moving forwardwith times
Rajkot-Ahmedabad N.H. 8-B, Wankaner Chowkadi,Survey No. 552, Opp. Kuvadva High School, Dist.: Rajkot,Kuvadva - 360023 (Gujarat) INDIA.
Ph : +91 281 2784077Cell : +91 8980 700 100
E-mail : [email protected] | [email protected] : www.idolpipe.com | www.columnpipe.in www.hdpepipeindia.com
About us
Leveraging on the rich industry experience, Idol Plasto Private Limited is recognized as a
experts using high quality imported raw materials.
Company is equipped with modernized technology for production to maintain international
standards. Fully modernized laboratory is provided for rigorous testing and accuracy of products.
Our products are acknowledged for their sturdiness, reliability, dimensional accuracy and resistance
to rust. 24x7 the team of professionals works for maintaining quality and consistency of products
for domestic as well as global market.
Large premises helps us to grow by leaps and bounds. Satisfaction of our customers is our key
factor. Due to the premium quality products, we have established ourselves as one of the leading
organization in the piping and plastic industry.
01 02
Government supply Drip supply Overseas clients
Agriculture & irrigation Commercial market Construction
Plumbing industry Drainage Borewell and casing
We have our clients in different fields like
for the same. The company shall not be held responsible for any loss, damage caused. The technical details are subjective to change without prior information.
Our Credentials
ISO 9001
An ISO 9001:2008 87-304-1820 ISI-3953981Import and ExportCertified Company
F I E O
Infrastructure
Core PurposeTo satisfy demanding needs of customers and
build a relationship through exceptional experience.
Vision and MissionTo be a GLOBAL LEADER IN THE FIELD
OF PIPES and become a 300 crore
company by 2025.
Core ValuesQuality
Team work
Innovation
Customer satisfaction
Self improvement
Machine Shop
CNC Threading Laboratory
03 04
Index
PVC Agri/Pressure Pipe &Elastomeric SealRingfit Pipe
09 - 12Submersible Column Pipe
05 - 08
uPVC Plumbing Pipe
13 - 14
Sprinkler Irrigation System
17 - 18
HDPE Pipe
15 - 16
SUBMERSIBLECOLUMN
PIPE
Application
Water rising from submersible and jet pump for irrigation, domestic, industrial mining.
A perfect replacement forMS, GI, and SS pipes.
Suitable for salty, sandy and chemically aggressive water.
05 06
Salient Features of Column / Drop / Riser Pipes
Long lifeLight in weight & easy to transportEasy and low installation cost since no need of threading tools or solvent cement for fitmentCost saverPower saver10 to 30% extra waterNo electrolytic depositionNo rusting or corrosionHigh impact resistance
Comparison Chart
Material Property Requirement For Column Pipes
Mild Steel Or Galvanized Steel Pipes uPVC Column Pipes
uPVC Column Pipes do not reactwith acidic or alkaline water and have a long life in the bore wells.
Steel pipes are prone to rust,corrosion & ultimately get damaged
and need to replace quickly.Long life
Pipes are light in weight and are easyto handle, install and remove.
Pipes are heavy and a great effort is required for installation or maintenance.
Difficult to handle.Light weight
Internal surface is smooth, therefore low head loss due to friction and
results in higher discharge of water.
Rough internal surface and head loss is high resulting in less discharge of water.
Smooth internal surface
Rubber rings are provided with the threads at every joint ensuring
100% leak proof
Steel pipes are prone to rust,corrosion & ultimately get damaged
and need to replace quickly.Leak proof joints
Specially designed square thread, which do not corrode
rust or deteriorate.
