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MORGAN CERAMICS
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Page 1: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

MORGANCERAMICS

For all enquiries please contact your regional sales office

Europe North America

South America Asia

Morgan Ceramics 150 Kampong Ampat 05-06A KA Centre Singapore 368324

T +65 6595 0000 F +65 6595 0005 [email protected]

Morgan Technical Ceramics 26 Madison Road Fairfield NJ 07004-2309 USA

T +1 (800) 433 0638 F +1 (973) 227 7135 [email protected] Morgan Thermal Ceramics 2102 Old Savannah Road Augusta Georgia 30906 USA

T +1 (706) 796 4200 F +1 (706) 796 4398 [email protected]

Morgan Technical Ceramics Bewdley Road Stourport-on-Severn Worcestershire DY13 8QR United Kingdom

T +44 (0)1299 872210 F +44 (0)1299 872218 [email protected]

Morgan Thermal Ceramics Tebay Road Bromborough, Wirral Merseyside CH62 3PH United Kingdom

T +44 (0)151 334 4030 F +44 (0)151 334 1684 [email protected]

Morgan Ceramics Morganite Brazil Ltda Rua Darcy Pereira 83 Distrito Industrial de Santa Cruz 23565-190 Rio de Janeiro-RJ Brazil

T +55 (21) 3305 7400 F +55(21) 2418 1205 [email protected]

Follow us on www.facebook.com/morganceramics

Follow us on www.linkedin.com/company/morgan-ceramics

Follow us on www.twitter.com/morganceramics

Morgan Ceramics is a Division of The Morgan Crucible Company Plc

Copyright 2012/07 | Designed and produced by stormcreativegb.com

www.morganceramics.com

Page 2: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics
Page 3: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

Our Parent - Morgan Crucible 1

Morgan Ceramics 2

Key events in our history 3 - 4

Morgan Technical Ceramics 5 - 6

Morgan Thermal Ceramics 7 - 8

Manufacturing site locations 9 - 10

Key Markets

Industrial 11 - 12

Transportation 13 - 14

Electronics 15 - 16

Petrochemical 17 - 18

Energy 19 - 20

Healthcare 21 - 22

Security and Defence 23 - 24

Morgan Ceramics

Page 4: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

Our Parent - Morgan Crucible Morgan CeramicsMorgan Crucible is an advanced materials company that provides technically complex, specialised solutions to its customers, enabling them to address global trends such as energy demand, healthcare and environmental sustainability. Morgan Crucible employs circa 10,000 people around the world and has 97 sites in 34 countries, serving customers in over 100 countries. The company has a leading position in its target niches in the transportation, energy, security and defence, healthcare, industrial, petrochemical and electronics markets.

Morgan Crucible is comprised of two Divisions: Morgan Ceramics and Morgan Engineered Materials.

MORGAN CERAMICS comprises

Morgan Technical Ceramics which uses advanced materials to make customer-specific components and assemblies.

Morgan Thermal Ceramics which provides thermal management solutions for high temperature applications.

MORGAN ENGINEERED MATERIALS comprises

Morgan Molten Metal Systems which manufactures crucibles and foundry products for molten metal handling in foundries, die-casters and metal melting facilities.

Morgan Advanced Materials and Technology (MAM&T) including NP Aerospace, delivers highly engineered solutions built from a portfolio of advanced materials technologies that includes carbon, silicon carbide, oxide-based ceramics and advanced polymeric composite materials.

Morgan Ceramics produces a wide range of specialised, high-specification, technically advanced

materials that have extraordinary attributes and properties.

Using these materials, we engineer innovative products that enable our customers’ processes and

end products to perform more efficiently, more reliably and for longer.

MORGAN CERAMICS comprises two world-class businesses

Morgan Technical Ceramics works with customers from all over the globe to design and

manufacturer precision components and assemblies using advanced materials to meet

specific requirements.

By providing technical expertise and support throughout the development cycle,

Morgan Technical Ceramics, works closely with customers to understand their needs

and provide engineered solutions that add value to their products and processes.

Morgan Thermal Ceramics is a world leader in thermal management solutions for

high temperature applications in industrial markets.

The thermal business has extensive capability as a single source supplier of high temperature

insulation for international customers, coordinating high quality manufacturing in multiple

locations around the world for efficient and timely delivery to the point of use.

1 2

Morgan

Page 5: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

Our Parent - Morgan Crucible Morgan CeramicsMorgan Crucible is an advanced materials company that provides technically complex, specialised solutions to its customers, enabling them to address global trends such as energy demand, healthcare and environmental sustainability. Morgan Crucible employs circa 10,000 people around the world and has 97 sites in 34 countries, serving customers in over 100 countries. The company has a leading position in its target niches in the transportation, energy, security and defence, healthcare, industrial, petrochemical and electronics markets.

Morgan Crucible is comprised of two Divisions: Morgan Ceramics and Morgan Engineered Materials.

MORGAN CERAMICS comprises

Morgan Technical Ceramics which uses advanced materials to make customer-specific components and assemblies.

Morgan Thermal Ceramics which provides thermal management solutions for high temperature applications.

MORGAN ENGINEERED MATERIALS comprises

Morgan Molten Metal Systems which manufactures crucibles and foundry products for molten metal handling in foundries, die-casters and metal melting facilities.

Morgan Advanced Materials and Technology (MAM&T) including NP Aerospace, delivers highly engineered solutions built from a portfolio of advanced materials technologies that includes carbon, silicon carbide, oxide-based ceramics and advanced polymeric composite materials.

Morgan Ceramics produces a wide range of specialised, high-specification, technically advanced

materials that have extraordinary attributes and properties.

Using these materials, we engineer innovative products that enable our customers’ processes and

end products to perform more efficiently, more reliably and for longer.

MORGAN CERAMICS comprises two world-class businesses

Morgan Technical Ceramics works with customers from all over the globe to design and

manufacturer precision components and assemblies using advanced materials to meet

specific requirements.

By providing technical expertise and support throughout the development cycle,

Morgan Technical Ceramics, works closely with customers to understand their needs

and provide engineered solutions that add value to their products and processes.

Morgan Thermal Ceramics is a world leader in thermal management solutions for

high temperature applications in industrial markets.

The thermal business has extensive capability as a single source supplier of high temperature

insulation for international customers, coordinating high quality manufacturing in multiple

locations around the world for efficient and timely delivery to the point of use.

1 2

Morgan

Page 6: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

RESTRUCTURiNg oF ThE MoRgAN CRUCiblE CoMPANy PlC. MoRgAN TEChNiCAl CERAMiCS AND MoRgAN ThERMAl CERAMiCS wERE MERgED To FoRM ThE MoRgAN CERAMiCS DiviSioN. ThE TEChNiCAl AND ThERMAl bUSiNESSES wERE MERgED To PRoviDE gREATER FoCUS oN APPRoPRiATE RESEARCh AND

DEvEloPMENT, bETTER globAl REPRESENTATioN AND A NEw APPRoACh To ExCEllENCE iN oPERATioNAl PERFoRMANCE. ThiS CREATED ThE NEw, STRoNgER MoRgAN CERAMiCS DiviSioN ThAT REFlECTS ThE “bEST oF boTh”.

RESTRUCTURiNg oF ThE MoRgAN CRUCiblE CoMPANy PlC. MoRgAN ThERMAl CERAMiCS AND MoRgAN TEChNiCAl CERAMiCS wERE MERgED To FoRM ThE MoRgAN CERAMiCS DiviSioN. ThE TEChNiCAl AND ThERMAl bUSiNESSES wERE MERgED To PRoviDE gREATER FoCUS oN APPRoPRiATE RESEARCh AND DEvEloPMENT, bETTER globAl REPRESENTATioN AND A NEw APPRoACh To ExCEllENCE iN oPERATioNAl PERFoRMANCE. ThiS CREATED ThE NEw, STRoNgER MoRgAN CERAMiCS DiviSioN ThAT REFlECTS ThE “bEST oF boTh”. 20102010

SET UP MMTCl Jv iN ChENNAiACqUiRED PyRo-bloC® bUSiNESS.

ThERMAl CERAMiCS DiviSioN wAS FoRMED.

CERAMiC FibRE PlANT bUilT iN MExiCo FiRST SUPERwool® iNSUlATiNg FibRE PATENT FilED.

