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2015
MSME TOOL ROOM INDO-GERMAN TOOL ROOM AURANGABAD- (MAHARASHTRA STATE) GOVT. OF INDIA
CURRICULUM DOCUMENET FOR ADVANCE CERTIFICATE COURSE IN WELDING OPERATIONS TRADE
IGTR / DGET / ACCWO / CURRICULUM
Page 2 of 55
INDEX
PART
PARTICULARS
PAGE NO.
1. INDEX 2
2. GENERAL INFORMATION 3
3. COURSE INFORMATION 4
4. CURRICULUM PHILISOPHY 6
5. COURSE STRUCTURE 10
6. FIRST SEMESTER : COURSE
DETAILS
13
7. SECOND SEMESTER : COURSE
DETAILS
51
IGTR / DGET / ACCWO / CURRICULUM
Page 3 of 55
GENERAL INFORMATION
1. Name of the Trade : Advance Certificate Course in
Welding Operations
2. NCO Code No. :
3. Duration of Craftsmen Training : 12 Months(48 Weeks) (Full time Course: 8 Hrs. / Day & 5 Days Week)
4. Power Norms : 3.7KW
5. Space Norms : 69.7 Sq. M.
6. Entry Qualification : ITI: WELDER, MACHINIEST, TURNER, FITTER, SHEETMETAL.
7. Trainees per unit Intake : 20(Max.)
8. Pattern : LTC
9. Ratio between : 30:70
10. Theory & Practice
11. Affiliation : Autonomous
12. Course Fee : Rs.60, 000/- (Rs. SIXTY Thousand only)
13. Security Deposit : Nil Mechanical Trade
IGTR / DGET / ACCWO / CURRICULUM
Page 4 of 55
COURSE INFORMATION
1. Introduction:
This course is meant for the candidates who aspire to become a professional
Welder.
2. Terminal Competency/Deliverables:
After successful completion of this course the trainee shall be able to perform the following skills with proper sequence.
1. Trainees will work as a skilled welder in industry. 2. Prepare drawing, design new parts, assembly, details, sections, drawing 3. Knowledge of material, welding machines. 4. Knowledge of Technical English terms used in industry.
3. Employment opportunities:
On successful completion of this course, the candidates shall be gainfully employed
in the following industries:
1. Production & Manufacturing industries.
2. Structural Fabrication like bridges, Roof structures, Building & construction.
3. Automobile and allied industries
4. Service industries like road transportation and Railways.
5. Ship building and repair
6. Infrastructure and defense organizations
7. In public sector industries like BHEL, BEML, NTPC, etc and private industries in
India & abroad.
8. Self-employment
4. Further learning pathways:
On successful completion of the course trainees can pursue Apprenticeship training in the reputed Industries / Organizations.
On successful completion of the course trainees can opt for CITS course.
IGTR / DGET / ACCWO / CURRICULUM
Page 5 of 55
CURRICULUM PHILOSOPHY
The Indo German Tool Room, Aurangabad has been introduced the rational process of
curriculum development. This rationale for the curriculum development is based on the
following basics:
1. The scientific principles embodied in Theories of Learning, Educational Technology,
curriculum development.
2. The contents design of the entire curriculum.
3. Resource requirement for implementing the curriculum.
While developing the curriculum, the following factors also taken into consideration to the
maximum extent possible.
- The vast experience obtained from
Centre Tool Room, Ludhiana
Indo-German Tool Rooms, Ahmedabad, Indore & Aurangabad.
- The expectations of Industries.
The overview of design of curriculum process followed is given below:
- Aims & objectives of course have been derived from the job description.
- The curriculum areas are identified on the basis of aims and objectives of the course.
- On identifying the curriculum areas, these are classified into discipline & non-discipline
subjects.
- Graphical structure of the contents of entire subjects is derived from the subjects
objectives and identifies its concepts, principles, procedures and problems to be dealt
with by the subject and its organization designed to achieve subject objective.
- Identified units & chapters from the graphical structure and the subject is divided
semester wise.
- The detail contents of each chapter derived linking to the subject objective.
Accordingly the trainer Guide 1 (Curriculum documents for subject level) has been
designed for all the subject areas.
In this syllabus, only the overall structure of the course with objectives, Horizontal &
Vertical organization of subjects with time and the unit & chapter level of each subject
are given. The evolving approach to student’s evaluation is also derived.
THEORY AND PRACTICAL HOURS
IGTR / DGET / ACCWO / CURRICULUM
Page 6 of 55
TOTAL NO. OF HRS IN 2 SEMESTERS = 1920 Hrs
TOTAL NO. OF HRS THEORY = 280
Hrs
TOTAL NO. OF HRS PRACTICE & LABS = 1640 Hrs
85%
15%
IGTR / DGET / ACCWO / CURRICULUM
Page 7 of 55
EDUCATIONAL OBJECTIVES
I. To work as competent employee in industry and business
II. To set up an own enterprise
III. The apply knowledge, skills & attitudes (core) through the relevant Theoretical
subjects needed to perform the above task effectively & efficiently.
