief valve – reseal
VISUAL INSPECT
Disc – friction
Plate clutch
Pump Gp – gear
Valve Gp – solenoid
R136 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
www.barloworld-equipment.com
TRANSMISSION
Page 100
VISUAL INSPECT
Housing
Pistons
Gears
R226 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Sample 50 hours
Relief valve – reseal
Disc – friction (only 50%)
Plate clutch (only 50%)
Pump Gp – gear
Modulating valves
Core As – oil cooler
LEVEL 2
REPAIR OPTIONS
TRANSMISSION
D8R TRACKTYPE DOZER (9EM)
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
TRANSMISSION
Page 102
OVERVIEW
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(transmission must be a runner) (oil samples to be provided) transmission to be clean on delivery
• Commissioning documents to be completed when installing transmission
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse will be replaced or reconditioned at an additional cost.
TRANSMISSION REPAIR OPTIONS LEVEL 1 LEVEL 2
Out of frame work ✓ ✓
Gasket kit / seal kit ✓ ✓
Bearing kit ✓ ✓
Filter element As ✓ ✓
Transmission oil ✓ ✓
Sample ✓ ✓
Shim pack ✓ ✓
Relief valve rebuild kit ✓
Disc – friction ✓
Plate clutch ✓
Pump Gp – gear ✓
Core As – oil cooler ✓
PRICE R108 000 R225 500
www.barloworld-equipment.com
TRANSMISSION
Page 103
ADD ON OPTIONS
ADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Oil cooler kit 1 R 45 500
Option 2 Pump Gp-Gr 3 BSC Transmission Pump 1 R 40 500
Option 3 Clutch Plates 1 R 21 000
Option 4 Disc As – friction 1 R 29 500
Option 5 Kit-torque convertor bearing & gasket kit 1 & 2 R 22 700
Option 6 Remove and install torque convertor 1 & 2 R 8 000
Option 7 Remove & install transmission 1 & 2 R 16 800
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant ) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
TRANSMISSION
Page 104
LEVEL 1
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Shim pack
VISUAL INSPECT
Valve relief
Disc – friction
Plate clutch
Pump Gp – gear
R108 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
www.barloworld-equipment.com
TRANSMISSION
Page 105
VISUAL INSPECT
Housing
Pistons
Gears
R225 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Valve relief
Disc – friction
Plate clutch
Pump Gp – gear
Core As – oil cooler
LEVEL 2
140H MOTOR GRADER (XZH)
REPAIR OPTIONS
TRANSMISSION
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
OVERVIEW
www.barloworld-equipment.com
TRANSMISSION
Page 107
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment
(where required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(transmission must be a runner) (oil samples to be provided) transmission to be clean on delivery
• Commissioning documents to be completed when installing transmission
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to changeDisassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse will be replaced or reconditioned at an additional cost.
TRANSMISSION REPAIR OPTIONS LEVEL 1 LEVEL 2
Out of frame work ✓ ✓
Gasket kit / seal kit ✓ ✓
Bearing kit ✓ ✓
Filter element As ✓ ✓
Transmission oil ✓ ✓
Sample ✓ ✓
Shim pack ✓ ✓
Valve relief ✓ ✓
Disc – friction ✓ ✓
Plate clutch ✓ ✓
Pump Gp – gear ✓
Core As – oil Cooler ✓
Valve Gp – solenoid ✓
Plate clutch – Park brake ✓
PRICE R132 900 R247 900
Page 108www.barloworld-equipment.com
TRANSMISSION
ADD ON OPTIONS
ADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Disc – friction only 50% of discs 1 R 24 500
Option 2 Plate – clutch only 50% of plates 1 R 38 100
Option 3 Pump Gp – gear 1 R 29 100
Option 4 Valve Gp – solenoid 1 R 16 800
Option 5 Core As – OCLR 1 R 13 100
Option 6 Plate clutch – Park brake 1 R 17 000
Option 7Remove & install transmission(if customer removes transmission, customer should remove transmission oil cooler as well)
1 & 2 R 24 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test ( level dependant) upon natural agreement
* Above options include parts and labour
Page 109www.barloworld-equipment.com
TRANSMISSION
Page 109
LEVEL 1
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Sample
Shim pack
Dyno test
VISUAL INSPECT
Valve relief
Disc – friction
Plate clutch
Pump Gp – gear
Valve Gp – solenoid
Plate clutch – park brake
R132 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
Page 110www.barloworld-equipment.com
TRANSMISSION
LEVEL 2
VISUAL INSPECT
Housing
Pistons
Gears
R247 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Sample 50 hours
Valve relief
Disc – friction
Plate clutch
Pump Gp – gear
Valve Gp – solenoid
Core As – oil cooler
Plate clutch –Park brake
Dyno test
140K MOTOR GRADER (SZL)
REPAIR OPTIONS
TRANSMISSION
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Page 112www.barloworld-equipment.com
TRANSMISSION
Terms and conditions:• Transportation / travel time/mileage not included
on all levels and options• Customer to provide lifting equipment
(where required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(Transmission must be a runner) (oil samples to be provided) transmission to be clean on delivery.
