MRC Corporate Office, Nigdi

MRC LOGISTICS (I) PVT. LTD.PRESENTATION OF

MRC GROUP

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TRANSPOR

T

•MRC TRANSOLUTIONS PVT. LTD.

LOGISTICS

•MRC LOGISTICS PVT. LTD.

MATERIA

L HANDLIN

G

•MRC HANDLING SOLUTIONS

MFG

•MRC CONTRACT MANUFACTURING LOGISTICS

CSR

•LAKHMICHAND ARYA SOCIAL WELFARE FOUNDATION

OUR VISION

To create an integrated

Supply Chain for the

Customers by providing

High Quality and

Cost Effective Logistics

Services which will be the

best of its class in the

Industry in all its practices

and procedures.

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MILESTONES

Established in 1971

Formation of MRC Logistics in

1997 to cater to third party

logistics clients needs

Accredited with ISO 9002

Awarded “Best Transporter”

award by All India Motor

Transport Congress

MRC Global Logistics

Division established in 2008 to

serve Freight Forwarding and

Global Sourcing needs

4MRC celebrated 40 years of service in the Logistics industry.

RESOURCE & FACILITIES

National network of 90

branches

Over 1 million sq.ft of

warehouse space in over 20

states

Over 100 Mobile Hydraulic

Cranes & Fork Lifts.

Dedicated fleet of over 1000

company-owned & attached

vehicles and trailers.

Manpower resource of around

1400 trained employees

Comprehensive ERP system

covering TMS, WMS, CRM, etc.5

MRC Regional Office, Wagholi

CREDENTIALS

You can trust MRC

Customer Centric Organization

Strong Financials

Disciplined HR

Total Solutions Approach

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SERVICE OFFERINGS

SERVICES PROVIDED

REPRESENTATIVE CUSTOMER

Inbound Logistics Cummins India, Tata Motors

Reverse Logistics Cummins Generator Technologies, Kirloskar Oil Engines

Packaging Solutions (End-to-End)

Kirloskar Oil Engines, Kirloskar Brothers Ltd., Hematic Motors

Contract Manufacturing

KSB Pumps, Kirloskar Oil Engines

Parts Distribution Centers

Tata Motors

Distribution Centers Premium Energy, DSM, Hypercity, Reliance Digital

Third Party Purchase Crompton Greaves, Cummins Generator Technologies (CGT)

Outbound Logistics Tata Motors, Kirloskar Oil Engines, SRF

Milk-run Services Tata Motors, KSB Pumps

Inplant Logistics KSB Pumps, Larsen &Toubro, CGT

Global Logistics AAM India, Fleetguard

Vendor Coordination Tata Motors, KSB Pumps

Global Sourcing Piaggio, Bajaj Auto, Mercedes Benz

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CLIENT PORTFOLIO

8MRC offers its services to 300+ esteemed clients in India & Overseas.

CASE STUDIES

•Tata Motors Ltd. & Cummins India Ltd.

INBOUND LOGISTICS

•Cummins Generator Technologies (CGT), Cummins India, KSB Pumps, KBL

WAREHOUSING

•Kirloskar Oil Engines

REVERSE LOGISTICS•C

rompton Greaves Ltd.

THIRD PARTY PURCHASE

•Tata Motors Ltd. & Kirloskar Oil Engines

OUTBOUND LOGISTICS

•Tata Motors Ltd.

VENDOR COORDINATION

•Cummins India Ltd.

MATERIAL HANDLING

•Kirloskar Oil Engines, Hematic Motors, Mercedes-Benz

PACKAGING SOLUTION

•Honeywell , KSB Pumps, L&T

INPLANT LOGISTICS

•KSB Pumps

CONTRACT MFG.

•Reliance Digital, Hypercity

RETAIL DISTRIBUTION

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INBOUND LOGISTICS

Milk run collection from 190 Vendors in Pune as per TML schedule

Dedicated Vehicles for despatch to TML Warehouses at Chakan, Faridabad, Kolkatta & Bangalore

Optimisation of Milk run and Long Haul Cost

MRC provides Inbound Logistics support for Tata Motors.

