+ All Categories
Home > Documents > MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

Date post: 01-Jan-2017
Category:
Upload: phamquynh
View: 248 times
Download: 4 times
Share this document with a friend
23
FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009 1 MOSFET Selection to Minimize Losses in Low-Output-Voltage DC-DC Converters. Jon Gladish, Fairchild Semiconductor Abstract This paper focuses on the role of the power MOSFET in achieving high-efficiency converter design. It provides a brief overview of current low-voltage MOSFET trench technologies, along with a discussion about on- resistance versus gate charge trade-offs for MOSFETs optimized for use as control or synchronous switches. It covers the importance of the integrated Schottky diode (SyncFET™ MOSFET) in synchronous rectification and the necessity for packaging technologies with low parasitic inductance and resistance. The MOSFET-to-circuit interaction is discussed in detail, with TCAD mixed-mode simulations. All relevant MOSFET switching events are analyzed: common-source inductance versus drain current rise and fall, body diode conduction and reverse recovery, external Schottky diode layout challenges versus SyncFET MOSFET advantages, and elimination of shoot-through currents from gate bounce. The simulated MOSFET power losses are compared for various circuit inductance cases and used for background in discussing measured converter efficiency data. A review of popular MOSFET loss equations is also discussed. I. INTRODUCTION The low-output-voltage DC-DC regulator is the basic building block for essentially all CPUs, memory, chipsets, and auxiliary supplies. Many of the CPU or GPU ICs are demanding DC-DC converters deliver a very high output current at a very low output voltage with ever-increasing load current slew rate requirements. There is also a simultaneous drive to minimize both printed circuit board (PCB) temperatures and converter sizes as many PCBs are already fully populated with ICs that can do without the heat coupling arising from nearby inefficient power converters. Finally, the converter must not induce excessive conducted or radiated EMI into the surroundings, which requires special attention to layout paths and proper selection of components. For such switching converters, the power MOSFET silicon and packaging technology play important roles in realizing these design goals. The process of selecting power MOSFETs for a DC-DC converter design often begins with a designer narrowing down a selection of MOSFETs based upon a few key parameters. Parameters (or features) such as the minimum guaranteed drain- source breakdown voltage (BV DSS ), package type (i.e. SO-8, TO-252, etc.), on-resistance (R DS(ON) ) , and Figure-of-Merit (FOM), or [R DS(ON) ] x Total Gate Charge [Q G(TOT) ], typically give significant insight into the expected MOSFET performance. These parameters, combined with various other datasheet parameters, are typically used within a spreadsheet loss analysis to predict efficiencies based on conduction and switching losses. MOSFET loss equations formulated around piece- wise linear approximations of switching waveforms are found frequently in MOSFET supplier application notes. A review of application notes [1][2][3] from some power MOSFET and power management suppliers reveals that there is industry agreement for generalized MOSFET loss equations. The set of loss equations generally gives the converter designer an idea of the MOSFET conduction and switching losses, but may fall short of actual measured data. Loss calculators often underestimate MOSFET switching losses since they omit the influence of parasitic circuit inductance. This paper takes an in-depth look into the losses associated with power MOSFET switching transitions and, through simulations, compares ideal and non-ideal cases. While the discussion is centered around the synchronous buck converter, many of the parametric selection criteria also applies to isolated DC-DC converters where a primary-side MOSFET closely resembles the high- side control MOSFET and the output or secondary- side rectifiers resemble the low side synchronous MOSFET. II. DISCRETE POWER MOSFETS Discrete power MOSFETs are available within a vast combination of R DS(ON), BV DSS and packaging options. The multiple combinations are typically
Transcript
Page 1: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

1

MOSFET Selection to Minimize Losses in

Low-Output-Voltage DC-DC Converters. Jon Gladish, Fairchild Semiconductor

Abstract — This paper focuses on the role of the power

MOSFET in achieving high-efficiency converter design. It

provides a brief overview of current low-voltage MOSFET

trench technologies, along with a discussion about on-

resistance versus gate charge trade-offs for MOSFETs

optimized for use as control or synchronous switches. It covers

the importance of the integrated Schottky diode (SyncFET™

MOSFET) in synchronous rectification and the necessity for

packaging technologies with low parasitic inductance and

resistance.

The MOSFET-to-circuit interaction is discussed in detail,

with TCAD mixed-mode simulations. All relevant MOSFET

switching events are analyzed: common-source inductance

versus drain current rise and fall, body diode conduction and

reverse recovery, external Schottky diode layout challenges

versus SyncFET MOSFET advantages, and elimination of

shoot-through currents from gate bounce. The simulated

MOSFET power losses are compared for various circuit

inductance cases and used for background in discussing

measured converter efficiency data. A review of popular

MOSFET loss equations is also discussed.

I. INTRODUCTION

The low-output-voltage DC-DC regulator is the

basic building block for essentially all CPUs,

memory, chipsets, and auxiliary supplies. Many of

the CPU or GPU ICs are demanding DC-DC

converters deliver a very high output current at a

very low output voltage with ever-increasing load

current slew rate requirements. There is also a

simultaneous drive to minimize both printed circuit

board (PCB) temperatures and converter sizes as

many PCBs are already fully populated with ICs

that can do without the heat coupling arising from

nearby inefficient power converters. Finally, the

converter must not induce excessive conducted or

radiated EMI into the surroundings, which requires

special attention to layout paths and proper selection

of components. For such switching converters, the

power MOSFET silicon and packaging technology

play important roles in realizing these design goals.

The process of selecting power MOSFETs for a

DC-DC converter design often begins with a

designer narrowing down a selection of MOSFETs

based upon a few key parameters. Parameters (or

features) such as the minimum guaranteed drain-

source breakdown voltage (BVDSS), package type

(i.e. SO-8, TO-252, etc.), on-resistance (RDS(ON)), and Figure-of-Merit (FOM), or [RDS(ON)] x Total

Gate Charge [QG(TOT)], typically give significant

insight into the expected MOSFET performance.

These parameters, combined with various other

datasheet parameters, are typically used within a

spreadsheet loss analysis to predict efficiencies

based on conduction and switching losses.

MOSFET loss equations formulated around piece-

wise linear approximations of switching waveforms

are found frequently in MOSFET supplier

application notes. A review of application

notes[1][2][3]

from some power MOSFET and power

management suppliers reveals that there is industry

agreement for generalized MOSFET loss equations.

The set of loss equations generally gives the

converter designer an idea of the MOSFET

conduction and switching losses, but may fall short

of actual measured data. Loss calculators often

underestimate MOSFET switching losses since they

omit the influence of parasitic circuit inductance.

This paper takes an in-depth look into the losses

associated with power MOSFET switching

transitions and, through simulations, compares ideal

and non-ideal cases. While the discussion is

centered around the synchronous buck converter,

many of the parametric selection criteria also

applies to isolated DC-DC converters where a

primary-side MOSFET closely resembles the high-

side control MOSFET and the output or secondary-

side rectifiers resemble the low side synchronous

MOSFET.

II. DISCRETE POWER MOSFETS

Discrete power MOSFETs are available within a

vast combination of RDS(ON), BVDSS and packaging

options. The multiple combinations are typically

Page 2: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

2

made available by a supplier to suit the needs of a

large array of applications, ranging from lower

performance, cost-sensitive designs to harsh

environment, high-reliability designs to high-

performance designs where optimized packaging

and silicon need to be fully utilized.

Typically, these higher performance converter

designs push MOSFET silicon and packaging

technologies to strive for smaller, more efficient

products. It is essential that MOSFETs designed for

high-efficiency, high-switching-frequency

applications (> 300 kHz) have a few key attributes

for meeting the ever-increasing demand for high

power densities with high converter efficiency. The

key attributes are:

1. Very low on-resistance is essential for

minimizing synchronous rectifier and

controlling MOSFET conduction losses. Low

RDS(ON) in a discrete MOSFET implies that the

package and the silicon resistive contributions

are very low. Modern low-voltage discrete

power MOSFETs give special attention to

minimizing package resistance, since a

packaged MOSFET approaching the one

milliohm level may have 30% or more of the

total resistance as package bond wire and lead

resistance. Figure 1 provides curve-fitted

industry data for a typical 30V packaged

MOSFET RDS(ON) versus time (SO-8 footprint).

2. Low FOM is essential for optimizing control

MOSFET switching and conduction losses and

is typically needed for the prevention of

synchronous rectifier [CGD x dVDS/dt] induced

turn-on. While there are many metrics used to

grade switching MOSFETs, the RDS(ON) x

QG(TOT) (or QGD) FOM are the most common

and typically correlate with high performance.

While it can be argued that there are subtle

differences in each FOM, a lower RDS(ON) x QGD

FOM typically signifies a higher switching

grade MOSFET and often correlates to lower

RDS(ON) x QG(TOT). Figures 2 and 3 plot some

industry averages for MOSFET figure of merit

versus time.

3. Low internal series gate resistance (RG or gate

ESR) is important. A discrete power MOSFET

is often depicted (or modeled) as a lumped

circuit consisting of parasitic capacitance and

resistance of the active cell scaled for area,

where the MOSFET internal gate resistance and

internal capacitance determine the input

impedance and switching speeds.

0

1

2

3

4

5

6

1998 2003 2008

Year Introduced

Packaged R

DSON (mΩΩ ΩΩ)

VGS = 10V

Fig. 1. RDS(ON) vs. Time [30V BVDSS MOSFET in an SO-8 footprint].

0

50

100

1998 2003 2008

Year Introduced

FOM Q

GD x R

DS(ON)

VGS

4.5V

10V

Fig. 2. QGD x RDS(ON) FOM vs. Time.

0

100

200

300

1998 2003 2008Year Introduced

FOM (Q

TOTAL x R

DSON ) 10V RDSON x QTOT(10)

4.5V RDSON x QTOT(4.5)

Fig. 3. QG(TOT) x RDS(ON) FOM vs. Time.

4. Low parasitic package inductance, which is

important for optimizing MOSFET switching

speed and is required for minimizing the voltage

stresses associated with L x di/dt during

switching transitions.

5. Low thermal resistance (junction-to-case, ΘJC

and junction-to-ambient, ΘJA) for removal of

Page 3: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

3

self-generated heat from the MOSFET silicon

and package increases reliability and provides

for minimized power losses with higher system

efficiencies.

6. Robust Forward Biased Safe Operating Area

(FBSOA) and Unclamped Inductive Switching

(UIS) are typically highly correlated and provide

insurance for surviving high-energy switching

spikes within the converter.

