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MOST ADVANCED ENVIRONMENT FRIENDLY GENSET SAVE … · Kirloskar Alternator ... Rating (kVA) 15 20...

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MOST ADVANCED GENSET SAVE FUEL UP TO 30% & ENVIRONMENT FRIENDLY THINK GREEN B C I P I C C H A N N E N E E R L G C D E & S R S E T I G N F I D I G E D N E Non-stop power for non-stop growth
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  • MOST ADVANCED

    GENSET SAVE FUEL UP TO 30%

    &ENVIRONMENT FRIENDLY

    THINK GREEN

    • •

    BC IP I C

    CH AN NE NE ER LG C D • E&S RSE TIGN FID I G E DN E

    Non-stop power for non-stop growth

  • * *

    ••

    •••••••

    Fully AMF with best change over and recovery time.

    Auto Synchronizing for parallel operation.

    Remote monitoring system throughModbos communication.

    Multi EB input AMF system.

    Auto Transfer Switch (ATS)

    Cold starting Kit

    Electronic Governor

    Trolly Trailer mounted sets

    Light Mast

    Battery Charger

    MANUFACTURINGFACILITYA well - equipped plant in Faridabad (Delhi NCR) with latest machines and Infrastructure, with a full-fledged quality control and testing laboratory.

    We ensure that the items manufactured undergo rigorous tests. We are team of motivated professionals dedicated to produce a quality product; that would meet the requirements of its esteemed customers around the world, and carries a professional culture that ensures the manufacturing of a world class product.

    With rich experience in offering after sales service through a countrywide service network, we provide single window solutions for all components of DG Set for Engine, Alternators, Control Panel & Accessories.

    ••

    ••

    The Generator Set Engine is certified to meet the latest CPCB – 2 Norm and Certified by ARAI Pune.

    Specially designed acoustics to meet stringent CPCB / MOEF norms of below 75 DBA @ 1 Meter at 75% load under free field conditions.

    The acoustic enclosure is made 14/16 gauge thick CRCA sheets and a structural / sheet metal base frame painted in black is of 3mm. The walls of the enclosure insulated with fire retardant foam so as to comply with levels specified by Ministry of Environment Forests (MOEF).

    Compact size to fit low space criteria in roof – top applications.

    Centralised lifting for easy handling and safety.

    U V protected polyurethane powder coating for long life.

    Auto Start / Auto Stop, Remote Start / Auto Stop as a standard features.

    Insulation Material confirms IS 8123

    Door Locks and Door Hinges are made in Stainless Steel for long life.

    Have ample space in acoustic for Easy Maintenance.

    Detachable Fuel Tank for easy cleaning

    STANDARD FEATURES OF ESCORTS GENSET

    Optional Features

  • ESCORTS DIESEL ENGINE GENSETThe world renowned, heavy duty, rugged Escorts Engines are being manufactured more than 50 years and are proven in the market.

    EngineEngine Power Definition

    •••

    •••

    Prime Power rating is available for an unlimited number of annual operating hours in

    variable load applications, in accordance with ISO 8528-1.

    The Standby Power rating is applicable for supplying emergency power in

    variable load applications in accordance with ISO 8528-1.

    All ratings are Prime Power ratings.

    Designed for 100% continuous operation and longer service intervals.

    Class A1 Governing with 4 % regulation that gives stable operation in fluctuating load conditions.

    State –of –art Advanced Direct Injection technology for unmatched power & Diesel Economy up to 30% lower fuel consumption.

    Plateau – Honed wet liners for Low lube oil consumption.

    Efficient cooling mechanism and no frequent top –ups.

    1 million+ engines are running in field with satisfactory report in different applications like

    Tractors, Gen Sets & Construction Equipment.

    Kirloskar Alternator

    ••

    •••••••

    Escorts Gen Set is using world renowned Alternator manufactured by Kirloskar Electric Co.Ltd.

    Standard Supply with Kirloskar Electric make Alternator, other make like Stamford,

    Crompton Greaves, L.S. also available as per requirement.

    Manufacturing Experience of Alternator since last 79 years.

