ASTEC CONFIDENTIAL Page 1 of 16 MP RoHS QUALIFICATION REPORT In compliance to global requirement on RoHS standards, Astec Power products are being converted from Tin Lead to Lead-free type. This report is being released to document the result of the qualification tests conducted for configured MP products. Qualification tests had been defined by the Reliability Test group at Astec Eastwood located at 3 rd & 4 th Floor Techno Plaza 1 Bldg., Orchard Road Eastwood City Cyber Park Bagong Bayan. CONFIGURED MP PRODUCT NAME COMPOSITION 73-580-0001 Std MP8 case 73-551-0048 210W/48V MP Module 73-580-0003 73-553-0048 600W/48V MP Module 73-560-428 Modified MP6 case 73-560-6030 73-553-0012 600W/12V MP Module 73-540-0001 Std MP4 case 73-552-0005 360W/5V MP Module 73-540-5011 73-554-0330 144W Std MP Module with 12 ohm preload resistor 73-690-408 Modified MP1 case 73-551-0005 210W/5V MP Module 73-551-0012 210W/12V MP Module (2pcs) 73-551-0015 210W/15V MP -Module 73-551-0024 210W/24V MP Module 73-551-5030 Modified 210W MP Module 73-690-5058 73-551-5031 Modified 210W MP Module May 15, 2007 PRODUCT COVERAGE Astec Power Philippines, Inc. Main Avenue corner Road “J” Cavite Export Processing Zone Rosario, Cavite 4106 Philippines INFORMATION
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ASTEC CONFIDENTIAL Page 1 of 16
MP RoHS QUALIFICATION REPORT In compliance to global requirement on RoHS standards, Astec Power products are being converted from Tin Lead to Lead-free type. This report is being released to document the result of the qualification tests conducted for configured MP products. Qualification tests had been defined by the Reliability Test group at Astec Eastwood located at 3rd & 4th Floor Techno Plaza 1 Bldg., Orchard Road Eastwood City Cyber Park Bagong Bayan. CONFIGUREDMP PRODUCT
NAME COMPOSITION
73-580-0001 Std MP8 case
73-551-0048 210W/48V MP Module 73-580-0003
73-553-0048 600W/48V MP Module
73-560-428 Modified MP6 case 73-560-6030
73-553-0012 600W/12V MP Module
73-540-0001 Std MP4 case
73-552-0005 360W/5V MP Module 73-540-5011
73-554-0330144W Std MP Module with 12 ohm preload resistor
73-690-408 Modified MP1 case
73-551-0005 210W/5V MP Module
73-551-0012 210W/12V MP Module (2pcs)
73-551-0015 210W/15V MP -Module
73-551-0024 210W/24V MP Module
73-551-5030 Modified 210W MP Module
73-690-5058
73-551-5031 Modified 210W MP Module
May 15, 2007
PRODUCT COVERAGE
Astec Power Philippines, Inc. Main Avenue corner Road “J”
Cavite Export Processing Zone Rosario, Cavite 4106
Philippines
INFORMATION
ASTEC CONFIDENTIAL Page 2 of 16
PRODUCT PHOTOS
73-580-0003
73-560-6030
ASTEC CONFIDENTIAL Page 3 of 16
73-690-5058
73-540-5011
ASTEC CONFIDENTIAL Page 4 of 16
SafetyTest
In-process
Inspection &
Test
PSU Processing
Thermal Cycling
Test
A
Uncase unit
Re-case unit
START
B
FA
A
B
A Functional
Test
Visual inspection
F
F
F
P
P
P
P
QUALIFICATION PROCESS FLOW
C
LEGEND: PSU - Power Supply Unit P - Pass F - Fail FA - Failure Analysis QE - Quality Engineering
Disposition
& Reporting
(QE)
END
F
ASTEC CONFIDENTIAL Page 5 of 16
Functional Test
C
A
A
Safety Test
F
F
A Thermal Vibration
Test
F
A
A
F
Functional Test
P
P
Safety Test
D
P
F
P
P
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Uncase Unit
END
Disposition & Reporting (QE)
D
Visual Inspection
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Test Conditions / Profile:
- Ramp rate set at 35 deg C per minute - All transition duration: 3 minutes - Total test time: 672 hours/610.9 cycles - Machine: Blue M Thermal Chamber
Legend:
Temperature
TESTS CONDUCTED
THERMAL CYCLING TEST
70°C
25°C
-40°C 30 min. dwell
1.5 min
3 min
1.5 min
1 cycle: 66 minutes
30 min. dwell
ASTEC CONFIDENTIAL Page 8 of 16
Test Equipment: Vitrek 940i
Parameter Test Point Vin Specs
Hi-pot Test L/N to Earth Ground / Output / Com 2500Vdc <30 A, 30 sec
Insulation Test L/N to Earth Ground / Output / Com 500Vdc >1 M Ohm
28 days Thermal Cycle Test PASSED PASSED PASSED PASSED
Safety Test PASSED PASSED PASSED PASSED
Functional Test PASSED PASSED PASSED PASSED
Uncasing ok ok ok ok
Visual Inspection PASSED PASSED PASSED PASSED
Safety Test PASSED PASSED PASSED PASSED
Functional Test PASSED PASSED PASSED PASSED
Thermal Vibration Test PASSED PASSED PASSED PASSED
Safety Test PASSED PASSED PASSED PASSED
Functional Test PASSED PASSED PASSED PASSED
Uncasing ok ok ok ok
Visual Inspection PASSED PASSED PASSED PASSED
OVER-ALL RESULT PASSED PASSED PASSED PASSED
The above RoHS compliant MP standard products had successfully passed various Quality and Reliability testing
- 28 days thermal cycling test - thermal vibration test - repetitive safety test, functional test and visual inspection
It is therefore being concluded that MP Standard has been successfully converted from Tin Lead to Lead-Free (RoHS) type with high reliability as demonstrated by the above results. PPrreeppaarreedd bbyy:: AApppprroovveedd bbyy:: NNootteedd bbyy:: AAlloonnaa SS.. CCaammppoossaaggrraaddoo JJeett BBaauuttiissttaa GGlloorriiaa OOllaaiivvaarr AASSPP QQAA MMaannaaggeerr SSrr.. RReelliiaabbiilliittyy TTeesstt EEnnggiinneeeerr AASSPP QQAA//OOppeerraattiioonnss DDiirreeccttoorr AAsstteecc PPoowweerr PPhhiilliippppiinneess,, IInncc.. AAsstteecc PPoowweerr PPhhiilliippppiinneess,, IInncc.. AAsstteecc PPoowweerr PPhhiilliippppiinneess,, IInncc.. ((CCaavviittee)) ((EEaassttwwoooodd)) ((CCaavviittee))
CONCLUSION:
QUALIFICATION TEST RESULTS
ASTEC CONFIDENTIAL Page 10 of 16
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