A. Packaging Technologies

As previously mentioned, power MOSFET silicon

is supplied within various packaging technologies to

accommodate the vast number of applications

where these products may be used. For example,

very small footprint Chip-Scale (CSP) or Ball Grid

Array (BGA) package, shown in Figure 4, provides

a very low height profile, along with exceptional

die-to-footprint ratio, optimizing space-constrained

systems. They also tend to offer the lowest parasitic

resistance and inductance due to their direct

connection to the PCB. They can be found in ultra-

portable electronics operating as load switches or

used in low-current switching converters. However,

larger high-current BGA packages have also been

demonstrated as excellent candidates for realizing

high efficiencies in very high-frequency switching

converters[4][5]

.

BGA 1.5mm x 1.5mm CSP 1.0mm x 1.5mm

Fig. 4. - BGA and CSP packages.

The somewhat larger, but still very efficient, fully

encapsulated Power Quad (and Dual) Flat Package

(PQFN or DFN), Micro Lead-frame Package (MLP)

shown in Figure 5, or SO-8, are some of the most

popular packages found in DC-DC converter

designs (for discussion purposes in this paper,

PQFN and MLP are treated as similar packages).

All three packages provide good die-to-footprint

ratios and can provide low parasitic resistance and

inductance. Internally, the die attach (typically the

MOSFET drain) can be soldered or epoxy bonded,

while the source and gate connections can be

copper/gold/aluminum wire or ribbon bonded, or

copper clip bonded. Each of these techniques,

especially source and gate bonding, influences the

packaging parasitic inductance and resistance.

While packaging resistance is part of the aggregate

RDS(ON) reported on datasheets, packaging

inductance is rarely stated. This value can be

approximated through lab measurement or can

sometimes be found in a MOSFET supplier’s

SPICE or SABER® model

[6]. PQFN and MLP also

offer very low junction-to-case thermal resistance

due to the exposed copper header.

Fig. 5. - MLP 5mm x 6mm.

The larger TO-220 or TO-252 (D-PAK) package,

shown in Figure 6, is typically found in automotive,

industrial, or computer applications, such as desktop

mother- and daughter-board voltage regulators

where PCB real estate is larger.

Fig. 6. - TO-252 (D-PAK).

These packages offer excellent junction-to-case

thermal resistance with large copper headers that

provide for heat-sinking. They also typically have

the highest maximum rated operational temperature

range, a feature highly desirable in automotive and

industrial applications. However, the long lead and

bond wire lengths tend to create much higher

parasitic inductance compared to PQFN or SO-8,

shown in Figure 7. Packaging parasitics are

discussed in detail in reference [7]. Another

drawback is that the die-to-footprint ratio is less

desirable than PQFN or SO-8, which unnecessarily

occupies valuable PCB space.

Source

Gate Bond Wire

Source Bond Wires

Drain

Drain

Source Bond Wires

Page 4: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

4

Fig. 7. Package parasitic inductance versus frequency.

B. Silicon Technologies

The active cell structure of a low-voltage discrete

power MOSFET is often described by the two

dimensional cross section of the cell or cells, shown

in Figure 8 (not drawn to scale - depicts the typical

repetitive nature of the cell). While MOSFET

technologies and cell structures have evolved

dramatically through the years, the MOSFET cell

structure can be segmented into three basic

categories: planar, trench or lateral. Of the three

structures, trench-gated MOSFETs are most

common for high-performance discrete power

MOSFETs with BVDSS < 200 V. They are chosen

primarily for their exceptionally low specific on-

resistance (product of resistance times area of

silicon – measured in milliohm-mm2 (or cm2)), and

are a technology capable of excellent RDS(ON) x

QG(TOT) (QGD) FOM across the BVDSS spectrum.

They also tend to provide for a very robust FBSOA

and UIS for surviving harsh switching events.

A compelling advantage of the trench structure is

in the ability to reduce on-resistance by providing

the shortest possible current path (vertical) from

drain to source through the lowest possible

resistance. As shown in Figure 8, the major

contributors to silicon resistance typically arise from

the channel (RCHANNEL), epitaxial (drift region) REPI,

and substrate regions RSUBSTRATE.

Fig. 8. Trench Power MOSFET active cell cross section.

The substrate and epi-resistances are often

controlled by utilizing the thinnest, highest doped

silicon possible. While the ability to achieve tight

trench-to-trench cell pitch allows for an extremely

high channel width-to-length ratio (W/L), this

results in a very low channel resistance.

Fig. 9. Trench MOSFET cell with Thick Bottom Oxide (TBO).

The percentage of resistance associated with each

region varies dramatically, depending on design and

BVDSS. While RDS(ON) is vital for low conduction

losses, considerations must be made for enhanced

FOM, where trade-offs in trench depths and widths

exist to optimize the structure.

Variations to the standard trench cell of Figure 8

are often designed with the intention of preserving

low resistance, while enhancing the FOM.

Structures such as the shielded gate or thick bottom

Drain

0

1

2

3

4

1 10 100

Frequency ( MHz )

Inductance ( nH )

LGate (PQFN)

LGate (D-PAK)

LSource (PQFN)

LSource (D-PAK)

Thick oxide for low CGD

Gate

CGS

CGD

RG

Drain

Source

Gate

CDS

N- Epi

N+ Substrate

Drain Metal

SOURCE METAL

Gate

N+ Source

Channel CGD

CDS

CGS

P type

Body

dielectric

P+ contact

Page 5: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

5

oxide trench, shown in Figure 9, are two examples

that limit the gate-to-drain overlap capacitance, thus

lowering QGD and providing faster switching and

increased dv/dt immunity.

C. Integrated Schottky Diode (SyncFET MOSFET)

The monolithically integrated Schottky diode can

be one of the most important features added to the

low-side MOSFET die, especially as the input DC

input voltage increases. A well-designed Schottky

diode can simultaneously decrease the dead time

diode conduction losses and dramatically reduce

switching losses attributed to QRR. This provides

added output capacitance to reduce the recovery

dVDS/dt, assisting in the prevention C x dVDS/dt

turn-on.

Fig. 10. Trench Metal Barrier Schottky (TMBS) cell (SyncFET)

A typical Trench Metal Barrier Schottky (TMBS)

active cell is shown in Figure 10. This type of

Schottky diode structure integrates well into the

trench MOSFET, as it utilizes a trench structure as

an integral part of the overall Schottky diode

structure. The Schottky diode cell can be distributed

through the MOSFET active area or placed

separately in a dedicated area on the die, providing

an extremely small physical separation from the

MOSFET body diode. Both methods provide

reduced body diode injection and QRR[8]. The

Schottky diode contact is typically formed on the

topside of the structure where the N-type silicon and

metal form the Schottky diode barrier, while the

trench poly-silicon is often tied directly to source

metal that aids in providing a high breakdown in the

cell, along with enhanced robustness.

III. SYNCHRONOUS BUCK CONVERTER

The non-isolated synchronous buck converter,

shown in Figure 11, is widely used throughout

electronic systems to step down an intermediate DC

bus voltage to a logic level voltage powering a

CPU, GPU, memory, or other integrated circuits.

Fig. 11. Synchronous buck schematic.

The synchronous buck converter is used in this

paper as an evaluation platform for discussing

power MOSFET losses due to the popularity and

relative ease and convenience of evaluating a

control MOSFET (hard–switched) and synchronous

MOSFET in one circuit.

The MOSFET loss equations presented

correspond to the synchronous buck converter

operating waveforms in the steady-state, continuous

conduction mode (CCM). The equations are

presented with the corresponding power MOSFET

switching waveforms, which aid in loss

explanations. For this discussion, it is assumed the

reader has a basic knowledge of the buck converter

operation and is encouraged to read references [9]

and [10] for a more in-depth description of the

theory behind the synchronous buck operation.

The MOSFET loss discussions are intended to

review the ideal switching waveforms (no circuit

inductance) and transition into the more realistic

waveforms that include the effects from parasitic

package and circuit inductance. Then, with the aid

of simulation and measured waveforms, the

discussion explores each switching transition and

points out potential issues that may arise, causing

MOSFET switching to deviate from predicted

results. Finally, various converter efficiency curves

are shown to correlate to the switching waveforms.

LF

CF

RLOAD

VIN Controller

and Driver

Q1

Q2 VO

Schottky diode cell

Drain

Source

Gate

Schottky contact

Source

Page 6: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

6

IV. MOSFET LOSSES

Generally, MOSFET losses can be categorized as

either switching or conduction losses, where the

total loss across one switching cycle equals the sum

of the switching and conduction losses. A survey of

typical loss equations from references [1], [2], and

[3] are summarized in the following sections.

A. High Side MOSFET (Q1) Loss

From reference [1], the high-side MOSFET of the

synchronous buck operates with an on-time equal to

duty cycle, multiplied by switching period [D x TS].

The turn-off and turn-on switching currents are

equal to the inductor ripple current, plus or minus

the DC load current, respectively. Steady-state

losses incurred by the high MOSFET are as follows:

GATEOFFSWONSWCONDQLOSS PPPPP +++= )()()1( (1)

fsVQP GTOTGQGATE )()1( = (2)

where:

QG(TOT) = total gate charge of Q1;

VG = Gate Drive DC voltage;

fS = switching frequency, TS = 1/fS.

)1)((2

)(1)1( QONDSRMSQQCOND RIP = (3)

where:

RDS(ON)(Q1) = MOSFET on resistance;

IQ1(RMS) = RMS drain current.

fstIV

POFFOFFDSIN

QOFFSW ]2

[)(

1)( = (4)

where:

VIN = Converter DC input voltage;

IDS(OFF) = inductor current at MOSFET Q1 turn-off;

tOFF = (QGS2+QGD)/iG(OFF);

iG(OFF) = VPLATEAU/( RG_HS + RDRV_HSOFF).

fsVQVQtIV

P INRRINOSSONONDSIN

QONSW ]22

[)(

1)( ++= (5)

where:

IDS(ON) = inductor current at MOSFET turn-on;

tON = (QGS2+QGD)/iG(ON);

iG(ON) = (VG-VPLATEAU)/( RG_HS + RDRV_HSON);

QOSS = output charge of Q1[3];

QRR = diode recovery charge of Q2.

The switching characteristics of a control (hard-

switching) MOSFET are a function of the MOSFET

input impedance (capacitance CISS and resistance,

RG) combined with the output impedance of the gate

drive. The MOSFET turn-off process can be

segmented in time into three phases shown in

Figure 12.

Fig. 12. MOSFET Q1 turn-off and Q2 turn-on loss waveforms.

1. Turn-off delay time (t1 – t0). During this phase,

only the MOSFET RDS(ON) is affected as it rises

in response to the lowering VGS.

2. Drain voltage rise time (t2 – t1), also known as

the gate plateau or “Miller” region. During this

switching event, VGS of Q1 is at a level where

the MOSFET can no longer conduct the drain

current at low VDS levels. Use Equation 6 for a

linearly approximated value for VPLATEAU:

THOFFDS

QOFFPLATEAU Vgm

IV +=

)(1)(

(6)

where gm = MOSFET transconductance.