    More than 2+ million Alternators are running in the field on following applications like Silent Generators, Hydro projects, Turbines, Railway

    Compact and aesthetically built.

    Confirming to Leading Industrial and Marine Standards

    Winding configuration to have lower harmonics

    Flexibility to offering different voltages

    Sophisticated solid state Automatic Voltage Regulator to derive close regulation.

    Optimized Design for good motor starting capability and transient response.

    Terminal box in appropriate location for easy maintenance.

    ControllerDeep Sea Controller

    •••

    The DSE4520 is a compact Auto Mains (Utility) Failure Control

    Module that has been developed to provide an outstanding range of

    features within a compact enclosure.

    Controller Confirming to IEC standards.

    Deep Sea Electronics is one of the world's top manufacturers of

    generator controller for last 40 years.

    Product presence in more than 150 countries

    Made in UK

    More than 50 % market share in Gen Set industries globally.

    Alternator :

    1

  • 2

    Technical Specifications

    ELG15

    ELG20

    ELG25

    ELG30

    ELG40

    ELG45

    Rating (kVA) 15 20 25 30 40 45

    Rated (kW) 12 16 20 24 32 36

    DG SET MODELELG7.5

    7.5

    6

    ELG10

    10

    8

    Total Dry Weight (kGS) 750 850 1000 1000 1080 1080550 600

    75dBA @ 1 meter in line with CPCB Norms

    L x W x H (mm) 1500x930x1150

    1500x930x1150

    2100x930x1380

    2300x930x1380

    2400x1030x1450

    2400x1030x1450

    2700x1030x1450

    2700x1030x1450

    DG

    SE

    TC

    AN

    OP

    Y

    A

    Natural Natural Natural Natural TCI TCI TCI TCI

    Governor

    Class of Governing

    Aspiration

    Air Filter

    Fuel Type

    Type of Oil

    Cooling

    Fly Wheel Housing /Fly Wheel

    Escorts Escorts

    Escorts

    Escorts Escorts Escorts Escorts Escorts

    G-12-II G-12-II G-15-II G-20-II G-25-II G-30-II G-40-II G-40-II

    18 18 22 25 34 43 58 58

    2 2 2 3 3 3 4 4

    91 91 95 91 91 91 91 91

    1430 1430 1560 2145 2145 2145 2880 2880

    158 152 155 155 155 155

    7.1 10.9 14.5 14.5 19 19

    4.3 4.3 4.3 6.4 6.4 10 12 12

    248 248 248 320 350 350 400 400

    5 6 6 6 8 8

    Electric 12 V

    MICO Bosch - inline Pump Mech-A1 Governing

    Engine Dry Weight (Kgs)

    Make

    Model

    BHP

    No of Cylinders

    RPM/Frequency (Hz)

    Bore (mm)

    Stroke (mm)

    Displacement (CC)

    Compression ratio

    Bare radiator CoolantCapacity (Ltrs.)

    Coolant capacity withEngine Jacket (Ltrs.)

    Starting System

    Fuel Injection Pump

    EN

    GIN

    E

    Sheet Metal

    Type Bolted

    CRCA

    Forced

    Fire Retardant

    Noise Level at 1m

    Draft

    Insulation

    1500/50

    17.5:01

    158 158

    < 0.1% of FC

    7.1 7.1

    5 5Oil Sump Capacity (Ltrs.)

    SFC (gms/BHP-hr)

    Lube Oil Consumption(gms/BHP-hr)

    Mechanical

    Dry Type

    HSD

    15W 40C F4

    Liquid Cooled

    SAE3 / SAE10

    110

    Silencer Type

    Location

    Exhaust Pipe Size(mm)

    EX

    HA

    US

    TS

    YS

    TEM Residential / Industrial

    Hot Air Chamber

    50 50 50 50 75 75 75 75

  • 3

    Technical Specifications (Contd.)