"Threads are prone to rust and corrosion easily."Strong threaded joints
Advantages of Column / Drop / Riser Pipes
Square Threads Thick & Thin Rubber Ring Coupling Molecule OrientationTechnique
Short Term Hydrostatic Pressure Test
Impact Strength
Tensile Strength
Specific Gravity
Test
As per IS 4985-1988
As per IS 4985-2000 Testing done at 6 to 20 times higher than specifications
As per IS 12818-1992
As per IS 12818-1992 Between 1.40 - 1.43
Standard
Quality Control Procedures at
Technical Chart of Column Pipes
Handling and Storage of Pipes
Pipes should preferably be stored indoors
The pipes are stored on level ground free of anysharp objects
Do not throw or drop the pipes on the floor
Do not drag or push the pipes from the truck bed
Contact of pipes from any sharp object should betotally avoided
The surface should be dry
EcoMed. Delux
MediumStandard
HeavyEco
Med. DeluxMediumStandard
HeavyEco
Med. DeluxMediumStandard
HeavyEco
Med. DeluxMedium
Med. PlusStandardStd. Plus
HeavySuper heavy
MediumStandard
HeavySuper heavy
MediumStandard
HeavySuper heavy
MediumStandard
HeavySuper heavy
13015016030035013014015026035013014015026035090110130170210240270350100160260350110170260350100150260350
30303030252525252520202020201515151515101010510105555545532
3050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 103050 ± 10
1" 33
42
48
75
88
113
60
1 ¼ "
1 ½"
2 ½"
3"
4"
2"
131516303513141526351314152635911131721242735101626351117263510152635
180200200200200180200200200200180200200200200180200200200200200200250200200200250200200200250200200200250
55065075011501600800100011501550185010501200130017502475110013501600190021502650325035502050295042505450305042506450740042506050975012200
Nominal Diameter
(inch)Duty
AverageOuter
Diameter(mm)
Nominal Effective Length (mm)
Safe AllowableHydrostatic
Pressure(kg/cm2)
Safe Total Pump
Delivery Head (mt.)
PackingDetailsPipes/Bundle
ColourCode
As PerDuty
Thick Portionof Both Sides
Safe PullingLoad with
Chain Pulley(kgf.)
Installation Procedure
Accessories
07 08
Pump Guard SetAdapter (SS, MS, CI)Spanner (Pipe tightening)
Clean threads withwater before joining
Hold coupler beforeloosening or tighteningof pipes
with pumpEnsure that pump guardis installed properly
Lower the columnpipes with chain pulley
Column Pipe- Winner against two powerful tractors
PVCAGRI/PRESSURE
PIPEELASTOMERICSEAL RINGFIT
PIPE
09 10
PVC-u Pipes for Agriculture & Potable Water Supply (IS : 4985 – 2000)
The Selfit (solvent cement joint) pipes have one end self-socketed and the other end plain and Elastomeric Seal Ringfit Pipes havesealing ring joints, which fits snugly without the use of couplers. The strong solvent cement joint and sealing ring joints arepermanent and trouble-free.
Advantages
Selfit sockets and sealing ring joints are formed withhigh precision on modernised developed machines.
50% saving in installation time, as comparedwith plain ended pipes and loose couplers.
The number of joints are reduced by 50%,resulting in substantial saving in labor costs.
Eliminates the inconvenience of loose couplers,& reduction in inventory costs.
Selfit and sealing ring joint pipes aresupplied in a standard length of 6 mtrs exclusiveof the socket portion.
Combination of air and water is very dangerous for pvc pipes.
Air being compressible in nature, tends to accumulatein the pipeline and in case of non-functioning of air valvesit resuts in high localized pressure.
To avoid this phenomenon, good quality air valves should be installed at all peak points in the pipeline with a distanceof 300 to 400 meters between them.
Air valves are of two types : single acting and double acting.
It is recommended that the size of theair valve be about 1/4th the diameter of pipe for the admission as well as release of air.
The function of an air valve is the same as that of a nose in a human body.
Air Valve Selection and Installation
2025324050637590110140160180200225250
1/23/4
11.1/41.1/2
22.1/2
345678910
350300250200150125103795436272115129
Outside Dia. of Pipe (mm)
Outside Dia.of Pipe (Inch)
Approx. no of Joints / kg. of
Solvent Cement
Requirement of PVC-u Adhesive for Jointing Color Coding as per IS:4985
Class of PipePressure Class
(kg/cm2)
Class 1Class 2Class 3Class 4Class 5Class 6
Plumbing Pipes
2.546810
12.515
Color Code
10864
2.5
Selection of Pressure Class
Total Head (Meters) Pressure Class (kg/cm2)
80-10060-8040-6025-4000-25
10864
2.5
RedBlue
GreenBrownYellowBlackPink
Handling and Storage
PVC-u pipes should be handled with due care to avoiddamage to the surface and to the ends of the pipe.
