Gant chart screen(One week operation results data)

Analysis screen(Analysis of machining time and setup time)

Once the production schedule is input, operation will be performed automatically. Production results, system utilization and other data can be checked on the MAZATROL SmoothX and SmoothG CNC. If connected to a network (prepared by user), system data are accessible on office PCs, tablets and smart phones.

Home screen System monitoring screen

Missing tools display

Production scheudle display

Monitoring

System and production status are displayed visually. Monitoring of system operation is extremely convenient.

Production results display

A wide variety of graphs display the production results for convenient system utilization analysis.

Production schedule display

To assist the operator, displays such as the production schedule and the list of missing tools are available.

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2

3

MPP series 17.04.0 X 99J517117E0

Management software for multiple variety, small lot production

MP

P S

ER

IES

MPPS E R I E S

02

MPP series

MPP (18PC)

VARIAXIS i-600

MPP (12PC)

VARIAXIS i-600

Loading station

Unmanned operation system for small volume production

The MPP (MULTI PALLET POOL) is a new system to meet the increasing worldwide demand for automation. It is designed to provide high productivity for multiple variety, small lot production.

Compact multiple pallet stocker system

MPP

Stocker can be expanded after the initial installation of a MPP in response to increased production requirements

The operation and management of the MPP is performed by the same software used by the Mazak FMS system, which is highly regarded worldwide for its ease of operation and high productivity

Compact floor space for multiple pallet stocker

・ Automation is required on a limited scale

・ Limited floor space prevents a system with a horizontal pallet stocker from being installed

・ You can start with a single machine and add the multiple pallet stocker at a later date

MPPcan best beused when ;

series

All pallets are located the same distance from the center of the pallet stocker for smooth pallet changing.

Thanks to servo motors on all axes, pallet loading / unloading is fast and stable.

Loading station is designed with ergonomic considerations for excellent accessibility to workpieces.

VARIAXIS i-600

5-axis

MPP compatible machines

HCN-4000(MAZATROL SmoothG)

Horizontal machining center

03

MPP (6PC)

VARIAXIS i-600

Simultaneous 5-axis vertical machining center

High speed, high accuracy horizontal machining center

0504

HCN-4000Variaxis -600

Flexible pallet stocker capacity

6, 12 and 18 pallet storage capacities are available.

Compact floor space requirement

When compared to systems with horizontal pallet stockers, the same amount of pallets can be stored in a smaller floor space.

Compact floor space requirement

When compared to systems with horizontal pallet stockers, the same amount of pallets can be stored in a smaller floor space.

6 PC

3 pallets × 2 levels

12 PC

6 pallets × 2 levels

18 PC

6 pallets × 3 levels

Flexible pallet stocker capacity

10 and 16 pallet storage capacities are available.

5 pallets × 2 levels 8 pallets × 2 levels

10 PC 16 PC

Workpiece specifications Workpiece specifications 630 mm (24.8")

900

mm

(35.

43")

Φ630 mm × H900 mm (Φ24.8" × 35.43")

400 kg (882 lbs) HCN-4000

HCN-4000

Max. load (without pallet)

Max. workpiece size (without pallet)

300 kg (661 lbs)

Φ600 mm × H425 mm (Φ23.62" × 16.73")

VARIAXIS i-600

VARIAXIS i-600

Max. load (without pallet)

Max. workpiece size (without pallet)

MPP (12 PC)+

VARIAXIS i-600

MPP (16 PC)+

HCN-4000

Loading station Loading station

(MAZATROL SmoothG)

VARIAXIS i-600

400 mm × 400 mm (15.75" × 15.75")300 kg (661 lbs)

Φ600 mm × H425 mm (Φ23.62" × 16.73")

　

　6/12/18　

Number of pallets Pallet sizeMax. load (without pallet) Max. workpiece size (without pallet)

MPP (VARIAXIS i-600) specifications

HCN-4000

10 / 16400 mm × 400 mm (15.75" × 15.75")

400 kg (882 lbs)Φ630 mm × H900 mm (Φ24.8" × 35.43")

Number of pallets Pallet sizeMax. load (without pallet) Max. workpiece size (without pallet)

MPP (HCN-4000) specifications

600 mm (23.62")

425

mm

(16.

73")

2-level 18 PC stocker system

+ VARIAXIS i-600 (120 tool magazine)

MPP (18 PC)

+ VARIAXIS i-600 (120 tool magazine)

2-level 16 PC stocker system

+ HCN-4000 (120 tool magazine)

MPP (16 PC)

+ HCN-4000 (120 tool magazine)

9313 mm (366.65")

8876 mm (349.45")

Floor space 56.71 m2 (610 ft²)

51.3 % Smaller

8252

mm

(324

.88"

)

4217

mm

(166

.02"

)

Floor space 37.43 m2 (403 ft²)

30.2 % Smaller

Floor space 56.25 m2

Floor space 39.24 m2 (422 ft²)

4633

mm

(182

.4")

7469 mm (294.06")

8470 mm (333.46")7531

mm

(289

.5")

Gant chart screen(One week operation results data)

Analysis screen(Analysis of machining time and setup time)

Once the production schedule is input, operation will be performed automatically. Production results, system utilization and other data can be checked on the MAZATROL SmoothX and SmoothG CNC. If connected to a network (prepared by user), system data are accessible on office PCs, tablets and smart phones.

Home screen System monitoring screen

Missing tools display

Production scheudle display

Monitoring

System and production status are displayed visually. Monitoring of system operation is extremely convenient.

Production results display

A wide variety of graphs display the production results for convenient system utilization analysis.

Production schedule display

To assist the operator, displays such as the production schedule and the list of missing tools are available.

1

2

3

MPP series 17.04.0 X 99J517117E0

Management software for multiple variety, small lot production

MP

P S

ER

IES

MPPS E R I E S