FiRST STEP iNTo ChiNA. AgREEMENT REAChED wiTh ChiNESE AUThoRiTiES To ESTAbliSh DAliAN MoRgAN REFRACToRiES. iNSUlATiNg PRoDUCTS DiviSioN oF MC DERMoTT ACqUiRED (bAbCoCk & wilCox). US oPERATioNS bECAME ThERMAl CERAMiCS iNC. oPERATioNS AlSo ACqUiRED iN bRAzil, vENEzUElA, CANADA AND PUERTo RiCo.

ACqUiRED ThE iNDUSTRiAl iNSUlATioN bUSiNESS oF MANvillE CoRPoRATioN. US oPERATioNS MERgED iNTo ThERMAl CERAMiCS iNC AND EURoPEAN oPERATioNS bECAME kNowN AS ThERMAl CERAMiCS DE FRANCE, ThERMAl CERAMiCS iTAliANA AND ThERMAl CERAMiCS NEThERlANDS.

ThERMAl CERAMiCS ESPANA AND ThERMAl CERAMiCS koREA ESTAbliShED ACqUiRED TRENCoN: hollAND.

ACqUiSiTioN oF RPC: USA, goSSlER:gERMANy AND CiRiA: iTAly.

ESTAbliShED ThERMAl CERAMiCS ShANghAi.

JoiNT vENTURES wiTh CARbo SAN lUiS AND ShiNNikkA ThERMAl CERAMiCS iN ARgENTiNA AND JAPAN RESPECTivEly.

ACqUiRED MiN-k, US RCF AND SiC bUSiNESS oF CUMAR, SoUTh AFRiCA Now kNowN AS MoRgAN ThERMAl CERAMiCS SoUTh AFRiCA.

FibRE PRoDUCTioN iN ChiNA ThRoUgh ShANghAi FACiliTy.

oPENiNg oF MiDDlE EAST oFFiCE iN DUbAi, UAE. FoRMED Jv FoR iFb MANUFACTURiNg iN ChiNA wiTh yixiNg MoRgAN ThERMAl CERAMiCS.

SUPERwool® AChiEvMENTS RECogNiSED by ThE qUEEN’S AwARD FoR ENTERPRiSE: iNNovATioN 2003 iN ThE Uk

CoNTiNUED ExPANSioN iN ChiNA wiTh MoRgAN kAiloNg JoiNT vENTURE ANNoUNCED FoR FibRE PRoDUCTioN. lAUNCh oF SUPERwool® 607hT iN EURoPE.

CoNTiNUED ExPANSioN iNTo RUSSiA viA JoiNT vENTURE; SUhkoy log.PURChASE oF vESUviUS FibRE ASSETS wiTh PlANTS iN ERwiN,USA AND PolAND.

globAl RESEARCh AND DEvEloPMENT CENTRE oPENED iN bRoMboRoUgh, UNiTED kiNgDoM. ADDiTioNAl 9 MillioN bRiCk ExPANSioN iN yixiNg MoRgAN ThERMAl CERAMiCS ChiNA.

SUPERwool® PlUS AvAilAblE woRlDwiDE wiTh PRoDUCTioN iN; bRAzil, koREA, AUSTRAliA, FRANCE, MExiCo AND AUgUSTA (USA).

START oF ThE FibRE PlANT iN bRoMboRoUgh, Uk.

1984

1986

1987

1988

1990

1992

1995

1996

1997

1998

2001

2002

2003

2005

2006

2008

2009

1977ACqUiSiTioN oF PARk RoyAl PoRCElAiN iN SANDy,

bEDFoRDShiRE, Uk (REloCATED To SToURPoRT iN 1998).

ACqUiSiTioN oF ANDERMAN & RyDER lTD, MolESEy, SURREy, Uk (REloCATED To RUgby iN 1994).

ACqUiSiTioN oF ADvANCED MATERiAlS ENgiNEERiNg lTD, SUbSEqUENTly REloCATED To MTC SToURPoRT. lAUNCh oF MoRgAN MATRoC lTD

AND MoRgAN MATRoC iNC.

ACqUiSiTioN oF DURAMiC PRoDUCTS, lATER CoMbiNED wiTh wESgo AND Now kNowN AS

wESgo / DURAMiC PRoDUCTS, FAiRFiElD NJ, USA.

ACqUiSiTioN oF SPoUMD SA, FRANCE. bECAME MoRgAN MATRoC SA AND REloCATED To CollEgiEN - SUbSEqUENTly SolD To A MANAgEMENT bUy oUT TEAM.

ACqUiSiTioN oF UNilAToR lTD, RUAboN, Uk. RENAMED MoRgAN ElECTRo CERAMiCS iN 1999.

ACqUiSiTioN oF AlbERox iNC, NEw bEDFoRD, MA, USA. ACqUiSiTioN oF vERNiTRoN, bEDFoRD, oh, USA AND vERNiTRoN, SoUThAMPToN, Uk.

boTh bECAME PART oF MoRgAN ElECTRo CERAMiCS iN 1999.

ACqUiSiTioN oF wESgo iNC bElMoNT, CA AND FAiRFiElD NJ, USA, PlUS wESgo gMbh, ERlANgEN, gERMANy (iNClUDED ThE CERAMiCS AND PRECioUS METAl ACTiviTiES oF wESgo iNC).

ACqUiSiTioN oF loDgE CERAMiCS, RUgby, Uk FRoM SMiTh’S iNDUSTRiES.

JoiNT vENTURE iN JAiDiNg, ChiNA CREATiNg ShANghAi MoRgAN MATRoC TEChNiCAl CERAMiCS Co. lTD SUbSEqUENTly CloSED AT ThE END oF 2008.

ACqUiSiTioN oF w.hAlDENwANgER gMbh, wAlDkRAibURg AND bERliN, gERMANy, TogEThER wiTh Jv oPERATioN iN yixiNg, ChiNA AND bolT TEChNiCAl CERAMiCS,

A DiSTRibUToR iN CoNRoE TExAS, USA - bolT SUbSEqUENTly REloCATED To FAiRFiElD iN 2005.

ACqUiSiTioN oF gbC MATERiAlS, lATRobE, PA, USA.

lAUNCh oF MoRgAN ADvANCED CERAMiCS AND MoRgAN ElECTRo CERAMiCS.

ACqUiSiTioN oF ThE ElECTRoCERAMiCS DiviSioN oF PhiliPS iN EiNDhovEN.

ACqUiRED DiAMoNEx iNC – Now kNowN AS MTC DiAMoNEx AllENTowN.

MERgER oF MoRgAN ADvANCED CERAMiCS AND MoRgAN ElECTRo CERAMiCS To FoRM MoRgAN TEChNiCAl CERAMiCS.

CloSURE oF ThE EiNDhovEN ElECTRoCERAMiCS SiTE, wiTh REloCATioN oF ThE bUSiNESS iNTo RUAboN AND SoUThAMPToN.

ACqUiSiTioN oF CERTECh AND CARPENTER ADvANCED CERAMiCS.

ACqUiSiTioN oF STEATiTE AND PoRCElAiN PRoDUCTS lTD, SToURPoRT-oN-SEvERN, woRCESTERShiRE, Uk. Now

kNowN AS MoRgAN TEChNiCAl CERAMiCS lTD, SToURPoRT.

1972

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1991

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1995

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1998

1999

2000

2001

2003

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Page 7: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

RESTRUCTURiNg oF ThE MoRgAN CRUCiblE CoMPANy PlC. MoRgAN TEChNiCAl CERAMiCS AND MoRgAN ThERMAl CERAMiCS wERE MERgED To FoRM ThE MoRgAN CERAMiCS DiviSioN. ThE TEChNiCAl AND ThERMAl bUSiNESSES wERE MERgED To PRoviDE gREATER FoCUS oN APPRoPRiATE RESEARCh AND

DEvEloPMENT, bETTER globAl REPRESENTATioN AND A NEw APPRoACh To ExCEllENCE iN oPERATioNAl PERFoRMANCE. ThiS CREATED ThE NEw, STRoNgER MoRgAN CERAMiCS DiviSioN ThAT REFlECTS ThE “bEST oF boTh”.