10MRC collects from Pune, Bangalore, Kolhapur & Chennai hubs.

INBOUND LOGISTICS

Milk Route Collection from 148 Suppliers

Collection from Pune, Mumbai & Bangalore Suppliers

Consolidation & Storage at Daman Warehouse of 50,000 sq.ft.

Allocated 15 dedicated vehicles, Forklifts/Stackers/EOT Cranes for CIL

JIT Supplies to the Cummins Assy. line at Daman in 24 hrs (7X24 service)

MRC provides Inbound Logistics support for Cummins, Daman.

11MRC provides JIT Supplies for Manufacturing CNG/PG Engines.

WAREHOUSING

Receipt of Alternators from CGTL

Stacking of Alternators Invoice-wise for maintaining FIFO

Daily Stock Verification & Daily MIS

Daily movement of Alternators as per orders

Reverse Logistics for Skids

3PP & Packaging of Wooden crates for alternators

MRC manages the Finished Goods Warehouse for Cummins Generator Technologies, Ahmednagar.

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WAREHOUSING

Receipt of Inbound material from various vendors.

Quality Checking as per CIL Quality Norms

Online GRR preparation Stacking of material Part-wise,

Invoice-wise for maintaining FIFO

Daily Stock Verification & Daily MIS

Daily movement of materials (Engines, alternators, radiators, etc.) to CIL, Pirangut

Reverse Logistics for Skids

MRC manages the Transit Warehouse for Cummins India, Pune.

13MRC has set up a 20,000 sq.ft. facility at Pirangut.

WAREHOUSING

Customers include: o KSB Pumps, Gurgaon o KBL, Patna & Guwahati

Activities include: o Finished Goods Receipt o Inventory Management o Distribution to dealers o Invoice preparation o MIS Generation (Inventory

on-hand & Sales/month)

MRC operates on a percentage of Finished Goods Sales

MRC works as Warehousing & Distribution Agents for KSB Pumps & KBL.

14MRC has set up a 3500 sq.ft. facility for KSB Pumps.

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REVERSE LOGISTICS

CHALLENGES OF SKID MANAGEMENT

Skids were not available on time at Khadki & Kagal plants

Daily skid transactions on all India level were not recorded properly

Skids stock at various OEMs/GOEMs were not reported.

Handling damages & Mismatch of skids

MRC collects skids for Kirloskar Oil Engines from its customers all over India and feeds it back to manufacturing plants at Khadki & Kagal.

KOEL Outsourced the end to end solution to MRC.

KOEL UNITS : 2 OEMS/GOEMS : 43 MRC WAREHOUSES : 2

PuneKolhapur

REVERSE LOGISTICS

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VALUE ADDITIONS BY MRC Eliminated use of wood and

introduced skids

Optimized vehicle utilization by carrying skids in dismantled condition

Introduced Codification system of skids for better material accounting

Ensured 100% availability of Skids

Use of Ramco ERP system to provide online stock positions across all plants, warehouses & GOEMs.

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THIRD PARTY PURCHASE

REASONS FOR OUTSOURCING Rationalize vendor base &

introduce single window supplier concept

Reduce follow-ups with vendors Reduce documentation like GRR,

P.O., Invoices Release Stores space Direct supply of parts to line on 2-

Bin concept

MRC manages the Third Party Purchase activity for Crompton Greaves Ltd, Ahmednagar.

MRC performs Purchasing, Warehousing & Sale of goods to CGL

VENDORS : 100PARTS : 1200MONTHLY VALUE : 1 CR.

THIRD PARTY PURCHASE

VALUE ADDITIONS BY MRC

Un-interrupted supplies to line

Prompt payment to CGL Vendors

Developed alternate vendors in

consultation with CGL to reduce

purchase cost

Help to reduce excess

inventories

Efficiency in the Supply Chain

Use of Ramco WMS system to

provide online information to CGL

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OUTBOUND LOGISTICS

MRC manages the Outbound Logistics for Tata Motors’s Spare Parts Division.

MRC has established routes in Maharashtra & Gujarat.