• Commissioning documents to be completed when installing transmission
• Oil sample to be taken on 50 hours• Re-man pricing is based on full core credit• Removl and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse will be replaced or reconditioned at an additional cost.
TRANSMISSION REPAIR OPTIONS LEVEL 1 LEVEL 2
Out of frame work ✓ ✓
Gasket kit / seal kit ✓ ✓
Bearing kit ✓ ✓
Filter element As ✓ ✓
Transmission oil ✓ ✓
Sample ✓ ✓
Shims ✓ ✓
Valve Gp – solinoid ✓
Disc – friction ✓
Plate clutch ✓
Pump Gp – gear ✓
Disc friction – Park brake ✓
PRICE R151 500 R267 900
Page 113www.barloworld-equipment.com
TRANSMISSION
ADD ON OPTIONS
ADD-ON OPTIONS FOR REPAIR LEVELS
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Valve Gp – Solenoid 1 R 16 700
Option 2 Disc – friction 1 R 24 500
Option 3 Plate – clutch 1 R 38 000
Option 4 Disc – friction (park brake) 1 R 15 000
Option 5 Pump Gp-gear 1 R 29 800
Option 6 Remove & install transmission 1 & 2 R 24 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test ( level dependant) upon natural agreement
* Above options include parts and labour
Page 114www.barloworld-equipment.com
TRANSMISSION
LEVEL 1
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Shim pack
VISUAL INSPECT
Disc – friction
Plate clutch
Pump Gp – gear
Valve Gp – solenoid
Disc friction – Park brake
R151 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
Page 115www.barloworld-equipment.com
TRANSMISSION
LEVEL 2
VISUAL INSPECT
Housing
Pistons
Gears
R267 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Out of frame work
Gasket kit / seal kit
Bearing kit
Filter element As
Transmission oil
Disc friction – Park brake
Disc – friction
Plate clutch
Pump Gp – gear
Valve Gp – solenoid
INTRODUCTION
www.barloworld-equipment.com
Barloworld Equipment offers you repair options on selected machines and components, with wear and maintenance, common repair and critical repair solutions that focus on engines, transmissions and final drives. Repair your machine before failure and avoid unscheduled down time.
