Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 1
Form-1
For
Proposed Expansion of Common Effluent Treatment
Plant
At 25D, 1st Phase, Kumbalgodu Industrial Area,
Kumbalgodu, Tehsil & District Bangalore South,
Karnataka
M/s. Pai & Pai Chemicals (I) Pvt. Ltd.
Prepared By
SMS Envocare Limited 301, Pentagon P3, Magarpatta city,
Hadapsar, Pune- 411028
Ph.: 020-66801111 Website: www.smsenvocare.co.in
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 2
APPENDIX I
(See paragraph – 6)
FORM 1
(I) Basic Information
Sl. No. Item Details
1. Name of the project
Expansion of Common Effluent
Treatment Plant (CETP)
2. Sl. No. in the schedule 7 (h) as per EIA Notification, 2006
3. Proposed capacity/area/length/ tonnage to be
handled/command area/lease area/ number of wells to
be drilled
Existing: 40 KLD
Proposed: 160 KLD
4. New/Expansion/Modernization Expansion
5. Existing capacity/area etc., 40 KLD with Plot area 3230 Sq. M. &
6. Category of Project i.e ‘A’ or ‘B’ ‘B’
As Per EIA Notification, 2006
7. Does it attract the general condition? If yes, please
specify
NA
8. Does it attract the specific condition? If yes, please
specify
NA
9. Location Kumbalgodu Industrial Area
Plot/Survey/Khata No. 25 D, 1st Phase
Village Kumbalgodu
Tehsil Bangalore South
District Bangalore
State Karnataka
Project Location and Google Imagery
covering 5 Km radius area is given in
Annexure-1 & 2 Respectively
10. Nearest railway station/airport along with distance in
Kms
Kengeri Railway Station: 7 km at NE
Bangalore International Airport: 63 km at
NE
11. Nearest Town, city, District Headquarters along with
distance in Kms
Bangalore City: 21 Km at NE
12 Village Panchayats, Zilla Parishad, Municipal
Corporation, Local body (complete postal addresses
with telephone nos. to be given)
25 D, 1st Phase Kumbalgodu Industrial
Area, Village Kumbalgodu, Taluka &
District: Bangalore South, Karnataka.
Phone: 080-43433000
Mob. No: 09880033174
Fax: 080-43433020
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 3
13 Name of the applicant Mrs. Chhaya D. Rao
President
Pai & Pai Chemicals(I)Pvt. Ltd
14 Registered Address 25 D, 1st Phase, Kumbalgodu Industrial
Area, Kumbalgodu
5 Address for correspondence:
Name Mrs. Chhaya D. Rao
Pai & Pai Chemicals(I)Pvt. Ltd
Designation (Owner/Partner/CEO) President
Address 438/1, 20th
main, 1st Block, Rajajinagar,
Bangalore, Karnataka
Pin Code 560 010
E-Mail [email protected]
Telephone No. 080 - 43433000
Fax No. 080 - 43433020
16 Details of Alternative Sites examined, if any. Location
of these sites should be shown on a topo sheet
Village-District-State: NA
1.
2.
3.
17 Interlinked Projects NA
18 Whether separate application of interlinked projects has
been submitted?
NA
19 If yes, date of submission NA
20 If no, reason Proposed Expansion Project is coming up
in the existing CETP itself. No additional
land required.
21 Whether the proposal involves approval/clearance
under: If yes, details of the same and their status to be
given.
(a) The Forest (Conservation) Act, 1980?
(b) The Wildlife (Protection) Act, 1972?
(c) The C.R.Z Notification, 1991?
NA
22 Whether there is any Government Order/Policy
relevant/relating to the site?
NA
23 Forest land involved (hectares) NA
24 Whether there is any litigation pending against the
project and/or land in which the project is propose to be
set up?
(a) Name of the Court
(b) Case No.
(c) Orders/directions of the Court, if any and its
relevance with the proposed project.
NA
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 4
(II) Activity
1. Construction, operation or decommissioning of the Project involving actions, which
will cause physical changes in the locality (topography, land use, changes in water
bodies, etc.)
S. No.
Information/Checklist confirmation
Yes/No
Details thereof (with
approximate quantities /rates,
wherever possible) with source
of information data
1.1 Permanent or temporary change in land use,
land cover or topography including increase in
intensity of land use (with respect to local
land use plan)
No The proposed CETP Project is
located within Kumbalgodu
Industrial Area. Hence there is
no change in Land use will
occur. As this is an Expansion
Project, area already being used
for same facility.
1.2 Clearance of existing land, vegetation and
buildings?
No There will not be any excessive
clearance of vegetation /
Structures.
1.3 Creation of new land uses?
No CETP is existing in KIADB
Industrial Area.
1.4 Pre-construction investigations e.g. bore houses,
soil testing?
Yes Detailed topographical survey
enumeration survey, etc. are
being taken up.
