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Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines...

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Motor Handbook Second Edition, June 2019, Version 2.2 This handbook is intended to be an aid to the operator and is solely provided for information and illustration purposes. The technical data and text in this handbook is subject to change without notice. www.RivalDT.com [email protected] 5535 Brystone Drive Houston, TX 77041 Rival Downhole Tools Copyright © 2019
Transcript
Page 1: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Motor Handbook

Second Edition, June 2019, Version 2.2

This handbook is intended to be an aid to the operator

and is solely provided for information and illustration

purposes.

The technical data and text in this handbook is subject

to change without notice.

www.RivalDT.com [email protected]

5535 Brystone Drive Houston, TX 77041

Rival Downhole Tools Copyright © 2019

Page 2: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

1 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

Contents Motor Components .......................................................... 2

Top Sub & Rotor Catch ............................................... 2

Power Section ............................................................. 2

Adjustable Bend Housing (EZ3) .................................. 3

Fixed Bend Housing .................................................... 3

Transmission Assembly .............................................. 3

Bearing Section ........................................................... 3

Stabilizers .................................................................... 3

Policies & Procedures ..................................................... 3

EZ3 ABH Field Adjustment ......................................... 3

ABH Make-up Torque ................................................. 4

Stabilizer Field Replacement ...................................... 4

Stabilizer Field Make-up Torque ................................. 5

Downhole Temperature ............................................... 5

Motor Performance Data ................................................. 5

Performance Summary ............................................... 5

Weight on Bit and Overpull Limits ............................... 5

4-3/4” Motor 4/5 Lobe 6.0 Stage ................................. 6

4-3/4” Motor 5/6 Lobe 8.3 Stage ................................. 7

4-3/4” Motor 7/8 Lobe 2.6 Stage ................................. 8

4-3/4” Motor 7/8 Lobe 3.8 Stage ................................. 9

5” Motor 6/7 Lobe 8.0 Stage ..................................... 10

5-1/8” Motor 6/7 Lobe 8.0 Stage ............................... 11

6-3/4” Motor 4/5 Lobe 7.0 Stage ............................... 12

6-3/4” Motor 7/8 Lobe 3.5 Stage ............................... 13

6-3/4” Motor 7/8 Lobe 5.0 Stage ............................... 14

6-3/4” Motor 7/8 Lobe 5.7 Stage ............................... 15

7” Motor 5/6 Lobe 8.2 Stage ..................................... 16

7-1/8” Motor 4/5 Lobe 7.0 Stage ............................... 17

7-1/8” Motor 4/5 Lobe 7.0 Stage ET ......................... 18

7-1/8” Motor 7/8 Lobe 5.0 Stage ............................... 19

7-1/8” Motor 7/8 Lobe 5.7 Stage ............................... 20

7-3/4” Motor 4/5 Lobe 6.0 Stage ............................... 21

7-3/4” Motor 7/8 Lobe 4.0 Stage ............................... 22

8-1/2” Motor 7/8 Lobe 3.4 Stage ............................... 23

8-1/2” Motor 7/8 Lobe 4.0 Stage ............................... 24

8-1/2” Motor 7/8 Lobe 4.0 Stage ET ......................... 25

8-1/2” Motor 7/8 Lobe 5.9 Stage ............................... 26

9-5/8” Motor 5/6 Lobe 4.0 Stage ............................... 27

9-5/8” Motor 7/8 Lobe 3.9 Stage ............................... 28

9-5/8” Motor 7/8 Lobe 4.8 Stage ............................... 29

Page 3: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

2 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

Motor Components

Top Sub & Rotor Catch

At the top end of the motor is the top sub, which is a

crossover housing between the power section and the

rest of the BHA. Most top subs accommodate API float

valves. The top sub also provides a seat for the rotor catch

system.

The rotor catch is a retaining device which minimizes the

possibility of losing motor components downhole in the

unlikely event that an external connection breaks or

backs-off. The rotor catch is attached to the top of the

rotor by a threaded connection.

Power Section

The power section is a positive displacement motor

comprised of a rotor and a stator. The rotor is a long, spiral

shaft with a number of external, curved lobes. The stator

has a similar spiral profile formed internally by the stator

elastomer, but is designed to have one more lobe than the

rotor.

The design results in a cavity for fluid to flow into. As

pressure increases, the cavity progresses down the rotor

by forcing the rotor to rotate and progress around the

spiral profile. This action converters hydraulic horsepower

into mechanical horsepower delivered to the drill bit.

The desired lobe configuration will vary depended on the

application. In general, a power section with fewer lobes

generates a lower torque and higher speed, and a power

section with more lobes generates a higher torque and

lower speed.

Since the power section is a positive displacement motor,

speed and torque are determined independently from

each other during operation.

The rotational speed is proportional to the fluid flow rate

through the power section. The higher the flow rate, the

higher the output speed.

The torque generated is proportional to the differential

pressure across the power section. Differential pressure

is created by applying a load to the bit, thus the more

weight applied to the bit, the higher the differential

pressure across the power section.

For each power section configuration, there is a limit to

how much differential pressure the power section can

handle. If the differential pressure increases beyond the

elastomer limitations, the power section will no longer

keep the fluid cavities travelling down the rotor separate

from each other causing the rotor, and thus the bit, to stop

rotating. This is commonly known as a stalled motor and

Page 4: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

3 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

can cause damage to the stator elastomer, motor, and

other BHA components.

Adjustable Bend Housing (EZ3)

The EZ3 adjustable bend housing is a proprietary design

that connects the stator to the bearing section assembly.

The angle setting is field adjustable, producing a wide

range of build rates.

The EZ3 is simple to operate, service, and maintain due

to having only three components. The design also allows

for larger and stronger transmission assemblies to

maximize torque throughput.

Fixed Bend Housing

Fixed, non-adjustable housings are available in a wide

range of settings, including straight.

Transmission Assembly

The transmission assembly converts the eccentric

rotational motion of the rotor to concentric rotational

motion required by the bearing section. It also

accommodates any angle set on a fixed bend or

adjustable bend housing.

The current fleet of Rival motors utilizes two difference

transmission assembly designs, a C-V Joint and a Claw.

The c-v joint is utilized in the 8-1/2 PDMs, and the claw is

utilized in the 5-1/8 and 7-1/8 PDMs. As a result of the

claw design, there will be some rotational play in the 5-1/8

and 7-1/8 motors when rotating the drill bit on the surface.

Bearing Section

The bearing section is comprised of necessary

components to transmit drilling forces to the bit. The main

components include a bearing mandrel, radial bearings

and thrust bearings. The thrust and radial bearings are

mud-lubricated, eliminating the need for oil and seals, and

providing a simple to operate and service design. Due to

the mud-lubricated system, 2% to 5% of drilling fluid is

expected to flow through the bearings and directly to the

annulus, bypassing the drill bit.

The bearing mandrel transmits all of the power (torque

and rpm) to the bit. The bearing mandrel is center bored

to provide drilling fluid directly to the bit. Included on the

driveshaft is a safety catch mechanism. In the unlikely

event of a bearing mandrel break, the catch minimizes the

possibility of leaving the drill bit in the hole.

The thrust bearings are designed to sustain the applied

weight of the BHA to the bit during drilling operations. The

thrust bearings are also capable of sustaining the forces

required for off-bottom circulation and back-reaming.

The radial bearings keep the bearing mandrel centralized

by providing a smooth and wear-resistant surface. The

radial bearings resist the side-load forces seen in

directional drilling operations.

Stabilizers

Stabilizers are available as removable or integral

stabilizers. The removable stabilizers are threaded on to

the bearing housing, whereas the integral stabilizers are

directly integrated in the bearing housing.

A stabilizer can assist in maintaining a particular hole

angle, and increase the yield of the motor with regards to

angle change. Calculated build rates for stabilized motors

are based on stabilizers that are 1/8” smaller than the hole

size.

If no stabilizer is desired, slick bearing housings are

available.

Policies & Procedures

EZ3 ABH Field Adjustment

Step 1:

• Clean exterior of EZ3 ABH before clamping to ensure markings are clearly visible.

• Break middle connection with tongs in the indicated areas.

• Slowly back off Upper Housing four (4) full rotations, approximately one (1) inch.

Step 2:

• Lift Adjustment Ring above the spline. This allows free rotation of Adjustment Ring.

• Rotate until the scribe line is above the desired bend setting indicated on the Lower Housing.

Page 5: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

4 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

Step 3:

• Lower Adjustment Ring over the spline while maintaining alignment with scribe line and the desired bend setting indicated on the Lower Housing.

• Rotate the Upper Housing to shoulder the connection.

• Note: The matching scribe on the Upper Housing will not be aligned with the scribe on the Adjusting Ring at this point.

Step 4:

• Torque the connection until the scribe line for the matching bend setting on the Upper Housing is aligned with the scribe line on the Adjustment ring.