In response, VDS rises while VGS essentially

stalls as the gate current charges the gate to

drain capacitance, CGD. Instantaneous power

losses can be large during this transition; there is

simultaneous high drain current with rising

drain voltage.

VDSON(Q2)

VDS(Q2) VGS(Q2)

Q1 Turn-Off Loss

VDS(Q1) IDS(Q1)

VGS(Q1)

t0 t1 QGS2

t2 t4 t5

Diode VF

t3

Q2 VF Loss

t6

Q2 COSS

displacement

current

VPlateau

VTH

VTH

ISD(Q2)

QGD

Page 7: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

7

fsttIV

POFFDSIN

QQGDOFFSW ]2

)([

12)(1)_(

−=

(7)

where:

(t2 - t1) = QGD/ iG(OFF);

QGD = gate to drain charge.

3. Current fall time (t3 – t2), gate discharge from

VPLATEAU to VTH. During this transition, the

channel of MOSFET Q1 is shut off while the

inductor current is transferred to MOSFET Q2

body diode. The drain voltage of Q1 is clamped

to the DC input bus by the body diode of

MOSFET Q2 as the drain current begins to fall

as VGS discharges.

fsttIV

POFFDSIN

QQGSOFFSW ]2

)([

23)(1)2_(

−= (8)

where:

(t3 - t2) = QGS2/ iG(OFF);

QGS2 = gate charge from VPLATEAU to VTH.

The ideal high-side MOSFET turn-on process can

also be segmented in time into three phases, shown

in Figure 13.

1. Turn-off delay time (t11 – t10). During this phase

the MOSFET is off with VGS rising toward VTH.

2. Current rise time (t12 – t11). The gate charges

from VTH to VPLATEAU. During this switching

event, the drain voltage of Q1 is clamped to the

DC input bus since the body diode of Q2 is

forward biased and conducting the inductor

current. The drain current of Q1 begins to rise as

VGS surpasses VTH. The inductor current is

being transferred from Q2 to Q1. The current

rise time ends once Q1 current equals the

inductor current plus the peak reverse recovery

current of Q2, IRR. For simplicity in loss

calculations, the diode reverse recovery current

is temporarily ignored to calculate the turn-on

losses with an ideal diode. QRR losses are treated

in a separate calculation.

Figure 13 also shows the impact of diode

reverse recovery on switching waveforms. The

diode recovery time (tRR) and reverse recovery

charge (QRR) specified on datasheets are

generally used by loss calculators as a straight-

forward (QRR x fSW x VIN) switching losses.

Referring to Figure 13, the assumption is that

the diode tA phase (time t12 to t13) is large

compared to the tB phase (time t13 to t14). During

diode recovery, instantaneous power losses

across the high-side MOSFET are large, since

both the DC input voltage and diode recovery

current, plus output inductor load current,

remain across the high-side MOSFET until the

low-side MOSFET can begin to block voltage

(end of the tA phase).

fsVQttIV

P INRRONDSDS

QQGSONSW ]2

)([

1112)(1)2_( +

−= (9)

where:

(t12 - t11) = QGS2/ iG(ON);

QGS2 = gate charge from VTH to VPLATEAU.

Fig. 13. MOSFET Q1 turn-on and Q2 turn-off loss waveforms.

3. The drain voltage fall time (t13 – t12) is the turn-

on gate plateau, or “Miller” region, where there

is simultaneous high drain current with falling

drain voltage. During this switching event, VGS

of Q1 is at a level where the MOSFET conducts

the entire inductor load current, plus the diode

reverse recovery current. MOSFET (Q1) VDS

begins to fall as the body diode enters the

reverse blocking mode. Similar to the turn-off

Miller region, VGS essentially stalls out as the

gate current is used to discharge the gate to

drain capacitance, CGD.

Q1 Turn-On Loss

t10

t7 t8 t9

VGS(Q2)

VDS(Q1)

VDS(Q2)

ISD(Q2)

t14 t12 t11

IDS(Q1)

VGS(Q1)

t13

VPlateau

VTH

QGS2 QGD

tA phase tB phase

VTH

Page 8: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

8

The drain voltage fall time also creates an

internal MOSFET channel current due to the

discharging output capacitance COSS. This

current does not show in lab measurements,

however, it is a switching loss and is typically

treated with a separate loss contribution. An

output charge, QOSS, which takes into account

the non-linear effects of COSS as a function of

VDS, is often used to calculate losses:

fsVQttI

P INQQOSSONDS

QQGDONSW ]2

))(([

)21(1213)(1)_(

++−= (10)

B. Low-Side MOSFET (Q2) Loss

Typically, the low-side MOSFET is conduction-

loss dominated with additional diode conduction

losses for dead times. Turn-on losses for Q2 is

typically considered lossless since the transition is

considered highly capacitive, as shown in Figure 12.

The turn-off (diode recovery) event, shown in

Figure 13, is approximated as near lossless because

the QRR and QOSS are assumed to be dissipated in

the high-side MOSFET turn-on. A more

conservative technique is to add QOSS and QRR

losses to Q2. Another actual switching event for Q2

discussed in reference [1] is switching between the

MOSFET channel to body diode and vice versa.

Losses are omitted here as the equations assume fast

gate edges, however, for high-frequency operation,

this switching event must be considered. Q2 losses

are as follows:

GATEOFFSWITCHINGQCONDLOSS PPPQP ++= )()2()2( (11)

FsVQP GQTOTGQGATE )2)(()2( = (12)

QG(TOT)(Q2) = Total gate charge for MOSFET Q2.

CONDDIODECONDMOSCOND PPQP __)2( += (13)

)2)((2

)(2_ )2( QONDSRMSQCONDMOS RIQP = (13a)

]

[)2(

)()(2

)()(2_

OFFDEADFOFFQ

ONDEADFONQCONDDIODE

tVI

tVIQP += (13b)

where:

PMOS_COND (Q2) = MOSFET Q2 channel conduction;

PDIODE_COND (Q2) = Q2 body diode conduction;

VF = Q2 body diode forward conduction voltage;

TDEAD(ON) = dead time from Q1 (HS) off to Q2 (LS) on;

IQ2(ON) = inductor current at Q2 (LS) turn on ( = IDS(OFF) Q1);

TDEAD(OFF) = dead time from Q2 (LS) off to Q1 (HS) on;

IQ2(OFF) = inductor current Q2 (LS) turn off (= IDS(ON) Q1).

fsVQ

VQOFFPINQOSS

INRRSWITCHING ]2

[)()2(

+= (14)

Note that both QRR and QOSS(Q2) are accounted for

as losses in Q1 turn-on from Equation 10, however,

a portion of these losses appears in Q2, with

Equation 14 as guidance for distributing the losses.

V. PARASITIC INDUCTANCE EFFECTS

The loss equations presented above are generally

used to estimate expected MOSFET performance,

but often fall short of predicting actual performance.

While there are numerous reasons this may occur,

more often than not, the culprit is the parasitic

circuit inductance, as shown in Figure 14. For low-

voltage MOSFETs, the influence of parasitic

inductance has been studied rather intensely in

recent years[11-13]

and it has become general

knowledge that inductance can strongly influence

MOSFET switching characteristics, usually causing

increased switching losses and deviations from the

expected performance.

Fig. 14. Synchronous buck with parasitic inductance.

Parasitic inductance arising from both component

packaging and circuit layout is a reality of any

circuit. The above packaging section shows that a

package, such as the D-PAK, can have up to 2.5nH

of inductance from bond wire and leads, which is

added directly to the high-current / high-frequency

AC loop inductance being minimized (the high-

current AC loop is defined in Figure 20). Worse yet,

when this inductance is common to both the gate

and power loop (common source inductance

ControlMOSFET Ls_HS

Ld_HS

Lg_HS Rg_HS

L_f

C_fR_load

SynchronousMOSFET

VINRdrv_HS

Ls_HS

Ld_HS

Lg_LS Rg_LS

Rdrv_LS

C_snubber

R_snubber

ControlMOSFET Ls_HS

Ld_HS

Lg_HS Rg_HS

L_f

C_fR_load

SynchronousMOSFET

VINRdrv_HS

Ls_HS

Ld_HS

Lg_LS Rg_LS

Rdrv_LS

C_snubber

R_snubber

Page 9: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

9

described in the following section), it tends to

dictate the high-side MOSFET switching

characteristics, causing slower switching and higher

power losses.

Fig. 15. High-side switching waveform comparison - zero parasitic

inductance (top) versus “typical” parasitic circuit inductance (lower).

Generic high-side MOSFET switching waveforms

are shown in Figure 15. The waveforms for the

parasitic inductance case are shown in side-by-side

comparison to the zero parasitic inductance (ideal)

case to clearly show the difference that arises in the

switching edges and times. Often, loop inductance

adds significant voltage stresses to the MOSFET,

arising from the fast circuit di/dt during turn on and

turn off.

Note that unless stated otherwise, all MOSFET

gate-to-source VGS and drain-to-source VDS

waveforms are defined at the silicon level,

excluding parasitic resistance and inductance.

While closed-form equations have been derived

for MOSFET switching losses, including the effects

of circuit inductance[11][12][13]

, this paper relies on

advanced simulations to quantify circuit-to-

MOSFET interactions.

A. TCAD Mixed-Mode Simulations

Technology Computer Aided Design (TCAD)

mixed-mode simulations are arguably the most

accurate method of modeling power MOSFET

losses[14]

. TCAD software is typically used by

semiconductor devices and process engineers for

device development and modeling and is extremely

useful in modeling MOSFET silicon and package

interactions. The concept is to utilize a highly

accurate and calibrated physical MOSFET model in

combination with behavioral circuit elements to

accurately model MOSFET switching behavior. A

benefit of this simulation over SPICE is the very

accurate modeling for diode QRR, dynamic

avalanche, and other minority carrier effects.

For this paper, a TCAD mixed-mode simulation

was set up to predict losses for a single-phase, wide-

input voltage converter (i.e. 7-22VIN for a typical

Notebook computer). While all reported simulation

losses are shown at 19VIN, output filter components,

parasitic inductance, and gate drive resistances were

chosen to give realistic ripple current and voltage

and accurate representation of the gate drive current

capability. Circuit parasitic inductances were chosen

for a “typical” 5x6mm PQFN layout.

The essence of this paper is summarized in the

next four plots. The plots summarize TCAD

simulated MOSFET losses for the same high-side

and low-side silicon die, altering circuit inductance

to model the effects on high-side and low-side

switching losses. The plots show MOSFET

switching loss trends where, many times, even

modest circuit inductance, due to careful layout and

well-chosen packages yield total MOSFET losses

that exceed the ideal or calculated expectations.