1.5 Construction works?
Yes The CETP would have following
treatment units:
Solid Screening Chamber,
Effluent Collection tank,
Solvent stripping cascade,
Primary Clariflocculator,
Secondary treatment, Secondary
Clariflocculator, Intermediate
Sump, Sludge sump, Anaerobic
Sludge Digester, sludge drying
bed etc.
The process is bases on an
advanced treatment
methodology adopted for such
high strength wastewater in
recent times, the proposed
technology works on auto
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 5
operations using automation &
instrumentation accessories viz-
PLC‘s, motorized valves sensors
and SCADA software is
proposed.
Treatment Process and Layout
plan for proposed project is
enclosed as Annexure-1A & 1B
1.6 Demolition works?
No Not Applicable
1.7 Temporary sites used for construction works or
housing of construction workers?
No
Labourers will be hired from the
nearby places.
1.8 Above ground buildings, structures or
earthworks including linear structures, cut and
fill or excavations
Yes Minimum excavation will
happen for foundation and
footing. The same will be fully
utilized within the site.
1.9 Underground works including mining or
tunneling?
No No any underground work has
investigated
1.10 Reclamation works?
No Not Applicable
1.11 Dredging?
No Not Applicable
1.12 Offshore structures? No Not Applicable
1.13 Production and manufacturing processes?
No Proposed Expansion project is
Construction of 160 KLD CETP
project at Plot no. 25D, 1st Phase
Kumbalgodu Industrial Area,
Village Kumbalgodu, Taluka &
District Bangalore South,
Karnataka
1.14 Facilities for storage of goods or materials?
Yes Dosing chemicals will be Stored
in designated storage area.
1.15 Facilities for treatment or disposal of solid
waste or liquid effluents?
Yes The proposed expansion is for
enhancement of existing
capacity of Common Effluent
Treatment Plant. The proposed
plant itself will treat water
generated from the proposed
expansion unit.
Liquid
Organic sludge will be used as
manure and chemical or
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 6
hazardous sludge will be given
to KSPCB authorized
CHWTSDFs
1.16 Facilities for long term housing of operational
workers?
No Not Applicable
Local people shall be hired for
operation of the CETP as per
their education qualification and
illegibility criteria. If required,
adequate arrangement shall be
provided.
1.17 New road, rail or sea traffic during construction
or operation?
No Proposed expansion is in
KIADB Industrial Area, hence
no additional road, rail of
diversion of the road
investigated.
1.18 New road, rail, air waterborne or other transport
infrastructure including new or altered routes
and stations, ports, airports etc?
No Proposed expansion is in
KIADB Industrial Area, hence
no additional road, rail of
diversion of the road or any
other alteration in existing rout
is investigated.
1.19 Closure or diversion of existing transport routes
or infrastructure leading to changes in traffic
movements?
No No Major change in existing
road network is envisaged
1.20 New or diverted transmission lines or
pipelines?
No Not Applicable
1.21 Impoundment, damming, culverting,
realignment or other changes to the hydrology
of watercourses or aquifers?
No Not Applicable
1.22 Stream crossings?
No No major stream crossings in or
closed to the plant site are
envisaged
1.23 Abstraction or transfers of water form ground or
surface waters?
No Not Applicable
1.24 Changes in water bodies or the land surface
affecting drainage or run-off?
No No significant change in
drainage pattern of the area is
envisaged.
1.25 Transport of personnel or materials for
construction, operation or decommissioning?
Yes Construction materials will be
transported to the site. Local
will be hired during construction
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 7
so they can work and return
from the work area by own
convenience. If required,
sufficient measures shall be
implemented.
1.26 Long-term dismantling or decommissioning or
restoration works?
No Not Applicable
1.27 Ongoing activity during decommissioning
which could have an impact on the
environment?
No Not Applicable
1.28 Influx of people to an area in either temporarily
or permanently?
Yes There will be a temporary influx
of worker during construction
phase.
1.29 Introduction of alien species?
No Not Applicable
1.30 Loss of native species or genetic diversity?
No Not Applicable
1.31 Any other actions?
No Not Applicable
2. Use of Natural resources for construction or operation of the Project (such as land, water,
materials or energy, especially any resources which are non-renewable or in short
supply):
S. No.
Information/checklist confirmation
Yes/No
Details thereof (with
approximate quantities /rates,
wherever possible) with source of
information data
2.1 Land especially undeveloped or agricultural
land (ha)
No Existing land area is 3230 Sq. mt.
Proposed Expansion will happen
in the same premises. Hence no
additional land required.
2.2 Water (expected source & competing users)
unit: KLD
Yes Existing
KLD
Proposed
KLD
Total
KLD
5 7.5 12.5
2.3 Minerals (MT) No Not required
2.4 Construction material – stone, aggregates, sand /
soil (expected source – MT)
Yes All such construction materials
will be procured locally.