    Note :

    • •

    Due to continuous product improvement dimensions & specifications are subject to change without prior notice. Power rating as per ISO 10000 , IS 3046/1 & BS5514 Governing as per BS 5514 part - IV

    Specific Fuel Consumption Value given with tolerance up to +5%

    ELG15

    ELG20

    ELG25

    ELG30

    ELG40

    ELG45

    DG SET MODELELG7.5

    ELG10

    4AB160M1 4AB160M14AB160M1 4AB160L1 4AB160L1 4AB180S1 4AB180L1 4AB180S1

    7.5kVA 10kVA 15kVA 20kVA 25kVA 30kVA 40kVA

    415 415 415 415 415 415 415

    3 3 3 3 3 3 3

    0.8 0.8 0.8 0.8 0.8 0.8 0.8

    150 150 150 162 162 180 180

    KEC KEC KEC KEC KEC KEC KEC KEC

    Model

    Type

    kVA

    Voltage (V)

    No.of Phases

    Power Factor

    Voltage Regulation

    Enclosure

    Insulation Class

    Weight of ACG (KGS)

    Speed (RPM) /Frequency

    Make

    ALT

    ER

    NA

    TO

    R

    45kVA

    415

    180

    3

    0.8

    Exide

    Maintenance free

    88

    1

    Model

    Make

    Type

    Rating (AH)

    Quantity (Nos.)

    Charging FacilityBA

    TT

    ER

    Y

    Pressed CRCA Channel

    OT

    HE

    RIT

    EM

    S

    Internal Lights

    Base Frame

    4

    Emergency Stop

    AVMs Qty. (Nos.)

    Drag Type in base frameType

    Capacity (Ltrs.) 80/100* 80/100* 100/150* 100/150* 100/150* 100/150* 125/200* 125/200*

    Battery Metering Ammeter,Voltmeter built in Genset Controller

    FXPI - MHD880

    Protection

    Type ASAS with microprocessor based Deep Sea Controller

    Digital Control Monitor - Volts line to line & line to neutral, Amps, Hz, HourKW,KWH,kVA,PF

    Auto start & Stop, Remote Start & Auto OFF, Inbuilt AMF features, Auto Log book,Emergency Stop, Cooling time, LCD display, acknowledgment & Fault Reset

    Low lube oil pressure, High coolant temperature, Overload Under & Over Voltage,

    Under & Over frequency, Auto shutdown, Visual & Audio Alarm against fault,

    Radiator water level, Low fuel level, charging failure.

    Short Circuit, Over load, MCCB, MCB’s for control circuit

    DG Parameter Monitoring Display

    Functions

    CO

    NT

    RO

    L P

    AN

    EL

    Safeties

    FU

    EL

    TA

    NK

    Brushless

    1500/50

    +/-1%

    SPDP

    H

    Charging Alternator

    2 Nos LED based

    Yes

  • CONTROL PANELKey features:

    Largest back-lit icon display in its class.

    MODBUS interface facility with RS485

    Current sensing, real – time clock & heated display option available

    Generator safety features like load /power monitoring (KW,kVA, kVAr,Pf, HWT,LLOP,LFL,CHF& RWL)

    Over Load Protection (kW)

    4 Configurable DC out puts & analogue / digital inputs

    Support for 0-10V & 4-20 mA oil pressure sensors

    CAN,MPU and alternator speed sensing on one variant

    3 Engine maintenance alarm's

    Engine speed protection

    Engine hours counter

    Engine pre heat

    Engine run time scheduler

    Engine Idle control for starting & stopping

    Fuel pump control battery voltage monitoring

    Comprehensive

    Fully configurable via the fascia or PC using USB communication

    Extremely efficient power save mode

    Comprehensive warning ,electrical trip or shut down protection up on fault conditions.

    ••••

    ••••••••••••••

    BENEFITS TO CUSTOMERS, BIG ON SAVINGS

    • • • •

    The Most Fuel – Efficient in its Range Low Operating Cost High Reliability with Low Maintenance Long Run Overhauls

    EXCELLENT SERVICE SUPPORT

    • • • • • •

    Peace of mind with 24x 7 Single Window Service

    Widest Network of Genset Service Dealer

    Well – Trained & Equipped Technicians at all Dealer Locations

    Multi –Tier Availability of Spare Parts & Efficient Supply Chain Management

    Advanced Communication Facilities to Deliver Prompt Response

    Call Monitoring System and Robust Escalation Procedure to Eliminate Pending Calls

    4

  • It is not uncommon to encounter a DG set vendor trying to sell what he has.