• Note: The torque required to align scribe lines must fall within the make-up torque ranges given in the Make-up Torque table below.

• This example shows changing from a 0 degree setting to a 2.12 degree setting.

ABH Make-up Torque

Motor Size Make-up Torque Range

(lbf-ft)

4-3/4” 13,000

5” 15,000

5-1/8” 8,000 – 13,000

6-3/4” 36,000

7” 36,000

7-1/8” 32,000 – 41,500

7-3/4” 40,000

8-1/2” 42,000 – 71,000

9-5/8” 90,000

Note: The torque required to align scribe lines must fall

within the make-up torque range.

Stabilizer Field Replacement

Step 1:

• To break Stabilizer connection, place the tongs in the areas indicated.

Step 2:

• Slowly back out the stabilizer by rotating the stabilizer to the right

• Remove and set aside

• Apply thread dope to the exposed threads and shoulder

• Slowly slide the new Stabilizer over the Bitbox and screw onto the Bearing Section.

Step 3:

• Shoulder the connection.

• Use Rig Tongs to Make-up the Stabilizer to the specified torque values in the table below

• Record the torque value

Page 6: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

5 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

Stabilizer Field Make-up Torque

Motor Size Make-up Torque

(lbf-ft)

4-3/4” 6,000

5” N/A

5-1/8” 10,000

6-3/4” 27,300

7” N/A

7-1/8” 20,000

7-3/4” 38,300

8-1/2” 29,000

9-5/8” 48,000

Downhole Temperature

Field testing has proven stator life is reduced at higher

operational temperatures. In order to maintain a stable

balance between stator life and performance it is required

to reduce differential pressure at these elevated

temperatures. The graph below illustrates the maximum

allowable differential pressure at different temperature

intervals. The green bars represent differential pressure

needed for maximum life while the orange bars represent

differential pressure needed for maximum output.

Example: Determine the maximum differential pressure

allowed to produce maximum output for a 6-3/4” 7/8 5.0.

The maximum differential pressure per spec is 1130 psi.

If this model is run at temperatures up to 200F, 100% of

the 1130 psi is allowed. If this model is run at 250F, only

85% of the 1130 psi is allowed so the maximum

differential pressure across the power section is 960.5 psi

(0.85*1130) at 250F.

Similarly, the maximum differential pressure allowed to

get the maximum life out of a 6-3/4” 7/8 5.0 is 904 psi

(80% of 1130 psi) at temperatures up to 200F and 768 psi

at 250F (68% of 1130 psi).

Motor Performance Data

Performance Summary

Size Lobes Stages Max Flow Rate

Max Bit

Speed

Rev/Unit Volume

Max Diff

Pres.

Torque @ Max Pres.

(gpm) (rpm) (rev/gal) (psi) (lbf-ft)

4-3/4” 4/5 6.0 250 260 1.020 2,030 3,690

4-3/4” 5/6 8.3 300 300 1.000 1,870 4,810

4-3/4” 7/8 2.6 300 79 0.263 590 5,250

4-3/4” 7/8 3.8 250 140 0.521 860 4,450

5” 6/7 8.0 350 290 0.810 1,800 5,720

5-1/8” 6/7 8.0 350 280 0.790 1,880 6,110

6-3/4” 4/5 7.0 600 300 0.497 1,580 9,090

6-3/4” 7/8 3.5 600 90 0.150 790 13,500

6-3/4” 7/8 5.0 600 180 0.288 1,130 10,460

6-3/4” 7/8 5.7 600 150 0.242 1,280 13,720

7” 5/6 8.2 600 260 0.426 1,850 11,270

7-1/8” 4/5 7.0 600 300 0.494 1,650 8,820

7-1/8” 7/8 5.0 600 160 0.270 1,180 10,650

7-1/8” 7/8 5.7 600 140 0.230 1,340 14,200

7-3/4” 4/5 6.0 900 230 0.246 1,350 15,300

7-3/4” 7/8 4.0 900 150 0.166 900 14,930

8-1/2” 7/8 3.4 900 80 0.087 800 22,530

8-1/2” 7/8 4.0 900 140 0.155 940 14,830

9-5/8” 5/6 4.0 1,200 150 0.122 900 19,240

9-5/8” 7/8 3.9 1,200 82 0.068 880 33,750

9-5/8” 7/8 4.8 1,200 180 0.144 1,080 24,050

Weight on Bit and Overpull Limits

Size Max WOB Max

Overpull, Backream

Max Overpull, Re-Run

Max Overpull, POOH

(lbf) (lbf) (lbf) (lbf)

4-3/4 20,000 9,660 60,000 475,000

5” 30,000 10,100 60,000 450,000

5-1/8” 54,000 78,000 154,000 441,000

6-3/4” 50,000 25,600 125,000 810,000

7” 55,000 30,000 192,000 910,000

7-1/8” 109,000 157,000 252,000 780,000

7-3/4” 70,000 39,100 350,000 1,100,000

8-1/2” 164,000 236,000 440,000 1,172,000

9-5/8” 120,000 65,000 350,000 1,340,000

Page 7: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

6 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

4-3/4” Motor 4/5 Lobe 6.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 15 in

Bit to Bend, ABH B 57.6 in

Bit to Bend, Fixed B 45.6 in

Bit to Top Sub C 276 in

Body OD, Slick D 4.818 in

Body OD, Stabilizer D 5.50 in

Pad Radius, ABH E 2.705 in

Pad Radius, Fixed E 2.534 in

Bottom Connection 3-1/2 REG

Top Connection 3-1/2 REG, IF, XH

Top Sub Float Bore 3-1/2 REG, IF, XH

Estimated Weight 912 lbf

Recommended Operating Limits

Max WOB 20,000 lbf

Max Overpull, Backream 9,660 lbf

Max Overpull, Re-Run 60,000 lbf

Max Overpull, POOH 475,000 lbf

Performance Details

Max Diff Pressure 2,030 psi

Max Torque 3,690 lbf-ft

Stall Torque 5,530 lbf-ft

Speed 1.020 rev/gal

Flow Range 100-250 gpm

Speed Range 102-260 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.39 3

0.78 6

1.15 8

1.50 11

1.83 13

2.12 15

2.38 18

2.60* 19

2.77* 21

2.89* 22

2.97* 23

3.00* 23

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.25 2

0.50 4

0.75 6

1.00 8

1.25 10

1.50 12

1.75 14

2.00 16

2.25 18

2.50* 20

2.75* 22

3.00* 24

*Bend Setting not recommended for Rotary Drilling

300 GPM

400 GPM

500 GPM

0

1000

2000

3000

4000

0

70

140

210

280

0 300 600 900 1,200 1,500

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 8: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

7 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

4-3/4” Motor 5/6 Lobe 8.3 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 15 in

Bit to Bend, ABH B 57.6 in

Bit to Bend, Fixed B 45.6 in

Bit to Top Sub C 340.8 in

Body OD, Slick D 4.818 in

Body OD, Stabilizer D 5.50 in

Pad Radius, ABH E 2.705 in

Pad Radius, Fixed E 2.534 in

Bottom Connection 3-1/2 REG

Top Connection 3-1/2 REG, IF, XH

Top Sub Float Bore 3-1/2 REG, IF, XH

Estimated Weight 1,160 lbf

Recommended Operating Limits

Max WOB 20,000 lbf

Max Overpull, Backream 6,700 lbf

Max Overpull, Re-Run 60,000 lbf

Max Overpull, POOH 441,000 lbf

Performance Details

Max Diff Pressure 1,870 psi

Max Torque 4,810 lbf-ft

Stall Torque 7,220 lbf-ft

Speed 1.000 rev/gal

Flow Range 100-300 gpm

Speed Range 100-300 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.39 3

0.78 6

1.15 8

1.50 11

1.83 13

2.12 15

2.38 18

2.60* 19

2.77* 21

2.89* 22

2.97* 23

3.00* 23

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.25 2

0.50 4

0.75 6

1.00 8

1.25 10

1.50 12

1.75 14

2.00 16

2.25 18

2.50* 20

2.75* 22

3.00* 24

*Bend Setting not recommended for Rotary Drilling

100 GPM

200 GPM

300 GPM

0

1000

2000

3000

4000

5000

0

80

160

240

320

0 400 800 1,200 1,600 2,000

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 9: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

8 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

4-3/4” Motor 7/8 Lobe 2.6 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 15 in

