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MPeschel-VLF Cable Testing

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  • 10/4/2006 1

    Michael T. PeschelHigh Voltage, Inc.Copake, NY. USA

    www.hvinc.com

    VLF CABLE TESTING INCLUDING TANGENT DELTA & PARTIAL DISCHARGE

    WITH A BRIEF LOOK AT CABLE FAULT LOCATING.

  • 10/4/2006 2

    SUBJECTS COVEREDWhat Is VLF

    VLF ApplicationsIEEE Standards

    Lab and Field ResultsHow To Perform The Test

    Myths about VLFWho Uses VLF

    Selecting a VLF ModelSelecting A Cable Test Method

    VLF ConclusionTan Delta Testing

    VLF Partial Discharge TestingCable Fault Locating

  • 10/4/2006 3

    THIS CAN BE PREVENTED

    In-service failures cause great damage to faulted cables and adjacent cables. Not so if failed under a VLF test.

  • 10/4/2006 4

    WHAT IS VLF?

  • 10/4/2006 5

    A VLF HIPOT IS SIMPLY AN AC OUTPUTINSTRUMENT BUT AT A LOWER FREQUENCY.

    THE LOWER THE FREQUENCY OUTPUT, THE LOWER THE CURRENT AND POWER REQUIRED TO TEST HIGH

    CAPACITANCE LOADS LIKE CABLES.

    DONT OVERCOMPLICATE IT. ITS A SIMPLE AC WITHSTAND TEST.

    VLF IS THE EASIEST, LEAST EXPENSIVE, MOST CERTAIN WAY OF TESTING THE AC INTEGRITY OF A CABLE.

  • 10/4/2006 6

    DROP THE FREQUENCY

    Very Low Frequency: 0.1 Hz and lower.By decreasing the frequency, it is possible to test miles of cable with a small and affordable unit.

    Output frequencies range from 0.1 0.01 Hz.IEEE400.2 recognizes frequencies as low as 0.01Hz.

    At 0.1 Hz, it takes 600 times less power to test a cable, or any other high capacitance load, than at 60 Hz. At 0.01 Hz, 6000 times higher capacitive loads can be tested than at 60 Hz with the same power consumption.

  • 10/4/2006 7

    Xc = 12 x pi x f x C

    The lower the frequency, the higher the capacitive reactance, or Xc. The higher Xc , or resistance across the power supply output, the lower the current/power needed to apply a voltage.

    VLF EXPLAINED

  • 10/4/2006 8

    60 Hz vs. 0.1 Hz

    At 60 Hz. a 1 F cable has an Xc of 2.65 kOhms. At 22 kV peak, it requires 8.3 amps of current to test.

    Total power supply rating must be 183 kVA.

    At 0.1 Hz, the Xc is 1.59 megohms. At 22 kV, the current needed is 14 mA.

    Total power supply needed is only .304 kVA.

    (22 kV is the typical test voltage for 15 kV cable)

  • 10/4/2006 9

    50 kVAC @ 3 kVA

    Can test ~ 50 of cable

    60 Hertz

    40 kVAC @ 1.2 kVA

    Can test ~ 5 miles of cable

    0.1 0.02 Hertz

    60 Hz. vs. 0.1 Hz.

  • 10/4/2006 10

    APPLICATIONS

  • 10/4/2006 11

    Power CableIEEE 400-2001 & IEEE 400.2-2004

    Large Rotating MachineryIEEE 433-1974

    Diagnostic Testing:Tan Partial discharge

    IEEE STANDARDS EXIST

  • 10/4/2006 12

    CAN OTHER LOADS BE VLF TESTED?

    Yes, but no standards exist that define the test.

    Most other loads are low in capacitance, permitting60Hz AC hipots to be used.

    Sometimes large insulators are VLF tested if apowerful enough 60Hz hipot is not available.

  • 10/4/2006 13

    WHY TEST CABLES WITH AC VOLTAGE?

    Cables are designed to carry AC voltage.

    They are factory tested with AC voltage.

    Cables operate under AC voltage stress.

    Cables should be tested with AC voltage.

    Why would you not use AC if you could?