RESTRUCTURiNg oF ThE MoRgAN CRUCiblE CoMPANy PlC. MoRgAN ThERMAl CERAMiCS AND MoRgAN TEChNiCAl CERAMiCS wERE MERgED To FoRM ThE MoRgAN CERAMiCS DiviSioN. ThE TEChNiCAl AND ThERMAl bUSiNESSES wERE MERgED To PRoviDE gREATER FoCUS oN APPRoPRiATE RESEARCh AND DEvEloPMENT, bETTER globAl REPRESENTATioN AND A NEw APPRoACh To ExCEllENCE iN oPERATioNAl PERFoRMANCE. ThiS CREATED ThE NEw, STRoNgER MoRgAN CERAMiCS DiviSioN ThAT REFlECTS ThE “bEST oF boTh”. 20102010

SET UP MMTCl Jv iN ChENNAiACqUiRED PyRo-bloC® bUSiNESS.

ThERMAl CERAMiCS DiviSioN wAS FoRMED.

CERAMiC FibRE PlANT bUilT iN MExiCo FiRST SUPERwool® iNSUlATiNg FibRE PATENT FilED.

FiRST STEP iNTo ChiNA. AgREEMENT REAChED wiTh ChiNESE AUThoRiTiES To ESTAbliSh DAliAN MoRgAN REFRACToRiES. iNSUlATiNg PRoDUCTS DiviSioN oF MC DERMoTT ACqUiRED (bAbCoCk & wilCox). US oPERATioNS bECAME ThERMAl CERAMiCS iNC. oPERATioNS AlSo ACqUiRED iN bRAzil, vENEzUElA, CANADA AND PUERTo RiCo.

ACqUiRED ThE iNDUSTRiAl iNSUlATioN bUSiNESS oF MANvillE CoRPoRATioN. US oPERATioNS MERgED iNTo ThERMAl CERAMiCS iNC AND EURoPEAN oPERATioNS bECAME kNowN AS ThERMAl CERAMiCS DE FRANCE, ThERMAl CERAMiCS iTAliANA AND ThERMAl CERAMiCS NEThERlANDS.

ThERMAl CERAMiCS ESPANA AND ThERMAl CERAMiCS koREA ESTAbliShED ACqUiRED TRENCoN: hollAND.

ACqUiSiTioN oF RPC: USA, goSSlER:gERMANy AND CiRiA: iTAly.

ESTAbliShED ThERMAl CERAMiCS ShANghAi.

JoiNT vENTURES wiTh CARbo SAN lUiS AND ShiNNikkA ThERMAl CERAMiCS iN ARgENTiNA AND JAPAN RESPECTivEly.

ACqUiRED MiN-k, US RCF AND SiC bUSiNESS oF CUMAR, SoUTh AFRiCA Now kNowN AS MoRgAN ThERMAl CERAMiCS SoUTh AFRiCA.

FibRE PRoDUCTioN iN ChiNA ThRoUgh ShANghAi FACiliTy.

oPENiNg oF MiDDlE EAST oFFiCE iN DUbAi, UAE. FoRMED Jv FoR iFb MANUFACTURiNg iN ChiNA wiTh yixiNg MoRgAN ThERMAl CERAMiCS.

SUPERwool® AChiEvMENTS RECogNiSED by ThE qUEEN’S AwARD FoR ENTERPRiSE: iNNovATioN 2003 iN ThE Uk

CoNTiNUED ExPANSioN iN ChiNA wiTh MoRgAN kAiloNg JoiNT vENTURE ANNoUNCED FoR FibRE PRoDUCTioN. lAUNCh oF SUPERwool® 607hT iN EURoPE.

CoNTiNUED ExPANSioN iNTo RUSSiA viA JoiNT vENTURE; SUhkoy log.PURChASE oF vESUviUS FibRE ASSETS wiTh PlANTS iN ERwiN,USA AND PolAND.

globAl RESEARCh AND DEvEloPMENT CENTRE oPENED iN bRoMboRoUgh, UNiTED kiNgDoM. ADDiTioNAl 9 MillioN bRiCk ExPANSioN iN yixiNg MoRgAN ThERMAl CERAMiCS ChiNA.

SUPERwool® PlUS AvAilAblE woRlDwiDE wiTh PRoDUCTioN iN; bRAzil, koREA, AUSTRAliA, FRANCE, MExiCo AND AUgUSTA (USA).

START oF ThE FibRE PlANT iN bRoMboRoUgh, Uk.

1984

1986

1987

1988

1990

1992

1995

1996

1997

1998

2001

2002

2003

2005

2006

2008

2009

1977ACqUiSiTioN oF PARk RoyAl PoRCElAiN iN SANDy,

bEDFoRDShiRE, Uk (REloCATED To SToURPoRT iN 1998).

ACqUiSiTioN oF ANDERMAN & RyDER lTD, MolESEy, SURREy, Uk (REloCATED To RUgby iN 1994).

ACqUiSiTioN oF ADvANCED MATERiAlS ENgiNEERiNg lTD, SUbSEqUENTly REloCATED To MTC SToURPoRT. lAUNCh oF MoRgAN MATRoC lTD

AND MoRgAN MATRoC iNC.

ACqUiSiTioN oF DURAMiC PRoDUCTS, lATER CoMbiNED wiTh wESgo AND Now kNowN AS

wESgo / DURAMiC PRoDUCTS, FAiRFiElD NJ, USA.

ACqUiSiTioN oF SPoUMD SA, FRANCE. bECAME MoRgAN MATRoC SA AND REloCATED To CollEgiEN - SUbSEqUENTly SolD To A MANAgEMENT bUy oUT TEAM.

ACqUiSiTioN oF UNilAToR lTD, RUAboN, Uk. RENAMED MoRgAN ElECTRo CERAMiCS iN 1999.

ACqUiSiTioN oF AlbERox iNC, NEw bEDFoRD, MA, USA. ACqUiSiTioN oF vERNiTRoN, bEDFoRD, oh, USA AND vERNiTRoN, SoUThAMPToN, Uk.

boTh bECAME PART oF MoRgAN ElECTRo CERAMiCS iN 1999.

ACqUiSiTioN oF wESgo iNC bElMoNT, CA AND FAiRFiElD NJ, USA, PlUS wESgo gMbh, ERlANgEN, gERMANy (iNClUDED ThE CERAMiCS AND PRECioUS METAl ACTiviTiES oF wESgo iNC).

ACqUiSiTioN oF loDgE CERAMiCS, RUgby, Uk FRoM SMiTh’S iNDUSTRiES.

JoiNT vENTURE iN JAiDiNg, ChiNA CREATiNg ShANghAi MoRgAN MATRoC TEChNiCAl CERAMiCS Co. lTD SUbSEqUENTly CloSED AT ThE END oF 2008.

ACqUiSiTioN oF w.hAlDENwANgER gMbh, wAlDkRAibURg AND bERliN, gERMANy, TogEThER wiTh Jv oPERATioN iN yixiNg, ChiNA AND bolT TEChNiCAl CERAMiCS,

A DiSTRibUToR iN CoNRoE TExAS, USA - bolT SUbSEqUENTly REloCATED To FAiRFiElD iN 2005.

ACqUiSiTioN oF gbC MATERiAlS, lATRobE, PA, USA.

lAUNCh oF MoRgAN ADvANCED CERAMiCS AND MoRgAN ElECTRo CERAMiCS.

ACqUiSiTioN oF ThE ElECTRoCERAMiCS DiviSioN oF PhiliPS iN EiNDhovEN.

ACqUiRED DiAMoNEx iNC – Now kNowN AS MTC DiAMoNEx AllENTowN.

MERgER oF MoRgAN ADvANCED CERAMiCS AND MoRgAN ElECTRo CERAMiCS To FoRM MoRgAN TEChNiCAl CERAMiCS.

CloSURE oF ThE EiNDhovEN ElECTRoCERAMiCS SiTE, wiTh REloCATioN oF ThE bUSiNESS iNTo RUAboN AND SoUThAMPToN.

ACqUiSiTioN oF CERTECh AND CARPENTER ADvANCED CERAMiCS.

ACqUiSiTioN oF STEATiTE AND PoRCElAiN PRoDUCTS lTD, SToURPoRT-oN-SEvERN, woRCESTERShiRE, Uk. Now

kNowN AS MoRgAN TEChNiCAl CERAMiCS lTD, SToURPoRT.