ROUTE I

Dedicated vehicles of MRC make Outbound milk run

Parts are delivered to individual dealers on a regular basis

Length of milk run: 700-1000 Km

Route Map: Pune – Solapur – Sangli – Kolhapur – Satara - Pune

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OUTBOUND LOGISTICS

ROUTE II

Length of milk run: 1200-1500 Km

MRC ensures vehicle optimization & better route planning

MRC’s services has enabled TML to provide guaranteed time-bound deliveries to dealers

Route Map: Pune – Ahmednagar – Aurangabad – Nashik – Gujarat – Thane – Pune

OUTBOUND LOGISTICS

MRC transports the entire output of Engines, DG Sets, Pumps & Spares

MRC manages despatches from 3 plants of KOEL – Rajkot, Kagal (Kolhapur) and Khadki (Pune) to its customers

MRC provides up to 200 trailers/ HCVs/ LCVs per day and also ensures optimization of vehicles

MRC manages the Outbound Logistics for Kirloskar Oil Engines – Pan India.

21MRC is the only transport service provider for KOEL’s 3 plants for the last 12 years.

VENDOR COORDINATION

Vendors : 600Parts : 9000MRC Coordinators : 25

MRC manages the Vendor Coordination activity for Tata Motors, Spare parts division.

22MRC is responsible for collection of Spare Parts as per schedule.

NCR

Pune-Mumbai Jamshedpur/Kolkata

Chennai

Bangalore

VALUE ADDITIONS BY MRC Improved communication

between TML & Vendors Improved availability of spare

parts in ‘R’ & ‘S’ category Support TML to achieve

customer satisfaction

(190)

(230)

(20)

(110)

(60) (x) No. Of Vendors

MATERIAL HANDLING SOLUTIONS

MRC has provided Forklifts & Cranes at Cummins, Phaltan, Maharashtra

MRC has also provided Operators to Operate the MHE’s

Training on Safety & MHE operation has been done by MRC at their Training Centre

Proficiency certification awarded through Cummins recommended Agency

MRC provides Material Handling Solutions for Cummins India.

23MRC has provided MHEs to Cummins at IPDC, Phaltan.

PACKAGING SOLUTIONS

MRC designed and provided packing material to KOEL

MRC established QC process to inspect against specifications

MRC developed SOP & managed packaging process as per SOP

MRC undertook primary transportation to optimize vehicle utilization

MRC provided warehousing for proper handling & storage of pump sets at destinations

MRC took full responsibility for damage-free delivery

MRC provides Packaging Solutions for Kirloskar Oil Engines, Kolhapur.

24MRC IS THE SINGLE AGENCY IN VARSHA PUMP SET DELIVERY PROCESS.

PACKAGING SOLUTIONS

• Hematic Motors are engaged in manufacture & supply of hermetic motors to Kirloskar Brothers Ltd.

• MRC provides end-to-end packaging solutions to Hematic Motors

• MRC in involved in design, purchase & packaging of Hermetic motors

• MRC is responsible for Distribution to dealers/distributors all over India.

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MRC provides Packaging & Distribution Services for Hematic Motors, Karad.

PACKAGING SOLUTIONS

• MRC supplies Export/Speciality Packaging to Mercedes

• MRC has tie-up with a Japanese Packaging Board manufacturer, who has a network of mfg units in India

• The box is environment friendly, UV & Water resistant and has a strength equivalent to a wooden box

• The box is for packing Mercedes Spares - Wind shields (carrying 2 Nos.)

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MRC provides Packaging Services for Mercedes Benz India.

TOP VIEW

FRONT VIEW

IN-PLANT LOGISTICS

On-time delivery with NIL Line stoppages

Material supply on Kanban basis

Material accounting at different stages

Physical verification & reconciliation

Excess/shortage reporting

Daily KPI review

Honeywell had engaged MRC for the In-Plant Logistics activity.

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IN-PLANT LOGISTICS

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ACTIVITIES AT HONEYWELL

RECEIPT BINNING WAREHOUSING

LINE FEEDINGPACKAGINGFG DESPATCH

MRC covered movement of material from receipt to FG despatch.

IN-PLANT LOGISTICS

MRC performs various in-plant operations for KSB Pumps’ foundry division.