Bit to Bend, ABH B 57.6 in

Bit to Bend, Fixed B 45.6 in

Bit to Top Sub C 306 in

Body OD, Slick D 4.818 in

Body OD, Stabilizer D 5.50 in

Pad Radius, ABH E 2.705 in

Pad Radius, Fixed E 2.534 in

Bottom Connection 3-1/2 REG

Top Connection 3-1/2 REG, IF, XH

Top Sub Float Bore 3-1/2 REG, IF, XH

Estimated Weight 1,056 lbf

Recommended Operating Limits

Max WOB 20,000 lbf

Max Overpull, Backream 13,500 lbf

Max Overpull, Re-Run 60,000 lbf

Max Overpull, POOH 475,000 lbf

Performance Details

Max Diff Pressure 590 psi

Max Torque 5,250 lbf-ft

Stall Torque 7,880 lbf-ft

Speed 0.263 rev/gal

Flow Range 150-300 gpm

Speed Range 39-79 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.39 3

0.78 6

1.15 8

1.50 11

1.83 13

2.12 15

2.38 18

2.60* 19

2.77* 21

2.89* 22

2.97* 23

3.00* 23

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.25 2

0.50 4

0.75 6

1.00 8

1.25 10

1.50 12

1.75 14

2.00 16

2.25 18

2.50* 20

2.75* 22

3.00* 24

*Bend Setting not recommended for Rotary Drilling

150 GPM

225 GPM

300 GPM

0

1000

2000

3000

4000

5000

6000

0

20

40

60

80

0 100 200 300 400 500 600

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 10: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

9 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

4-3/4” Motor 7/8 Lobe 3.8 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 15 in

Bit to Bend, ABH B 57.6 in

Bit to Bend, Fixed B 45.6 in

Bit to Top Sub C 276 in

Body OD, Slick D 4.818 in

Body OD, Stabilizer D 5.50 in

Pad Radius, ABH E 2.705 in

Pad Radius, Fixed E 2.534 in

Bottom Connection 3-1/2 REG

Top Connection 3-1/2 REG, IF, XH

Top Sub Float Bore 3-1/2 REG, IF, XH

Estimated Weight 912 lbf

Recommended Operating Limits

Max WOB 20,000 lbf

Max Overpull, Backream 12,300 lbf

Max Overpull, Re-Run 60,000 lbf

Max Overpull, POOH 475,000 lbf

Performance Details

Max Diff Pressure 860 psi

Max Torque 4,450 lbf-ft

Stall Torque 6,670 lbf-ft

Speed 0.521 rev/gal

Flow Range 150-250 gpm

Speed Range 78-140 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.39 3

0.78 6

1.15 8

1.50 11

1.83 13

2.12 15

2.38 18

2.60* 19

2.77* 21

2.89* 22

2.97* 23

3.00* 23

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.25 2

0.50 4

0.75 6

1.00 8

1.25 10

1.50 12

1.75 14

2.00 16

2.25 18

2.50* 20

2.75* 22

3.00* 24

*Bend Setting not recommended for Rotary Drilling

150 GPM

200 GPM

250 GPM

0

1000

2000

3000

4000

5000

0

40

80

120

160

0 200 400 600 800

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 11: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

10 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

5” Motor 6/7 Lobe 8.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 22 in

Bit to Bend, ABH B 52.7 in

Bit to Bend, Fixed B 42.3 in

Bit to Top Sub C 284.4 in

Body OD, Slick D 5.068 in

Body OD, Stabilizer D 5.625 in

Pad Radius, ABH E 2.664 in

Pad Radius, Fixed E 2.534 in

Bottom Connection 3-1/2 REG, IF

Top Connection 3-1/2 REG, IF, XH

Top Sub Float Bore 3-1/2 REG, IF, XH

Estimated Weight 1,269 lbf

Recommended Operating Limits

Max WOB 30,000 lbf

Max Overpull, Backream 10,100 lbf

Max Overpull, Re-Run 60,000 lbf

Max Overpull, POOH 450,000 lbf

Performance Details

Max Diff Pressure 1,800 psi

Max Torque 5,720 lbf-ft

Stall Torque 8,580 lbf-ft

Speed 0.810 rev/gal

Flow Range 100-350 gpm

Speed Range 121-290 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 6 6 1/4 6 3/4 6 6 1/4 6 3/4

0.39 - - - 2.1 2.3 2.6

0.78 3.4 2.6 - 4.6 4.7 5.0

1.15 6.0 5.1 3.5 6.9 7.0 7.3

1.50 8.4 7.5 5.9 9.0 9.2 9.5

1.83 10.6 9.8 8.2 11.1 11.2 11.6

2.12 12.6 11.8 10.2 12.9 13.0 13.4

2.38* 14.4 13.6 12.0 14.5 14.7 15.0

2.60* 15.9 15.1 13.5 15.9 16.0 16.3

2.77* 17.1 16.3 14.6 17.1 17.1 17.4

2.90* 18.0 17.2 15.5 18.0 17.9 18.2

2.97* 18.4 17.6 16.0 18.4 18.3 18.6

3.00* 18.7 17.8 16.2 18.7 18.5 18.8

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 6 6 1/4 6 3/4 6 6 1/4 6 3/4

0.78 1.8 - - 4.7 4.9 5.2

1.15 4.3 3.3 1.4 7.1 7.3 7.6

1.50 6.7 5.7 3.8 9.4 9.5 9.8

1.75 8.4 7.4 5.5 11.0 11.1 11.4

1.83 9.0 8.0 6.0 11.5 11.7 12.0

2.00 10.1 9.2 7.2 12.6 12.7 13.1

2.12 11.0 10.0 8.0 13.4 13.5 13.8

2.25* 11.9 10.9 8.9 14.2 14.4 14.7

2.38* 12.8 11.8 9.8 15.0 15.2 15.5

2.50* 13.6 12.6 10.6 15.8 16.0 16.3

*Bend Setting not recommended for Rotary Drilling

150 GPM

250 GPM

350 GPM

0

1000

2000

3000

4000

5000

6000

0

70

140

210

280

350

0 400 800 1,200 1,600 2,000

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 12: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

11 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

5-1/8” Motor 6/7 Lobe 8.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 22 in

Bit to Bend, ABH B 55 in

Bit to Bend, Fixed B 47 in

Bit to Top Sub C 354 in

Body OD, Slick D 5.13 in

Body OD, Stabilizer D 5.80 in

Pad Radius, ABH E 2.78 in

Pad Radius, Fixed E 2.84 in

Bottom Connection 3-1/2 REG

Top Connection 3-1/2 IF

Top Sub Float Bore 3-1/2 IF

Estimated Weight 1,350 lbf

Recommended Operating Limits

Max WOB 54,000 lbf

Max Overpull, Backream 78,000 lbf

Max Overpull, Re-Run 154,000 lbf

Max Overpull, POOH 441,000 lbf

Performance Details

Max Diff Pressure 1,880 psi

Max Torque 6,110 lbf-ft

Stall Torque 9,630 lbf-ft

Speed 0.790 rev/gal

Flow Range 150-350 gpm

Speed Range 120-280 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 6 6 1/4 6 3/4 6 6 1/4 6 3/4

0.39 1.3 - - 1.8 2.0 2.3

0.78 4.1 3.3 1.7 4.3 4.4 4.7

1.15 6.7 5.9 4.3 6.7 6.7 7.1

1.50 9.1 8.3 6.8 9.1 8.9 9.2

1.83 11.5 10.7 9.1 11.5 11.0 11.3

2.12 13.5 12.7 11.1 13.5 12.8 13.1

2.38* 15.3 14.5 12.9 15.3 14.5 14.7

2.60* 16.9 16.1 14.5 16.9 16.1 16.1

2.77* 18.1 17.3 15.7 18.1 17.3 17.2

2.90* 19.0 18.2 16.6 19.0 18.2 18.0

2.97* 19.5 18.7 17.1 19.5 18.7 18.4

3.00* 19.7 18.9 17.3 19.7 18.9 18.6

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 6 6 1/4 6 3/4 6 6 1/4 6 3/4

0.78 4.5 3.5 1.7 4.5 4.6 4.9

1.15 7.1 6.2 4.3 7.1 6.9 7.3

1.50 9.5 8.6 6.8 9.5 9.2 9.5

1.75 11.3 10.4 8.6 11.3 10.8 11.1

1.83 11.9 10.9 9.1 11.9 11.3 11.6

2.00 13.1 12.1 10.3 13.1 12.4 12.7

2.12 13.9 13.0 11.2 13.9 13.2 13.5

2.25* 14.8 13.9 12.1 14.8 14.0 14.3

2.38* 15.7 14.8 13.0 15.7 14.8 15.2

2.50* 16.6 15.7 13.8 16.6 15.7 15.9

*Bend Setting not recommended for Rotary Drilling

150 GPM

250 GPM

350 GPM

0

1000

2000

3000

4000

5000

6000

7000

8000

0

50

100

150

200

250

300

350

0 500 1,000 1,500 2,000 2,500

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 13: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

12 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

6-3/4” Motor 4/5 Lobe 7.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 32.4 in

