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MRP MANAGEMENT

IN INDIA

Presented By:

Golak B.Mahanta (14-22-212)

M.Tech-(D&M), 2ND Sem,

MECHANICAL ENGINEERING DEPARTMENT, NIT SILCHAR

Guided by:-Mr.S.K.PATTANAYAK

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SEMINAR OUTLINE

1.HISTORY

2.TOYOTA INDIA

3.MRP

4.MRP AT TOYOTA INDIA

5.CONCLUSION

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Established in Japan in Year 1937 Largest and most profitable automobile manufacturer in the world since 2008.Largest listed company in Japan.14th largest listed company world over.Factories in 27 countries in the world. Over 3,33,498 employees world over.

HISTORY

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TOYOTA INDIAJOINT VENTURE: Toyota Motors And Kirloskar groups on oct 6th ,1997PLACE: Toyota Kirloskar Motors(TKM),Bidadi, Banglore, Karnataka.INVESTMENT:1500 Crore

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TKM Have 2 Plants:

Plant 1:-Start of production Dec 1999

capacity 90,000 vehicles per annum producing innova,fortuner,camry

Plant 2:-Strart of Production Dec 2010

capacity 120,000 vehicles per annum corolla altis, etios, etios liva

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WHAT IS MRP?

In 1964,Joseph Orlicky developed Material Requirements Planning (MRP). The first company to use MRP was Black & Decker in 1964MRP is a systematic planning-and-control methodology for production and inventory. Procedure for planning and controlling the raw material, purchased parts, and work in progress (WIP) inventories required in

manufacturing a product.

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An MRP system is intended to simultaneously meet three objectives:

Ensure materials are available for production and products are available for delivery to customers.Maintain the lowest possible material and product levels in store.Plan manufacturing activities, delivery schedules and purchasing activities.

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Thus, MRP is designed to answer three questions:

what is needed? how much is needed? when is it needed?

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MRP

MAIN INPUTS/REQUIREMENTS TO MRP

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MRP AT TOYOTA INDIA

Only assembly .

Engine, sensor,chip etc imported from japan

Other component are purchased from local industries.

Industries are generally within the main campus.

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The maximum amount of raw material at the factory

at any point of time does not exceed two hour

production requirements.

Within 48hrs ,all finished car left the factory.

No dealer is sent more than 15days stock.

Toyota managed this by Milk Run policy.

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What is milk run ?

A milk run ,in logistics ,is a round trip that facilitates either distribution or collection.Picking small quantities of supplies from vendors.

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