  • 10/4/2006 14

    Can Now AC Stress Test Cable

    z With VLF, utilities, testing services, industrials, and others can now AC stress test cables in the field.

    z Just like with vacuum bottle or rubber glove testing, now a go/no-go AC stress test can be performed on power cable.

    z If a cable cant hold 2 3 times normal voltage, its not healthy. Find the problem, make the repair, and move on.

    z At the very least, every newly installed and repaired cable should be VLF tested before energizing, since many failures are due to installation damage, faulty workmanship, stress from in-service failures, or over voltage thumping.

  • 10/4/2006 15

    Other Methods Dont Get It Done.

    DC Hipot5 kVdc Megger

    DC Hot stick adaptor24 hour soak

  • 10/4/2006 16

    VLF IT!

  • 10/4/2006 17

    IEEE STANDARDS

  • 10/4/2006 18

    NORTH AMERICAN STANDARDS FOR VLF TESTING

    IEEE 400-2001 overall cable testing standard sanctions VLF testing of cables.

    IEEE 400.2-2004 standard for VLF cable testing

    IEEE 433-1974 covers VLF testing for rotating machinery. Now beingupdated. Standard for smaller motors/gens. under consideration.

  • 10/4/2006 19

    IEEE Std. 433-1974 (1974)z Recommended Practice For Insulation Testing of Large AC

    Rotating Machinery with High Voltage VLF.

    z Refers to Large AC Machines 10 MVA/6 kV & above.

    z Test Waveform: Must be Sinusoidal.

    z Test Frequency: 0.1 Hz.

    z Test Voltage: 1.63x 60 Hz RMS Level

    MOTOR & GENERATOR TESTING

  • 10/4/2006 20

    IEEE400.2-2004z Recommends test voltage of 2 - 3V0

    (V0 equals line-to-ground voltage)

    z Test duration is 15 60 minutes

    z Best recommendation is for 30+ minutes

    CABLE TESTING

  • 10/4/2006 21

    System Voltage

    phase to phase

    kVrms

    5

    15

    25

    35

    Installation

    phase to ground

    kVrms/kVpeak

    9/12

    18/25

    27/38

    39/55

    Acceptance

    phase to ground

    kVrms/kVpeak

    10/14

    20/28

    31/44

    44/62

    Maintenance

    phase to ground

    kVrms/kVpeak

    7/10

    16/22

    23/33

    33/47

    ---------------------- 0.1 Hz Test Voltage --------------------

    IEEE400.2 FIELD TEST VOLTAGESFor Shielded Power Cable Systems

    Using Sine Wave Output VLF

    Test voltages are generally 2 3 time the line-to-ground system voltage.

  • 10/4/2006 22

    Cable Test Voltages Determined

    12.5 kV system = 7,217 V0 or line-to-ground.x 3

    21.7 kV Maintenance test

    The peak of the sine wave is the factor driving the inception of partial discharge. Hence, the 22 kV test spec is used for the peak of a sine wave VLF. The test is equivalent to ~ 2x V0 rms. Also, kV/mm insulation varies greatly. Need at least 2Vo.

  • 10/4/2006 23

    WHY 2Vo 3VoThe IEEE standard says 2 3V0 for 15 - 60 minutes.

    Cables routinely see 2x normal voltage due to reflected waves, transients, etc. VLF test voltage

    must be at least 2x normal line-to-ground.Must use enough voltage for enough

    time to let the VLF do its job of growing electrical trees to failure.

    An abbreviated test or a test too low in voltage is worse than no test.

  • 10/4/2006 24

    Growth rate at 0.1-Hzsinusoidal test voltage

    (mm/h)2.3

    10.9-12.658.3-64.2

    Test voltage factor

    (V/Vo rms)234

    XLPE TREE GROWTH IEEE 400-2001Sine wave VLF rapidly grows electrical trees to failure.

    A 15kV 133% cable has an insulation thickness of 5.9 mm.In a 30 minute test, nearly all defects triggered into pd will grow to failure.

  • 10/4/2006 25

    RESULTS FROM FIELD USE AND LABORATORY RESEARCH

  • 10/4/2006 26

    VLF TEST RESULTS

    Numerous case studies show that if a cable passes a properVLF test, there is a > 95% assurance of no in-service failure in the next few years. Nothing is perfect, but only a few percent possible failure rate post VLF testing is very good. Far better by multiples than with other testing methods.

    Bottom line: If a cable can hold 2 3 times normal voltage for 30-60 minutes, its good for years.