2.5 Forests and timber (source – MT) No Not envisaged
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 8
2.6 Energy including electricity and fuels (source,
competing users) Unit: fuel (MT), energy
(MW)
Yes Existing
(kw)
Proposed
(kw)
Total
(kw)
37.5 89.5 127
2.7 Any other natural resources (use appropriate
standard units)
No
Not envisaged
3. Use, storage, transport, handling or production of substances or materials, which
could be harmful to human health or the environment or raise concerns about actual
or perceived risks to human health.
S. No.
Information/Checklist confirmation
Yes/No
Details thereof (with
approximate
quantities/rates, wherever
possible) with source of
information data
3.1 Use of substances or materials, which are hazardous
(as per MSIHC rules) to human health or the
environment (flora, fauna, and water supplies)
No Not Applicable
3.2 Changes in occurrence of disease or affect disease
vectors (e.g. insect or water borne diseases)
No Not Applicable
3.3 Affect the welfare of people e.g. by changing living
conditions?
No Not Applicable
3.4 Vulnerable groups of people who could be affected by
the project e.g. hospital patients, children, the elderly
etc.,
No Not Applicable
3.5 Any other causes
No Not Applicable
4. Production of solid wastes during construction or operation or decommissioning (MT/month)
S.No.
Information/Checklist confirmation
Yes/No
Details thereof (with
approximate
quantities/rates, wherever
possible) with source of
information data
4.1 Spoil, overburden or mine wastes No Not Applicable
As no mining work is
investigated
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 9
4.2 Municipal waste (domestic and or commercial
wastes)
Yes Construction waste will be
reused within the site for
levelling and road
formation. Steel, wood and
other waste will be
disposed off to vendors.
Domestic solid waste
generation will be
minimum and the same
will be collected and will
be disposed off to nearby
by BBMP waste collection
center.
During Operational Phase,
sludge from the process
will be collected and
segregated as organic and
chemical sludge. Organic
sludge will be used as
manure and Inorganic /
chemical sludge will be
disposed to TSDF.
4.3 Hazardous wastes (as per Hazardous Waste
Management Rules)
Yes Used oil from DG sets and
oil containing cotton waste,
any chemical contaminated
containers, linens etc., will
be collected, stored and
disposed off to KSPCB
authorized recyclers/
preprocessors
4.4 Other industrial process wastes
No Not Applicable
4.5 Surplus product
No Not Applicable
4.6 Sewage sludge or other sludge from effluent
treatment
Yes During Operational Phase,
sludge from the process
will be collected and
segregated as organic and
chemical sludge. Organic
sludge will be used as
manure and Inorganic /
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 10
chemical sludge will be
disposed to CHWTSDFs.
4.7 Construction or demolition wastes Yes Small quantity of
construction waste will be
expected during
construction phase and the
same will be used for
internal roads construction
and filling work.
4.8 Redundant machinery or equipment No Not Applicable
4.9 Contaminated soils or other materials No Not Applicable
4.10 Agricultural wastes No Not Applicable
4.11 Other solid wastes
No Not Applicable
5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)
S. No.
Information/Checklist confirmation
Yes/No
Details thereof (with
approximate
quantities/rates, wherever
possible) with source of
information data
5.1 Emissions from combustion of fossil fuels from
stationary or mobile sources
No Not Applicable
5.2 Emissions from production processes No Not Applicable
5.3 Emissions from materials handling including
storage or transport
Yes Increase in Particulate
Matters levels during
construction phase.
However the impact will
be insignificant of short-
term duration.
5.4 Emissions from construction activities including
plant and equipment
Yes Marginal increase in
Particulate Matters levels
during construction phase.
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 11
5.5 Dust or odours from handling of materials
including construction materials, sewage and
waste
No Not Applicable
5.6 Emissions from incineration of waste No Not Applicable
5.7 Emissions from burning of waste in open air (e.g.
slash materials, construction debris)
No Not Applicable
5.8 Emissions from any other sources No Not Applicable
6. Generation of Noise and Vibration, and Emissions of Light and Heat:
S.No.
Information/Checklist confirmation
Yes/No Details thereof (with
approximate
quantities/rates, wherever
possible) with source of
information data with
source of information
data
6.1 From operation of equipment e.g. engines,
ventilation plant, crushers
Yes Construction phase: Noise will be generated by
machinery used for
construction, viz.
excavators, dumpers, earth
compactor, concrete mixer,
bar cutting machine.
Operation phase: Noise
will be generated due to
operation of various
pumps, mixers, blowers
and other moving and
rotatory items etc.
6.2 From industrial or similar processes
No Not Applicable
6.3 From construction or demolition Yes Construction phase: Noise will be generated by
machinery used for
construction, viz.
excavators, dumpers, earth
compactor, concrete mixer,
bar cutting machine.
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 12
6.4 From blasting or piling No Not envisaged
6.5 From construction or operational traffic
Yes Due to transport of
construction materials by
trucks, some noise will be
generated.
There will be no increase
in traffic during operation
phase and hence no
increase in noise level is
expected.