INTRODUCTION
ARTICULATED TRUCKS730 ARTICULATED TRUCK740 ARTICULATED TRUCK
WHEEL LOADERS 950H WHEEL LOADER966H WHEEL LOADER
HYDRAULIC EXCAVATORS 320 HYDRAULIC EXCAVATOR
TRACK TYPE DOZERS D8R TRACK TYPE DOZER
MOTOR GRADERS140H MOTOR GRADER
www.barloworld-equipment.com
FINAL DRIVE INDEX
INDEX
730 ARTICULATED TRUCK (B1M)
REPAIR OPTIONS
FINAL DRIVE
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
FINAL DRIVE
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment
(where required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(differential and final drive must be a runner) (oil samples to be provided) differential and final drive to be clean on delivery
• Commissioning documents to be completed when installing differential and final drive
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Page 119
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
FINAL DRIVE REPAIR OPTION EACH LEVEL 1
Bearing kit ✓
Seal kit ✓
Shim pack ✓
PRICE R18 600
DIFFERENTIAL FRONT & REAR REPAIR OPTIONS EACH LEVEL 1
Bearing kit ✓
Seal kit ✓
Disc friction ✓
Plate clutch ✓
Shim packs ✓
PRICE R61 000
DIFFERENTIAL CENTER REPAIR OPTIONS EACH LEVEL 1
Bearing kit ✓
Seal kit ✓
Disc friction ✓
Plate clutch ✓
Shim packs ✓
PRICE R67 200
FINAL DRIVE
Page 120
ADD ON OPTIONSADD-ON OPTIONS FOR (EACH) FINAL DRIVE
ADD-ON OPTIONS FOR (EACH) DIFFERENTIAL FRONT & REAR
ADD-ON OPTIONS FOR (EACH) DIFFERENTIAL CENTRE
OPTIONS DESCRIPTION AVAILABLE IN LEVELS INCL PARTS & LABOUR
Option 1 Gear 1 R 5 000
Option 2 Gear ring 1 R 14 600
Option 3 Shaft planetary 1 R 5 200
Option 4 Brake lining 1 R 8 300
Option 5 Remove & install component each 1 R 8 000
OPTIONS DESCRIPTION AVAILABLE IN LEVELS INCL PARTS & LABOUR
Option 1 Gear differential bevel (Spider Gp 1934302) 1 R 22 400
Option 2 Gear differential bevel (Spider Gp 1934303) 1 R 22 000
Option 3 Gear set bevel 1 R 28 000
Option 4 Remove & install differential front 1 R 9 600
Option 5 Remove & install differential rear 1 R 6 400
OPTIONS DESCRIPTION AVAILABLE IN LEVELS INCL PARTS & LABOUR
Option 1 Gear differential bevel (Spider Gp 1934302) 1 R 22 400
Option 2 Gear differential bevel (Spider Gp 1934303) 1 R 22 000
Option 3 Gear set bevel 1 R 28 000
Option 4 Remove & install differential centre 1 R 16 000
www.barloworld-equipment.com
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant )upon natural agreement
* Above options include parts and labour
FINAL DRIVE
www.barloworld-equipment.com
LEVEL 1
VISUAL INSPECT
Gear-planetary (final drive only)
Gear-ring (final drive only)
Brakes each (final drive only)
R18 600
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Bearing kit
Seal kit
Shim kit
WORK PERFORMED ON FINAL DRIVE
Page 121
FINAL DRIVE
www.barloworld-equipment.com
LEVEL 1
VISUAL INSPECT
Spider gear
Pinion As
Gear bevel (Spider) primary
Gear bevel (Spider) secondary
Shaft pinion
Gear bevel (main)
Disc – friction
R 61 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
WORK PERFORMED ON DIFFERENTIAL
PARTS / SERVICES PERFORMED
Bearing kit
Seal kit
Disc – friction
Shim packs
Plate clutch
FINAL DRIVE
www.barloworld-equipment.com
LEVEL 1
VISUAL INSPECT
Spider gear
Pinion As
Gear bevel (Spider) primary
Gear bevel (Spider) secondary
Shaft pinion
Gear bevel (main)
Disc – friction
R 67 200
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
WORK PERFORMED ON DIFFERENTIAL
PARTS / SERVICES PERFORMED
Bearing kit
Seal kit
Disc – friction
Shim packs
Plate clutch
740 ARTICULATED TRUCK (L4E)
REPAIR OPTIONS
FINAL DRIVE
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
FINAL DRIVE
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment
(where required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(differential and final drive must be a runner) (oil samples to be provided) differential and final drive to be clean on delivery