Figure 14 provides a simplified version of the

simulated TCAD circuit, which lumps many of the

circuit inductances into MOSFET drain and source

inductances, and is used to quantify the simulated

circuit values for Figures 17-19.

VDS

VGS

Turn on loss

IDS

tON1 tON2 tOFF1 tOFF2

Turn off loss

VGS

Turn off loss Turn on loss

IDS

tON1 tOFF1 tOFF2 tON2

Zero Circuit Inductance

Including Circuit Inductance

Page 10: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

10

B. Simulated Cases

The four simulated cases describe the loss

behavior for similar MOSFETs (FDMS8680x1 HS

with FDMS8660ASx1 LS) operating around

varying circuit inductances. Test conditions are:

VIN = 19V, fSW = 300kHz, VOUT = 1.2V, VG = 5V.

Case 1.) Zero Parasitic Inductance

An initial simulation provides a baseline case for

comparing losses. This case sets all parasitic

inductance to zero value with MOSFET loss

predictions summarized in Figure 16. MOSFET

switching waveforms for this case resemble Figure

15 (zero parasitic inductance).

Fig. 16. MOSFET simulated loss - zero circuit inductance.

HS.Loss = total high-side silicon plus package loss

LS.Loss = total low-side silicon plus package loss

LS.Cond = low-side channel conduction loss

LS.diode_cond = diode dead-time conduction loss

LS.Packg = low-side package resistive loss

LS.Swch = low-side loss associated with drain voltage and

current during switching

HS.Cond = high-side channel conduction loss

HS.Toff = high-side turn-off switching loss due to the overlap

of VDS and IDS

HS.Ton = high-side turn-on switching loss due to the overlap

of VDS and IDS

HS.drv = high-side gate losses from QG(TOT)

LS.drv = low-side gate losses from QG(TOT)

This case clearly demonstrates the necessity for

low RDS(ON) for an optimized low-side switch as

channel conduction losses dominate losses. It also

shows that a well-designed high-side MOSFET can

be optimized to equally distribute conduction and

switching losses across load current, however, high-

side turn-on losses are nearly double turn-off due to

diode QRR, which must be minimized.

Case 2.) Typical 5x6mm PQFN Inductance

Figure 17 resembles a “typical” DC-DC point-of-

load (POL) circuit using packaged PQFN

MOSFETs with well-designed (low inductance)

power and gate loops. All parameters are identical

to the circuit of Case 1, with the addition of

parasitic inductance: Ls_HS=0.4nH, Ls_LS=0.4nH,

Ld_HS=1.2nH, Ld_LS=0.3nH, Rg_HS=1Ω,

Rg_LS=1Ω, Lg_HS=9nH, Lg_Ls=6.5nH.

Fig. 17. MOSFET simulated loss - including circuit inductance

(HS Lsource = 0.4nH).

The most notable loss difference from case 1 to

case 2 is in the high-side MOSFET. Case 2 predicts

close to 20% higher total high-side losses. Of that

loss, turn-off losses have increased the most, due to

added drain voltage stress from ringing and slower

edges rates due to source inductance. This case

describes the situation where only modest circuit

inductance tends to shift higher losses towards the

high-side turn-off transient, while lowering the turn-

on losses.

LS.Loss

HS.Loss

LS.Cond

LS.Packg

LS.diode cond

LS.Swch

LS.drv

HS.Cond

HS.Toff

HS.Ton

HS.Packg

HS.drv

7 amps10 amps15 amps20 amps25 amps0.0

0.5

1.0

1.5

2.0

2.5

Power Loss ( W

)

Loss Mechanism

Iout ( A )

7 amps

10 amps

15 amps

20 amps

25 amps

DEVICE Package QG(5) QGD QGS RG Vt

10VGS 4.5VGS

(mΩ) (mΩ) (nC) (nC) (nC) (Ω) (V)

FDMS8692 5x6 PQFN 7.0 10.5 8 2.1 2.7 1.0 1.8

FDMS8660AS 5x6 PQFN 1.7 2.3 30 5.2 12 1.2 1.7

RDSON

LS.Loss

HS.Loss

LS.Cond

LS.Packg

LS.diode cond

LS.Swch

LS.drv

HS.Cond

HS.Toff

HS.Ton

HS.Packg

HS.drv

7 amps

15 amps

25 amps0.0

0.5

1.0

1.5

2.0

2.5

Power Loss ( W

)

Loss Mechanism

Iout ( A )

7 amps

10 amps

15 amps

20 amps

25 amps

Page 11: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

11

Case 3.) 5x6mm PQFN with Added High-Side

Source Inductance

Case 3 follows case 2, where an additional 0.4nH

is added to Ls_HS (Ls_LS = 0.8nH versus 0.4nH).

This case is typical of a situation where internal

package bond wiring is not fully optimized, adding

extra package inductance.

Fig. 18. MOSFET simulated loss - including circuit inductance

(HS Lsource = 0.8nH).

The additional package inductance for this case

adds extra inductance in the high-current AC loop,

as shown in Figure 20, which tends to slow

switching. Moreover, the package inductance shows

up as extra high-side common source inductance,

which has strong effects on high-side losses.

Common source inductance, often referred to as

“source inductance,” is the inductance shared by

both the gate and high-current loop, shown in

Figure 20. It effects switching by generating a

voltage between the MOSFET source and the gate

drive return during drain current rise and fall. The

source inductance voltage is actively (and

negatively) fed back to the MOSFET VGS (measured

at the silicon), slowing switching transients. High

source inductance can significantly degrade

MOSFET switching and is discussed in more detail

in the following section.

Comparing HS.Loss for Figure 18 versus 17,

notice that the high-side losses are approximately

30% higher (1.6W vs. 1.2W). The extra loss is

incurred by the high-side MOSFET in both the turn-

on and turn-off switching events, while low-side

MOSFET switching losses actually decrease.

Case 4.) 5x6mm PQFN with Added Low-Side

Source Inductance

The final case, shown in Figure 19, adds 0.4nH

into the low-side source (Ls_LS = 0.8nH). This is

common source inductance for the low-side (which

actually helps hold the low-side gate off and is

addressed in the shoot-through section of this

paper), which adds additional loop inductance for

added high-side losses. The trend is higher total

losses with lower low-side losses and greater high-

side losses.

Fig. 19. MOSFET simulated loss - including circuit inductance

(HS and LS Ls_LS = 0.8nH).

One clear trend is that increasing the power loop

inductance, either through packaging or layout,

severely impacts MOSFET power losses. The

RDS(ON) x QG(TOT) FOM becomes less effective for

selecting highly efficient MOSFETs for cases where

high inductance completely dominates switching.

C. High-Side Common Source Inductance

Often, higher than expected losses in the high-

side switch arise from common source inductance,

shown in Figure 20. As described, common source

inductance (Ls_LS) is the inductance shared by both

the gate loop and high-current AC loop. In general,

for a control switch, the rapidly changing drain

current (dIDS/dt) during MOSFET switching induces

a source voltage (L x dIDS/dt) with a polarity always

working against the gate drive action, i.e. negative

feedback, shown in Figures 20 and 21. Both the

MOSFET turn-on and turn-off currents are affected

with slower switching speed, causing increased

power losses.

LS.Loss

HS.Loss

LS.Cond

LS.Packg

LS.diode cond

LS.Swch

LS.drv

HS.Cond

HS.Toff

HS.Ton

HS.Packg

HS.drv

7 amps10 amps15 amps20 amps25 amps0.0

0.5

1.0

1.5

2.0

2.5

Power Loss ( W

)

Loss Mechanism

Iout ( A )

7 amps

10 amps

15 amps

20 amps

25 amps

LS.Loss

HS.Loss

LS.Cond

LS.Packg

LS.diode cond

LS.Swch

LS.drv

HS.Cond

HS.Toff

HS.Ton

HS.Packg

HS.drv

7 amps10 amps15 amps20 amps25 amps0.0

0.5

1.0

1.5

2.0

2.5

Power Loss ( W

)

Loss Mechanism

Iout ( A )

7 amps

10 amps

15 amps

20 amps

25 amps

Page 12: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

12

Figure 20 provides an example for the source

inductance voltage generated during turn-off (i.e.

falling drain current).

Fig. 20. Schematic with high-side MOSFET source inductance.

Fig. 21. Simulated high-side MOSFET waveforms for source inductance

= 2.3nH.

The increased source inductance gives rise to a

perceived increase in Miller time, shown in Figure

23 (0.4nH vs. 2.3nH). What is actually occurring is

a trickle discharge of the gate voltage as the source

inductance potential opposes the gate drive action.

Figure 22 shows simulated efficiencies for varying

high-side source inductance, where higher values

(i.e. 2.3nH for D-Pak) show unacceptable

performance for optimizing efficiency. The

efficiency difference is over 5% points at full load

versus 0.4nH (PQFN). For this simulation, VIN=19V,

VOUT=1.3V, and fS = 300kHz.

Fig. 22. Simulated efficiency for various high-side MOSFET source

inductance cases.

An analysis of VGS and VDS switching waveforms

displays the impact on switching times as the source

inductance increases, as shown in Figure 23.

Fig. 23. High-side MOSFET source inductance waveforms.

The plot provides a comparison of the high-side

gate and drain voltage waveforms, comparing

conditions where Ls_HS=0.4nH vs. 2.3nH with the

same silicon.

Identifying high source inductance through lab

measurement can be accomplished through VGS and

VDS oscilloscope measurements using high

bandwidth probes (500MHz). However, many

times, the measured waveforms from packages,

such as the D-Pak or PQFN, do not allow for clear

measurements across the MOSFET silicon since

packaging parasitic inductance is also measured.

Figure 24 provides a simulated example showing

the VGS measurement at the package gate-source

pins compared to the much different VGS measured

at the MOSFET die. Care must be exercised when

interpreting the lab-measured waveforms.