1972

1982

1984

1986

1987

1989

1991

1992

1995

1997

1998

1999

2000

2001

2003

2007

2008

1964

3 4

Page 8: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

Materials and Products Morgan Technical Ceramics engineers application-specific products to customer requirements using a wide range of advanced ceramics, piezoelectric and dielectric materials, precious metals and glass.

We supply components and assemblies for niche high-technology applications in transportation, electronics, industrial equipment, healthcare and energy, including:

• Ceramic cores used in the casting of turbine blades for aero engines and industrial gas turbines

• Braze alloys, ceramics and sub assemblies used in the manufacture, monitoring and control of aero engines

• Components and sub-assemblies for a broad range of medical applications, including implantable devices, prosthetics, surgical and diagnostic equipment

• Ceramics and assemblies for electron tubes used in a range of medical, security, industrial and research applications such as airport scanners, TV and radio broadcasting and X-ray equipment

• Engineered ceramics for fluid-handling equipment

• Piezoelectric ceramics actuators for electronic data storage

• Components and assemblies for lasers used in product marking, medical and industrial applications

The majority of our sales come from making products for specific applications. We work closely with our customers to ensure we fully understand their specifications and the intended working conditions of the part. We then select a material that provides optimal performance of the final product.

• Aluminium oxide (alumina)

• Aluminium nitride

• Brazing metals and alloys

• Dielectric materials

• Engineered coatings

• Fused silica

• MACOR® (machineable glass ceramic)

• Glass products (seals and tubes)

• Magnesium oxide (magnesia)

• Piezoelectric materials

• Pyrolytic boron nitride

• Silicon carbide

• CVD silicon carbide

• Silicon nitride

• Steatite

• Titanium dioxide (titania)

• Zirconium oxide (zirconia)

• Magnesia stabilised zirconia

• Zirconia toughened alumina (ZTA)

• Zirconium silicate

Morgan Technical Ceramics Innovation in Materials Technology

Materials we work with include

5 6

Page 9: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

Materials and Products Morgan Technical Ceramics engineers application-specific products to customer requirements using a wide range of advanced ceramics, piezoelectric and dielectric materials, precious metals and glass.

We supply components and assemblies for niche high-technology applications in transportation, electronics, industrial equipment, healthcare and energy, including:

• Ceramic cores used in the casting of turbine blades for aero engines and industrial gas turbines

• Braze alloys, ceramics and sub assemblies used in the manufacture, monitoring and control of aero engines

• Components and sub-assemblies for a broad range of medical applications, including implantable devices, prosthetics, surgical and diagnostic equipment

• Ceramics and assemblies for electron tubes used in a range of medical, security, industrial and research applications such as airport scanners, TV and radio broadcasting and X-ray equipment

• Engineered ceramics for fluid-handling equipment

• Piezoelectric ceramics actuators for electronic data storage

• Components and assemblies for lasers used in product marking, medical and industrial applications

The majority of our sales come from making products for specific applications. We work closely with our customers to ensure we fully understand their specifications and the intended working conditions of the part. We then select a material that provides optimal performance of the final product.

• Aluminium oxide (alumina)

• Aluminium nitride

• Brazing metals and alloys

• Dielectric materials

• Engineered coatings

• Fused silica

• MACOR® (machineable glass ceramic)

• Glass products (seals and tubes)

• Magnesium oxide (magnesia)

• Piezoelectric materials

• Pyrolytic boron nitride

• Silicon carbide

• CVD silicon carbide

• Silicon nitride

• Steatite

• Titanium dioxide (titania)

• Zirconium oxide (zirconia)

• Magnesia stabilised zirconia

• Zirconia toughened alumina (ZTA)

• Zirconium silicate

Morgan Technical Ceramics Innovation in Materials Technology

Materials we work with include

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Superwool® insulating fibre

Cerachem® fibre

kaowool® fibre

FireMaster®

Min-k®

Pyro-bloc® Modules

z-blok® Modules

JM® bricks

k brick

Tri-Mor®

kaolite®

kao-Tuff®

Firecrete®

Firelite®

Materials and Products Morgan Thermal Ceramics serves a broad spectrum of industrial and commercial markets with insulation requirements from 500°C to 1600°C.

Our high temperature insulating fibre, insulating bricks and monolithics enable users to optimise thermal efficiency, reduce energy costs and improve environmental performance through reduced CO2 emissions.

We also supply passive fire protection products for the transportation, industrial and construction sectors.

Our products include

Morgan Thermal Ceramics Insulating Our World

Our UK-based research team of dedicated scientists, leads the market in the development of low bio-persistent fibres and low energy furnace operations utilising a range of high temperature materials and products. Our R&D program continues to focus on next generation insulation systems which will enable higher levels of efficiency and lower energy consumption.

• Low bio-persistent fibres - blankets, boards, shapes, modules, paper, felts, bulks, textiles

• Refractory ceramic fibre (RCF) fibres - blankets, boards, shapes, modules, paper, felts, bulks, textiles

• Fired Refractory Shapes

• Heat Shields

• Microporous Insulation

• Cast, Gun and Pump Monolithics

• Cements, Mortars, Coatings and Mastics

• Structural Insulation

• Firebricks and Insulating Firebricks (IFB)

• Passive fire protection systems

• Silicon Carbide based refractories

Products are manufactured from advanced insulating materials marketed under a number of leading brands including:

Our experienced applications engineers are able to advise customers on the optimal solution for heat containment in each of the markets we serve. Our engineering teams have the expertise and experience to design specialised insulation systems for petrochemical, iron and steel, and primary aluminium plants around the world. We have the knowledge to supply systems to meet specific legislative and environmental requirements.

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Superwool® insulating fibre

Cerachem® fibre

kaowool® fibre

FireMaster®

Min-k®

Pyro-bloc® Modules

z-blok® Modules

JM® bricks

k brick

Tri-Mor®

kaolite®

kao-Tuff®

Firecrete®

Firelite®

Materials and Products Morgan Thermal Ceramics serves a broad spectrum of industrial and commercial markets with insulation requirements from 500°C to 1600°C.

Our high temperature insulating fibre, insulating bricks and monolithics enable users to optimise thermal efficiency, reduce energy costs and improve environmental performance through reduced CO2 emissions.

We also supply passive fire protection products for the transportation, industrial and construction sectors.

Our products include

Morgan Thermal Ceramics Insulating Our World

Our UK-based research team of dedicated scientists, leads the market in the development of low bio-persistent fibres and low energy furnace operations utilising a range of high temperature materials and products. Our R&D program continues to focus on next generation insulation systems which will enable higher levels of efficiency and lower energy consumption.

• Low bio-persistent fibres - blankets, boards, shapes, modules, paper, felts, bulks, textiles

• Refractory ceramic fibre (RCF) fibres - blankets, boards, shapes, modules, paper, felts, bulks, textiles

• Fired Refractory Shapes

• Heat Shields

• Microporous Insulation

• Cast, Gun and Pump Monolithics

• Cements, Mortars, Coatings and Mastics

• Structural Insulation

• Firebricks and Insulating Firebricks (IFB)

• Passive fire protection systems

• Silicon Carbide based refractories

Products are manufactured from advanced insulating materials marketed under a number of leading brands including:

Our experienced applications engineers are able to advise customers on the optimal solution for heat containment in each of the markets we serve. Our engineering teams have the expertise and experience to design specialised insulation systems for petrochemical, iron and steel, and primary aluminium plants around the world. We have the knowledge to supply systems to meet specific legislative and environmental requirements.