Bit to Bend, ABH B 79.2 in

Bit to Bend, Fixed B 62.4 in

Bit to Top Sub C 325.2 in

Body OD, Slick D 6.87 in

Body OD, Stabilizer D 7.750 in

Pad Radius, ABH E 3.625 in

Pad Radius, Fixed E 3.565 in

Bottom Connection 4-1/2, 6-5/8 REG

Top Connection 4-1/2 IF/ REG, 5-1/2 REG

Top Sub Float Bore 4-1/2 IF/ REG, 5-1/2 REG

Estimated Weight 2,225 lbf

Recommended Operating Limits

Max WOB 50,000 lbf

Max Overpull, Backream 25,300 lbf

Max Overpull, Re-Run 125,000 lbf

Max Overpull, POOH 810,000 lbf

Performance Details

Max Diff Pressure 1,580 psi

Max Torque 9,090 lbf-ft

Stall Torque 13,630 lbf-ft

Speed 0.497 rev/gal

Flow Range 300-600 gpm

Speed Range 149-300 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.39 3

0.78 6

1.15 8

1.50 10

1.83 12

2.12* 14

2.38* 16

2.60* 17

2.77* 18

2.89* 19

2.97* 20

3.00* 20

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.25 3

0.50 4

0.75 6

1.00 8

1.25 10

1.50 11

1.75 13

2.00* 15

2.25* 17

2.50* 18

2.75* 20

3.00* 22

*Bend Setting not recommended for Rotary Drilling

300 GPM

450 GPM

600 GPM

0

2000

4000

6000

8000

10000

0

80

160

240

320

0 300 600 900 1,200 1,500

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 14: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

13 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

6-3/4” Motor 7/8 Lobe 3.5 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 32.4 in

Bit to Bend, ABH B 79.2 in

Bit to Bend, Fixed B 62.4 in

Bit to Top Sub C 375.6 in

Body OD, Slick D 6.87 in

Body OD, Stabilizer D 7.750 in

Pad Radius, ABH E 3.625 in

Pad Radius, Fixed E 3.565 in

Bottom Connection 4-1/2, 6-5/8 REG

Top Connection 4-1/2 IF/ REG, 5-1/2 REG

Top Sub Float Bore 4-1/2 IF/ REG, 5-1/2 REG

Estimated Weight 2,575 lbf

Recommended Operating Limits

Max WOB 50,000 lbf

Max Overpull, Backream 32,500 lbf

Max Overpull, Re-Run 125,000 lbf

Max Overpull, POOH 810,000 lbf

Performance Details

Max Diff Pressure 790 psi

Max Torque 13,500 lbf-ft

Stall Torque 20,250 lbf-ft

Speed 0.150 rev/gal

Flow Range 300-600 gpm

Speed Range 45-90 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.39 3

0.78 6

1.15 8

1.50 10

1.83 12

2.12* 14

2.38* 16

2.60* 17

2.77* 18

2.89* 19

2.97* 20

3.00* 20

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.25 3

0.50 4

0.75 6

1.00 8

1.25 10

1.50 11

1.75 13

2.00* 15

2.25* 17

2.50* 18

2.75* 20

3.00* 22

*Bend Setting not recommended for Rotary Drilling

300 GPM

450 GPM

600 GPM

0

3000

6000

9000

12000

15000

0

30

60

90

0 200 400 600 800

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 15: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

14 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

6-3/4” Motor 7/8 Lobe 5.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 32.4 in

Bit to Bend, ABH B 79.2 in

Bit to Bend, Fixed B 62.4 in

Bit to Top Sub C 309.6 in

Body OD, Slick D 6.87 in

Body OD, Stabilizer D 7.750 in

Pad Radius, ABH E 3.625 in

Pad Radius, Fixed E 3.565 in

Bottom Connection 4-1/2, 6-5/8 REG

Top Connection 4-1/2 IF/ REG, 5-1/2 REG

Top Sub Float Bore 4-1/2 IF/ REG, 5-1/2 REG

Estimated Weight 2,116 lbf

Recommended Operating Limits

Max WOB 50,000 lbf

Max Overpull, Backream 28,600 lbf

Max Overpull, Re-Run 125,000 lbf

Max Overpull, POOH 810,000 lbf

Performance Details

Max Diff Pressure 1,130 psi

Max Torque 10,460 lbf-ft

Stall Torque 25,690 lbf-ft

Speed 0.288 rev/gal

Flow Range 300-600 gpm

Speed Range 86-180 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.39 3

0.78 6

1.15 8

1.50 10

1.83 12

2.12* 14

2.38* 16

2.60* 17

2.77* 18

2.89* 19

2.97* 20

3.00* 20

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.25 3

0.50 4

0.75 6

1.00 8

1.25 10

1.50 11

1.75 13

2.00* 15

2.25* 17

2.50* 18

2.75* 20

3.00* 22

*Bend Setting not recommended for Rotary Drilling

300 GPM

450 GPM

600 GPM

0

3000

6000

9000

12000

0

50

100

150

200

0 200 400 600 800 1,000 1,200

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 16: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

15 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

6-3/4” Motor 7/8 Lobe 5.7 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 32.4 in

Bit to Bend, ABH B 79.2 in

Bit to Bend, Fixed B 62.4 in

Bit to Top Sub C 375.6 in

Body OD, Slick D 6.87 in

Body OD, Stabilizer D 7.750 in

Pad Radius, ABH E 3.625 in

Pad Radius, Fixed E 3.565 in

Bottom Connection 4-1/2, 6-5/8 REG

Top Connection 4-1/2 IF/ REG, 5-1/2 REG

Top Sub Float Bore 4-1/2 IF/ REG, 5-1/2 REG

Estimated Weight 2,575 lbf

Recommended Operating Limits

Max WOB 50,000 lbf

Max Overpull, Backream 25,600 lbf

Max Overpull, Re-Run 125,000 lbf

Max Overpull, POOH 810,000 lbf

Performance Details

Max Diff Pressure 1,280 psi

Max Torque 13,720 lbf-ft

Stall Torque 20,580 lbf-ft

Speed 0.242 rev/gal

Flow Range 300-600 gpm

Speed Range 72-150 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.39 3

0.78 6

1.15 8

1.50 10

1.83 12

2.12* 14

2.38* 16

2.60* 17

2.77* 18

2.89* 19

2.97* 20

3.00* 20

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.25 3

0.50 4

0.75 6

1.00 8

1.25 10

1.50 11

1.75 13

2.00* 15

2.25* 17

2.50* 18

2.75* 20

3.00* 22

*Bend Setting not recommended for Rotary Drilling

300 GPM

450 GPM

600 GPM

0

3000

6000

9000

12000

15000

0

40

80

120

160

0 300 600 900 1,200

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 17: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

16 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

7” Motor 5/6 Lobe 8.2 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 30.2 in

Bit to Bend, ABH B 68.4 in

Bit to Bend, Fixed B 48 in

Bit to Top Sub C 301.9 in

Body OD, Slick D 7.75 in

Body OD, Stabilizer D 9.75 in

Pad Radius, ABH E 3.75 in

Pad Radius, Fixed E 3.75 in

Bottom Connection 4-1/2 IF/REG, 6-5/8 REG

Top Connection 4-1/2 IF/REG/XH, 5-1/2 REG

Top Sub Float Bore 4-1/2 IF/REG/XH, 5-1/2 REG

Estimated Weight 2,919 lbf

Recommended Operating Limits

Max WOB 55,000 lbf

Max Overpull, Backream 30,000 lbf

Max Overpull, Re-Run 192,000 lbf

Max Overpull, POOH 910,000 lbf

Performance Details

Max Diff Pressure 1,850 psi

Max Torque 11,270 lbf-ft

Stall Torque 16,910 lbf-ft

Speed 0.426 rev/gal

Flow Range 300-600 gpm

Speed Range 127-260 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 8 3/8 8 3/4 9 7/8 8 3/8 8 3/4 9 7/8

0.39 - - - - 2.6 3.3

0.78 3.4 2.5 - 4.6 4.9 5.5

1.15 5.8 4.9 2.3 6.8 7.0 7.6

1.50 8.1 7.2 4.6 8.8 9.0 9.6

1.83 10.2 9.3 6.7 10.7 10.9 11.5

2.12 12.1 11.2 8.6 12.3 12.6 13.2

2.38* 13.8 12.9 10.3 13.8 14.0 14.7

2.60* 15.2 14.3 11.7 15.2 15.3 15.9

2.77* 16.3 15.4 12.8 16.3 16.3 16.9

2.90* 17.2 16.3 13.7 17.2 17.0 17.7

2.97* 17.6 16.7 14.1 17.6 17.4 18.1

3.00* 17.8 16.9 14.3 17.8 17.6 18.2

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 8 3/8 8 3/4 9 7/8 8 3/8 8 3/4 9 7/8