  • 10/4/2006 27

    XLPE TESTING STATISTICS

    TNB in Malaysia 3 V0 @ 60 minutes

    17,435 VLF tests performed 2,179 cable failures

    4.9210746 - 60

    5.9312931 - 45

    21.5446913 - 30

    67.6214720 - 12

    Minutesto failure Failures % of total

    89.16%

    2.78% of tested cables failed later in service. (Many cables were PILC)Tests conducted 2001 2002. Continue to buy VLF and test all cables.

  • 10/4/2006 28

    XLPE TESTING STATISTICS

    Japan: Furukawa, Chubu & Tokyo Electric

    Research done to determine test voltage and duration versus expected life. Results were:

    A 33 kV cable tested at 60 kV peak @ 0.1 Hzhas a 97% probability of no failure for >3 years.

  • 10/4/2006 29

    Germany went through extensive research and testing and produced some of the first VLF products more than 20 years ago.

    German standard calls for 3Vo rms/peak for 60 minutes.

    Following a successful VLF test, there is a >98% chance of no in service failure for the next several years.

  • 10/4/2006 30

    Most US users test at the IEEE recommended voltages for 30 minutes. When in doubt, err on the high side for voltage and/or longer duration

    Consensus of data shows that once passing a VLF test, better than 95% of cables will not

    fail in service in the next few years.

  • 10/4/2006 31

    The World View Of VLF

    DC not recommended by cable companies for cables > 5 years & in moist environments

    IEEE 2 3Vo for 15-60 minutes30+ minutes @ 3Vo recommended.

    Germany 3Vo for 60 minutes

    Japan 3Vo for 15 minutes

    Malaysia 3Vo for 60 minutes

    Over 40 countries have purchased the

    HVI VLF

  • 10/4/2006 32

    HOW TO PERFORM A VLF TEST

  • 10/4/2006 33

    TEST PROCEDUREz VLF testing is easier than DC testing.

    z Isolate cable ends like with DC testing, although no cleaning and bagging is necessary.

    z Remove all arrestors, capacitors, transformers, etc.

    z Connect VLF HV lead to conductor & ground to shield.

    z After selecting appropriate test frequency, apply voltage

    z There are no leakage currents to read. Test is go/no-go

    z If cable holds, test is over. Cable is good for years.

    z If cable fails, make repairs and repeat test, or replace.

    z If second insulation failure occurs, maybe stop testing and replace.

    z Most models can test all three phases at once, saving time.

  • 10/4/2006 34

    VLF Test Hookup Per IEEE400.2

    Some VLF units have no return wire. HV output and ground cables only.

  • 10/4/2006 35

    CABLES INCLUDED WITH TWO PIECE MODEL

    HV outputfrom tank

    Phase jumpers Interconnectwith grounds

    Scope bnc

    2 test leads for capacitance

    measurement

    Ground hook

    Cable connectorshook or clamp

  • 10/4/2006 36

    VLF-4022CM

  • 10/4/2006 37

    OPERATING INSTRUCTIONS

    1. Select Frequency

    2. Turn to mA

    3. Rotate to zero(Zero start intlk)

    4. Press Main Power

    5. Press HV On

    6. Rotate to raise voltage

  • 10/4/2006 38

    WHAT IS CABLE FAILURE INDICATION?

    Thermal overload on panel will trip

    Voltmeter will indicate breakdown

    Current will spike

  • 10/4/2006 39

    FAULT LOCATING NECESSARY

    When VLF testing, severe cable defects will fail. A thumper will be needed. Trouble trucks should be equipped with a VLF and thumper sized for the cable class.

  • 10/4/2006 40

    COMMON VLF MYTHS

  • 10/4/2006 41

    VLF IS DESTRUCTIVE TO INSULATION.

    NOT TRUE. Cable is factory tested at voltages far higher than field VLF levels. VLF is destructive to existing defects that are severe enough to be triggered into partial discharge during the test. Thats the point of the test light up defects and let them grow to failure. Minor defects and good insulation are not effected.

  • 10/4/2006 42

    VLF AGGRAVATES DEFECTS THAT FAIL LATER IN SERVICE

    Only if the test is not properly performed, like any testing method. The proper VLF voltage must be applied for a long enough time to permit defects triggered into pd to grow to failure. An improper test is worse than no test at all. The same can be said for 60Hz hipoting, pd testing, and other tests. If done wrong, problems could result. If done correctly - positive results.