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Morgan Ceramics Division manu f ac t u r i ng s i t e l o ca t i ons

Pachuca Mx

San Juan del Rio Mx

wood-Ridge NJ

girard il

bedford oh

Twinsburgh oh

wilkes barre PA

Allentown PA

hudson Nh

Emporia kS

Carlstadt NJ

Fairfield NJ

latrobe PA

Augusta gA

Canon City Co

Elkhart iN

burlington oN

hayward CAAuburn CA

valencia vE

Rio de Janeiro bR

San luis AR

guatemala City gT

SOUTH AMERICA

Santiago Cl

Southampton gb

Derby gb

Corby gb

bromborough gb

Erlangen DE

waldkraiburg DE

St-Marcellin en-Forez FR

wissembourg FR

lillebonne FR

Thouarcé FR

Casalpusterlengo iT

Ruabon gb

Stourport gb

Rugby gb

Sukhoy log

Ranipet

gujarat

Springs

beverley

PerthJandakot

Melbourne

NORTH AMERICA

EUROPE

RUSSIA

INDIA

Dalian CN

Daegu kR Shanghai CN

beijing CN

yixing CN

osaka JP

Jingmen CN

ASIA

S.AFRICA

AUSTRALIAErwin TN

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Morgan Ceramics Division manu f ac t u r i ng s i t e l o ca t i ons

Pachuca Mx

San Juan del Rio Mx

wood-Ridge NJ

girard il

bedford oh

Twinsburgh oh

wilkes barre PA

Allentown PA

hudson Nh

Emporia kS

Carlstadt NJ

Fairfield NJ

latrobe PA

Augusta gA

Canon City Co

Elkhart iN

burlington oN

hayward CAAuburn CA

valencia vE

Rio de Janeiro bR

San luis AR

guatemala City gT

SOUTH AMERICA

Santiago Cl

Southampton gb

Derby gb

Corby gb

bromborough gb

Erlangen DE

waldkraiburg DE

St-Marcellin en-Forez FR

wissembourg FR

lillebonne FR

Thouarcé FR

Casalpusterlengo iT

Ruabon gb

Stourport gb

Rugby gb

Sukhoy log

Ranipet

gujarat

Springs

beverley

PerthJandakot

Melbourne

NORTH AMERICA

EUROPE

RUSSIA

INDIA

Dalian CN

Daegu kR Shanghai CN

beijing CN

yixing CN

osaka JP

Jingmen CN

ASIA

S.AFRICA

AUSTRALIAErwin TN

9 10

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INDUSTRIAL

IMPROVING PERFORMANCEIN HIGH-TECH INDUSTRIALPROCESSES

Using high-performance insulating materials from Morgan Thermal Ceramics, the heat loss from high temperature furnaces can be reduced by around 20%. This ensures significant energy savings and reduces external casing temperatures.

Morgan Technical Ceramics has developed a new silicon carbide material for hardwearing seals used in ‘long-life’ pumps for demanding processing applications.It offers better reliability for reduced downtime and maintenance costs.

20% reduction in heat loss

2xbetter wear rate than other materials

High Performance Insulation Typical ApplicationsLong-Life Pumps

KEy MARKETS

• Accelerometers

• Electric isolation elements

• Fluid and powder handling

• Furnace and boiler linings

• Heating pumps

• Ink jet printers

• Kiln furniture

• Level sensors

• Mass spectrometry

• Point of sale scanners

• Rollers for annealing furnaces

• Ultrasonic cleaning

In the industrial sector, Morgan Ceramics’ products contribute to improved process efficiency productivity and reduced waste and environmental impact.

Our advanced ceramic materials offer an exceptionally wide range of characteristics, including superior insulating properties, dimensional stability, strength and stiffness. The resistance of our materials to chemical and physical wear, corrosion and extreme heat makes them ideally suited for use in harsh industrial processing and manufacturing environments. For example, our Nilcra® magnesia partially-stabilised zirconia (MgO PSZ) is the material of choice for a wide range of applications from severe service valves and pumps, to tooling for battery and steel can

production. Our high temperature components are used in industrial annealing and the manufacture of medical devices. We supply ceramic membranes for efficient industrial water filtration and purification, helping those businesses to reduce maintenance and save energy.

Insulating products from Morgan Ceramics allow manufacturers to control a variety of thermal processing operations, thereby optimising throughput and yields. We supply monolithic linings for blast furnaces and fibre modules and firebricks for heat treatment furnaces. Our fire protection products are used in a range of infrastructure projects including sea defences, offshore oil and gas platforms and public buildings.

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INDUSTRIAL

IMPROVING PERFORMANCEIN HIGH-TECH INDUSTRIALPROCESSES

Using high-performance insulating materials from Morgan Thermal Ceramics, the heat loss from high temperature furnaces can be reduced by around 20%. This ensures significant energy savings and reduces external casing temperatures.

Morgan Technical Ceramics has developed a new silicon carbide material for hardwearing seals used in ‘long-life’ pumps for demanding processing applications.It offers better reliability for reduced downtime and maintenance costs.

20% reduction in heat loss

2xbetter wear rate than other materials

High Performance Insulation Typical ApplicationsLong-Life Pumps

KEy MARKETS

• Accelerometers

• Electric isolation elements

• Fluid and powder handling

• Furnace and boiler linings

• Heating pumps

• Ink jet printers

• Kiln furniture

• Level sensors

• Mass spectrometry

• Point of sale scanners

• Rollers for annealing furnaces

• Ultrasonic cleaning

In the industrial sector, Morgan Ceramics’ products contribute to improved process efficiency productivity and reduced waste and environmental impact.

Our advanced ceramic materials offer an exceptionally wide range of characteristics, including superior insulating properties, dimensional stability, strength and stiffness. The resistance of our materials to chemical and physical wear, corrosion and extreme heat makes them ideally suited for use in harsh industrial processing and manufacturing environments. For example, our Nilcra® magnesia partially-stabilised zirconia (MgO PSZ) is the material of choice for a wide range of applications from severe service valves and pumps, to tooling for battery and steel can

production. Our high temperature components are used in industrial annealing and the manufacture of medical devices. We supply ceramic membranes for efficient industrial water filtration and purification, helping those businesses to reduce maintenance and save energy.

Insulating products from Morgan Ceramics allow manufacturers to control a variety of thermal processing operations, thereby optimising throughput and yields. We supply monolithic linings for blast furnaces and fibre modules and firebricks for heat treatment furnaces. Our fire protection products are used in a range of infrastructure projects including sea defences, offshore oil and gas platforms and public buildings.

11 12

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Morgan Ceramics offers a wide range of products for many different transport applications. We have been meeting the exacting needs and demanding application requirements of the aerospace and automotive industries for more than 50 years. Our ceramic and brazed alloy parts improve the efficiency and reliability of our customers’ products. We produce ceramic components, sensors and brazed assemblies to tight specifications, in quantities from one-offs to volume production.

Precision engineered materials, components and assemblies from Morgan Ceramics are used in instrumentation and control systems, engine monitoring, guidance systems and satellite

positioning equipment. Our ceramic cores are used to form the cooling paths in aerospace engine turbine blades and our specialist braze alloys are used extensively in aero engine manufacture and repair. Piezo ceramics are used in gyroscopes and fuel level sensors; for example, every Boeing 777 is fitted with more than 50 of our ultrasonic fuel level sensors.

Morgan Ceramics ceramic materials offer a combination of physical properties which makes them an attractive, cost-effective option for designers of transportation systems including road, rail, marine and aircraft, and our thermal management products are widely used in fire protection and suppression applications.

TRANSPORTATION

Morgan Technical Ceramics is supplying ceramic components for water-cooling pumps used in electric vehicles. Ceramic is resistant to chemical attack from the glycol coolant and provides long life. Its reduced weight contributes to low noise running and increased energy efficiency of the vehicle.

Morgan Thermal Ceramics’ Min-K® F382 and Min-K® F351 materials are used for heat shields in challenging high-temperature aerospace applications. They offer 20-25% lower thermal conductivity than the industry standard F182 and F150 microporous materials.

60%lighter than steel

20%lower thermal conductivity

Vehicle Water-Cooling Aerospace Heat Shields

KEy MARKETS

IMPROVING EFFICIENCY AND RELIABILITY IN GLOBAL TRANSPORTATION

• Braking systems

• Engine Monitoring

• Flight data recorder insulation

• Fuel injection plungers

• Fuel level sensors

• Fuel, Oil & Hydraulic

De-icing line insulation

• Heat shields

• Investment casting

• Parking sensors

• Thermocouple housings

• Thrust reversers

• Vibration sensors

Typical Applications

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Morgan Ceramics offers a wide range of products for many different transport applications. We have been meeting the exacting needs and demanding application requirements of the aerospace and automotive industries for more than 50 years. Our ceramic and brazed alloy parts improve the efficiency and reliability of our customers’ products. We produce ceramic components, sensors and brazed assemblies to tight specifications, in quantities from one-offs to volume production.