6.6 From lighting or cooling systems No Not envisaged
6.7 From any other sources No Not envisaged
7. Risks of contamination of land or water from releases of pollutants into the ground
or into sewers, surface waters, groundwater, coastal waters or the sea:
S. No.
Information/Checklist confirmation
Yes/No
Details thereof (with
approximate
quantities/rates, wherever
possible) with source of
information data
7.1 From handling, storage, use or spillage of hazardous
materials
Yes Secondary containment
will be provided. Any such
spillage will be within the
CETP premises and will be
collected, treated in CETP.
7.2 From discharge of sewage or other effluents to water
or the land (expected mode and place of
discharge)
Yes The effluent will be treated
in plant. Treated effluent
will be used in non
portable use.
7.3 By deposition of pollutants emitted to air into the
land or into water
Yes Flue gas from DG sets will
be the main source of air
pollution. The same will be
mitigated by having
regular maintenance of DG
sets and suitable chimney
height will be provided.
7.4 From any other sources No Not envisaged
7.5 Is there a risk of long term build up of pollutants in
the environment from these sources?
No Not envisaged
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 13
8. Risk of accidents during construction or operation of the Project, which could affect
human health or the environment
S. No.
Information/Checklist confirmation
Yes/No
Details thereof (with
approximate
quantities/rates, wherever
possible) with source of
information data
8.1 From explosions, spillages, fires etc from storage,
handling, use or production of hazardous
substances
No Not Applicable
Proper Personal Protective
Equipments will be
provided. Other Safety
measures shall also be
implemented.
8.2 From any other causes
No Not Applicable
8.3 Could the project be affected by natural disasters
causing environmental damage (e.g floods,
earthquakes, landslides, cloudburst etc)?
No Not Applicable
9. Factors which should be considered (such as consequential development) which could
lead to environmental effects or the potential for cumulative impacts with other
existing or planned activities in the locality
S. No.
Information/Checklist confirmation
Yes/No
Details thereof (with
approximate
quantities/rates, wherever
possible) with source of
information data
9.1 Lead to development of supporting.
facilities, ancillary development or development
stimulated by the project which could have
impact on the environment e.g.:
• Supporting infrastructure (roads, power supply,
waste or waste water treatment, etc.)
• housing development
• extractive industries
• supply industries
• other
No Not Applicable
Management is always
ensuring to participate in
the social developmental
activities. If recommended,
management will also
implement the activities for
development of social
status of the area
9.2 Lead to after-use of the site, which could have an No Not Applicable
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 14
impact on the environment
9.3 Set a precedent for later developments No Not Applicable
9.4 Have cumulative effects due to proximity to other
existing or planned projects with similar effects
No There will no impact on
existing or planned
projects in close proximity.
(III) Environmental Sensitivity
S. No.
Areas
Name/
Identity
Aerial distance (within 15
km.)
Proposed project location
boundary
1 Areas protected under international conventions,
national or local legislation for their ecological,
landscape, cultural or other related value
No Not Applicable
2 Areas which are important or sensitive for
ecological reasons - Wetlands, watercourses or
other water bodies, coastal zone, biospheres,
mountains, forests
No Not in 5 Km radius area
from Project Site
3 Areas used by protected, important or sensitive
species of flora or fauna for breeding, nesting,
foraging, resting, over wintering, migration
No Not Applicable
4 Inland, coastal, marine or underground waters No Not Applicable
5 State, National boundaries No Not Applicable
6 Routes or facilities used by the public for access
to recreation or other tourist, pilgrim areas
No Not Applicable
7 Defense installations
No Not Applicable
8 Densely populated or built-up area Yes Kumbalgodu Village
9 Areas occupied by sensitive man-made land uses
(hospitals, schools, places of worship, community
facilities)
No Not Applicable
Proposed expansion project
is located in identified
Industrial area of KIADB.
10 Areas containing important, high quality or scarce
resources
(ground water resources, surface resources,
forestry, agriculture, fisheries, tourism, minerals)
No Not in 5 Km radius area
from Project Site
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 15
11 Areas already subjected to pollution or
environmental damage. (those where existing legal
environmental standards are exceeded)
No Not Applicable
12 Areas susceptible to natural hazard which could
cause the project to present environmental
problems
(earthquakes, subsidence, landslides, erosion,
flooding or extreme or adverse climatic
conditions)
No Vrishabawati River is
crossing in SE & E
direction at the distance of
Approx. 2.0 Km
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 16
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 17
Annexure-I: Location Map
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 18
Annexure-II: Google Imagery
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 19
Annexure-IIIA: Plat Layout
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 20
Annexure-IIIB: Flow chart of Proposed Treatment Scheme
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 21
Annexure-IV: Proposed Term of Reference (ToR)
1. Executive Summary of the Project-given a prima fecie idea of the objectives of the proposal,
use of resources, justification, etc. In addition, it should be provide a compilation of the EIA
report, EMP and post project monitoring plan in brief.
Project description
2 Details of the industries for which CETP facility is proposed including raw material used and
products manufactured.