FDMS8680_FDMS8660AS_20A:0_0.1cycle.ivl<MEDICI_DATA>

3.82 3.83 3.84 3.85 3.86 3.87 3.88 3.89

time (seconds) *10-6

-2.5

0.0

2.5

5.0

7.5

10.0

12.5

15.0

17.5

20.0

22.5

25.0

27.5

30.0

Vd

sH

Sp

ac (

V)

-1.0

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

Vg

sH

S (

V)

VdsHSpac

VgsHS

IdsHS

VGS

VDS

IDS

FDMS8680_FDMS8660AS_20A:0_0.1cycle.ivl<MEDICI_DATA>

3.82 3.83 3.84 3.85 3.86 3.87 3.88 3.89

time (seconds) *10-6

-2.5

0.0

2.5

5.0

7.5

10.0

12.5

15.0

17.5

20.0

22.5

25.0

27.5

30.0

Vds

HS

(V)

-1.0

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

Vgs

HS

(V)

VdsHS

VgsHS

VdsHSpac

VgsHS

VDS_Si

(LS_HS = 0.4 nH)

(LS_HS = 2.3 nH)

VGS_Si

(LS_HS = 0.4 nH)

(LS_HS = 2.3 nH)

Time (10ns/div)

VDS an

d V

GS (2

V/div)

L x di/dt

Gate Loop High Current AC Loop

LS_HS

VIN

LD_HS

Ld_LS

Ls_LS

LG_HS

LG_HS

RG_HS

RDRIVE_HS

Q1

Q2

78

80

82

84

86

88

90

92

5 10 15 20 25

Iout (A)

Eff

icie

ncy

(%

)

Lsource = 0.4nH

Lsource = 0.8nH

Lsource = 1.2nH

Lsource = 2.3nH

Page 13: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

13

Fig. 24. High-side MOSFET source inductance measurement.

D. Dead Times

1) High-Side Off to Low-Side On

The high-side off to low-side on transition is

typically free of issues like cross-conduction,

however, the goal should be to minimize the body

diode conduction time, allowing enough time for

the phase node to drop below ground potential (low-

side body clamps this node to approximately -0.6V)

before releasing the low-side gate drive to turn on

the MOSFET channel. This ensures cross-

conduction is eliminated since the gate driver does

not respond until body diode conduction has been

initiated. This technique is typically used for

synchronous buck (or half-bridge)-type gate drivers

that utilize anti-cross-conduction circuitry. From

Figure 12, this is approximately time (t4 - t2).

2) Low-Side Off to High-Side On Switching

Transition (Break-before-Make)

The low-side off to high-side on transition is

usually the switching event that requires the most

attention when selecting a compatible MOSFET for

a given gate driver. This is also the switching event

that can be the most problematic when dealing with

optimizing efficiency. The goal of this transition is

to quickly switch current from the channel to the

body diode, which must be minimized to optimize

losses, yet long enough to prevent cross-conducting

currents from allowing the high- and low-side

MOSFET channels from conducting

simultaneously. This is also when both diode QRR

and any potential [CGD x dVDS/dt] induced shoot-

through currents occur. All of these conditions

require special care in selecting a low-side

MOSFET.

This event begins when the low-side gate drive

pulls low, providing a low resistance path

discharging the low-side MOSFET gate-to-source

voltage shifting current from the MOSFET channel

to the body diode. After another short delay, the

gate of the high-side MOSFET is charged, initiating

turn-on. The more popular synchronous buck gate

drivers typically utilize an adaptive gating procedure

where the low-side off to high-side on transition are

performed by monitoring the low-side gate-to-

source signal until a preset threshold level (~ 1V) is

reached. After a short delay (from Figure 13, t10 –

t8) the high-side gate driver is released to charge the

high-side MOSFET. This type of gating attempts to

ensure that any low-side logic-level MOSFET used

has fully turned off the channel before the high-side

MOSFET is gated on, since the gate drive is

monitoring the gate signal.

a) Diode QRR

The diode reverse recovery time (tRR) and reverse

recovery charge (QRR) specified on datasheets are

generally used by loss calculators as straight-

forward (QRR x fSW x VIN) switching losses. A word

of caution on using datasheet QRR numbers for loss

calculations: The reverse recovery current of a diode

is a function of many parameters, such as forward

current IF, reverse recovery diF/dt, DC bus voltage,

and junction temperature TJ. An increase in any one

of these conditions generally results in increased

QRR. Datasheet test conditions are usually lower

than typical converter operating conditions. The low

test conditions typically arise for manufacturing test

reasons (i.e. TJ=25°C, IF=1A, dIF/dt=100A/µs).

LS_HSpack

LG_HSpack

RG_HS

RDRIVE_HS

Q1

LG_HSbrd

VGS_si

VGS_pkg

VDS

FDMS8680_FDMS8660AS_Ls1nH_20A:0_0.1cycle.ivl<MEDICI_DATA>

3.810 3.815 3.820 3.825 3.830 3.835 3.840 3.845 3.850 3.855 3.860 3.865

time (seconds) *10-6

-2.5

0.0

2.5

5.0

7.5

10.0

12.5

15.0

17.5

20.0

22.5

25.0

27.5

30.0

Vd

sHS

(V

)

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

Vg

sHS

(V

)

VdsHS

VgsHS

VgsHSpac

VGS_pkg

VGS_Si

Time (5ns/div)

VDS ( 2.5 V

/div)

VGS ( 1

V/div)

Page 14: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

14

Since switching converters try to switch the

MOSFET as fast as possible, edge rates, such as

diF/dt, can be up to ten to twenty times faster than

the datasheet test conditions, increasing diode QRR

for DC-DC.

To further complicate the issue, diode recovery

times and charge reported on datasheets are often

the sum of COSS displacement current and the

recovered minority carrier current, QRR, and the

reactive currents arising from test circuit loop

inductance and capacitance, as shown in Figure 25.

As a result, the “QRR” number reported on the

datasheet is heavily dependent on the influence of

currents arising from a non-ideal testing

environment. Test circuits tend to have higher

inductance values compared to a well-designed DC-

DC PCB, since accommodations are made for

current sensing and test sockets.

Fig. 25. Diode QRR showing COSS displacement current.

While there are many factors to consider when

using datasheet QRR for MOSFET loss estimates,

TCAD simulations show that the combined effect

from diode QRR plus the stored energy from the

parasitic loop inductance generally equates to a

perceived two-to-three-times increase in QRR (from

reactive currents) when used in a typical DC-DC

converter, as simulated in Figure 14. This increase

is compared to an in-house QRR test circuit. A

conservative estimate for QRR losses typically takes

into account the ½LI2 losses from loop inductance.

A common method to reduce both QRR (and diode

conduction losses) is the insertion of a Schottky

diode placed in parallel to the body diode. This

technique, while solid in theory, rarely gives the

optimal benefit of reducing both conduction and

QRR losses because the diode is physically separated

from the body diode with parasitic package and

wiring inductance. Moreover, gains in efficiency

quickly diminish as dead times reduce, since the

Schottky diode becomes less efficient at transferring

load current.

b) SyncFET MOSFET

The most efficient method of minimizing QRR-

related switching losses is with a monolithically

integrated Schottky diode on the low-side MOSFET

die (SyncFET MOSFET). This can be one of the

most important features added to the low-side

MOSFET. A well-designed Schottky diode features

decreased dead-time diode conduction losses,

dramatically reduced switching losses attributed to

QRR, softened diode recovery resulting in lower

drain voltage stress and ring energy, and additional

output capacitance (COSS), further reducing the

recovery dVDS/dt and aiding the prevention of C x

dVDS/dt turn-on. In many circuits, the SyncFET

MOSFET provides much higher efficiencies at

lighter loads where QRR related losses dominate

total losses, as shown in Figure 26. VDS(Q2)

ISD(Q2)

tA2

tB phase tA phase

tA3 tA1

QRR with

circuit

inductance

QRR showing

QOSS

contribution

tB3 tB

tA phase w/

inductance dIF/dt

tB phase w/

inductance

Page 15: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

15

Fig. 26. TCAD simulated switching loss.

Another advantage of the SyncFET MOSFET is

that the monolithic nature of the Schottky diode cell

creates a high-frequency path from the MOSFET

channel to Schottky diode, which essentially

guarantees the PN body diode never completely

turns on (at reasonable currents). This situation is

much different from the case where an external

Schottky diode is placed in parallel to the MOSFET

body diode through an inductive loop created from

packaging and layout inductance. With the

SyncFET MOSFET, the reduction in QRR is

accomplished by adding Schottky diode area into

the MOSFET by an amount much smaller in area

than the discrete Schottky diode. Moreover, reduced

switching losses from the SyncFET MOSFET can

also be balanced with a higher RDS(ON) MOSFET to

achieve very high light-to mid-load efficiency while

still attaining similar heavy-load converter

efficiency compared to a non-SyncFET MOSFET.

c) Shoot-Through and

Cross-Conduction

Another common loss encountered in high-speed

DC-DC circuits is an unwanted CGD x dVDS/dt (C x

dv/dt) induced turn-on of the channel[15][16]

.

Typically, a “shoot-through” condition arises from

capacitive feedback current through CGD into CGS

inducing a gate-bounce-induced channel turn-on of

the synchronous MOSFET, as shown in Figures 27

and 28. Holding the gate below threshold is

challenging because the high-frequency capacitive

displacement current from CGD (due to dVDS/dt)

couples back to circuit ground through the gate

electrode. The gate-to-ground impedance is the

parallel combination of the gate drive (ZG_DRV) and

the MOSFET gate-to-source (ZMOS_Gate) paths. As

dVDS/dt increases, the more favorable path for

displacement current is through the capacitive gate-

source (CGS) path versus the highly inductive and

resistive gate drive loop.

Fig. 27. Synchronous rectifier switching waveforms showing [C x dv/dt]

induced turn-on.

Often, the most notable feature about C x dv/dt

turn-on is the changing (shallower) slope of the

drain voltage waveform as the channel turns on. It is

rarely a destructive event and more of a nuisance

causing increased power losses. The event is also

self-limiting since, as the channel turns on, dVDS/dt

decreases, which allows for the gate voltage to

discharge slowly, turning the channel back off. C x

dv/dt induced turn-on is encountered frequently in

synchronous buck designs and can actually aid in

limiting VDS stress during diode recovery when

parasitic inductance is included. However, it is

typically recommended to design a PCB and select

compatible MOSFETS / gate drivers to avoid shoot-

through for maximum performance.

It is strongly recommended to select a MOSFET

with low internal gate resistance (RG) and lay out a

PCB with low gate loop inductance to maximize

low-side gate drive peak current capability, which

Ld_LS

Ls_LS

LG_brd LG_pack RG RDRIVE_LS

Q2

CGD

CGS ZGate_Drv ~ R + ωL

ZMOS_Gate ~ 1/ωC

LS.Packg

5.2%

LS.Swch

42.1%

LS.Cond

20.5%

HS.Cond

6.6%

LS.drv

4.6%

HS.Toff

8.5%

LS.diode cond

3.4%

HS.Packg

0.7%

HS.drv

1.9%

HS.Ton

6.7%

LS.Cond

37.5%

HS.Toff

11.8%

HS.Cond

12.9%

LS.diode cond

4.9%

LS.Packg

10.5%

HS.Packg

1.4%HS.drv

0.5%

LS.drv

1.3%

LS.Swch

9.2%

HS.Ton

10.0%

IOUT =

25A

IOUT =

10A

Page 16: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

16

minimizes gate bounce and shoot-through currents.