• Commissioning documents to be completed when installing differential and final drive
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Page 125
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
FINAL DRIVE REPAIR OPTION EACH LEVEL 1
Bearing kit ✓
Seal kit ✓
Shim kit ✓
Friction discs ✓
Gasket kit ✓
PRICE R79 000
DIFFERENTIAL REPAIR OPTIONS EACH LEVEL 1
Bearing kit ✓
Seal kit ✓
Shim kit ✓
Friction discs ✓
Gasket kit ✓
PRICE R84 100
FINAL DRIVE
Page 126
ADD ON OPTIONSADD-ON OPTIONS FOR (EACH) FINAL DRIVE
ADD-ON OPTIONS FOR (EACH) DIFFERENTIAL
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Gear & shaft planetary 1 R 31 500
Option 2 Gear - ring 1 R 21 000
Option 3 Hub-As 1 R 7 800
Option 4 Labour remove & install differential final drive each 1 R 8 000
Option 5 Brakes 1 R 44 500
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Gear set - bevel 1 R 57 500
Option 2 Gear As - differential (3389635) 1 R 19 800
Option 3 Gear - differential (3389638) 1 R 5 000
Option 4 Pinion 1 R 16 500
Option 5 Shaft - gear 1 R 16 500
Option 6 Spider 1 R 9 800
Option 7 Labour remove & install differential front 1 R 16 000
Option 8 Labour remove & install differential centre 1 R 9 600
Option 9 Labour remove & install differential rear 1 R 6 400
www.barloworld-equipment.com
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test (level dependant )upon natural agreement
* Above options include parts and labour
FINAL DRIVE
www.barloworld-equipment.com
LEVEL 1
VISUAL INSPECT
Gear-planetary (final drive only)
Gear-ring (final drive only)
Brakes each (final drive only)
R 79 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Bearing kit
Seal kit
Shim kit
Friction discs
Gasket kit
WORK PERFORMED ON FINAL DRIVE
Page 127
FINAL DRIVE
www.barloworld-equipment.com
LEVEL 1
VISUAL INSPECT
Spider gear
Pinion As
Gear bevel (Spider) primary
Gear bevel (Spider) secondary
Shaft pinion
Gear bevel (main)
Disc – friction
R84 100
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Bearing kit
Seal kit
Shim kit
Friction discs
Gasket kit
WORK PERFORMED ON DIFFERENTIAL
950H WHEEL LOADER (MXL/JAD)
REPAIR OPTIONS
FINAL DRIVE
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
FINAL DRIVE
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(differential and final drive must be a runner) (oil samples to be provided) differential and final drive to be clean on delivery
• Commissioning documents to be completed when installing differential and final drive
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Page 130
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
FINAL DRIVE & DIFFERENTIAL REPAIR OPTION EACH LEVEL 1
Out of frame work ✓
Planetary axel kit ✓
Kit-disc ✓
Shim pack ✓
Disc-friction ✓
Plate-reaction ✓
Oil ✓
Gasket kit ✓
Bushing ✓
PRICE R165 000
www.barloworld-equipment.com
FINAL DRIVE
Page 131
ADD ON OPTIONSADD-ON OPTIONS FOR (EACH) FINAL DRIVE & DIFFERENTIAL
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Labour R & I axel 1 R 6 400
Option 2 Pinion-differential bevel 1 R 32 800
Option 3 Gear-differential limited slip 1 R 28 000
Option 4 Gear-bevel 1 R 42 000
Option 5 Gear-ring planetary & brake each 1 R 61 000
Option 6 Bushing oscillation 1 R 8 500
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test ( level dependant) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
FINAL DRIVE
Page 132
LEVEL 1
VISUAL INSPECT
Pinion-differential bevel
Gear-differential limited slip
Gear-bevel
Gear-ring planetary and brake each
Bushing oscillation
R165 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Out of frame work
Planetary axel kit
Kit-disc
Shim pack
Disc-friction
Plate-reaction
Oil
Gasket kit
Bushings
WORK PERFORMED ON FINAL DRIVE & DIFFERENTIAL
966H WHEEL LOADER (BJ6/TAL/A6J/A6G)
REPAIR OPTIONS
FINAL DRIVE
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