3. Expected quantity of wastewater from each industry and justification for selecting the
proposed capacity of the treatment plant/module.
4. Characteristics of effluent and proposed segregation of stream, if any, from individual
member industries.
5. Details of mode of effluent collection system either by tankers and/or pipeline, etc., or
proposed trouble-shooting mechanism.
6. Monitoring protocol in case of collection of effluent through pipeline and/or tankers.
7. Details on physical, chemical and biological characteristics of the combined effluent and its
concentrations and the basis for the same.
8. Details of equalization tank at least 24 hrs; and guard ponds for holding treated waste water of
continuous monitoring facilities, if any.
9. Details of proposed treatment schemes supported by the treatability studies including source
separation of streams for specific mode of collection and treatment either at individual
industry or at CETP (based on economic and operational ease considerations.)
10. Built-in flexibility provisions to deal with quantitative and qualitative fluctuations.
11. Organizational setup for collection of pretreated effluents, treatment and disposal of the
treated effluents etc. and deployment of qualifies/skilled man power.
12. Details of O & M for maximum utilization of the designed capacity of the plant.
13. Proposed monitoring protocol for stage-wise quality control w.r.t. various characteristic and
maintenance schedules followed for all rotating equipment including lubricating, oil fill,
operation chemicals and laboratory chemicals.
14. For any sensitive environmental parameters such as heavy metals, fluorides, etc., details on
improved material of construction of tanks and other equipments such as corrosion resistance,
allowance etc.
15. Details of power consumptions and stand-by arrangements like diesel generator (DG) sets,
dual fuel (gas and oil) for uninterrupted operation of treatment plant.
16. Protocol and mechanism to accept the effluent by tankers only during day time, including the
adequacy of the receiving/holding tanks etc.
17. Impact of the project on local infrastructure of the study area such as road network etc. If the
study area requires any additional infrastructure, details of the agency responsible for the
same should be included along with the time frame. Details of the permission from the
competent Authority for conveyor belt crossing the village road.
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 22
18. If the ultimate disposal in through a marine outfall then preliminary design of the outfall with
estimated initial dilution.
19. Details of laboratory, workshop, database, library, waste exchange centers etc., in CETP.
20. Details on equity by the members industries/ nonrefundable membership fee to ensure
continuity of membership and financial model, etc.
21. Any litigation pending against the project and/or any direction/ order passed by any Court of
Law against the project, if so, details thereof.
Description of the Environment
22. The study area shall be up to a distance of 5 km from boundary of the proposed site and all
along the collection network/route map of tanker movement, treated wastewater carrying
pipe-line and the receiving environment and the point of disposal.
23. All the coordinates of the project site may be demarcated on the Toposheet (1:50000 scale)
24. Land use of the study area should include data about the residential/ institutional/ nearest
village/township/locality/ housing society etc., based on the satellite imagery.
25. Baseline data on the study area w.r.t different components of environment, viz. air, noise,
water, land, and biological and socioeconomic collected as per guidance given in the manual.
26. Site-specific meteorological data of one season.
27. Ambient Air Quality (AAQ) data (except monsoon) to be given along with the dates of
monitoring. The parameters to be covered shall include suspended particulate matter (SPM)
Respirable suspended particulate mapper (RSPM), SO2, NOx, and VOCs. The location of the
monitoring stations should be decided in such way that the factors like pre-dominant
downwind direction, population zone and sensitive receptors including reserved forests, if any
are considered. There should be at least one monitoring station in upwind direction and one
downwind direction at about 500 m.
28. Assessment of receiving water bodies/land and groundwater for all the relevant
environmental parameters.
29. Noise monitoring of all four sides of the project site.
30. Monitoring of odour emissions from the project site.
31. Details of flora and fauna. In case of any scheduled fauna, conservation plan should be
provided.
32. If any incompatible land-use attributes fall within 5 km radius of the project boundary,
proponent shall describe the sensitivity (distance, area and significance) and propose the
additional points based on significance for review and acceptance by EAC/SEAC.
Incompatible land-use attributes includes:
- Public water supply areas from rivers/surface water bodies, from ground water
- Scenic areas/tourism areas/hill resorts
- Religious place, pilgrim centers that attract over 10 lakhs pilgrims a year
- Protected Tribal settlements (Notified tribal area where industrial activity is not permitted);
CRZ
- Monuments of national significance, world heritage site
- Cyclone, Tsunami prone area (based on last 25 years)
- Airport area
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 23
- Any other feature as specified by State or Local government and other features as locally
applicable, including prime agriculture lands, pastures, migratory corridors etc.
33. If ecologically sensitive attributes fall within a 5 km radius of the project boundary,
proponent shall describe the sensitivity (distance, area and significance) and propose the
additional points based on significance for review and acceptance by the EAC/SEAC.