  • 10/4/2006 43

    VLF IS REALLY ALTERNATING DC

    Not true. At 0.1 Hz there are polarity reversals every 5 seconds. Even at 0.01Hz there are reversals every 50 seconds. That does not compare at all to a 15 minute, constantly negative output DC hipot test. Space charges and traveling waves are not developed in insulation during a VLF test. The IEEE recognizes frequencies down to .01Hz as ok.

  • 10/4/2006 44

    VLF EFFECTIVENESS IS UNPROVEN

    Very wrong. Tell that to the hundreds of users over more than 15 years that have tested tens of thousands of cables with great success. Tell that to the IEEE, CEA, EPRI, cable companies, utilities, and many international organizations that have all endorsed VLF.

    A VLF instrument is just a low frequency AC hipot. Simple product simple test simple physics. There is nothing to not work.

  • 10/4/2006 45

    ONLY 0.1 HZ IS A VALID TEST

    The IEEE standard recognizes frequencies down to 0.01Hz. Whileit is true that most of the worldwide research over the last 20 yearsinto testing levels and durations has been done at 0.1Hz, that doesnot mean lower frequencies are ineffective.

    Its a tough argument to make that 60 Hz is ok, DC is ok for a lot of things including new cable, 0.1Hz is ok, but 0.05Hz is not?

    60Hz

    .1Hz

    .05Hz DC

  • 10/4/2006 46

    ONE WAVEFORM OUTPUTIS BETTER THAN ANOTHER

    Of the three major VLF vendors, two output waveformsare offered: sine wave & cosine-rectangular (trapezoidal).

    Both work well to VLF hipot cable, although the sine wave output grows electrical trees faster - see IEEE400.

    -However -A sine wave VLF is better suited for use as a voltage source for tan delta and partial discharge testing, both desirable add-ons to VLF testing. Also, a sine wave is necessary for motor/generator testing per IEEE433.

  • 10/4/2006 47

    WHO USES VLF

  • 10/4/2006 48

    UTILITIES TESTING SERVICES

    INDUSTRIALS CONTRACTORS

    Other methods of cable testing have their place, but VLF is embraced worldwide as the easiest, most effective, most

    economical method of cable testing.

    Over 500 VLF units have been shipped from High Voltage, Inc. over the last eight years, delivered to 40 countries and

    many US locations. Other VLF products have shipped from other vendors for even longer.

  • 10/4/2006 49

    COUNTRIES USING HVI VLF

    HVI has shipped over 500 VLF products to the following:

    USACanadaTaiwanIndonesiaSo. KoreaAustraliaSaudi ArabiaEnglandCosta RicaBoliviaIsrael

    So. AfricaSingaporeHong KongBelgiumPuerto RicoHollandNew ZealandJapanMalaysiaRussiaSpain

    Slovak RepublicCzech RepublicChinaUAEVietnamPanamaJordanGermanyCyprusHondurasLithuania

    ThailandMexicoIndiaBulgariaFijiVenezuelaFinlandGreeceQatarArgentina

  • 10/4/2006 50

    SELECTING A VLF MODEL

  • 10/4/2006 51

    System Voltage

    phase to phase

    kVrms

    5

    15

    25

    35

    Installation

    phase to ground

    kVrms/kVpeak

    9/12

    18/25

    27/38

    39/55

    Acceptance

    phase to ground

    kVrms/kVpeak

    10/14

    20/28

    31/44

    44/62

    Maintenance

    phase to ground

    kVrms/kVpeak

    7/10

    16/22

    23/33

    33/47

    WHAT SIZE CABLES ARE TO BE TESTED?

    Do you do Install, Acceptance & Maintenance testing?From IEEE400.2

    The above chart only covers ratings to 35kV. VLF testers exist that can test cables rated up to 230kV.

  • 10/4/2006 52

    WHAT CABLE LENGTHS ARE TO BE TESTED?VLF units are rated by the uF of load they can test.

    Model VLF-25CM

    0 - 25 kV Peak

    0.1 Hz @ 0.4 f Load

    Can test up to 4000 of 15 kVcable depending on size.

    Perfect URD model

    Example: 15 kV XLPE 750mcm 220 mils ~ .1uf/1000

  • 10/4/2006 53

    Most Popular Utility Model VLF-6022CM Can test cables rated to 35 kV.