Dragging pipes along the ground should be strictly avoided.
PVC-u pipes should be loaded and unloaded
used carefully.
PVC-u pipes should be gently lowered ontothe ground and stored on flat level groundfree of sharp stones or objects.
Each layer of pipe must have the socketsprotruding and alternate layers must havesocket end and plain ends as shown in figure, to ensure that the pipes are supportedthroughout the length.
Extra care must be taken to see that sockets of
This can be ensured by use of suitable wooden planks or blocks.
max
.15
0mm
PVC-u pipes should always be stored in shade and away from direct sunlight.
Finalfillingmaterial
min300mmCover
Pipeline zone
min. 100 to150mm(Bedding)
The width of the trench should be as narrow as possible, allowing enough room for joining,backfilling, etc.
A trench width of 350 to 400 mm over the outsidediameter of the pipe is found quite adequate.
Depth of the trench plays an important part in agood pipeline, and ideally it should be 1 meter above the top of the pipe.
The trench should be provided with a properbedding layer, which should be free of stones andother such objects.
Proper and careful bedding of the pipeline will ensure a long service life of the entire system.
Trench Preparation
Technical Chart of IDOL PVC-u Pipe for Agriculture Portable Water Supply (IS:4985-2000)
11 12
NorminalOutside
Diameter(Nominal
Size)
MeanOutside
Diameter
Min Max
OutsideDiameter
at any point
Min Max Avg.Max
Min Max
Class 10.25
Avg.Max
Min Max
Class 20.40
Avg.Max
Min Max
Class 30.60
Avg.Max
Min Max
Class 40.80
Avg. Min Max
Class 51.00
Avg.Max
Min Max
Class 61.25
Working pressure, mpa
(1)
20
25
32
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
(2)
20.0
25.0
32.0
40.0
50.0
63.0
75.0
90.0
110.0
125.0
140.0
160.0
180.0
200.0
225.0
250.0
280.0
315.0
(3)
20.3
25.0
32.3
40.3
50.3
63.3
75.3
90.3
110.4
125.4
140.5
160.5
180.6
200.6
225.7
250.8
280.9
316.0
(4)
19.5
24.5
31.5
39.5
49.4
62.2
74.1
88.9
108.6
123.5
138.3
158.0
177.8
197.6
222.3
247.0
276.6
311.2
(5)
20.5
25.5
32.5
40.5
50.6
63.8
75.9
91.1
111.4
126.5
141.7
162.0
182.2
202.4
227.7
253.0
283.4
318.8
(6)
1.7
2.0
2.2
2.4
2.8
3.1
3.4
3.9
4.2
4.8
5.3
(7)
1.3
1.6
1.8
2.0
2.3
2.6
2.9
3.3
3.6
4.1
4.6
(8)
1.7
2.0
2.2
2.4
2.8
3.1
3.4
3.9
4.2
4.8
5.3
(9)
1.9
2.2
2.3
3.0
3.4
3.8
4.3
4.9
5.3
6.0
6.5
7.3
8.2
(10)
1.5
1.8
2.1
2.5
2.9
3.2
3.7
4.2
4.6
5.2
5.7
6.4
7.2
(11)
1.9
2.0
2.6
3.0
3.4
3.8
4.3
4.9
5.3
6.0
6.5
7.4
8.3
(12)
1.8
2.1
3.7
3.1
3.7
4.3
5.0
5.5
6.3
7.0
7.7
8.6
9.6
10.7
12.0
(13)
1.4
1.7
2.2
2.6
3.1
3.7
4.3
4.8
5.4
6.4
6.8
7.6
8.5
9.5
10.7
(14)
1.8
2.1
2.7
3.1
3.7
4.3
5.0
5.5
6.2
7.1
7.9
8.8
9.8
11.0
12.4
(15)
1.6
1.9
2.2
2.8
3.3
4.0
4.6
5.6
6.4
7.2
8.2
9.2