Precision engineered materials, components and assemblies from Morgan Ceramics are used in instrumentation and control systems, engine monitoring, guidance systems and satellite

positioning equipment. Our ceramic cores are used to form the cooling paths in aerospace engine turbine blades and our specialist braze alloys are used extensively in aero engine manufacture and repair. Piezo ceramics are used in gyroscopes and fuel level sensors; for example, every Boeing 777 is fitted with more than 50 of our ultrasonic fuel level sensors.

Morgan Ceramics ceramic materials offer a combination of physical properties which makes them an attractive, cost-effective option for designers of transportation systems including road, rail, marine and aircraft, and our thermal management products are widely used in fire protection and suppression applications.

TRANSPORTATION

Morgan Technical Ceramics is supplying ceramic components for water-cooling pumps used in electric vehicles. Ceramic is resistant to chemical attack from the glycol coolant and provides long life. Its reduced weight contributes to low noise running and increased energy efficiency of the vehicle.

Morgan Thermal Ceramics’ Min-K® F382 and Min-K® F351 materials are used for heat shields in challenging high-temperature aerospace applications. They offer 20-25% lower thermal conductivity than the industry standard F182 and F150 microporous materials.

60%lighter than steel

20%lower thermal conductivity

Vehicle Water-Cooling Aerospace Heat Shields

KEy MARKETS

IMPROVING EFFICIENCY AND RELIABILITY IN GLOBAL TRANSPORTATION

• Braking systems

• Engine Monitoring

• Flight data recorder insulation

• Fuel injection plungers

• Fuel level sensors

• Fuel, Oil & Hydraulic

De-icing line insulation

• Heat shields

• Investment casting

• Parking sensors

• Thermocouple housings

• Thrust reversers

• Vibration sensors

Typical Applications

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Typical Applications

ELECTRONICS

ENGINEERING HIGH-PERFORMANCE,PRECISION PRODUCTS FOR THEELECTRONICS SECTOR

Morgan Technical Ceramics makes piezoceramic actuator plates for disk drive storage in devices from HD -TV s to PCs. Ceramic enables the head to be positioned with greater accuracy allowing for higher capacity without increasing disk size.

Ceramic handling equipment from Morgan Technical Ceramics is a critical component in next-generation 450mm semiconductor wafer fabrication facilities.Alumina’s combination of strength and stiffness allows for thinner wafer handlers, which enables closer stacking and better productivity

20% more capacity

15%increase in stacking density

Data Storage FacilitiesSemiconductor Storage

Morgan Ceramics’ capabilities in precision engineering are increasingly being specified for niche applications across the electronics sector. We support designers and manufacturers of electronic equipment in their drive towards higher performance and reliability in smaller, lighter and more robust products.

Our piezoceramic components are highly versatile, durable and stable with excellent electrical and thermal properties. We make actuators for high-capacity hard disk drive (HDD) data storage which enable the head to be positioned with extraordinary accuracy and vibration control, wire-wound ceramic RF inductors for mobile phones, laptops, HD-TVs, lighting controls, sensors and wireless devices.

Dielectric materials from Morgan Ceramics offer high quality capacitance solutions for applications from laser instrumentation to microwave and high-voltage systems. Our high-purity alumina ceramic is used extensively for waveguides in CO2 lasers and insulators in excimer lasers that function in harsh environments and we are a major supplier of components for electron tubes used in communications, signalling and control equipment.

Morgan Ceramics produces a wide range of standard and specialised components and assemblies including metallised parts and ceramic-to-metal subassemblies. Our specialised manufacturing capabilities allow us to produce high quality electronic components cost-effectively in high volume.

KEy MARKETS

• Antennas

• Feedthroughs for power supplies

• Fish finders

• Hard disc drives

• High power laser diodes

• HV capacitors

• Insulators for a variety of laser types

• Optical coatings

• RF insulation devices

• Submersible repeaters

• Transformers

• Travelling wave tubes

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Typical Applications

ELECTRONICS

ENGINEERING HIGH-PERFORMANCE,PRECISION PRODUCTS FOR THEELECTRONICS SECTOR

Morgan Technical Ceramics makes piezoceramic actuator plates for disk drive storage in devices from HD -TV s to PCs. Ceramic enables the head to be positioned with greater accuracy allowing for higher capacity without increasing disk size.

Ceramic handling equipment from Morgan Technical Ceramics is a critical component in next-generation 450mm semiconductor wafer fabrication facilities.Alumina’s combination of strength and stiffness allows for thinner wafer handlers, which enables closer stacking and better productivity

20% more capacity

15%increase in stacking density

Data Storage FacilitiesSemiconductor Storage

Morgan Ceramics’ capabilities in precision engineering are increasingly being specified for niche applications across the electronics sector. We support designers and manufacturers of electronic equipment in their drive towards higher performance and reliability in smaller, lighter and more robust products.

Our piezoceramic components are highly versatile, durable and stable with excellent electrical and thermal properties. We make actuators for high-capacity hard disk drive (HDD) data storage which enable the head to be positioned with extraordinary accuracy and vibration control, wire-wound ceramic RF inductors for mobile phones, laptops, HD-TVs, lighting controls, sensors and wireless devices.

Dielectric materials from Morgan Ceramics offer high quality capacitance solutions for applications from laser instrumentation to microwave and high-voltage systems. Our high-purity alumina ceramic is used extensively for waveguides in CO2 lasers and insulators in excimer lasers that function in harsh environments and we are a major supplier of components for electron tubes used in communications, signalling and control equipment.

Morgan Ceramics produces a wide range of standard and specialised components and assemblies including metallised parts and ceramic-to-metal subassemblies. Our specialised manufacturing capabilities allow us to produce high quality electronic components cost-effectively in high volume.

KEy MARKETS

• Antennas

• Feedthroughs for power supplies

• Fish finders

• Hard disc drives

• High power laser diodes

• HV capacitors

• Insulators for a variety of laser types

• Optical coatings

• RF insulation devices

• Submersible repeaters

• Transformers

• Travelling wave tubes

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Typical Applications

Morgan Ceramics provides precision engineered materials, components and assemblies for the global petrochemical market. The resistance of our materials to chemical and physical wear, corrosion and extreme heat makes them ideally suited for use in harsh processing environments. We supply heat management systems with insulation requirements ranging from 500°C to 1,600°C for fired heaters, ethylene crackers, reformers, sulphur recovery units, fluid catalytic cracking units and boilers. Morgan Ceramics products enable users to optimise thermal efficiency, reduce energy costs and improve environmental performance through reduced CO2 emissions. Our FireMaster®

fire protection systems offer proven fire protection performance, certified to national and international standards. We make a range of parts and sub-assemblies for use in processing hydrocarbons including specialist valves, pumps, seals and bearings. Our high performance ceramic materials provide a level of precision and reliability equally suited to the demanding requirements of drilling and refining. For example, our Nilcra® zirconia components extend the serviceability of valves and pumps and our Deranox® 975 Alumina is used in the harsh environment of the hydrocyclone, where sand and other solids are separated from the hydrocarbon stream, helping to protect and increase the lifetime of sensitive processing instrumentation and heat exchangers downstream.

PETROCHEMICAL

KEy MARKETS

Morgan Thermal Ceramics provided 10,000 m2 of FireMaster® Marine Plus blanket for fire protection of the living quarters of a fixed processing platform on the GUDRUN oil field. Superior thermal conductivity allowed a very lightweight installation with a high standard of protection.

Hardwearing Deranox® 975 alumina from Morgan Technical Ceramics is ideal for making long-lasting components for use in the harsh processing environment of the hydrocyclone where sand and other solids are separated from the liquid hydrocarbon stream.