    0 - 60 kV Peak

    0.10 Hz @ 1.1 f Load0.05 Hz @ 2.2 f Load0.02 Hz @ 5.5 f Load

    Example: 15 kV XLPE 750mcm 220 mils ~ .1uf/1000

    At 0.1 Hz can test ~ 2 miles. At 0.02 Hz can test ~ 10 miles.

  • 10/4/2006 54

    MODEL SIZES AVAILABLE(all vendors included)

    Voltage ratings from 20 kV 200 kV

    Load ratings from 0.4 uF 50 uF

    For a 15 kV cable, 0.4 uF can test ~ 4000

    Some models can test > 30 miles of cable

  • 10/4/2006 55

    Sine wave output is needed to use VLF as a voltage source for td and pd testing.

    IEEE433 for VLF testing rotating machinery requires a sine wave output.

    Leave all your future testing options open by buying a sine wave VLF.

    WILL IT BE USED FOR TAN DELTA& PD TESTING?

  • 10/4/2006 56

    120 kV peak up to 5.5 uF

    90 kV peak

    Up to 2.75 uF

    40 kV peak up to 5.5 uF

    65 kV peak up to 22 uF

    Other Models

    200 kV soon available

  • 10/4/2006 57

    VLF THUMPER

    Complete URD Cable Care System

    Combination VLF AC Hipot and Thumper

    VLF Output: 0 - 30 kVAC peak

    Load Rating: 1.0 uF @ 0.1 Hz ~ 1.5 miles of 15 kV cable

    Discharge: 0 12 kV @ 650 J

    VLF Cable Burning Mode

    Radar Ready

  • 10/4/2006 58

    SELECTING A CABLE TEST METHOD

  • 10/4/2006 59

    CABLE TEST METHODS

    AC Power Frequency. AC Series & Parallel Resonant. DC Hipot. Very Low Frequency (VLF) AC Hipot. Tan Delta, Partial Discharge, And Other

    Diagnostic Methods.

  • 10/4/2006 60

    Ideally, VLF, Tan Delta, and Partial Discharge should all be used.However, there are real world factors affecting the decision.

    1. Type of test results desired2. Ease of use3. Cost of equipment

    There is no one perfect method that does it all. A variety ofapproaches is needed to meet all the requirements encountered.

    SEVERAL METHODS WHAT TO USE?

  • 10/4/2006 61

    WHATS THE GOAL?

    z Verify new installation?

    z Verify repaired cable?

    z Verify critical cable?

    z Help to prioritize cable replacement or injection?

  • 10/4/2006 62

    WHATS THE SITUATION?

    z Direct buried must pinpoint problem to repairz Cable in conduit or trench - replaceablez Cable in raceways visible and easily replaceablez How old is cablez What is the failure historyz How easy is it to repairz Is there alternate feed should failure occur during testz Is fault location and repair available?z How much downtime can be tolerated?

  • 10/4/2006 63

    EXAMPLES OF SITUATION vs. METHOD

    New Install: Diagnostic test not appropriate, the insulation is presumed good. VLF it to make sure there are no installation flaws or pulling damage.

    Old suspect cable: There may be many defects, dont VLF. Use TD to see how degraded cable is. If modest degradation, then PD possibly followed by VLF.

    Critical cable in conduit: PD test to expose location and severity of defects. If no PD tester available, VLF.

    Direct buried, hard to repair: TD test to evaluate condition to prioritize cable injection.

    Prioritization for replacement or injection: If a comparative condition assessment test is desired, tan delta is the easiest method.

    Post repair test: VLF repaired cable to make sure it holds no further damage caused by over voltage thumping or from original failure.

  • 10/4/2006 64

    SO, WHAT TO DO?

    NO SHORT AND EASY ANSWER.

    If an effective method is beyond the economic reach and ability to operate of 90% of the market, then its not a

    solution. A combination of methods is needed: some easy and economical (VLF) and some more complicated and more expensive (TD & PD), and each yielding different

    but important data about your cable.

  • 10/4/2006 65

    IT ALL STARTS WITH A VLF

    Fact: As more industrial customers, utilities, and specifying engineering companies spec VLF testing, per IEEE400.2, you will need a VLF.

    Fact: In addition to performing VLF AC stress tests, a VLF hipot is the foundation for other tests, like partial discharge and tan delta. You need VLF for pd and td.

    To learn the most about the health of your cable, all three tests, if economically and logistically feasible, are recommended. If not all possible, VLF should be the fallback.