Using MOSFETs with low QGD/QGS ensures that

shoot-through is minimized. Selecting low-QGD/QGS

MOSFETs provides minimizing gate bounce since

the total charge delivered to CGS from CGD results in

a lower gate bounce for a given gate impedance.

Fig. 28. Synchronous rectifier switching waveforms showing [C x

dVDS/dt] induced turn-on.

Another approach to eliminate gate bounce is to

consider the low-side source inductance[10]

, which

can aid in preventing C x dv/dt shoot-through.

During high turn-on (low-side diode recovery

dIF/dt), the L x dIDS/dt voltage generated across

Ls_LS actually drives the low-side MOSFET source

node positive with respect to ground, which acts to

charge VGS negative, as shown in Figure 27. Driving

the gate negative allows added headroom for gate

bounce since the ∆VGS from C x dv/dt is applied to

a negative gate potential.

A shoot-through or “cross-conducting” situation

can also arise when an overlap of gate signals

causes both MOSFETs to simultaneously conduct,

as seen in Figure 29. Since adaptive dead-time

algorithms are usually used, cross-conduction

generally arises due to a layout-related issue or an

interaction with a MOSFET parameter, such as RG.

Figure 29 depicts a common situation where both

RG and LG (impedance ZG) cause the MOSFET

gate-to-source signal to differ dramatically from the

gate driver signal, causing errors in

measurement[15]

. This typically reduces the dead

time since the gate drive is sensing a voltage below

the preset threshold (~1V), while the MOSFET VGS

is at a much higher potential, where the channel is

still gated on. Unlike C x dv/dt induced turn-on,

cross-conduction due to gate overlap can cause

excessive power dissipation that can damage the

MOSFETs. This is a situation that must be avoided

to attain high manufacturing reliability.

Fig. 29. Cross-conduction.

Figure 30 compares TCAD simulated shoot-

through to cross-conduction for the same MOSFETs

and circuit inductance from Figure 15, where the

difference is the dead time.

Fig. 30. TCAD simulated synchronous rectifier switching waveforms

showing cross-conduction vs. dv/dt induced shoot-through.

The plot shows that the two events are much

different in nature, where the cross-conduction often

times can allow a very large cross-conducting

current to create a large drain voltage overshoot. It

also limits dv/dt, as the switching is slowed due to

the simultaneous high-side and low-side MOSFET

conduction. In contrast, C x dv/dt typically has a

fast initial dv/dt, but tends to limit the peak VDS as

the channel turns on.

FDMS8680_FDMS8660AS_Ls1nH_20A:0_0.1cycle.ivl<MEDICI_DATA>

3.575 3.580 3.585 3.590 3.595 3.600 3.605 3.610 3.615 3.620 3.625 3.630

time (seconds) *10-6

-2.5

0.0

2.5

5.0

7.5

10.0

12.5

15.0

17.5

20.0

22.5

25.0

27.5

30.0

Vd

sL

S (

V)

-2.0

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20.0

Vg

sH

S (

V)

VgsHS

VdsLS

VgsLS

FDMS8680_FDMS8660AS_Ls0p1_20A:0_0.1cycle.ivl<MEDICI_DATA>

3.55 3.56 3.57 3.58 3.59 3.60 3.61 3.62 3.63

time (seconds) *10-6

-2.5

0.0

2.5

5.0

7.5

10.0

12.5

15.0

17.5

20.0

22.5

25.0

27.5

30.0

Vd

sL

S (

V)

-2.0

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20.0

Vg

sH

S (

V)

VgsHS

VdsLS

VgsLS

FDMS8680_FDMS8660AS_Ls1nH_20A:0_0.1cycle.ivl<MEDICI_DATA>

3.575 3.580 3.585 3.590 3.595 3.600 3.605 3.610 3.615 3.620 3.625 3.630

time (seconds) *10-6

-2.5

0.0

2.5

5.0

7.5

10.0

12.5

15.0

17.5

20.0

22.5

25.0

27.5

30.0

Vd

sL

S (

V)

-2.0

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20.0

Vg

sH

S (

V)

VgsHS

VdsLS

VgsLS

FDMS8680_FDMS8660AS_Ls0p1_20A:0_0.1cycle.ivl<MEDICI_DATA>

3.55 3.56 3.57 3.58 3.59 3.60 3.61 3.62 3.63

time (seconds) *10-6

-2.5

0.0

2.5

5.0

7.5

10.0

12.5

15.0

17.5

20.0

22.5

25.0

27.5

30.0

Vd

sL

S (

V)

-2.0

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20.0

Vg

sH

S (

V)

VgsHS

VdsLS

VgsLS

VDS(Pk) = 29V

VDS(Pk) = 24V

VGS(HS)

VGS(LS)

VGS(HS)

VGS(LS)

tA tB

VGS(Q1)

VDS(Q2)

VGS(Q2)

t0

Low Side Channel Turn-On

VGS(Q2)

w/ Lsource

IDS

VGS(Q1)

VDS(Q2)

VGS(Q2)

1V

Ld_LS

Ls_LS

Q2

CGD

CGS ZG

VDRV VGS

VDRV

Page 17: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

17

VI. EFFICIENCY MEASUREMENTS

This section provides and reviews measured

efficiency curves covering many of the topics

discussed throughout this paper. The examples

encompass many synchronous buck applications

from 12V input desktop computer voltage core (V-

Core) regulators (D-PAK MOSFETs) to 19.5VIN

Notebook V-Core with both SO-8 and PQFN

MOSFETs to generic synchronous buck POLs.

Many of the effects are studied with the aid of

measured switching waveforms to determine

efficiency trends. Cases reviewed are: A.) die size

versus efficiency, B.) packaging effects, C.) C x

dv/dt induced shoot-through, D.) cross-conduction

between high- and low-side MOSFETs, E.)

SyncFET MOSFET versus externally placed

Schottky diode.

A. Die Size vs. Efficiency

Generally, in a low-inductance circuit with low

packaged inductance power MOSFETs, the RDS(ON)

x QG(TOT) (QGD) FOM set certain expectations and

trends for efficiencies. For example, it is common

knowledge that a control MOSFET needs to be

optimized for both switching and conduction losses

if high converter efficiency is desired. It should also

be expected (from loss equations) that, for a family

of die sizes (for a given FOM silicon technology in

similar packages), an optimal die size exists where

efficiencies can be maximized across the useable

load current range. This reasoning holds for both

high- and low-side MOSFET selections.

1) High-Side Die Size for 12VIN and 19VIN V-Core

Figure 31 provides a comparison of 3x3mm

PQFN high-side MOSFETs for efficiency at 12VIN

and 19VIN. The test platform is a dual-phase

300kHz operating notebook V-Core regulator. Part

names with typical specifications are listed below.

For 12VIN, as expected, the smaller lower QG(TOT)

MOSFET (FDMC8296) excels at lighter load

efficiency where switching losses dominate, while

the lower RDS(ON) (FDMC8676) becomes more

efficient at heavier loads where RDS(ON) losses

dominate. At 19VIN, where high-side switching

losses can be very large, the FDMC8296 gives

higher efficiency across the load current range.

Fig. 31. Efficiency with varying die-size high-side MOSFETs; two-phase

notebook V-Core [VIN=12&19V, VOUT=1.3V, fSW=300kHz, VG=5V,

L=0.56µH, HS RDRV (source / sink = 0.8ΩΩΩΩ), LS RDRV (sink = 0.5Ω Ω Ω Ω / source

= 1.0ΩΩΩΩ)].

2) Low Side Die Size for 19VIN V-Core

A similar efficiency versus IOUT trade-off exists

for the low-side MOSFET die size shown in Figure

32. This case shows the smaller die, higher RDS(ON)

MOSFETs reduce switching losses at lower currents

due to lower QRR and QG(TOT), but become less

efficient at higher currents compared to larger die as

RDS(ON) losses dominate. The test platform is a

single-phase point of load (POL).

Fig. 32. Efficiency with varying die-size low side MOSFETs; single-phase

POL - [VIN=19V, VOUT=1.3V, fSW=500kHz, VG=5V, HS RDRV (pull up /

down = 1ΩΩΩΩ), LS RDRV (pull down = 0.5ΩΩΩΩ / pull up = 1ΩΩΩΩ)].

Typically, when trends such as these exist, the

power MOSFETs are operating as expected, where

gate drive and MOSFET RG / CISS time constants

DEVICE Package QG(5) QGD QGS RG Vt

10VGS 4.5VGS

(mΩ) (mΩ) (nC) (nC) (nC) (Ω) (V)

FDMC8676 3x3 PQFN 4.7 7.1 10 3 4 0.8 1.8

FDMC8296 3x3 PQFN 6.5 9.5 7.6 3 2.5 0.9 1.9

RDSON

75

79

83

87

91

0 10 20 30 40 50

Iout (A)

Efficiency

(%)

FDMC8296 - FDMS8660AS - 12Vin

FDMC8676 - FDMS8660AS - 12Vin

FDMC8296 - FDMS8660AS - 19Vin

FDMC8676 - FDMS8660AS -19Vin

DEVICE QG(5) QGD QGS RG Vt

10VGS 4.5VGS

(mΩ) (mΩ) (nC) (nC) (nC) (Ω) (V)

FDMS8660S 5x6 PQFN 1.9 2.6 44 16 11 1.0 1.5

FDMS8670S 5x6 PQFN 2.8 3.6 24 10 8 1.4 1.5

FDMS8672S 5x6 PQFN 4.0 5.2 16 6 5 1.1 1.5

RDSON

75

80

85

90

0 5 10 15 20 25

Iout (A)

Efficiency (%)

FDMS8680 - FDMS8660S - 19Vin

FDMS8680 - FDMS8670S - 19Vin

FDMS8680 - FDMS8672S - 19Vin

Page 18: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

18

are dictating the switching behavior. However, these

trends change quickly when very low impedance

gate drivers are used in combination with slight

increases in source inductance.

B. Packaging Effects

As noted throughout this paper, high packaging

parasitics combined with a less than ideal layout can

degrade (or severely degrade) the converter

efficiency. A few cases presented below compare

various packaging technologies and their influence

on efficiencies.

1) 5mm x 6mm PQFN High-Side vs. Die Size

Selecting a high-side MOSFET for optimized

efficiency usually requires a brute-force method of

narrowing down enhanced FOM MOSFETs

combined with a considerable amount of lab data.

This brute-force method is a common technique

since, more often than not, datasheet parameters and

FOM don’t fully correlate with lab data. One reason

for unexpected efficiency trends or lower efficiency

is package inductance and at times, very modest

inductance.