10.0
11.2
12.4
14.0
15.6
(16)
1.2
1.5
1.8
2.3
2.8
3.4
4.0
4.9
5.6
6.3
7.2
8.0
8.9
10.0
11.0
12.5
14.0
(17)
1.6
1.9
2.2
2.8
3.3
4.0
4.6
5.6
6.4
7.3
8.3
9.2
10.3
11.5
12.9
14.4
16.1
(18)
1.5
1.8
2.2
2.7
3.3
4.1
4.9
5.7
7.0
7.8
8.7
9.9
11.1
12.3
13.9
15.4
17.2
19.3
(19)
1.1
1.4
1.8
2.2
2.8
3.5
4.2
5.0
6.1
6.9
7.7
8.8
9.9
11.0
12.4
13.8
15.4
17.3
(20)
1.5
1.8
2.2
2.7
3.3
4.1
4.9
5.7
7.1
8.0
8.9
10.2
11.4
12.7
14.3
15.9
17.8
19.9
(21)
1.8
2.1
2.7
3.3
4.0
5.0
5.9
7.0
8.5
9.6
10.7
12.2
13.7
15.2
17.1
18.9
21.1
23.8
(22)
1.4
1.7
2.2
2.8
3.4
4.3
5.1
6.1
7.5
8.5
9.5
10.9
12.2
13.6
15.3
17.0
19.0
21.4
(23)
1.8
2.1
2.7
3.3
4.0
5.0
5.9
7.1
8.7
9.8
11.0
12.6
14.1
15.7
17.6
19.6
21.9
24.7
uPVCPLUMBING
PIPE
Salient Features
Strong and light weight
Easy to install
Fire resistant
Resistant to corrosion
Simple and leak proof joints
Maximum flow rate
Good thermal and electrical insulation
Chemically inert
Safe for pure and hyginic water supply
Special coloured line marking to identify right product
Size (1/2") inch to (3") inch (Available in 40 schedule and 80 schedule)
Application
Cold water plumbing application
Water distribution mains
Swimming pools
Plants and tanning plants
Salt water line
Industrial process lines
Hand pumps
Down take lines
Sugar, paper and distillery industries
Dimension and Technical Details of ASTM Heavy PressureuPVC Pipe at 23°C As Per ASTM D- 1785
13 14
uPVC Plumbing Pipe
Solvent cement plumbing pipes are manufactured as per ASTM D-1785
Outside Diameter Packing DetailsSchedule - 40 Schedule - 80
InchMin. Max.
Wall Thickness (mm) Pressure Rating(MPA) Min. Max.
Wall Thickness (mm) Pressure Rating(MPA)
½"
¾"
1"
1 ¼"
1 ½"
2"
2 ½"
3"
21.34
26.67
33.40
42.16
48.26
60.32
73.02
88.90
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
3.28
3.38
3.89
4.00
4.19
4.42
5.77
6.15
4.14
3.31
3.10
2.55
2.28
1.93
2.07
1.82
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
4.24
4.42
5.08
5.43
5.69
6.20
7.85
8.53
5.86
4.76
4.34
3.59
3.24
2.76
2.90
2.60
50
40
30
15
15
10
05
05
mm 3 Mtr. 6 Mtr.
25
20
15
10
10
05
05
03
HDPEPIPE
Advantages
Light in weight and easy to carry as compared toGI & MS pipes
Low transportation and installation cost
Available in suitable coils from 50 meter to 500 meteras well as in straight lengths of 6 meter
Non-corrosive
Transfer of heat is much lower
Chemically inert and UV resistant
Good elasticity & strength property
Smooth inner surface prevents growth of bacteriahence making pumping easier and faster
Insecticide sprayingCompressed air and gas application
High Density Polyethylene Pipes (HDPE Pipes) IS: 4984-1995
HDPE Pipes are manufactured from grades PE 63, PE 80 and PE 100 and is an ideal replacement of GI and MS pipes.