  • 10/4/2006 66

    SUMMARY &CONCLUSION

  • 10/4/2006 67

    z Has the virtues of DC test equipment (low cost, small size, light weight, easy to use) but is AC.

    z Does not have the negative consequences of DC.

    z Requires 1/600 1/6000 of the kVA of power frequency.

    z Can be used for breakdown tests and predictive tests such as TanDelta and Partial Discharge. (sine wave VLF units)

    z Internationally accepted Standards exist and more are in the process of issuance.

    VLF TESTING SUMMARY

  • 10/4/2006 68

    CONCLUSION

    The surest way to verify the AC integrity of any load is perform an AC stress test.

    Its easy and certain. The load holds voltage or fails.

    VLF testing is easily performed with minimal training.

    Worldwide standards and decades of history exist.

    Some VLF models are very portable and affordable.

    VLF makes Tan Delta and Partial Discharge diagnostic testing easier and more economical.

  • 10/4/2006 69

    OTHER CABLE TEST METHODS USING VLF

  • 10/4/2006 70

    YOU HAVE YOUR VLF. WHAT ELSE CAN YOU DO?

    Accessorize. Add on a

    Tan Delta measurement instrument.

    Partial Discharge detection instrument.

  • 10/4/2006 71

    Dissipation Factor or Loss Angle Measurement For Power Cables

    Non Destructive Testing To Determine Insulation Quality

    (Similar to Power Factor Testing)

    TANGENT DELTA or TAN

  • 72

    z Evaluates overall condition of cable (rather than localized problems as with PD measurement)

    z Absolute values, variations, and trending of values are of interest for predicting insulation integrity

    z Tan Delta is more easily measured at VLF (magnitude increases as frequency decreases)

    z Requires VLF sinusoidal applied test voltagez Excellent way to evaluate Water Treesz Useful to help prioritize replacement, injection and helps to

    determine what additional test may be useful

    TAN DELTA MEASUREMENTUsing VLF @ 0.1 Hz

  • 73

    z Addition of a parallel R-C Component

    z Water trees increase resistive current through insulation

    z The R component is voltage dependent (nonlinear I = V/R)

    z Tan Delta values increase with increasing voltage

    CHARACTERISTICS OF WATER TREES

  • 74

    With perfect insulation, a cable is a near perfect capacitor, with a 90 phase shift between voltage and current. Less than 90 indicates insulation degradation. Cables can be rated good, marginal, or bad. Not extremely precise but valuable for prioritizing cable replacement or injection. Also helps to determine what further tests may be worthwhile.

    The tangent of this angle is calculated

    I

    V

    IC

    IR

    IR IC

    = tangent of C R

    Cable insulation Cable Cross Section

    Simplified Cable Model and Phasor DrawingTan Delta = IR/ IC - measured in radians

  • 75

    TAN DELTA VS. VOLTAGE NEW AND AGED XLPE CABLES

    New and Aged 15 kV XLPE Cable (Nov 2000)

    0

    0.01

    0.02

    0.03

    0.04

    0.05

    0.06

    0 2.5 5 7.5 10VLF Voltage (kV rms)

    L

    o

    s

    s

    A

    n

    g

    l

    e

    (

    T

    a

    n

    D

    e

    l

    t

    a

    )

    Aged

    New Cable

    New cablelinear tan delta #s

    versus voltage

    Aged cablenon-linear tan

    delta #s versus voltage

  • 10/4/2006 76

    0.1 Hz phase 1 phase 2 phase 3 phase 1 phase 2 phase 3x Vo tgdelta L1 tgdelta L2 tgdelta L30.5 0.0018 0.0008 0.0013 (2Uo-Uo) (2Uo-Uo) (2Uo-Uo)1.0 0.0019 0.0009 0.0014 0.0035 0.0018 0.00251.5 0.0026 0.0011 0.0019 0.0019 0.0009 0.00142.0 0.0035 0.0018 0.00252.5 0.0044 0.0026 0.0032 0.0016 0.0009 0.0011