FINAL DRIVE
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(differential and final drive must be a runner) (oil samples to be provided) differential and final drive to be clean on delivery
• Commissioning documents to be completed when installing differential and final drive
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Page 134
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
FINAL DRIVE & DIFFERENTIAL REPAIR OPTION EACH LEVEL 1
Bearing kit ✓
Seal kit ✓
Shim kit ✓
Oil ✓
Gasket kit ✓
PRICE R99 900
www.barloworld-equipment.com
FINAL DRIVE
Page 135
ADD ON OPTIONSADD-ON OPTIONS FOR (EACH) FINAL DRIVE & DIFFERENTIAL
ALL ENGINEERING COSTS ARE EXCLUDED AND SHOULD BE QUOTED SEPARATELY
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Oscillation bearing & seals 1 R 11 400
Option 2 Brake GP (1294289) 1 R 19 300
Option 3 Brake GP (1808633) 1 R 49 700
Option 4 Gear & shaft bevel pinion 1 R 70 000
Option 5 Pinion differential / differential GP standard 1 R 75 000
Option 6 Pinion differential / differential GP limited slip 1 R 76 900
Option 7 Planetary gears 1 R 73 600
Option 8 Labour remove & install axel each 1 R 6 400
Option 9 Brake reaction plate (1412368) 1 R 28 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test ( level dependant) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
FINAL DRIVE
Page 136
LEVEL 1
VISUAL INSPECT
All gears to be inspected
Brakes to be inspected
R99 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Bearing kit
Seal kit
Shim kit
Gasket kit
WORK PERFORMED ON FINAL DRIVE & DIFFERENTIAL
REPAIR OPTIONS
FINAL DRIVE
320 HYDRAULIC EXCAVATOR (KGF)
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
FINAL DRIVE
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(differential and final drive must be a runner) (oil samples to be provided) differential and final drive to be clean on delivery
• Commissioning documents to be completed when installing differential and final drive
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Page 138
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
FINAL DRIVE REPAIR OPTION EACH LEVEL 1
Bearing kit ✓
Seal kit ✓
Shim kit ✓
PRICE R46 000
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test ( level dependant) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
FINAL DRIVE
Page 139
ADD ON OPTIONSADD-ON OPTIONS FOR (EACH) DIFFERENTIAL
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Gear-coupling 1 R 8 700
Option 2 Gear-planetary (6I6585) 1 R 17 900
Option 3 Gear-planetary (7Y1431) 1 R 23 300
Option 4 Gear-sun (6I6583) 1 R 5 900
Option 5 Gear-sun (7Y1430) 1 R 7 300
Option 6 Gear Gp-transfer 1 R 32 700
Option 7 Housing sprocket 1 R 22 000
Option 8 Housing-motor 1 R 26 000
Option 9 Labour R & L Final Drive each R 5 600
www.barloworld-equipment.com
FINAL DRIVE
Page 140
LEVEL 1
R46 000
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Bearing kit
Seal kit
Shim kit
Gasket kit
WORK PERFORMED ON FINAL DRIVE
VISUAL INSPECT
Gear-planetary (final drive only)
Gear-ring (final drive only)
REPAIR OPTIONS
FINAL DRIVE
D8R TRACKTYPE DOZER (9EM)
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
FINAL DRIVE
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(differential and final drive must be a runner) (oil samples to be provided) differential and final drive to be clean on delivery
• Commissioning documents to be completed when installing differential and final drive
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Page 142
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
FINAL DRIVE REPAIR OPTION EACH LEVEL 1
Bearing kit ✓
Seal kit ✓
Shim kit ✓
PRICE R35 500
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test ( level dependant) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
FINAL DRIVE
Page 143