Fig. 33. 5mm x 6mm versus 3mm x 3mm high-side comparison; two-

phase notebook V-Core [VIN=12&19V, VOUT=1.3V, fSW=300kHz, VG=5V,

L=0.56µH, HS RDRV (source / sink = 0.8ΩΩΩΩ), LS RDRV (sink = 0.5ΩΩΩΩ / source

= 1.0ΩΩΩΩ)]

Figure 32 provides an efficiency example

comparing two high-side MOSFETs of similar

silicon technology (FDMS8680 vs 8692) scaled for

die size and packaged in a 5mm x 6mm PQFN. The

curve shows a clear and distinct efficiency

advantage across the entire load current range for

the FDMS8680, which seems to contradict the

example shown in Figure 30. What should be noted

here is that random selection of MOSFETs can yield

unexpected efficiency trends as manufacturing

tolerances are factored in (i.e MOSFET FOM has

variance influencing efficiency data). For this test

case, efficiency trends were verified over numerous

testing of random MOSFET date codes. The reason

behind the increased efficiency is package

inductance. The larger die FDMS8680 is

constructed with slightly lower package inductance,

giving rise to lower switching losses.

2) 3mm x 3mm vs. 5mm x 6mm PQFN High Side

The 3mm x 3mm PQFN has quickly emerged as

an excellent contender for high-efficiency high-side

MOSFET in high-current (>25A) POLs. 30V BVDSS

rated trench MOSFETs have pushed the typical

10VGS RDS(ON) of the packaged device to 4mΩ and

will continue to achieve unprecedented on-

resistance in the near future, where a single 3x3mm

packaged device begins to realize high-current

operation when used as a synchronous rectifier.

Efficiency curves in Figure 34 compare similar

MOSFET die packaged in both 3x3mm PQFN

(FDMC8296) and 5x6mm PQFN (FDMS8692 –

used in previous example), using the same low-side

MOSFET. The MOSFET parameters are shown

below.

Again, this efficiency trend indicates that circuit

inductance is beginning to influence switching. For

this comparison, the benefit of the FDMC8296

(3x3mm) over the FDMS8692 (5x6mm) is a

combination of enhanced package inductance and

resistance, which works together to increase

efficiency across the entire load current.

DEVICE Package QG(5) QGD QGS RG Vt

10VGS 4.5VGS

(mΩ) (mΩ) (nC) (nC) (nC) (Ω) (V)

FDMS8692 5x6 PQFN 7.0 10.5 8 2.1 2.7 1.0 1.8

FDMS8680 5x6 PQFN 5.5 8.5 10 2.7 3.2 0.8 1.8

RDSON

75

79

83

87

91

0 10 20 30 40 50

Iout (A)

Efficiency

(%)

FDMS8680 - FDMS8660AS - 12Vin

FDMS8692 - FDMS8660AS - 12Vin

FDMS8680 - FDMS8660AS - 19Vin

FDMS8692 - FDMS8660AS - 19Vin

DEVICE Package QG(5) QGD QGS RG Vt

10VGS 4.5VGS

(mΩ) (mΩ) (nC) (nC) (nC) (Ω) (V)

FDMS8692 5x6 PQFN 7.0 10.5 8 2.1 2.7 1.0 1.8

FDMC8296 3x3 PQFN 6.5 9.5 7.6 2.5 3 0.9 1.9

RDSON

Page 19: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

19

Fig. 34. 5mm x 6mm high-side die size comparison; two-phase notebook

V-Core [VIN=12&19V, VOUT=1.3V, fSW=300kHz, VG=5V, L=0.56µH, HS

RDRV (source / sink = 0.8ΩΩΩΩ), LS RDRV (sink = 0.5ΩΩΩΩ / source = 1.0ΩΩΩΩ)]

It is worth noting that the FDMC8296 (3x3mm

PQFN) rivals the larger FDMS8680 (5x6mm PQFN

in Figure 32) for efficiency. This is a very

compelling advantage for converter designers

wishing to simultaneously increase power density

with efficiency.

3) D-PAK vs. PQFN

Figures 33 and 34 describe cases where mild

package parasitics modestly influence MOSFET

switching. When dealing with packages such as the

D-PAK, the inductive influence on switching

behavior can be severe. Figure 35 shows an

example comparing efficiencies when using two

different FOM D-PAK high-side devices along with

a comparison to 5x6mm MLP.

While the enhanced FOM FDD6296 outperforms

the higher gate charge FDD8880, the advantage

goes to the lower inductance MLP (FDMS8690).

Fig. 35. D-PAK vs. MLP high-side efficiency; [VIN=12V, VOUT=1.3V,

fSW=300kHz, VG=12V, RDRV HS (pull up / down = 3.8ΩΩΩΩ / 1.4ΩΩΩΩ), RDRV LS

(pull up / down = 3.4ΩΩΩΩ / 1.4ΩΩΩΩ)]

C. CGD x dVDS/dt Shoot-Through

Shoot-through arising from CGD x dVDS/dt

induced turn-on is one of the most common reasons

for decreased efficiency, especially at lighter load

currents. Waveform measurement of the low-side

gate and drain are typically the easiest method to

check for shoot-through[15]

, as shown in Figure 36.

Fig. 36. Low-side switching waveforms for C x dv/dt

The waveforms of Figure 36 combined with an

efficiency test from similar FOM low die

MOSFETs with varying RDS(ON) (scaled die sizes)

provides for a clear picture of the problem, as

shown in Figure 37. The curves show a seven-point

efficiency difference for the FDMS8660S to the

FDMS8672S at 7A output current, which is a sign

of excessive switching losses. This situation

typically indicates that the layout and driver are not

working well with the selected MOSFETs.

Low Side Vds during diode recoveryComparison waveforms of C dVds/dt induced shoot through versus no C dVds/dt.

-10

-5

0

5

10

15

20

25

30

35

20 40 60 80 100 120 140

time ( nsec )

Vds ( volts )

-2

-1

0

1

2

3

4

5

6

7

Vgs ( volts )

Vds high Qgd device - C dv/dt shoot thru

Vds typical device - no C dv/dt shoot thru

Vgs high Qgd device - C dv/dt shoot thru

Vgs typical device - no C dv/dt shoot thru

VDS with C dv/dt

VDS without C dv/dt

VGS with C dv/dt

VGS without C dv/dt

Time ( 20ns/div)

VGS (1

V/div)

VDS (5V/div)

DEVICE Package QG(5) QGD QGS RG Vt

10VGS 4.5VGS

(mΩ) (mΩ) (nC) (nC) (nC) (Ω) (V)

FDD8880 D-PAK 7.0 9 13 5 3.8 - -

FDD6296 D-PAK 7.0 9 12.2 3.5 4 1.3 1.7

FDMS8690 5x6 MLP 7.4 9.9 10 2.9 3.5 1.1 1.6

RDSON

75

79

83

87

91

0 10 20 30 40 50

Iout (A)

Efficiency

(%)

FDMC8296 - FDMS8660AS - 12Vin

FDMS8692 - FDMS8660AS - 12Vin

FDMC8296 - FDMS8660AS - 19Vin

FDMS8692 - FDMS8660AS - 19Vin 75

80

85

90

0 10 20 30 40 50 60 70 80

Iout ( amps )

Efficiency

( %

)

FDD6296x1 HS, FDD8896x2 LS

FDMS8690x1 HS, FDD8896x2 LS

FDD8880x1 HS, FDD8896x2 LS

Page 20: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

20

Fig. 37. Efficiency with higher QGD low-side MOSFETs; one-phase POL

[VIN=19V, VOUT=1.3V, fSW=500kHz, VG=5V, L=0.22µH, HS RDRV (pull

up /down=1ΩΩΩΩ), LS RDRV(pull down/up=0.5ΩΩΩΩ /1ΩΩΩΩ)]

For this example, it is recommended to use

MOSFETs with lower QGD (or QGD/QGS), which can

alleviate the problem shown in Figure 38.

Fig. 38. - Efficiency with lower QGD low-side MOSFETs; one-phase POL

[VIN=19V, VOUT=1.3V, fSW=500kHz, VG=5V, L=0.22µH, HS RDRV (pull

up /down=1ΩΩΩΩ), LS RDRV (pull down/up=0.5ΩΩΩΩ /1ΩΩΩΩ)]

D. Cross-Conduction

Cross-conduction typically creates a clear and

distinct overlap in high-side and low-side gate

voltages. Since most popular gate drivers use an

adaptive dead time, this is often considered a non-

issue. However, as many datasheets and application

notes point out; for the gate drive adaptive dead

time to operate correctly, attention needs to be paid

to the gate loop layout. Specifically, oversized wide

gate traces and small gate loop area for minimizing

gate inductance, along with low MOSFET RG, are

recommended for the low-side MOSFET.

Figure 39 is an efficiency comparison depicting a

cross-conducting situation. This example presents

two low-side SyncFET MOSFETs that are die-

scaled for size. In this example, the FDS6699S

(larger die) shows a much lower than expected

efficiency, while the FDS6688S (smaller die)

performs well.

Fig. 39. Efficiency comparison (cross-conduction); [VIN=19V,

VOUT=1.3V, fSW=300kHz, VG=5V, L=0.7µH, RDRV HS (pull up / down =

1.0ΩΩΩΩ, RDRV LS pull down= 0.5ΩΩΩΩ / pull up= 1ΩΩΩΩ)]

The first step in diagnosing the problem is to

measure low-side VDS and VGS waveforms. These

two waveforms contain enough information to

reveal whether the problem is C x dv/dt or cross-

conduction related. For this example, the measured

waveforms of Figure 40 show the limited (near non-

existent) body diode conduction, which is a signal

of high- and low-side gate overlap. For the body

diode measurement, the low-side VDS (or phase

node) waveform requires a zoom-in on the region of

interest (body diode conduction).

The gate driver used has an adaptive dead time of

20ns, which should yield distinct (and intended)

diode conduction shown in Figure 41 (same gate

driver used in combination with a low impedance

gate loop layout).