Ecological sensitive attributes include:
- National Park
- Wild life Sanctuaries Game Reserve
- Tiger Reserve/ elephant reserve/turtle nesting ground
- Breeding ground
- Core zone of Biosphere reserve
- Habitat of Migratory bird
- Mangrove area
- Areas with threatened (rare, vulnerable, endangered) flora/fauna
- Protected corals
- Wetlands
- Zoological gardens
- Gene Banks
- Reserved Forests
- Protected forests
- Any other closed/protected area under the Wild Life (Protection) Act, 1972, any other area
locally applicable
34. If the location falls in a valley, studies on specific issues connected to the natural resources
management.
35. Identification of CRZ area: A CRZ map duly authenticated by one of the authorized agencies
demarcating LTL, HTL, CRZ area, location of the project and associated facilities w.r.t. CRZ,
coastal features such as mangroves, if any. The route of the pipeline, etc., passing through
CRZ, if any should also be demarcated. The recommendations of the State Coastal
Management Authority for the activities to be taken up in the CEZ.
36. Provide the CRZ map in 1:10000 scales in general cases and 1.5000 Scale for specific
observations.
37. Environmental parameters- Temperature, sea level, Pressure, wind speed, mean relative
humidity, visibility, salinity, density, rainfall, fog, frequency and intensity of cyclones,
sediment transport, seismic characteristics, fresh water influx.
38. Details of marine biological parameters, microbiological population, pathogenic bacteria,
plankton distribution, fish spawning grounds in the adjoining waters, commercial fisheries
potential, vegetation including inter tidal, flora and fauna in the marine, benthal quality
assessment for biological species and heavy metals and estuarine environment.
Anticipated environmental impacts and mitigation measures
39. Details in case, if the effluent conveyance system used pipelines, details regarding minimum
(one day) storage tank with mixing facility to keep it in aerobic conditions at source industry
and mechanism to ensure compliance with prescribed standards at this storage tanks.
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 24
40. Anticipated environmental impacts that require specific studies for significance as given in
impact matrix (manual may be referred). Tools as given in the manual may be used for the
assessment of environmental impacts.
41. Details regarding soil and groundwater impacts and regular monitoring protocols suggested
for ensuring no significant impacts, besides preventive measures.
42. Impact on the disposal mode-specific receiving environment.
43. Impacts due to lying of pipe lines for effluent collection and for the disposal of the treated
wastewaters.
44. Bathymetric studies need to be conducted and models shall be applied to predict the
dispersion pattern to determine the length of the outfall, if disposal in through a marine
outfall.
45. Capital quantity of dredging material, disposal and its impacts on aquatic life.
46. Details on fisheries study which are conducted w.r.t. benthos and marine organic materials
and coastal fisheries.
47. Availability of the land for proposed treatment for ultimate capacity and to accommodates
required green belt development.
48. Details of storm water collection network and utilization plan etc.
49. Detailed plan of treated waste water disposal/ reuse/ utilization/ management.
50. Proposed measures for occupational safety and health of the workers.
51. Generic measures that could be considered for the mitigation of impacts as given in this
manual may be referred.
52. Details on green cover giving details of species, width of plantation, planning schedule, etc.
53. Details regarding infrastructure facilities such as sanitation, fuel restroom, etc., to be provided
to the labors force during construction as well as to the casual workers including trucks
drivers during the operations.
Analysis of Alternative resources and technologies
54. Comparison of alternative sites considered and the reasons for selecting the proposed site.
55. Drainage area and alternatives, if any due to the projects.
56 Details on improved technologies
Environmental Monitoring program
57. The name of laboratory recognized by the MoEF/CPCB/NABL, etc. through which the
monitoring/analysis shall be carried out.
58. Appropriate monitoring network has to be designed and proposed for regulatory compliance
and to assess the residual impacts, if any.
Additional Studies
59. The project proponent should undertake risk assessment, covering plant operations and
collection network, disposal network and tankers movement. Details of the proposed
safeguard measures including measures for fire hazards.
60. Points identified in public hearing (if applicable) and commitment of the project proponent to
the same. Detailed action plan addressing the issues raised, and the details of necessary
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 25
allocation of funds shall be provided.
Environmental Management Plan
61. EMP devised to mitigate the adverse impacts of the projects should be provided along with
item-wise cost of its implementation.
62. Proposed post-project monitoring program to ensure compliance to the approved management
plan including administrative and technical organizational structure.
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 26
ENVIRONMENTAL MANAGEMENT PLAN A. OBJECTIVES OF ENVIRONMENTAL MANAGEMENT PLAN
The main objective in formulating the environmental management plan is:
• To minimize the air emission, noise and hazardous waste with appropriate technology
• To comply with all the regulations stipulated by MoEFCC/ Central/ State Pollution Control
Boards related to liquid effluents discharge and air emission as per Air & Water Pollution
control Acts and laws
• To handle hazardous waste as per Hazardous Waste (Management, Handling and
Transboundary Movement) Rule, 2008
• To improve overall environmental status by implementing efficient environmental
management system
• To establish green belt around the project area to reduce impact of pollution and also to
improve the aesthetic value of the area
• To provide good quality of occupational hygiene in working condition to employees to improve
the working efficiency and occupational health and safety
• To conduct the skill- up-gradation training programs
• Conduct mock drills and training on-site and off-site emergencies
• To allocate the required funds for the effective environmental management
• Continuous development and search for innovative technologies for better environment
B. ENVIRONMENTAL MANAGEMENT CELL (IMC)
As a part of the existing environment management system, Pai & Pai Chemicals (I) Pvt. Ltd.
has proposed to take care of the Environment, Health & Safety of the workers and
environment. The EHS cell keeps a close watch on the performance of the pollution control
equipment, emissions from the sources and the quality of surrounding environment in
accordance with the monitoring program.