    0.0000.0020.0040.006

    0.0 1.0 2.0 3.0Voltage x Vo

    t

    a

    n

    d

    e

    l

    t

    a

    L2: tg delta 0.1Hz L3: tg delta 0,1HzL1: tg delta 0.1Hz

    TAN DELTA NUMBERS VERSUS INCREASING VOLTAGE

    & RATIO OF 2Vo/Vo

  • 10/4/2006 77

    Dissipation Factor Tan DeltaFrom IEEE Std 400-2001

  • 10/4/2006 78

    TAN DELTA LOSS ANALYZER

    HV Divider Signal analyzer/controller

    60kV model

    Used with VLF as voltage source

  • 10/4/2006 79

    TAN DELTA TESTING

    Advantagesz Less destructive than VLF, DC, or 60 Hz testingz Allows prioritization of cable replacement or injectionz Easier to use and interpret than other diagnostic methods

    Disadvantagesz Can be destructive if cable very degradedz Gives overall condition of cable, not singularitiesz Not best for mixed type cable runsz More useful with historical data

  • 10/4/2006 80

    VLF PARTIAL DISCHARGE

    TESTING

  • 10/4/2006 81

    SEE UNDERGROUND CABLE DEFECTS

    A PD detection system can show you the location and severity of insulation and accessory defects.

    Using a VLF as the voltage generator to apply voltages up to 2Vo, long cables can be tested with portable equipment.

  • 10/4/2006 82

    OFF-LINE VS. ON-LINE PD TESTING

    Off-line testing using a VLF permits over voltage analysis. Can measure PDIV and PDEV up to 2Vo.

    On-line pd testing can only detect pd at operating voltage, missing defects with a PDIV > 100% of operating voltage, yet cables routinely see twice normal voltage due to reflected waves, transients, switching surges, etc. Useful for accessory checking.

    Off-line testing may be less convenient, but the information gained is far more valuable.

  • 10/4/2006 83

    0.1Hz vs. 60Hz PD TESTING

    Both frequencies initiate pd at defect locations. Both can measure PDIV, PDEV, magnitude, and location.

    The benefit of VLF is smaller size, lower weight, far lower cost, and can test longer cables.

    A 100lb VLF can do the job of a2000lb 60Hz series resonant

  • 10/4/2006 84

    THE BEST OF EVERYTHINGStart with a VLF tester to perform AC withstand testing.

    Add a Tan Delta accessory for evaluating the overall conditionof a cable to help prioritize replacement, injection, or todetermine what other tests might be helpful.

    Add a Partial Discharge accessory to map the locationand severity of pd in the insulation and splices, or todetermine what other tests might be helpful.

    Perform all three tests to get the most complete profile possibleof your cable.

  • 10/4/2006 85

    CABLE FAULT LOCATING

  • 10/4/2006 86

    FAULT LOCATING ON NETWORK SYSTEMS

    GET THE RIGHT TOOLS FOR THE JOB

    Thumper Features Needed For PILC

    Multiple output voltage taps

    High joules >2000

    High burn current >200mA

    TDR/radar capability w/current pulse

  • 10/4/2006 87

    THUMPING CONCEPT

    1. Thump with low voltage but high joules. A powerful burner or VLF is needed to reduce fault voltage. Thumper must have 2 or 3 output voltage taps.

    2. Need high joule rating to make loud noise and to generate strong current pulse for tracing.

    3. Good use of TDR helpful, even in network systems.

  • 10/4/2006 88

    VLF AIDS FAULT LOCATING

    VLF hipoting is the best method of burning down faults.

    Permits use of lower voltage, less expensive thumpers.

    Utilities should have VLF anyway for cable integrity verification.

  • 10/4/2006 89

    LISTENING DEVICES NECESSARY

    Dont handicap your efforts by not buying a top level listening device.

    Acoustical & electro-magnetic needed

    TEC X35 from TEC Power Corp

    SDAD from Aquatronics

  • 10/4/2006 90

    SDAD X35 Acoustical & Magnetic Electro-Magnetic

    Solid & PILC Networks Only

  • 10/4/2006 91

    THE IDEAL SETUP FOR NETWORKS

    VLF-6022CM60 kV, 0.1 0.05 HzLoad rated to 5.5 uF

    CDS-3632U9/18/36 kV @ 3200 joules280 mA burn current

  • 10/4/2006 92

    FAULT LOCATING - A SYSTEM APPROACH

    Properly sized & featured thumper

    Quality listening device

    TDR

    Other knowledge of network system

    Accurate maps

  • 10/4/2006 93

    Thank You

    Mike Peschel - High Voltage, Inc.

    www.hvinc.com


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