DEVICE QG(5) QGD QGS RG Vt

10VGS 4.5VGS

(mΩ) (mΩ) (nC) (nC) (nC) (Ω) (V)

FDMS8660S 5x6 PQFN 1.9 2.6 44 16 11 1.0 1.5

FDMS8670S 5x6 PQFN 2.8 3.6 24 10 8 1.4 1.5

FDMS8672S 5x6 PQFN 4.0 5.2 16 6 5 1.1 1.5

RDSON

DEVICE Package QG(5) QGD QGS RG Vt

10VGS 4.5VGS

(mΩ) (mΩ) (nC) (nC) (nC) (Ω) (V)

FDMS8660AS 5x6 PQFN 1.7 2.3 30 5.2 12 1.2 1.7

FDMS8670AS 5x6 PQFN 2.4 3.5 20 4 7.2 0.9 1.7

FDMS8672AS 5x6 PQFN 4.0 5.2 15 3.4 5.6 0.8 1.8

RDSON

70

75

80

85

90

0 5 10 15 20 25

Load Current [A]

Efficiency

[%]

FDMS8680 +FDMS8660AS

FDMS8680 +FDMS8670AS

FDMS8680 +FDMS8672AS

70

75

80

85

90

0 5 10 15 20 25 30

Effic

iency ( %

)

FDS6294x2 HS, FDS6688Sx2 LS

FDS6294x2 HS, FDS6699Sx2 LS

FDS6294x2 – FDS6688Sx2

FDS6294x2 – FDS6699Sx2

I (A)

5 10 15 20 25 30 0

90

70

85

80

75 Efficiency

(%)

70

75

80

85

90

0 5 10 15 20 25

Load Current [A]

Efficiency

[%]

FDMS8680 +FDMS8660S

FDMS8680 +FDMS8670S

FDMS8680 +FDMS8672S

Page 21: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

21

Fig. 40. Zoom of VDS for body diode voltage.

The diode conduction of the FDS6688S, shown in

Figure 42, is still not in the full body diode

conduction stage (channel partially on), but the

channel current is low enough to nearly prevent

cross-conduction. This is a situation where any

cross-conduction currents would be equal to or less

than diode related losses (VF and QRR). It is

important to note that any changes in MOSFET or

driver parameters can cause dramatic changes in

efficiency.

In addition, operating on the edge of cross-

conduction can be desirable for eliminating diode

related losses, but typically requires a more

advanced anti-cross-conduction algorithm.

Fig. 41. - MOSFET with ample diode conduction.

Fig. 42. Body diode conduction for FDS6688S vs. FDS6699S.

One of the common reasons for cross-conduction

arises from MOSFET RG in combination with high

gate loop inductance from layout (as is the case for

the efficiency curve, see Figure 39). This situation

causes dramatic signal differences from the low-side

MOSFET VGS versus the low-side drive-to-ground

voltage, shown in Figure 43.

Fig. 43. MOSFET VGS vs. LS gate drive signal.

The severe differences in signals can “trick” the

low-side gate anti-cross-conduction circuitry into

detecting the low-side MOSFET gate as below the

preset threshold of (~1V), basically defeating the

adaptive nature of the circuit.

E. SyncFET MOSFET

SyncFET MOSFET devices have been very

successful in power-sensitive applications, such as

computer notebooks and server regulators. High

efficiencies at light and mid loads are becoming

increasingly important as designs strive to increase

battery life, while also meeting Energy Star

requirements[17]

. The advantages of SyncFET

MOSFETs are increased efficiency across the

usable load current range, while using a lower

component count and decreased switch-node

ringing, as shown in Figure 44.

Figure 45 is useful for comparing efficiencies of

the SyncFET MOSFET (FDS6299S) to an

equivalent non-SyncFET MOSFET (FDS6299) with

and without an external Schottky diode. The

SyncFET MOSFET advantage is clear (dead times ~

20ns). FDS6699S FDS6688S

VGS = 1V/div, VDS = 0.1V/div

Time (10 ns/div)

VIN = 19V

VOUT = 1.2V

IOUT = 15A

L = 0.45µH

VGS = 1V/div, VDS = 0.1V/div

Diode

conduction

Time (10 ns/div)

diode

beginning conduction

FDS6699S

VGS = 1V/div, VDS = 5V/div VGS = 1V/div, VDS = 0.1V/div

Time (10 ns/div)

Low-side driver voltage measured at package pins (1V/div)

VGS measured at package pins (1V/div)

HS FET VGS

(1V/div)

LS FET VDS (zoom) 1V/div

Time (10 ns/div)

Page 22: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

22

Fig. 44. SyncFET impact on switch node voltage.

Fig. 45. SyncFET vs. external Schottky; one-phase POL - [VIN=19V,

VOUT=1.3V, fSW=340kHz, VG=5V, L=0.7µH, HS RDRV (pull up / down =

1ΩΩΩΩ), LS RDRV (pull down / up = 0.5ΩΩΩΩ / 1ΩΩΩΩ)].

While higher VIN (19.5V) battery applications are

known to highlight the SyncFET MOSFET

advantages, the actual benefit of the SyncFET

MOSFET is seen across many 12VIN (and even

5VIN) generic Point-of-Load (POL) converters.

Figure 46 provides an example comparing the

FDS6688 (non-SyncFET MOSFET) to the

FDS6688S (SyncFET MOSFET) in a generic 12VIN

POL. In this example, the efficiency gains actually

outweigh the previous 19VIN application. These

situations occur because the QRR-related switching

losses are a strong function of layout and gate drive

impedance.

Fig. 46. SyncFET vs. non-SyncFET comparison; [VIN=12V, VOUT=1.5V,

fSW=300kHz, VG=5V, L=1µH, RDRV HS (pull up / down = 1.5ΩΩΩΩ, RDRV LS

pull down = 1ΩΩΩΩ / pull up = 1.5ΩΩΩΩ)].

VII. CONCLUSION

Power MOSFETs used as DC-DC converter

switches are often selected based on the RDS(ON) x

QG(TOT) (or QGD) FOM. Enhanced FOM typically

correlates well with high efficiency due to fast

switching control switches and high dVDS/dt

immunity for synchronous switches. While this

FOM combined with RG, QRR, and VTH (VPLATEAU)

provides insight into MOSFET performance,

calculated losses solely associated with these

parameters typically underestimate measured

MOSFET losses.

Additional switching losses often arise from

parasitic package or PCB layout inductance.

Excessive common-source inductance is often

encountered. This can significantly increase control

switch losses, slow switching speeds, and increase

voltage stresses during transients. For modern

MOSFETs with a low FOM, a reduction in source

inductance from (0.8nH to 0.4nH) results in a one-

percentage improvement in efficiency at 25A.

In power-sensitive converters, care should be

taken in choosing low-inductance packages, such as

PQFN and MLP over packages such as the TO-252

(D-PAK). Parasitic inductance also increases

voltage and current stresses that can translate into

the need for higher BVDSS-rated MOSFETs with a

poorer Figure of Merit. To combat these stresses

and allow for the lowest possible BVDSS, additional

MOSFET features, such as the integrated Schottky

diode in the SyncFET MOSFET, alleviate the

voltage and current stresses, while providing

enhanced performance.

78

80

82

84

86

88

90

0 5 10 15 20

IOUT ( Amps )

Efficiency ( %

)

FDS6298x1 HS,

FDS6299Sx1 LS

FDS6298x1 HS,FDS6299

eqvlnt. LS no ext Schottky

FDS6298x1 HS, FDS6299

eqvlnt. LS with ext Schottky

78

80

82

84

86

88

90

78

80

82

84

86

88

90

0 5 10 15 20

IOUT ( Amps )

Efficiency ( %

)

FDS6298x1 HS,

FDS6299Sx1 LS

FDS6298x1 HS,FDS6299

eqvlnt. LS no ext Schottky

FDS6298x1 HS, FDS6299

eqvlnt. LS with ext Schottky

VSW-NODE with SyncFET

80

85

90

0 5 10 15 20 25

Iout (amps)

Efficiency

(%)

FDS6694x1 HS, FDS6688Sx2 LS

FDS6694x1 HS, FDS6688x2 LS2 LS

80

85

90

0 5 10 15 20 25

Iout (amps)

Efficiency

(%)

FDS6694x1 HS, FDS6688Sx2 LS

FDS6694x1 HS, FDS6688x2 LS2 LS

Page 23: MOSFET Selection to Minimize Losses in Low-Output-Voltage DC ...

FAIRCHILD SEMICONDUCTOR POWER SEMINAR 2008 - 2009

23

REFERENCES

[1] J. Klein, “Synchronous Buck MOSFET Loss Calculator with Excel

Model”, AN-6005, Fairchild Semiconductor.

[2] ISL6227 Datasheet, Intersil, August 2007.

[3] IRF7832 Datasheet, International Rectifier, June 2005.

[4] Alan Elbanhawy, “Segmented Voltage Regulator Modules (VRM) as a

solution for CPU Core Voltage, AN-7018, Fairchild Semiconductor.

[5] Alan Elbanhawy, “The Road to 200 Ampere VRM”, AN-7016,

Fairchild Semiconductor.

[6] FDD8880 PSPICE Model, Fairchild Semiconductor, May 2003.

[7] Mark Pavier, Andrew Sawle, Arthur Woodworth, Ralph Monteiro, Jason

Chiu, Carl Blake, “High-Frequency DC:DC Conversion : The Influence

of Package Parasitics”, Proc. APEC 2003.

[8] Dan Calafut, “Trench Power MOSFET Low-Side Switch with

Optimized Integrated Schottky Diode SyncFET”, proc. ISPSD 2004.

[9] Brian Lynch and Kurt Hesse, “Under the Hood of Low-Voltage DC/DC

Converters” ,Texas Instruments 2002 Power Supply Design Seminar.

[10] Donald Schelle and Jorge Castorena, “Buck-Converter Design

Demystified”, Power Electronics Technology, June 2006.

[11] Alan Elbanhawy, “Effect of Parasitic Inductance on Switching

Performance”, Proc. PCIM Europe, pp. 251-255.

[12] Alan Elbanhawy, “Mathematical Treatment for HS MOSFET Turn Off”,

Proc PEDS 2003.

[13] Alan Elbanhawy, “Effect of Parasitic Inductance on Switching

Performance of Synchronous Buck Converter”, Proc Intel Technology

Symposium 2003.

[14] Chris Kocon, Jon Gladish, and Ashok Challa, “Advanced Physics-Based

Modeling of Power MOSFET Device Performance in the Synchronous

Buck Converter”, Proc. PCIM Europe 2006.

[15] Jon Klein, “Shoot-Through in Synchronous Buck Converters”, AN-

6003, Fairchild Semiconductor.

[16] Arthur Black, Jon Gladish, and Young-Sub Jeong, “Practical, Hands-on

Lab Experience in Addressing Shoot-Through in Synchronous Buck

Regulators”, Proc. PCIM Europe 2006.

[17] Intel Corporation, “Energy Star System Implementation”, February 2007

revsion-001.

Saber is a registered trademark of SabreMark Limited Partnership

and is used under license by Synopsys, Inc. All rights reserved.

Jon Gladish is an application engineer at Fairchild

Semiconductor responsible for notebook power product

development. Prior to Fairchild, Jon worked at Harris

Semiconductor (Intersil) as an application engineer

focusing on the development of high voltage IGBTs, MCTs and

diodes for various AC-DC and DC-DC topologies. Jon’s professional

interests include developing high performance MOSFET and multi-

chip modules (MCM) solutions for low voltage DC-DC converters.


Recommended