0.78 2.7 1.5 - 5.0 5.2 5.8

1.15 5.1 3.9 - 7.2 7.5 8.1

1.50 7.3 6.2 2.7 9.4 9.6 10.2

1.75 9.0 7.8 4.3 10.9 11.1 11.8

1.83 9.5 8.3 4.8 11.4 11.6 12.3

2.00 10.6 9.4 5.9 12.5 12.7 13.3

2.12 11.4 10.2 6.7 13.2 13.4 14.1

2.25* 12.2 11.1 7.6 14.0 14.2 14.9

2.38* 13.1 11.9 8.4 14.8 15.0 15.6

2.50* 13.8 12.7 9.2 15.5 15.7 16.4

*Bend Setting not recommended for Rotary Drilling

300 GPM

450 GPM

600 GPM

0

3000

6000

9000

12000

15000

0

70

140

210

280

0 400 800 1,200 1,600 2,000

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 18: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

17 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

7-1/8” Motor 4/5 Lobe 7.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 27 in

Bit to Bend, ABH B 63 in

Bit to Bend, Fixed B 52 in

Bit to Top Sub C 326 in

Body OD, Slick D 7.13 in

Body OD, Stabilizer D 7.88 in

Pad Radius, ABH E 4.11 in

Pad Radius, Fixed E 3.90 in

Bottom Connection 4-1/2 REG

Top Connection 4-1/2 IF

Top Sub Float Bore 4R

Estimated Weight 2,500 lbf

Recommended Operating Limits

Max WOB 109,000 lbf

Max Overpull, Backream 157,000 lbf

Max Overpull, Re-Run 252,000 lbf

Max Overpull, POOH 780,000 lbf

Performance Details

Max Diff Pressure 1,650 psi

Max Torque 8,820 lbf-ft

Stall Torque 13,980 lbf-ft

Speed 0.494 rev/gal

Flow Range 300-600 gpm

Speed Range 150-300 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 8 1/2 8 3/4 9 7/8 8 1/2 8 3/4 9 7/8

0.39 2.8 2.1 1.2 2.8 2.7 3.6

0.78 5.8 5.1 1.8 5.8 5.3 6.2

1.15 8.6 7.9 4.6 8.6 7.9 8.6

1.50 11.3 10.5 7.3 11.3 10.5 10.9

1.83 13.8 13.1 9.8 13.8 13.1 13.1

2.12 16.0 15.3 12.0 16.0 15.3 15.0

2.38* 18.0 17.2 14.0 18.0 17.2 16.7

2.60* 19.6 18.9 15.7 19.6 18.9 18.2

2.77* 20.9 20.2 17.0 20.9 20.2 19.3

2.90* 21.9 21.2 17.9 21.9 21.2 20.1

2.97* 22.5 21.7 18.5 22.5 21.7 20.6

3.00* 22.7 22.0 18.7 22.7 22.0 20.8

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 8 1/2 8 3/4 9 7/8 8 1/2 8 3/4 9 7/8

0.78 3.8 3.0 - 5.3 5.5 6.4

1.15 6.6 5.8 2.0 7.9 8.1 9.0

1.50 9.3 8.5 4.6 10.3 10.5 11.4

1.75 11.2 10.4 6.6 12.0 12.2 13.1

1.83 11.8 11.0 7.2 12.6 12.8 13.7

2.00 13.1 12.3 8.5 13.8 13.9 14.8

2.12 14.0 13.2 9.4 14.6 14.8 15.7

2.25* 15.0 14.2 10.4 15.5 15.7 16.6

2.38* 16.0 15.2 11.3 16.4 16.6 17.4

2.50* 16.9 16.1 12.3 17.2 17.4 18.3

*Bend Setting not recommended for Rotary Drilling

300 GPM

450 GPM

600 GPM

0

2000

4000

6000

8000

10000

12000

0

50

100

150

200

250

300

350

0 200 400 600 800 1,000 1,200 1,400 1,600 1,800 2,000

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 19: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

18 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

7-1/8” Motor 4/5 Lobe 7.0 Stage ET

Hard Rubber

Dimensions

Bit to Stabilizer Center A 27 in

Bit to Bend, ABH B 63 in

Bit to Bend, Fixed B 52 in

Bit to Top Sub C 326 in

Body OD, Slick D 7.13 in

Body OD, Stabilizer D 7.88 in

Pad Radius, ABH E 4.11 in

Pad Radius, Fixed E 3.90 in

Bottom Connection 4-1/2 REG

Top Connection 4-1/2 IF

Top Sub Float Bore 4R

Estimated Weight 2,780 lbf

Recommended Operating Limits

Max WOB 109,000 lbf

Max Overpull, Backream 157,000 lbf

Max Overpull, Re-Run 252,000 lbf

Max Overpull, POOH 780,000 lbf

Performance Details

Max Diff Pressure 1,650 psi

Max Torque 8,820 lbf-ft

Stall Torque 19,840 lbf-ft

Speed 0.494 rev/gal

Flow Range 300-600 gpm

Speed Range 150-300 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operation conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 8 1/2 8 3/4 9 7/8 8 1/2 8 3/4 9 7/8

0.39 2.8 2.1 1.2 2.8 2.7 3.6

0.78 5.8 5.1 1.8 5.8 5.3 6.2

1.15 8.6 7.9 4.6 8.6 7.9 8.6

1.50 11.3 10.5 7.3 11.3 10.5 10.9

1.83 13.8 13.1 9.8 13.8 13.1 13.1

2.12 16.0 15.3 12.0 16.0 15.3 15.0

2.38* 18.0 17.2 14.0 18.0 17.2 16.7

2.60* 19.6 18.9 15.7 19.6 18.9 18.2

2.77* 20.9 20.2 17.0 20.9 20.2 19.3

2.90* 21.9 21.2 17.9 21.9 21.2 20.1

2.97* 22.5 21.7 18.5 22.5 21.7 20.6

3.00* 22.7 22.0 18.7 22.7 22.0 20.8

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 8 1/2 8 3/4 9 7/8 8 1/2 8 3/4 9 7/8

0.78 3.8 3.0 - 5.3 5.5 6.4

1.15 6.6 5.8 2.0 7.9 8.1 9.0

1.50 9.3 8.5 4.6 10.3 10.5 11.4

1.75 11.2 10.4 6.6 12.0 12.2 13.1

1.83 11.8 11.0 7.2 12.6 12.8 13.7

2.00 13.1 12.3 8.5 13.8 13.9 14.8

2.12 14.0 13.2 9.4 14.6 14.8 15.7

2.25* 15.0 14.2 10.4 15.5 15.7 16.6

2.38* 16.0 15.2 11.3 16.4 16.6 17.4

2.50* 16.9 16.1 12.3 17.2 17.4 18.3

*Bend Setting not recommended for Rotary Drilling

300 GPM

450 GPM

600 GPM

0

2000

4000

6000

8000

10000

12000

14000

16000

0

50

100

150

200

250

300

350

0 500 1,000 1,500 2,000 2,500 3,000

Torque (ft-lbs)RPM

Differential Pressure (psi)

Page 20: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

19 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

7-1/8” Motor 7/8 Lobe 5.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 27 in

Bit to Bend, ABH B 63 in

Bit to Bend, Fixed B 52 in

Bit to Top Sub C 311 in

Body OD, Slick D 7.13 in

Body OD, Stabilizer D 7.88 in

Pad Radius, ABH E 4.11 in

Pad Radius, Fixed E 3.90 in

Bottom Connection 4-1/2 REG

Top Connection 4-1/2 IF

Top Sub Float Bore 4R

Estimated Weight 2,540 lbf

Recommended Operating Limits

Max WOB 109,000 lbf

Max Overpull, Backream 157,000 lbf

Max Overpull, Re-Run 252,000 lbf

Max Overpull, POOH 780,000 lbf

Performance Details

Max Diff Pressure 1,180 psi

Max Torque 10,650 lbf-ft

Stall Torque 16,770 lbf-ft

Speed 0.270 rev/gal

Flow Range 300-600 gpm

Speed Range 80-160 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 8 1/2 8 3/4 9 7/8 8 1/2 8 3/4 9 7/8

0.39 3.0 2.2 1.2 3.0 2.9 3.9

0.78 6.1 5.4 1.9 6.1 5.6 6.6

1.15 9.1 8.3 4.9 9.1 8.3 9.1

1.50 11.9 11.1 7.7 11.9 11.1 11.5

1.83 14.5 13.8 10.4 14.5 13.8 13.8

2.12 16.9 16.1 12.7 16.9 16.1 15.8

2.38* 18.9 18.2 14.8 18.9 18.2 17.5

2.60* 20.7 19.9 16.5 20.7 19.9 19.1

2.77* 22.1 21.3 17.9 22.1 21.3 20.2

2.90* 23.1 22.3 18.9 23.1 22.3 21.1

2.97* 23.7 22.9 19.5 23.7 22.9 21.6

3.00* 23.9 23.1 19.7 23.9 23.1 21.8

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 8 1/2 8 3/4 9 7/8 8 1/2 8 3/4 9 7/8