20%lighter than conventional products

98%of 50µm particles screened

Offshore Fire ProtectionHydrocarbon Processing

DEVELOPING HARDER WEARING AND LONGER LASTING PRODUCTS FOR THE PETROCHEMICAL INDUSTRY

• Ammonia reformers

• Drill bits

• Ethylene furnaces

• Fire protection including electrical

cable tray and conduit protection

• Flow sensors and meters

• Fluid catalytic cracking units

• Gas detection

• Heat shields

• Hydrocyclones

• Mineral insulated cables

• Mud pump liners

• Valves and bearings

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Typical Applications

Morgan Ceramics provides precision engineered materials, components and assemblies for the global petrochemical market. The resistance of our materials to chemical and physical wear, corrosion and extreme heat makes them ideally suited for use in harsh processing environments. We supply heat management systems with insulation requirements ranging from 500°C to 1,600°C for fired heaters, ethylene crackers, reformers, sulphur recovery units, fluid catalytic cracking units and boilers. Morgan Ceramics products enable users to optimise thermal efficiency, reduce energy costs and improve environmental performance through reduced CO2 emissions. Our FireMaster®

fire protection systems offer proven fire protection performance, certified to national and international standards. We make a range of parts and sub-assemblies for use in processing hydrocarbons including specialist valves, pumps, seals and bearings. Our high performance ceramic materials provide a level of precision and reliability equally suited to the demanding requirements of drilling and refining. For example, our Nilcra® zirconia components extend the serviceability of valves and pumps and our Deranox® 975 Alumina is used in the harsh environment of the hydrocyclone, where sand and other solids are separated from the hydrocarbon stream, helping to protect and increase the lifetime of sensitive processing instrumentation and heat exchangers downstream.

PETROCHEMICAL

KEy MARKETS

Morgan Thermal Ceramics provided 10,000 m2 of FireMaster® Marine Plus blanket for fire protection of the living quarters of a fixed processing platform on the GUDRUN oil field. Superior thermal conductivity allowed a very lightweight installation with a high standard of protection.

Hardwearing Deranox® 975 alumina from Morgan Technical Ceramics is ideal for making long-lasting components for use in the harsh processing environment of the hydrocyclone where sand and other solids are separated from the liquid hydrocarbon stream.

20%lighter than conventional products

98%of 50µm particles screened

Offshore Fire ProtectionHydrocarbon Processing

DEVELOPING HARDER WEARING AND LONGER LASTING PRODUCTS FOR THE PETROCHEMICAL INDUSTRY

• Ammonia reformers

• Drill bits

• Ethylene furnaces

• Fire protection including electrical

cable tray and conduit protection

• Flow sensors and meters

• Fluid catalytic cracking units

• Gas detection

• Heat shields

• Hydrocyclones

• Mineral insulated cables

• Mud pump liners

• Valves and bearings

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ENERGY

KEy MARKETS

Energy generation, management and distribution is arguably one of the fastest evolving industries of modern times. Morgan Ceramics components and sub-assemblies are used to generate and distribute power from both renewable and traditional sources.

We have a broad range of dielectric materials and high quality capacitance solutions for high voltage systems, and our piezo materials are key components in energy-harvesting applications.

We make products that are used in the manufacture of thin-film photovoltaic cells for the solar industry and cores for industrial gas turbine blades. Our ceramic live line indicators are used in high voltage DC power distribution applications all over the world.

Morgan Ceramics high-performance insulating products enable users to reduce energy costs and improve their environmental performance; high-temperature insulating fibre, bricks and monolithics are used to optimise thermal efficiency in industrial applications from 500°C to 1,600°C. Latest-generation low bio-persistent Superwool® Plus Fibre is used in duct and chimney insulation, process heater linings, pipe wrap and automotive exhaust heat shields, where its exceptionally low thermal conductivity allows engineers to specify a significantly thinner blanket to achieve the same level of insulation.

Morgan Thermal Ceramics’ lining materials are used in insulating systems for high-temperature processing equipment in chemical plants and hydrocarbon refineries. This can have a significant effect in reducing energy usage, costs and greenhouse gas emissions.

Piezoceramic from Morgan Technical Ceramics is used in new smart gas meter technology being rolled out across the UK. Accurate, real-time energy consumption data helps consumers save energy.

20%lower thermal conductivity

£14billionpredicted UK savings through use of smart meters

High Temperature ProcessingSmart Gas Metering

INCREASING POWER AND SUSTAINABILITY IN THE ENERGY SECTOR

Typical Applications

• Boiler casings

• Cable insulators

• Ceramic rollers for solar panel

flat glass substitute production

• Fuel cell components

• Gas meters

• Heat recovery steam

regeneration stacks

• Insulating ceramics for

polycrystalline silicon growth

• Live line indicators

• Oil well submersible pumps

• Power distribution

• Semiconductor switch housings

• Tube seals

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ENERGY

KEy MARKETS

Energy generation, management and distribution is arguably one of the fastest evolving industries of modern times. Morgan Ceramics components and sub-assemblies are used to generate and distribute power from both renewable and traditional sources.

We have a broad range of dielectric materials and high quality capacitance solutions for high voltage systems, and our piezo materials are key components in energy-harvesting applications.

We make products that are used in the manufacture of thin-film photovoltaic cells for the solar industry and cores for industrial gas turbine blades. Our ceramic live line indicators are used in high voltage DC power distribution applications all over the world.

Morgan Ceramics high-performance insulating products enable users to reduce energy costs and improve their environmental performance; high-temperature insulating fibre, bricks and monolithics are used to optimise thermal efficiency in industrial applications from 500°C to 1,600°C. Latest-generation low bio-persistent Superwool® Plus Fibre is used in duct and chimney insulation, process heater linings, pipe wrap and automotive exhaust heat shields, where its exceptionally low thermal conductivity allows engineers to specify a significantly thinner blanket to achieve the same level of insulation.

Morgan Thermal Ceramics’ lining materials are used in insulating systems for high-temperature processing equipment in chemical plants and hydrocarbon refineries. This can have a significant effect in reducing energy usage, costs and greenhouse gas emissions.

Piezoceramic from Morgan Technical Ceramics is used in new smart gas meter technology being rolled out across the UK. Accurate, real-time energy consumption data helps consumers save energy.

20%lower thermal conductivity

£14billionpredicted UK savings through use of smart meters

High Temperature ProcessingSmart Gas Metering

INCREASING POWER AND SUSTAINABILITY IN THE ENERGY SECTOR

Typical Applications

• Boiler casings

• Cable insulators

• Ceramic rollers for solar panel

flat glass substitute production

• Fuel cell components

• Gas meters

• Heat recovery steam

regeneration stacks

• Insulating ceramics for

polycrystalline silicon growth

• Live line indicators

• Oil well submersible pumps

• Power distribution

• Semiconductor switch housings

• Tube seals

19 20

Page 24: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

HEALTHCAREMorgan Ceramics is an innovative manufacturer of ceramic implants, components and complex assemblies for a wide range of medical devices. Our high quality ceramics can be found in surgical tools, medical instrumentation, therapeutic and diagnostic equipment. Our materials are favoured by equipment manufacturers and medical professionals for their exceptional physical characteristics.

Our broad medical engineering expertise encompasses ceramic orthopaedic joint replacements, precision engineered ceramic parts for cancer treatment, blood and cellular analysis systems, along with specialised ceramic-to-metal assemblies for implantable devices such as pacemakers, speech valves, cochlear implants and defibrillators for neurostimulation. Morgan Ceramics piezoelectric components are used extensively in medical ultrasound applications and in pumps for drug delivery.

Our superior materials display industry-leading electrical and mechanical properties enabling design of high-efficiency medical tools such as ultrasonic dental descalers, ultrasonic scalpels and tumour ablation tips.

Morgan Ceramics applications engineering expertise is second to none and our specialist manufacturing facilities aid the evolution of key components in instrumentation and diagnostic equipment such as ultrasonic imaging, X-Ray, CAT and MRI scanners. Our superior piezoelectric ceramic components are used extensively in medical ultrasound to enable increased image resolution, while our non-magnetic, temperature stable dielectric materials are being used more extensively in next generation MRI systems.

KEy MARKETS

Morgan Technical Ceramics has created a medical ceramic-to-metal feed-through array for an implantable device, which, it is hoped, will be able to restore sight to patients suffering from blindness caused by Retinitis Pigmentosa (RP).

Eye Implants

A precision-engineered ceramic tip made by Morgan Technical Ceramics is used in a new treatment to ablate tumours. The minimally invasive procedure means that patient trauma following surgery is reduced and post-operation recovery times are significantly shorter.