Application
Water supply for irrigation
Drip irrigation system
Sprinkler irrigation system
Drawing water from dams and borewell for water distribution
External & internal drainage and sewage
Salt water handling
Telecommunication cable ductingfor domestic and industrial use
SizePN 2.5
Min. Max.
PN 4
Min. Max.
PN 6
Min. Max.
PN 8
Min. Max.
PN 10
Min. Max.
PN 12.5
Min. Max.
PN 16
Min. Max.
Inch
20
25
32
40
50
63
75
90
110
125
140
160
180
200
2.0
2.3
2.8
3.4
3.8
4.3
4.9
5.5
6.1
2.4
2.8
3.3
4.0
4.0
5.0
5.6
6.3
7.0
2.0
2.4
3.0
3.6
4.3
5.3
6.0
6.7
7.7
8.6
9.6
2.4
2.9
3.5
4.2
5.0
6.1
6.8
7.6
8.7
9.7
10.8
2.3
2.8
3.5
4.4
5.3
6.3
7.7
8.8
9.8
11.2
12.6
14.0
2.8
3.3
4.1
5.1
6.1
7.2
8.7
9.9
11.0
12.6
14.1
15.6
2.3
3.0
3.7
4.6
5.8
6.9
8.2
10.0
11.4
12.8
14.6
16.4
18.2
2.8
3.5
4.3
5.3
6.6
7.8
9.3
11.2
12.8
14.3
16.3
18.3
20.3
2.3
2.8
3.6
4.5
5.6
7.0
8.4
10.0
12.3
13.9
15.6
17.8
20.0
22.3
2.8
3.3
4.2
5.2
6.4
7.9
9.5
11.2
13.8
15.5
17.4
19.8
22.2
24.8
2.8
3.4
4.4
5.5
6.8
8.6
10.2
12.2
14.9
16.9
19.0
21.7
24.4
27.1
3.3
4.0
5.1
6.3
7.7
9.7
11.5
13.7
16.6
18.8
21.1
24.1
27.1
30.1
3.4
4.2
5.4
6.7
8.4
10.5
12.5
15.2
18.4
20.9
23.4
26.7
30.0
33.4
4.0
4.9
6.2
7.6
9.5
11.8
14.0
16.7
20.5
23.2
26.0
29.6
33.2
37.0
0.5”
0.75”
1.0”
1.25”
1.5”
2.0”
2.5”
3.0”
4.0”
4.5”
5.0”
6.0”
7.0”
8.0”
15 16
HDPE Spray/Pressure Pipe
Dimension & Pressure Rating Chart for HDPE Pipe (PE - 63)
SPRINKLERIRRIGATIONSYSTEM
Components of Sprinkler Irrigation System
Size(mm)
Outside Diameter(mm) Class 1 (2.5 kg/cm²)
Min. Max.
Class 2 (3.2 kg/cm²)
Min. Max.
Wall Thickness (mm)
637590110125140
637590110125140
63.675.790.8111
126.2141.3
-2.02.22.73.13.5
-2.42.63.23.64.1
2.02.52.93.43.84.3
2.42.93.43.94.55.0
17 18
Spray Nozzle
Tee End Cap Riser Pipe
Bend Pipe Connector
Sprinkler Irrigation System
maximum water use efficiency.
Sprinkler irrigation system is a method of water conveying system from main water resources to the cultivation fields through spray technology. This type of technology is used mainly where the crops cultivation is irregular and for the crops which require cool breeze. In sprinkler system the water has been pressurized & sprayed through an
These sprinkler pipes are manufactured from High Density Polyethylene Granules and special additives such as ultraviolet radiation stabilizers, antioxidants, anti-aging & environmental stress crack agents, etc.
Advantages
More economical as it helps in saving water, electricity, fertilizers, pesticides
Tough, portable and light weight
Easy handling and quick installation
Sprinkler irrigation does not require surface shaping of leveling
Flexibility is possible because sprinkler heads areavailable in a wide range of discharge capacities
Application
Agricultural :
Wheat, Gram, Groundnut, Pulses etc.
Other :PlaygroundGolf course maintenanceLand decor and beautification
Sprinkler Pipes Comply to IS 14151 (Part I & Part II)