0.78 4.0 3.2 - 5.6 5.9 6.8

1.15 7.0 6.1 2.1 8.3 8.5 9.5

1.50 9.8 8.9 4.9 10.8 11.0 12.0

1.75 11.8 10.9 6.9 12.6 12.8 13.8

1.83 12.5 11.6 7.6 13.2 13.4 14.4

2.00 13.8 12.9 8.9 14.4 14.6 15.6

2.12 14.8 13.9 9.9 15.3 15.5 16.5

2.25* 15.8 14.9 10.9 16.2 16.4 17.4

2.38* 16.9 16.0 12.0 17.2 17.4 18.4

2.50* 17.8 16.9 12.9 18.0 18.2 19.2

*Bend Setting not recommended for Rotary Drilling

300 GPM

450 GPM

600 GPM

0

2000

4000

6000

8000

10000

12000

14000

0

20

40

60

80

100

120

140

160

180

0 200 400 600 800 1,000 1,200 1,400

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 21: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

20 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

7-1/8” Motor 7/8 Lobe 5.7 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 27 in

Bit to Bend, ABH B 63 in

Bit to Bend, Fixed B 52 in

Bit to Top Sub C 376 in

Body OD, Slick D 7.13 in

Body OD, Stabilizer D 7.88 in

Pad Radius, ABH E 4.11 in

Pad Radius, Fixed E 3.90 in

Bottom Connection 4-1/2 REG

Top Connection 4-1/2 IF

Top Sub Float Bore 4R

Estimated Weight 3,000 lbf

Recommended Operating Limits

Max WOB 109,000 lbf

Max Overpull, Backream 157,000 lbf

Max Overpull, Re-Run 252,000 lbf

Max Overpull, POOH 780,000 lbf

Performance Details

Max Diff Pressure 1,340 psi

Max Torque 14,200 lbf-ft

Stall Torque 22,370 lbf-ft

Speed 0.230 rev/gal

Flow Range 300-600 gpm

Speed Range 70-140 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 8 1/2 8 3/4 9 7/8 8 1/2 8 3/4 9 7/8

0.39 2.3 1.7 1.1 2.3 2.3 2.9

0.78 4.9 4.3 1.5 4.9 4.6 5.2

1.15 7.3 6.7 3.9 7.3 6.7 7.4

1.50 9.6 9.0 6.2 9.6 9.0 9.4

1.83 11.8 11.2 8.4 11.8 11.2 11.3

2.12 13.7 13.1 10.3 13.7 13.1 13.0

2.38* 15.4 14.8 12.0 15.4 14.8 14.5

2.60* 16.9 16.2 13.4 16.9 16.2 15.8

2.77* 18.0 17.3 14.5 18.0 17.3 16.8

2.90* 18.8 18.2 15.4 18.8 18.2 17.5

2.97* 19.3 18.7 15.8 19.3 18.7 17.9

3.00* 19.5 18.9 16.0 19.5 18.9 18.1

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 8 1/2 8 3/4 9 7/8 8 1/2 8 3/4 9 7/8

0.78 3.3 2.5 - 4.6 4.7 5.4

1.15 5.7 5.0 1.7 6.8 7.0 7.6

1.50 8.0 7.3 4.0 8.9 9.1 9.7

1.75 9.6 8.9 5.6 10.5 10.6 11.2

1.83 10.2 9.4 6.1 10.9 11.1 11.7

2.00 11.3 10.6 7.3 12.0 12.1 12.8

2.12 12.1 11.3 8.0 12.7 12.8 13.5

2.25* 12.9 12.2 8.9 13.5 13.6 14.3

2.38* 13.8 13.0 9.8 14.3 14.4 15.1

2.50* 14.6 13.8 10.5 15.0 15.1 15.8

*Bend Setting not recommended for Rotary Drilling

300 GPM

450 GPM

600 GPM

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

0

20

40

60

80

100

120

140

160

0 200 400 600 800 1,000 1,200 1,400 1,600

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 22: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

21 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

7-3/4” Motor 4/5 Lobe 6.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 29.76 in

Bit to Bend, ABH B 78.8 in

Bit to Bend, Fixed B 64.8 in

Bit to Top Sub C 391.2 in

Body OD, Slick D 7.75 in

Body OD, Stabilizer D 9.25 in

Pad Radius, ABH E 4.1875 in

Pad Radius, Fixed E 4.07 in

Bottom Connection 6-5/8 REG

Top Connection 6-5/8 REG

Top Sub Float Bore 6-5/8 REG

Estimated Weight 4,288 lbf

Recommended Operating Limits

Max WOB 70,000 lbf

Max Overpull, Backream 39,100 lbf

Max Overpull, Re-Run 350,000 lbf

Max Overpull, POOH 1,100,000 lbf

Performance Details

Max Diff Pressure 1,350 psi

Max Torque 15,300 lbf-ft

Stall Torque 22,950 lbf-ft

Speed 0.246 rev/gal

Flow Range 400-900 gpm

Speed Range 98-230 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.39 3

0.78 5

1.15 6

1.50 8

1.83* 10

2.12* 12

2.38* 13

2.60* 15

2.77* 16

2.89* 16

2.97* 17

3.00* 17

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.25 2

0.50 3

0.75 5

1.00 6

1.25 7

1.50 9

1.75* 10

2.00* 11

2.25* 13

2.50* 14

2.75* 15

3.00* 17

*Bend Setting not recommended for Rotary Drilling

400 GPM

650 GPM

900 GPM

0

4000

8000

12000

16000

0

60

120

180

240

0 300 600 900 1,200

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 23: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

22 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

7-3/4” Motor 7/8 Lobe 4.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 29.76 in

Bit to Bend, ABH B 78.8 in

Bit to Bend, Fixed B 64.8 in

Bit to Top Sub C 334.8 in

Body OD, Slick D 7.75 in

Body OD, Stabilizer D 9.25 in

Pad Radius, ABH E 4.1875 in

Pad Radius, Fixed E 4.07 in

Bottom Connection 6-5/8 REG

Top Connection 5-1/2, 6-5/8 REG

Top Sub Float Bore 5-1/2, 6-5/8 REG

Estimated Weight 3699.5 lbf

Recommended Operating Limits

Max WOB 70,000 lbf

Max Overpull, Backream 46,600 lbf

Max Overpull, Re-Run 350,000 lbf

Max Overpull, POOH 1,100,000 lbf

Performance Details

Max Diff Pressure 900 psi

Max Torque 14,930 lbf-ft

Stall Torque 22,400 lbf-ft

Speed 0.166 rev/gal

Flow Range 400-900 gpm

Speed Range 66-150 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.39 3

0.78 5

1.15 6

1.50 8

1.83* 10

2.12* 12

2.38* 13

2.60* 15

2.77* 16

2.89* 16

2.97* 17

3.00* 17

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Angle (Deg)

Stabilized

0.25 2

0.50 3

0.75 5

1.00 6

1.25 7

1.50 9

1.75* 10

2.00* 11

2.25* 13

2.50* 14

s2.75* 15

3.00* 17

*Bend Setting not recommended for Rotary Drilling

400 GPM

650 GPM

900 GPM

0

4000

8000

12000

16000

0

40

80

120

160

0 200 400 600 800 1,000

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 24: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

23 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

8-1/2” Motor 7/8 Lobe 3.4 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 39 in

Bit to Bend, ABH B 90 in

Bit to Bend, Fixed B 76 in

Bit to Top Sub C 452 in

Body OD, Slick D 8.50 in

Body OD, Stabilizer D 9.50 in

Pad Radius, ABH E 4.56 in

Pad Radius, Fixed E 4.34 in

Bottom Connection 6-5/8 REG

Top Connection 6-5/8 REG

Top Sub Float Bore 5F-6R

Estimated Weight 4,650 lbf

Recommended Operating Limits

Max WOB 164,000 lbf

Max Overpull, Backream 236,000 lbf

Max Overpull, Re-Run 440,000 lbf

Max Overpull, POOH 1,172,000 lbf

Performance Details

Max Diff Pressure 800 psi

Max Torque 22,530 lbf-ft

Stall Torque 35,480 lbf-ft

Speed 0.087 rev/gal

Flow Range 400-900 gpm

Speed Range 30-80 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 9 7/8 10 5/8 12 1/4 9 7/8 10 5/8 12 1/4