    The Correct way is to conduct a load Study, Make assessment and arrive at

    appropriate size of the DG set for the particular application.

    • Altitude & temperature:

    • Duty cycle:

    • Load:

    • Type of loads:

    • Minimum generator set Load / Capacity :

    • Single phase load & load imbalance :

    DG set rating & power is declared at NTP. Power developed by DG

    set is inversely proportion to ambient temperature & atmospheric pressure, based on site

    location size. The generator rating must be increased for the given level of performance as an

    altitude & ambient temperature rise.

    Generator sizing is also influenced by whether the application is for standby,

    prime power, or utility paralleling. Standby power generally have no over load capacity. Prime

    power generally has 10 % overload capacity.

    The most important step in sizing generator is to identify every type & size of load the

    generator set will power.

    Nonlinear loads- thrasher loads, VFD motors, UPS, battery chargers, medical

    equipment's, etc. are nonlinear load. When the nonlinear loads are present, it may be

    necessary to have higher capacity alternator depending up on its % over the total load.

    Running a gen set under the light load can lead to

    engine damages, redcucing the reliability – we do not recommend running Genset at less than

    30% of rated load.

    Single phase load should be evenly distributed as

    evenly as possible to keep the imbalance between three phases with in the specified limit.

    ACTUAL RATING GENSETHOW TO GET

    (According to site condition)

    DERATION CHART AS PER ISO 3046 - 1Correction Factor For Engine Out Put as per Site Conditions with Higher Altitude or Higher Ambient

    ENGINE ASPIRATION CATEGORY CORRECTION TO OUT PUT FOR TEMPERATURE

    Natural Aspirated 4 % for every 10 deg. C above 25 deg.CTurbo Charged 4 % for every 10 deg. C above 35 deg.CTurbo Charged intercooled 4% for every 10 deg. C above 35 deg.C

    ENGINE ASPIRATION CATEGORY CORRECTION TO OUT PUT FOR ALTITDE

    Natural Aspirated 4 % for every 300 Mtrs. above 300Mtrs.Turbo Charged 3 % for every 300 Mtrs. above 1000Mtrs.Turbo Charged intercooled 2% for every 300 Mtrs. above 3000Mtrs.

    ENGINE ASPIRATION CATEGORY CORRECTION TO OUT PUT FOR RELATIVE HUMIDITY

    Natural Aspirated 0.75% for every 10% above 60%Turbo Charged Not ApplicableTurbo Charged intercooled Not Applicable

    5

  • SALE • Scope of the Deal

    • Supply Scope

    • Service Scope

    • Technical Clearance • Commercial Clearance

    • Delivery Schedule

    PRE SALE

    • Installation Study

    • Recommendation

    • Application / Load Study

    • Rating Of DG set

    • Site Study

    POST SALE

    • Logistic

    • Pre commissioning visit • Installation & Commissioning

    • Final Commissioning

    • Load Trial

    • Training on Product

    • Normal Warranty 2 year or 5000 Hrs.

    • *

    Annual Service Contract

    • Preventive / Breakdown Maintenance

    • DG Health Checkup•

    *1year Extended

    warranty available

    CUSTOMER SUPPORT

    24 x 7

    Single - Window Solution

    1

    2

    3

    4

    * Optional

    OUR COUNTRYWIDE SERVICE NETWORK

    FA

    ST D

    ELIV

    ERY

    &

    RESPO

    ND

    S E C O N O M I C A L C O S TEXCELLENT RESULTENQUIRY No.

    99586 17222

    CAREGENSET HELPLINE

    1800 102 [email protected]

    www.nnkart.comONLINE WEB STOREFOR INDUSTRIAL& GENSET SPARES

    Sietz Technologies India Pvt. Ltd.Plot No.97, Sector - 6, Faridabad - 121 006, (India)Phone: +91 - 129 - 4188 600, Fax: +91-129 - 4188 610E-mail: [email protected], Web.: www.sietz-india.com

    Authorised Dealer

    Manufactured by

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    r.zo

    ne@

    yahoo.in

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