ADD ON OPTIONSADD-ON OPTIONS FOR (EACH) DIFFERENTIAL
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Brakes 1 R 6 000
Option 2 Carrier-planet (20R1870) 1 R 16 800
Option 3 Carrier-planet (20R1878) 1 R 35 000
Option 4 Brake & differential drive Gp 1 R 17 500
Option 5 Remove & install component each 1 R 8 000
www.barloworld-equipment.com
FINAL DRIVE
Page 144
LEVEL 1
R35 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Bearing kit
Seal kit
Gasket kit
WORK PERFORMED ON FINAL DRIVE
VISUAL INSPECT
Gear-planetary (final drive only)
Gear-ring (final drive only)
Brakes each ( Final Drive Only)
140H MOTOR GRADER (XZH)
REPAIR OPTIONS
FINAL DRIVE
www.barloworld-equipment.com
© 2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT™, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.barloworld-equipment.com
FINAL DRIVE
Terms and conditions:• Transportation / travel time / mileage not included
on all levels and options• Customer to provide lifting equipment (where
required)• All prices are fixed for specific marketing period• All prices are excluding VAT• Component must be in a working condition
(differential and final drive must be a runner) (oil samples to be provided) differential and final drive to be clean on delivery
• Commissioning documents to be completed when installing differential and final drive
• Oil sample to be taken at 50 hours• Re-man pricing is based on full core credit• Removal and installation costs and parts not
included• All prices are fixed for a specific marketing period
and are subject to change
Page 146
OVERVIEW
Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
FINAL DRIVE REPAIR OPTION EACH LEVEL 1
Bearing kit ✓
Seal kit ✓
Shim kit ✓
Washers & nuts required ✓
Gasket kit ✓
PRICE R34 900
DIFFERENTIAL REPAIR OPTIONS EACH LEVEL 1
Bearing kit ✓
Seal kit ✓
Shim kit ✓
Washers & nuts required ✓
Gasket kit ✓
PRICE R42 500
* Any options not included in the repair level will incur an additional cost if problems are encountered during the commissioning or at the dyno test ( level dependant) upon natural agreement
* Above options include parts and labour
www.barloworld-equipment.com
FINAL DRIVE
Page 147
ADD ON OPTIONS
ADD-ON OPTIONS FOR (EACH) FINAL DRIVE
ADD-ON OPTIONS FOR (EACH) DIFFERENTIAL
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Gear-planetary (final drive only) 1 R 20 500
Option 2 Gear-ring (final drive only) 1 R 19 000
Option 3 Brakes each 1 R 22 400
Option 4 Labour remove & install (final drive only) 1 R 8 000
Option 5 Labour remove & install brakes each 1 R 2 400
OPTIONS DESCRIPTION AVAILABLE IN LEVELS
INCL PARTS & LABOUR
Option 1 Spider gear 1 R 9 400
Option 2 Pinion As 1 R 21 500
Option 3 Gear bevel (Spider) primary 1 R 7 000
Option 4 Gear bevel (Spider) secondary 1 R 11 000
Option 5 Shaft pinion 1 R 22 300
Option 6 Gear bevel (Main) 1 R 24 000
Option 7 Disc – friction 1 R 11 600
Option 8 Labour remove & install differentials (each) 1 R 25 600
www.barloworld-equipment.com
FINAL DRIVE
Page 148
LEVEL 1
R34 900
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Bearing kit
Seal kit
Shim kit
Washers & nuts required
Gasket kit
WORK PERFORMED ON FINAL DRIVE
VISUAL INSPECT
Gear-planetary (final drive only)
Gear-ring (final drive only)
Brakes each (final drive only)
www.barloworld-equipment.com
FINAL DRIVE
Page 149
LEVEL 1
R42 500
* Disassembled parts and items noted under visual inspect will be compared to Caterpillar reusability guidelines.
** Parts found not to meet reuse guidelines will be replaced or reconditioned at an additional cost.
PARTS / SERVICES PERFORMED
Bearing kit
Seal kit
Shim kit
Washers & nuts required
Gasket kit
WORK PERFORMED ON DIFFERENTIAL
VISUAL INSPECT
Spider gear
Pinion As
Gear bevel (Spider) primary
Gear bevel (Spider) secondary
Shaft pinion
Gear bevel (main)
Disc – friction