0.39 1.3 - - 2.0 2.3 3.0

0.78 3.4 2.3 - 3.8 4.1 4.8

1.15 5.5 4.3 1.9 5.6 5.9 6.6

1.50 7.4 6.3 3.8 7.4 7.5 8.2

1.83 9.2 8.1 5.6 9.2 9.1 9.8

2.12 10.8 9.7 7.2 10.8 10.5 11.1

2.38* 12.2 11.1 8.7 12.2 11.7 12.4

2.60* 13.4 12.3 9.9 13.4 12.8 13.4

2.77* 14.4 13.2 10.8 14.4 13.6 14.2

2.90* 15.1 13.9 11.5 15.1 14.2 14.8

2.97* 15.5 14.3 11.9 15.5 14.5 15.2

3.00* 15.6 14.5 12.1 15.6 14.6 15.3

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 9 7/8 10 5/8 12 1/4 9 7/8 10 5/8 12 1/4

0.78 2.3 1.0 - 4.0 4.3 4.9

1.15 4.3 3.0 - 5.8 6.1 6.8

1.50 6.3 5.0 2.2 7.5 7.8 8.5

1.75 7.6 6.3 3.5 8.8 9.1 9.7

1.83 8.1 6.8 4.0 9.2 9.5 10.1

2.00 9.0 7.7 4.9 10.0 10.3 11.0

2.12 9.7 8.4 5.6 10.6 10.9 11.6

2.25* 10.4 9.1 6.3 11.2 11.5 12.2

2.38* 11.1 9.8 7.0 11.9 12.2 12.8

2.50* 11.7 10.4 7.6 12.5 12.8 13.4

*Bend Setting not recommended for Rotary Drilling

400 GPM

650 GPM

900 GPM

0

5000

10000

15000

20000

25000

30000

0

10

20

30

40

50

60

70

80

90

0 100 200 300 400 500 600 700 800 900 1,000

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 25: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

24 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

8-1/2” Motor 7/8 Lobe 4.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 39 in

Bit to Bend, ABH B 90 in

Bit to Bend, Fixed B 76 in

Bit to Top Sub C 355 in

Body OD, Slick D 8.50 in

Body OD, Stabilizer D 9.50 in

Pad Radius, ABH E 4.56 in

Pad Radius, Fixed E 4.34 in

Bottom Connection 6-5/8 REG

Top Connection 6-5/8 REG

Top Sub Float Bore 5F-6R

Estimated Weight 3,780 lbf

Recommended Operating Limits

Max WOB 164,000 lbf

Max Overpull, Backream 236,000 lbf

Max Overpull, Re-Run 440,000 lbf

Max Overpull, POOH 1,172,000 lbf

Performance Details

Max Diff Pressure 940 psi

Max Torque 14,830 lbf-ft

Stall Torque 23,350 lbf-ft

Speed 0.155 rev/gal

Flow Range 400-900 gpm

Speed Range 60-140 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 9 7/8 10 5/8 12 1/4 9 7/8 10 5/8 12 1/4

0.39 1.8 - - 2.6 3.2 4.3

0.78 4.6 3.1 - 4.9 5.4 6.5

1.15 7.2 5.7 2.6 7.2 7.5 8.7

1.50 9.7 8.2 5.1 9.7 9.6 10.7

1.83 12.0 10.5 7.4 12.0 11.5 12.6

2.12 14.0 12.6 9.4 14.0 13.1 14.3

2.38* 15.9 14.4 11.3 15.9 14.6 15.8

2.60* 17.4 16.0 12.8 17.4 16.0 17.0

2.77* 18.6 17.2 14.0 18.6 17.2 18.0

2.90* 19.5 18.1 14.9 19.5 18.1 18.8

2.97* 20.0 18.6 15.4 20.0 18.6 19.2

3.00* 20.2 18.8 15.6 20.2 18.8 19.3

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 9 7/8 10 5/8 12 1/4 9 7/8 10 5/8 12 1/4

0.78 3.0 1.3 - 5.1 5.7 6.8

1.15 5.6 3.9 - 7.4 7.9 9.1

1.50 8.1 6.4 2.8 9.5 10.1 11.2

1.75 9.8 8.2 4.6 11.1 11.6 12.7

1.83 10.4 8.7 5.1 11.5 12.1 13.2

2.00 11.6 9.9 6.3 12.6 13.1 14.2

2.12 12.4 10.8 7.2 13.3 13.8 15.0

2.25* 13.4 11.7 8.1 14.1 14.6 15.8

2.38* 14.3 12.6 9.0 14.9 15.4 16.5

2.50* 15.1 13.5 9.9 15.6 16.1 17.3

*Bend Setting not recommended for Rotary Drilling

400 GPM

650 GPM

900 GPM

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

0

20

40

60

80

100

120

140

160

0 200 400 600 800 1,000 1,200

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 26: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

25 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

8-1/2” Motor 7/8 Lobe 4.0 Stage ET

Hard Rubber

Dimensions

Bit to Stabilizer Center A 39 in

Bit to Bend, ABH B 90 in

Bit to Bend, Fixed B 76 in

Bit to Top Sub C 355 in

Body OD, Slick D 8.50 in

Body OD, Stabilizer D 9.50 in

Pad Radius, ABH E 4.56 in

Pad Radius, Fixed E 4.34 in

Bottom Connection 6-5/8 REG

Top Connection 6-5/8 REG

Top Sub Float Bore 5F-6R

Estimated Weight 3888 lbf

Recommended Operating Limits

Max WOB 164,000 lbf

Max Overpull, Backream 236,000 lbf

Max Overpull, Re-Run 440,000 lbf

Max Overpull, POOH 1,172,000 lbf

Performance Details

Max Diff Pressure 940 psi

Max Torque 14,830 lbf-ft

Stall Torque 33,360 lbf-ft

Speed 0.155 rev/gal

Flow Range 400-900 gpm

Speed Range 60-140 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 9 7/8 10 5/8 12 1/4 9 7/8 10 5/8 12 1/4

0.39 1.8 - - 2.6 3.2 4.3

0.78 4.6 3.1 - 4.9 5.4 6.5

1.15 7.2 5.7 2.6 7.2 7.5 8.7

1.50 9.7 8.2 5.1 9.7 9.6 10.7

1.83 12.0 10.5 7.4 12.0 11.5 12.6

2.12 14.0 12.6 9.4 14.0 13.1 14.3

2.38* 15.9 14.4 11.3 15.9 14.6 15.8

2.60* 17.4 16.0 12.8 17.4 16.0 17.0

2.77* 18.6 17.2 14.0 18.6 17.2 18.0

2.90* 19.5 18.1 14.9 19.5 18.1 18.8

2.97* 20.0 18.6 15.4 20.0 18.6 19.2

3.00* 20.2 18.8 15.6 20.2 18.8 19.3

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 9 7/8 10 5/8 12 1/4 9 7/8 10 5/8 12 1/4

0.78 3.0 1.3 - 5.1 5.7 6.8

1.15 5.6 3.9 - 7.4 7.9 9.1

1.50 8.1 6.4 2.8 9.5 10.1 11.2

1.75 9.8 8.2 4.6 11.1 11.6 12.7

1.83 10.4 8.7 5.1 11.5 12.1 13.2

2.00 11.6 9.9 6.3 12.6 13.1 14.2

2.12 12.4 10.8 7.2 13.3 13.8 15.0

2.25* 13.4 11.7 8.1 14.1 14.6 15.8

2.38* 14.3 12.6 9.0 14.9 15.4 16.5

2.50* 15.1 13.5 9.9 15.6 16.1 17.3

*Bend Setting not recommended for Rotary Drilling

400 GPM

650 GPM

900 GPM

0

5000

10000

15000

20000

25000

0

20

40

60

80

100

120

140

160

0 200 400 600 800 1,000 1,200 1,400 1,600 1,800

Torque (ft-lbs)RPM

Differential Pressure (psi)

Page 27: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

26 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

8-1/2” Motor 7/8 Lobe 5.9 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 39 in

Bit to Bend, ABH B 90 in

Bit to Bend, Fixed B 76 in

Bit to Top Sub C 452 in

Body OD, Slick D 8.50 in

Body OD, Stabilizer D 9.50 in

Pad Radius, ABH E 4.65 in

Pad Radius, Fixed E 4.34 in

Bottom Connection 6-5/8 REG

Top Connection 6-5/8 REG

Top Sub Float Bore 5F-6R

Estimated Weight 4,650 lbf

Recommended Operating Limits

Max WOB 164,000 lbf

Max Overpull, Backream 236,000 lbf

Max Overpull, Re-Run 440,000 lbf

Max Overpull, POOH 1,172,000 lbf

Performance Details

Max Diff Pressure 1,330 psi

Max Torque 22,020 lbf-ft

Stall Torque 33,030 lbf-ft

Speed 0.166 rev/gal

Flow Range 400-900 gpm

Speed Range 66-150 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 9 7/8 10 5/8 12 1/4 9 7/8 10 5/8 12 1/4

