MSD P14315 UPDAS• Intro/Agenda• Project Plan• Engineering Requirements• System overview• Sensors• I/O Connections• PLC• Communications• Analysis• Power• Case Design• Final Questions

PROJECT PLAN

PAST FEW WEEKS

WHAT’S TO COME

ENGINEERING REQUIREMENTS

SYSTEM OVERVIEW

Sensors

VFD

I/O Connections PLC Com-

munications

Power supply

Analysis software

Enclosure

PRELIMINARY SENSOR LIST

# Manufacturer

Sensor Type Sensor Model Quantity Sensor Accuracy

1 Omega Engineering

Thermocouple SA1-T 8 +/- 2%

2 Omega Engineering

Level Switch LV-10 1 N/A

3 Omega Engineering

Pressure Transducer

PX329-200GI 1 +/- 0.25%

4 Yokogawa Flow meter AXF010C 1 +/- 0.35%

FUNCTIONAL DECOMPOSITION

SENSOR SELECTION

MEASUREPRESSURE

MONITOR FLOWRATE

MONITOR CRITICAL

TEMPERATURESCHECK

TANK LEVEL

USE PRESSURE TRANSDUCER

USE FLOWMETER

USE THERMO- COUPLES

USE LEVEL SENSOR

I/O FUNCTION DECOMPOSITION

Sensor I/OConnection device

Connect to Inputs

Make use of Din Rail connectors

Convert Analog to Digital

Use internal A/D conversion devices

Provide Overvoltage/Overcurrent

Protection

Make use of internal relay buffers

Communicate to PLC

Use PLC expansion port

CONTROLLER FUNCTIONAL OVERVIEW

ControllerSensor Inputs

Power 120 VAC

Display Data

I/O

120 VAC24 (DC)

VFD

Display Data

Function Call

PLC

Power Suppl

y

Sensor Input

CONTROLLER FUNCTIONAL OVER VIEW

Poll Sensors

Check for exceeded

limits

Sample Sensor Data

Perform Pro-active and Reactive Protocols

Save Data

VFD

Sensors

Display Data

PLC

CONTROLLER FUNCTIONAL DECOMPOSITION

Controller

DisplayData

CommunicateWithPC

DisplayonTouchScreen

ProvideOn/Off

Measurements

PlotGraphsCalculatequantities

PerformEmergencyShutdown

ReactToex-ceededLimits

PerformProactivecalculations

CollectData

MonitorLimitsofInterest

SaveDataCreateTimeStamp

COMMUNICATIONS

Communication

Read from Controller

Create new time-stamped .csv file

Write data to .csv file

Send to Analysis Software

Read data from .csv

Feature Flash storage

USB Ethernet

Ease of implementation

Datum - -

Speed Datum + +

Hardware cost Datum Same Same

Totals Datum 1+1-Net: 0

1+1-Net: 0

ANALYSIS SW– FUNCTIONAL DECOMPOSITION

The calculated quantities include efficiency, hydrodynamic power, and any other quantities of interest.

Data will be populated in Excel spreadsheets.

ANALYSIS SW – LANGUAGE PUGH CHARTFeature Excel macro Application

Programming Language

Scripting Language

Customer Background

Datum - -

Ease of maintenance

Datum Same Same

Ease of adding functionality

Datum - -

Development time Datum - -

Platform availability Datum - -

Totals Datum 0 +3 –Net: -3

0 +3 –Net: -3

Decision: Excel macros

ANALYSIS SW – SAMPLE INTERFACE

Sample interface to the analysis program, illustrating how the three major functions (Save/Format Data, Load/Acquire data, and Analyze data) could be performed.

POWER BUDGET

UPDAS Component Supplier Model # NotesNumber

Req'dCurrent (Amps)

Voltage (V)

Power (W)

PLC Horner Automation Group HE-XW1E (0,2,3,4,5,) 1 0.17 30 5.1Thermocouple Omega Engineering SA1-T 8 0

Pressure Transducer Omega Engineering PX329-200GI 1 0.02 30 0.6VFD Lenze AC Tech 0.2 24 4.8

Flow Meter Yokogawa US AXF010C .4" dia 1 0total 10.5

ESTIMATED COSTUPDAS Component Supplier Model # Notes

Number Req'd

Per unit Cost

Total Cost

Order Date

Lead Time

PLC Horner Automation Group HE-XW1E XL-7 1 1295.00 1295.00Enclosure 0.00

Thermocouple Omega Engineering SA1-T ( 5 pack) 2 63.00 126.00Pressure Transducer Omega Engineering PX329-200GI 1 275.00 275.00

VFD Lenze AC Tech 0.00Flow Meter Yokogawa US AXF010C .4" dia 1 0.00Smart Rails Horner Automation Group 0.00

Electrical connectors 0.00Power Supply 0.00

Piping 0.00Back Pressure Valve 0.00

Pressure Relief Valve 0.00Water Tank 0.00fasteners 0.00Computer 0.00

1696.00135.681831.68

ENCLOSURE FUNCTIONAL DECOMPOSITION

HEAT CALCULATIONS

FINAL QUESTIONS?

• Questions?• Comments?• Thoughts of great concern?

THANK YOU FOR YOUR TIME!

The POWER of UPDAS