The EMC will also monitors the general and preventive maintenance of pollution control
system / equipment undertaken by the maintenance department to achieve optimum
efficiency of the control equipments and to maintain the quality environment. The cell will
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 27
also be responsible for maintaining the records of data, documents and information in line
with the legislative requirement and will regularly furnish the same to the concern statutory
authorities. The setup of the Environmental Health & Safety Management Cell for proposed
project shall be the same as that of existing unit and as presented below.
Environmental Management Cell
C. RESPONSIBILITY ENVIRONMENTAL MANAGEMENT CELL
The EMC has the responsibility to supervise or undertake the monitoring of various
environmental parameters by periodical monitoring and analysis of effluent, air, water
and noise quality to abate the pollution and also to ensure that whatever control or
preventive measures are implemented are working as per the requirement. It will also
monitor the growth of the green belt in and around the plant so that required measures
can be recommended in time.
The actual operation and maintenance of pollution control equipments shall be the
responsibility of respective department head or a Plant in charge. The Safety, health and
environment shall also be responsible to look after preparation of environment statement
report, carrying out environment audit, preparation of Water Cess Return and consent
application etc. under various Acts and Rules applicable to the CETP. The provision of The
water (Prevention and Control of Pollution) Act, 1974, The Air (Prevention and Control of
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 28
Pollution) Act, 1981, Hazardous Waste (Management, Handling and Trans-boundary
Movement) Rules, 2010 and the umbrella act The Environment Protection Act, 1986 shall
be strictly followed.
D. AIR POLLUTION CONTROL
• Stack with adequate height will be provided with DG Set. It will be ensured that the emission of
PM, SO2, NOX and CO shall be confirmed within the norms prescribed by CPCB
• All necessary safety measures shall be implemented. All other action plans as well as clean-up
procedures for combating emergency situations like leakage shall be in-place
• Necessary records shall be maintained for work place monitoring done on regular basis.
Regular review and necessary proceedings shall be ensured by proponent for timely correction
& improvement in the safety system of the unit
• All storage, handling & transfer shall be done with properly designed facilities
• Based on the sludge type appropriate storage Shed shall be provided with leak proof walls and
concrete
• Regular water sprinkling shall be carried out in and around the plant site
• Thick green belt shall developed to control the air pollution
E. WATER POLLUTION CONTROL
A full-fledged primary physico-chemical treatment, secondary biological treatment followed by
tertiary treatment is proposed. The following steps would be taken to prevent and reduce the water
pollution in the area:
• To measure the quantity of inlet and outlet effluent appropriate size flow meter will be
installed and will be periodically monitored
• Adequate quantity of land has been air marked for the development of Green belt around the
facility to reduce the emission beyond the plant boundary
• Treated water will be fit for Non-potable domestic uses
• Laboratory with all required analytical instruments like pH meter, analytical balance,
Colorimeter etc. are proposed for routine analysis of various parameters to ensure the
suitability and adequacy of treatment. The wastewater parameters including heavy metals, pH,
BOD, COD, TSS, TDS, DO etc. shall be analyzed and record maintained
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 29
• All these data shall be compared with the standard parameters set for CETP by KSPCB
• All the chemicals will be stored and handled safely based on the requirement of MSDS
• Preventive maintenance program will be developed and implemented
• If required, inlet and out let shall be provided with on line monitoring facility for important
parameters or as suggested by the KSPCB
• Plant shall be operated on SCADA system
Disposal System
Treated water fit for re-use for non potable uses viz; Gardening, Flushing Toilets, and Vehicle
washing or any other non-potable industrial uses/to meet disposal standards for natural Nala.
And the sludge disposed as manure in gardening and agricultural use.
F. SOLID WASTE MANAGEMENT
During construction phase, major component of the solid waste can be the overburden of the area
which will be removed during clearing of the land. The over burden will be stored at the suitable place
so that it can be used for Green Belt Development. Other waste such as metal, nonmetal plastic and
other material will be stored and send to the authorized waste management unit or to the recyclers.
During operation, the major part of the waste will be the bio-sludge which is need to dewatered and
stored scientifically as mentioned above and disposed off suitably at disposal facility. The record of
sludge generation and its disposal shall be maintained and will be available for audits if required.