0.39 1.3 - - 2.0 2.3 3.0

0.78 3.4 2.3 - 3.8 4.1 4.8

1.15 5.5 4.3 1.9 5.6 5.9 6.6

1.50 7.4 6.3 3.8 7.4 7.5 8.2

1.83 9.2 8.1 5.6 9.2 9.1 9.8

2.12 10.8 9.7 7.2 10.8 10.5 11.1

2.38* 12.2 11.1 8.7 12.2 11.7 12.4

2.60* 13.4 12.3 9.9 13.4 12.8 13.4

2.77* 14.4 13.2 10.8 14.4 13.6 14.2

2.90* 15.1 13.9 11.5 15.1 14.2 14.8

2.97* 15.5 14.3 11.9 15.5 14.5 15.2

3.00* 15.6 14.5 12.1 15.6 14.6 15.3

*Bend Setting not recommended for Rotary Drilling

Predicted Build Rates (Fixed) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 9 7/8 10 5/8 12 1/4 9 7/8 10 5/8 12 1/4

0.78 2.3 1.0 - 4.0 4.3 4.9

1.15 4.3 3.0 - 5.8 6.1 6.8

1.50 6.3 5.0 2.2 7.5 7.8 8.5

1.75 7.6 6.3 3.5 8.8 9.1 9.7

1.83 8.1 6.8 4.0 9.2 9.5 10.1

2.00 9.0 7.7 4.9 10.0 10.3 11.0

2.12 9.7 8.4 5.6 10.6 10.9 11.6

2.25* 10.4 9.1 6.3 11.2 11.5 12.2

2.38* 11.1 9.8 7.0 11.9 12.2 12.8

2.50* 11.7 10.4 7.6 12.5 12.8 13.4

*Bend Setting not recommended for Rotary Drilling

400 GPM

650 GPM

900 GPM

0

5000

10000

15000

20000

25000

0

40

80

120

160

0 300 600 900 1,200 1,500

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 28: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

27 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

9-5/8” Motor 5/6 Lobe 4.0 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 38.9 in

Bit to Bend, ABH B 90 in

Bit to Bend, Fixed B N/A

Bit to Top Sub C 308 in

Body OD, Slick D 10.125 in

Body OD, Stabilizer D 11.20 in

Pad Radius, ABH E 5.065 in

Pad Radius, Fixed E 5.195 in

Bottom Connection 6-5/8 REG

Top Connection 6-5/8 REG, 6-5/8 H-90

Top Sub Float Bore 5F-6R

Estimated Weight 6,222 lbf

Recommended Operating Limits

Max WOB 120,000 lbf

Max Overpull, Backream 65,000 lbf

Max Overpull, Re-Run 350,000 lbf

Max Overpull, POOH 1,340,000 lbf

Performance Details

Max Diff Pressure 900 psi

Max Torque 19,240 lbf-ft

Stall Torque 28,850 lbf-ft

Speed 0.122 rev/gal

Flow Range 600-1,200 gpm

Speed Range 73-150 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

*Bend Setting not recommended for Rotary Drilling

Bend Settin

g

Slick Stabilized

Hole Size Hole Size

Deg 12 14 3/4 12 1/2 12 14 3/4 12 1/2

0.39 - 5.0 9.7 3.0 4.6 6.2

0.78 2.2 2.5 7.2 5.1 6.7 8.3

1.15 4.5 0.1 4.8 7.1 8.7 10.3

1.50 6.8 2.1 2.6 9.0 10.6 12.2

1.83 8.9 4.2 0.4 10.7 12.3 13.9

2.12 10.8 6.1 1.4 12.3 13.9 15.5

2.38* 12.4 7.8 3.1 13.7 15.3 16.9

2.60* 13.8 9.2 4.5 14.9 16.5 18.1

2.77* 14.9 10.3 5.6 15.8 17.4 19.0

2.90* 15.8 11.1 6.4 16.5 18.1 19.7

2.97* 16.2 11.5 6.9 16.9 18.5 20.0

3.00* 16.4 11.7 7.1 17.0 18.6 20.2

600 GPM

900 GPM

1200 GPM

0

5000

10000

15000

20000

0

40

80

120

160

0 200 400 600 800 1,000

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 29: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

28 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

9-5/8” Motor 7/8 Lobe 3.9 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 38.9 in

Bit to Bend, ABH B 92 in

Bit to Bend, Fixed B N/A

Bit to Top Sub C 308 in

Body OD, Slick D 10.125 in

Body OD, Stabilizer D 11.20 in

Pad Radius, ABH E 5.065 in

Pad Radius, Fixed E 5.195 in

Bottom Connection 6-5/8 REG

Top Connection 6-5/8 REG, 6-5/8 H-90

Top Sub Float Bore 5F-6R

Estimated Weight 7,500 lbf

Recommended Operating Limits

Max WOB 120,000 lbf

Max Overpull, Backream 65,000 lbf

Max Overpull, Re-Run 350,000 lbf

Max Overpull, POOH 1,340,000 lbf

Performance Details

Max Diff Pressure 880 psi

Max Torque 33,750 lbf-ft

Stall Torque 50,630 lbf-ft

Speed 0.068 rev/gal

Flow Range 700-1,200 gpm

Speed Range 47-82 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 12 14 3/4 17 1/2 12 14 3/4 17 1/2

0.39 - - - 2.4 3.5 4.5

0.78 1.8 - - 4.2 5.3 6.4

1.15 3.8 - - 5.9 7.0 8.1

1.50 5.7 1.8 - 7.5 8.6 9.7

1.83 7.5 3.6 - 9.1 10.1 11.2

2.12 9.0 5.2 1.3 10.4 11.5 12.6

2.38* 10.4 6.6 2.7 11.6 12.7 13.8

2.60* 11.6 7.7 3.9 12.6 13.7 14.8

2.77* 12.5 8.7 4.8 13.4 14.5 15.6

2.90* 13.2 9.4 5.5 14.0 15.1 16.2

2.97* 13.6 9.7 5.9 14.3 15.4 16.5

3.00* 13.7 9.9 6.0 14.5 15.6 16.6

*Bend Setting not recommended for Rotary Drilling

700 GPM

950 GPM

1200 GPM

0

8000

16000

24000

32000

40000

0

20

40

60

80

100

0 200 400 600 800 1,000

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)

Page 30: Motor Handbook Copyright © 201 · 2021. 6. 11. · Note: The torque required to align scribe lines must fall within the make-up torque range. Stabilizer Field Replacement Step 1:

Rival PDM Handbook

29 Second Edition, Version 2.1 © 2019, Rival Downhole Tools

9-5/8” Motor 7/8 Lobe 4.8 Stage

Hard Rubber

Dimensions

Bit to Stabilizer Center A 38.9 in

Bit to Bend, ABH B 91 in

Bit to Bend, Fixed B N/A

Bit to Top Sub C 308 in

Body OD, Slick D 10.125 in

Body OD, Stabilizer D 11.20 in

Pad Radius, ABH E 5.065 in

Pad Radius, Fixed E 5.195 in

Bottom Connection 6-5/8 REG

Top Connection 6-5/8 REG, 6-5/8 H-90

Top Sub Float Bore 5F-6R

Estimated Weight 7,000 lbf

Recommended Operating Limits

Max WOB 120,000 lbf

Max Overpull, Backream 65,000 lbf

Max Overpull, Re-Run 350,000 lbf

Max Overpull, POOH 1,340,000 lbf

Performance Details

Max Diff Pressure 1,080 psi

Max Torque 24,050 lbf-ft

Stall Torque 36,070 lbf-ft

Speed 0.144 rev/gal

Flow Range 600-1,200 gpm

Speed Range 86-180 rpm

Theoretical Performance Curve

Performance curves based on testing at 70°F. Actual field

performance may vary with field operating conditions.

Predicted Build Rates (Adj.) – Degrees/100ft

Bend Setting

Slick Stabilized

Hole Size Hole Size

Deg 12 14 3/4 17 1/2 12 14 3/4 17 1/2

0.39 - - - 2.8 4.2 5.7

0.78 2.1 - - 4.8 6.2 7.7

1.15 4.4 - - 6.7 8.1 9.6

1.50 6.5 2.1 - 8.5 9.9 11.4

1.83 8.5 4.1 - 10.2 11.6 13.1

2.12 10.3 5.9 1.5 11.7 13.1 14.6

2.38* 11.9 7.5 3.1 13.0 14.5 15.9

2.60* 13.2 8.9 4.5 14.2 15.6 17.0

2.77* 14.3 9.9 5.5 15.0 16.5 17.9

2.90* 15.1 10.7 6.3 15.7 17.1 18.6

2.97* 15.5 11.1 6.7 16.1 17.5 18.9

3.00* 15.7 11.3 6.9 16.2 17.6 19.1

*Bend Setting not recommended for Rotary Drilling

600 GPM

900 GPM

1200 GPM

0

6000

12000

18000

24000

0

50

100

150

200

0 200 400 600 800 1,000 1,200

Torq

ue (

lbf-

ft)

RPM

Differential Pressure (psi)


Recommended