Operations include Fettling, Shot blasting, Pre-machining, Heat treatment and loading and unloading of castings

MRC also coordinates with KSB vendors to get required output of C.I and Steel

MRC has reduced rejections at KSB by doing PDI at Vendors’ end

Monthly tonnage for C.I is 200 tons and for Steel is 50-100 tons

MRC provides In-Plant Logistics support to KSB Pumps, Vambori, Ahmednagar.

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IN-PLANT LOGISTICS

MRC receives Finished Goods from L&T production dept

MRC verifies material/pallets receipt

MRC prints Delivery Notes & segregates as per delivery locations

MRC consolidates material from three modules of L&T

MRC arranges vehicle and despatches to all domestic and export consignments

Monthly stock verification

MRC provides In-Plant Logistics support to L&T, Ahmednagar Switchgear Works.

30MRC is also responsible for transportation from FG Store

to L&T Regional Warehouses.

CONTRACT MANUFACTURING

MRC has set up a new manufacturing facility of 50,000 sq. ft. for KSB Pumps

MRC has invested in the requisite infrastructure such as Machinery, Material handling equipment, Manpower, etc.

MRC performs various activities like piping, fabrication, assembly, hydro testing & packaging at the facility

MRC provides Contract Manufacturing support for KSB Pumps, Pune.

31The facility is located at MIDC Chinchwad, within 1Km of KSB PPD Division.

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Pipe Storage Pipe Grinding Pipe BendingPipe Cutting

Pipe Drilling Pipe Beveling Pipe

Welding/Crimping

Pipe Demurring

Pipe Chamfering

Pipe Checking

Pipe Assembly

Pipe Fitting

PackingDespatch

MANUFACTURING OPERATIONS

CONTRACT MANUFACTURING

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RETAIL DISTRIBUTION

MRC has established a dedicated warehouse facility of 20,000 sq. ft. at Wagholi

This facility is RDIL’s Distribution Center for IT & Accessories, Consumer Electronics, Home Appliances & Mobile Telephones

Receipts from RDIL warehouse and also from their vendors

MRC has arranged dedicated vehicles for deliveries to RDIL stores or directly to Customers’ address

MRC manages the Retail Distribution Warehouse at Pune for Reliance Digital.

33MRC also manages the RDIL distribution network at Lucknow.

RETAIL DISTRIBUTION

MRC has established a dedicated warehouse facility of 6,500 sq.ft.at Whitefield

MRC receives consumer goods from Hypercity’s various vendors

MRC checks indents for the day and does GRN entry in ERP system

Deliveries of Consumer goods are made either to Hypercity stores or directly to Customers’ address

Perpetual Inventory done every quarter

MRC manages the Retail Distribution Warehouse for Hypercity, Bangalore.

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GLOBAL SOURCING

MRC has developed a sourcing network from Asian Countries.

The network enjoys relationship with manufacturers in China, Thailand, etc.

MRC has started Global Sourcing of specialty products based on customers’ needs.

MRC has helped customers to reduce product cost & also improve the availability

Our Customers are Piaggio, Bajaj Auto, Mercedes Benz etc.

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GLOBAL LOGISTICS

We have set up a Global Logistics Division with offices at Pune, Mumbai, JNPT & Chennai

We are equipped with IATA & MTO certification

We are also a WCA family member & our strong international network with agents enable us to manage our customers’ freight movements

Our Customers include Fleetguard, AAM India, ADM Engineering, Bilcare Inc., Bhilosa Industries, Sesagoa, Pratap Plastics, Gargi Chemicals, etc.

MRC provides Freight Forwarding support for its customers.

36MRC provides End to End Services in Sea/Air Freight Forwarding.

MEMBERS SERVICES OFFERED

Air Freight – Air Exports, Air Imports, Consolidation & Chartering

Ocean Freight – FCL, Export/Imports, LCL, Chartering & RORO

Customs Clearance

Multimodal/Intermodal Services – Truck+Air, Truck+Ocean, Air+Ocean, Ocean+Truck, Ocean+Air

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GLOBAL LOGISTICS

THANK YOU