Apart from this, there will be generation of biological sludge from Sludge Digester will be used as
manure for farming purpose. Chemical Sludge shall be disposed to Authorized Hazardous Waste
Management Facility.
G. GREEN BELT DEVELOPMENT
Tree plantation is one of the most effective remedial measures to control the Air pollution and
noise pollution. It also adds into the aesthetic look of the site and improves the climatology of
the area as well as sustains and supports the biosphere. It is an established fact that trees and
vegetation acts as a vast natural sink for the gaseous as well as particulate air pollutants due
to enormous surface area of leaves. It also helps to attenuate the ambient noise level.
Plantation around the pollution sources control the air pollution by filtering the air
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 30
particulate and interacting with gaseous pollutant before it reaches to the ground. Tree
plantation also acts as buffer and absorber against accidental release of pollutant. More than
33% of total area is proposed for Green Belt Development. While selecting the type and
species of the Trees emphasis shall be given to select the local species so that growth shall be
proper.
The selection of the plant species suitable for plantation at CETP will be governed by
guiding factors as mentioned below:
• The tree should be tolerant to air pollutants present in the area
• The tree should be able to grow and succeed on soil of the area, shall be evergreen, inhabitant,
having minimum of leaf falls. Local species shall be given preference to have seasonal growth and
greenery
• The tree should be tall in peripheral curtain plantation and with large canopy in primary and
secondary level
• The tree should be fast growing and indigenous and should be maintain ecological and hydro
geological balance of the region
• It is also recommended to plant few trees, which are sensitive to air pollution so that in case of air
pollution beyond limit, it will act as an indicator of air pollution and timely control measures need
to be taken
• It is also recommended to carry out extensive plantation within premises where ever space is
available
H. ODOR MANAGEMENT PLAN
Following controlling measures shall be implemented to avoid the odor problem: • All the aspects of odor control have been adopted during designing of the treatment plant
• Aerobic condition will be maintained
• Minimum turbulence in effluent flow
• Avoiding the solid inventory and sludge backlog
• Continuous disposal of sludge
• Proper operating condition will be maintained
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 31
• To ensure the proper housekeeping
• Green Belt will be developed in and around the plant area
I. SAFETY PROVISION IN THE PROPOSED EXPANSION PROJECT
Building & Work Spaces:
• Adequate space will be provided for equipment repair and removal
• Equipment maintenance slope will be set up with appropriate safety provisions for
hazards associated with maintenance activities
• Laboratory with adequate entry & exit gate
• Provision for safe collection of samples will be provided
• Lightning protection will be provided
Electrical:
• Medium and high voltage cables will be completely enclosed in either conduit or covered
trays
• Electrical equipment will be grounded adequately
• Wiring will be properly insulated, grounded, and non exposed
• Emergency shutoff switch, clearly labeled, at all machinery units will be provided
• DG set will be provided as stand by source of power to keep critical systems operational
• Maintenance tools with insulated handles will be provided for nonconductive cases
Fire:
• Fire hydrants and fire alarms will be provided
• Fire extinguishers will be provided
• Laboratory wall surfaces, ceilings, and furniture will be made of nonflammable or fire
resistant materials
First Aid:
• First aid Kits will be provided
Illumination:
• Adequate exterior and interior lighting throughout the plant will be provided
• Emergency lighting (battery operated lights) will be provided
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 32
Laboratory:
• Durable and nonslip floor materials will be used
• Ventilation with adequate make up air will be provided
Personal Protective and Safety equipment:
• Safety shoes, chemical aprons, work cloths, hard hats and rubber boots will be provided
• Safety equipment will be located for easy access in an emergency
• Hard hats and ear plugs will be provided for visitors
Piping & Valves:
• The valves will be accessible and easily operated
• Head clearance will be provided
• Piping will be designed in such a way that will not block or restrict access for routine
operation or maintenance
Walkway, Ladders and Stairways:
• Nonslip stair treads on landings and stairs will be provided
• Stair risers of equal height and proper slope will be provided
• Handrails of type and cross section will be provided such that they can be fully gripped
with fingers and thumb
• Rest landings on stairways will be provided
J. COST OF EMP
Total cost of Environmental Management Plan is 85 Lakhs. Recurring cost of the same 38
Lakhs.
S. No. Particulates Capital cost
(In Lakhs)
Recurring
Cost
(In Lakhs)
1 Air Pollution Control 2.0 0.50
2 Laboratory 18.0 5.0
3 Noise Pollution Control 1.0 .20
4 Environment monitoring and
Management
- 6.0
5 Occupational Health 3.0 0.5
Proposed Expansion of Common Effluent Treatment Plant from
40 KLD to 160 KLD at Plot no. 25D, 1st Phase, Kumbalgodu
Industrial Area, Village Kumbalgodu, Taluk & District
Bangalore South, Karnataka
Application for Prior
Environmental Clearance
(Form-1)
Prepared by: SMS Envocare Ltd. Pune 33
6 Green Belt 16.0 3.5
7 Solid waste management 18.0 32.0
Total 58 47.7