70% reduction in hospital recuperation time

Tumour Treatments

INNOVATING IN MEDICALDEVICES AND HEALTHCAREINSTRUMENTATION

Typical Applications

• Air in line sensors

• Blood separation

• Foetal heart monitors

• Medical imaging including

MRi systems

• Neurostimulation

• Occlusion sensors

• Pacemakers

• Prostheses

• RF ablation instruments

• Surgical instruments

• Ultrasonic scalpels

• X-Ray equipment

>75000 people suffer from RP in the USA

21 22

Page 25: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

HEALTHCAREMorgan Ceramics is an innovative manufacturer of ceramic implants, components and complex assemblies for a wide range of medical devices. Our high quality ceramics can be found in surgical tools, medical instrumentation, therapeutic and diagnostic equipment. Our materials are favoured by equipment manufacturers and medical professionals for their exceptional physical characteristics.

Our broad medical engineering expertise encompasses ceramic orthopaedic joint replacements, precision engineered ceramic parts for cancer treatment, blood and cellular analysis systems, along with specialised ceramic-to-metal assemblies for implantable devices such as pacemakers, speech valves, cochlear implants and defibrillators for neurostimulation. Morgan Ceramics piezoelectric components are used extensively in medical ultrasound applications and in pumps for drug delivery.

Our superior materials display industry-leading electrical and mechanical properties enabling design of high-efficiency medical tools such as ultrasonic dental descalers, ultrasonic scalpels and tumour ablation tips.

Morgan Ceramics applications engineering expertise is second to none and our specialist manufacturing facilities aid the evolution of key components in instrumentation and diagnostic equipment such as ultrasonic imaging, X-Ray, CAT and MRI scanners. Our superior piezoelectric ceramic components are used extensively in medical ultrasound to enable increased image resolution, while our non-magnetic, temperature stable dielectric materials are being used more extensively in next generation MRI systems.

KEy MARKETS

Morgan Technical Ceramics has created a medical ceramic-to-metal feed-through array for an implantable device, which, it is hoped, will be able to restore sight to patients suffering from blindness caused by Retinitis Pigmentosa (RP).

Eye Implants

A precision-engineered ceramic tip made by Morgan Technical Ceramics is used in a new treatment to ablate tumours. The minimally invasive procedure means that patient trauma following surgery is reduced and post-operation recovery times are significantly shorter.

70% reduction in hospital recuperation time

Tumour Treatments

INNOVATING IN MEDICALDEVICES AND HEALTHCAREINSTRUMENTATION

Typical Applications

• Air in line sensors

• Blood separation

• Foetal heart monitors

• Medical imaging including

MRi systems

• Neurostimulation

• Occlusion sensors

• Pacemakers

• Prostheses

• RF ablation instruments

• Surgical instruments

• Ultrasonic scalpels

• X-Ray equipment

>75000 people suffer from RP in the USA

21 22

Page 26: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

SECURITY AND DEFENCE

ENHANCING PROTECTIVE QUALITIESFOR SECURITY AND DEFENCE APPLICATIONS

Coastal protection and naval ships worldwide use lightweight high-performance FireMaster® fire protection products from Morgan Thermal Ceramics. The products are chosen because they are able to meet higher specifications than those required for commercial shipping.

Metallised aluminas from Morgan Technical Ceramics enable security scanners to operate with higher accelerating voltages. As a result equipment manufacturers can build smaller X-ray tubes with a much better resolution and faster throughput speed for luggage, cargo and parcel inspection.

13.5%higher temperatures than commercial ships

2x increase in focal spot power

Coastal ProtectionSecurity Scanners

Morgan Ceramics has provided precision-engineered materials, components and assemblies to meet the exacting standards of the international defence and security markets for several decades. From military hardware to surveillance equipment and armour for personnel and vehicle protection, our superior materials technology and impressive manufacturing capability delivers real performance benefits in the field.

Our piezoceramic components are highly versatile, stable and durable, even in challenging operating conditions making them ideal for use in custom sensor and transducer systems. We are a major supplier to the manufacturers of power tubes used in image intensifiers, electronic counter-measures and communications equipment.

Morgan Ceramics’ materials are used extensively for personnel and vehicle armour systems and are designed to meet the classified ballistic performance requirements of each individual customer. We also make lightweight, heavy duty fire protection systems for commercial and naval vessels; our FireMaster® system is certified to meet most national and international military standards.

We are at the forefront of improving border controls. Morgan Ceramics’ custom ceramic-metal assemblies are used to improve the image resolution of luggage and cargo scanners and our Diamonex™ diamond-like-carbon coatings are used in fingerprint swipe sensors.

KEy MARKETS

Typical Applications

• Body armour

• Composite arrays

• Electronic counter measures

• Finger print scanners

• Fire protection

• Gyroscopes

• Image intensifiers (Night vision)

• Proximity switches

• Security scanners

• Sonar buoys

• Torpedo guidance

• Vehicle armour

23 24

Page 27: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

SECURITY AND DEFENCE

ENHANCING PROTECTIVE QUALITIESFOR SECURITY AND DEFENCE APPLICATIONS

Coastal protection and naval ships worldwide use lightweight high-performance FireMaster® fire protection products from Morgan Thermal Ceramics. The products are chosen because they are able to meet higher specifications than those required for commercial shipping.

Metallised aluminas from Morgan Technical Ceramics enable security scanners to operate with higher accelerating voltages. As a result equipment manufacturers can build smaller X-ray tubes with a much better resolution and faster throughput speed for luggage, cargo and parcel inspection.

13.5%higher temperatures than commercial ships

2x increase in focal spot power

Coastal ProtectionSecurity Scanners

Morgan Ceramics has provided precision-engineered materials, components and assemblies to meet the exacting standards of the international defence and security markets for several decades. From military hardware to surveillance equipment and armour for personnel and vehicle protection, our superior materials technology and impressive manufacturing capability delivers real performance benefits in the field.

Our piezoceramic components are highly versatile, stable and durable, even in challenging operating conditions making them ideal for use in custom sensor and transducer systems. We are a major supplier to the manufacturers of power tubes used in image intensifiers, electronic counter-measures and communications equipment.

Morgan Ceramics’ materials are used extensively for personnel and vehicle armour systems and are designed to meet the classified ballistic performance requirements of each individual customer. We also make lightweight, heavy duty fire protection systems for commercial and naval vessels; our FireMaster® system is certified to meet most national and international military standards.

We are at the forefront of improving border controls. Morgan Ceramics’ custom ceramic-metal assemblies are used to improve the image resolution of luggage and cargo scanners and our Diamonex™ diamond-like-carbon coatings are used in fingerprint swipe sensors.

KEy MARKETS

Typical Applications

• Body armour

• Composite arrays

• Electronic counter measures

• Finger print scanners

• Fire protection

• Gyroscopes

• Image intensifiers (Night vision)

• Proximity switches

• Security scanners

• Sonar buoys

• Torpedo guidance

• Vehicle armour

23 24

Page 28: MORGAN CERAMICSereader.morgantechnicalceramics.com/emags/morgan_ceramics... · Our Parent - Morgan Crucible 1 Morgan Ceramics 2 Key events in our history 3 - 4 Morgan Technical Ceramics

MORGANCERAMICS

For all enquiries please contact your regional sales office

Europe North America

South America Asia

Morgan Ceramics 150 Kampong Ampat 05-06A KA Centre Singapore 368324

T +65 6595 0000 F +65 6595 0005 [email protected]

Morgan Technical Ceramics 26 Madison Road Fairfield NJ 07004-2309 USA

T +1 (800) 433 0638 F +1 (973) 227 7135 [email protected] Morgan Thermal Ceramics 2102 Old Savannah Road Augusta Georgia 30906 USA

T +1 (706) 796 4200 F +1 (706) 796 4398 [email protected]

Morgan Technical Ceramics Bewdley Road Stourport-on-Severn Worcestershire DY13 8QR United Kingdom

T +44 (0)1299 872210 F +44 (0)1299 872218 [email protected]

Morgan Thermal Ceramics Tebay Road Bromborough, Wirral Merseyside CH62 3PH United Kingdom

T +44 (0)151 334 4030 F +44 (0)151 334 1684 [email protected]

Morgan Ceramics Morganite Brazil Ltda Rua Darcy Pereira 83 Distrito Industrial de Santa Cruz 23565-190 Rio de Janeiro-RJ Brazil

T +55 (21) 3305 7400 F +55(21) 2418 1205 [email protected]

Follow us on www.facebook.com/morganceramics

Follow us on www.linkedin.com/company/morgan-ceramics

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Morgan Ceramics is a Division of The Morgan Crucible Company Plc

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www.morganceramics.com


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