IV. The individual development with sspecial emphasis on cultural values & personality
development.
NO. OF HRS CATEGORY WISE FOR ADVANCE CERTIFICATE COURSE IN
WELDING OPERATIONS
INDO GERMAN TOOL ROOM, AURANGABAD
IGTR / DGET / ACCWO / CURRICULUM
Page 8 of 55
5%
4%
14%
57%
20%
Sales
Human sciences
Basic sciences
Engineering sciences
Core technology
Tool & die technology
IGTR / DGET / ACCWO / CURRICULUM
Page 9 of 55
SYSTEMS APPROACH CHART
SKILLS VALUES
Liaison Designing Estimating Production Planning Independent skill in operation of machines Independent skills Formative Evaluation Summative Evaluation Maintenance Entrepreneurial Social Skill Personal Development
System Orientation Customer Needs Productivity Employee welfare Precise Communication Quality Safety Environmental protection Inquisitiveness Initiative Innovativeness Society needs
Personal development
STRUCTURING OF BROAD CATEGORIES OF SUBJECTS DERIVED FROM CURRICULUM
OBJECTIVES
BASIC PHY.SC. ENGINEERING SCIENCE. CORE TECHNOLOGY TECHNOLOGY
Pre-requisite
knowledge during
entry qualification.
Pre-requisite knowledge during
entry qualification.
Workshop Technology
CNC Technology
Heat Treatment
Engg. Drawing
Tool Design Theory
Engg. Metrology
CAD.
Workshop practice
Prod., plan, Est & Cost
Tool Design practice
Industrial management
Communication skill
Independent study technique
Sociology
Entrepreneurship
Primarily – (social/person
context)
Independent operation of
machines
Supervision of production
Production Planning
Also
Design of Tools
Orientation towards system
up gradation
Capable on the job learning
Later
Overall supervision of Tool
Room
-Career
development:
Higher
Qualification
Start own
Business
Move to Medium
& large industries
Move within the
organization
CURRICULIM OBJECTIVES.
IGTR / DGET / ACCWO / CURRICULUM
Page 10 of 55
COURSE STRUCTURE
ADVANCE CERTIFICATE COURSE IN
WELDING OPERATIONS
IST Semester
Sr.
No.
Subject
code Subject Name
Teaching
Scheme/ No. of
Hours
Examination Scheme
Theory Practice
Theory Practice Total
Mark
s Sessional Semester
Exam
Sessional Semester
Exam
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
1 C1.1
ENGINEERING
DRAWING (TH
& PR)
40 40 40 20 60 30 0 0 0 0 100
2 C2.1 MATERIAL
SCIENCE I 40 - 40 20 60 30 0 0 0 0 100
3 C2.2 ENGNEERING
METROLOGY 40 40 20 60 30 0 0 0 0 100
4 C3.1 WORKSHOP
TECHNOLOGY 40 - 40 20 60 30 0 0 0 0 100
5 C4.1a BASIC
ELECTRICAL 40 - 40 20 60 30 0 0 0 0 100
6 C4.1b
ADVANCE
WELDING
TECHNOLOGY
80 - 40 20 60 30 0 0 0 0 100
7 C4.3
WORK SHOP
PRACTICE
(PR)
100 - - - - 160 80 240 120 400
8 ARC
WELDING(PR) 150 100 50 100 50 200
9 GAS
WELDING(PR) 150 100 50 100 50 200
10 MIG/MAG
WELDING(PR) 110 100 50 100 50 200
IGTR / DGET / ACCWO / CURRICULUM
Page 11 of 55
11 TIG
WELDING(PR) 130 100 50 100 50 200
280 680 1800
IGTR / DGET / ACCWO / CURRICULUM
Page 12 of 55
ADVANCE CERTIFICATE COURSE IN
WELDING OPERATIONS
IIND Semester
Sr.
No.
Subject
code
Subject
Name
Teaching
Scheme/ No. of
Hours
Examination Scheme
Theory Practice
Theory Practice
Total
Marks
Sessional Semester
Exam
Sessional Semester
Exam
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
1 C1.1 PROJECT
WORK - - 0 0 0 0 600 300 0 0 600
Total hours 960 600
IGTR / DGET / ACCWO / CURRICULUM
Page 13 of 55
MSME INDO-GERMAN TOOL ROOM
FIRST SEMESTER: COURSE DETAILS
ADVANCE CERTIFICATE COURSE IN WELDING OPERATIONS TRADE
IGTR / DGET / ACCWO / CURRICULUM
Page 14 of 55
Syllabus for the Trade of ACCWO
First Semester
Duration: Six Month
ENGINEERING DRAWING (TH & PR)
WEEK
No. TRADE PRACTICAL TRADE THEORY
1
DRAWING SHEETS
LAYOUT
INTRODUCTION AND DRAWING SHEET SIZE
DRAWING INSTRUMENTS, MACHINES AND
STANDARD DRAWING SHEETS
TRIMMED SIZE OF DRAWING SHEET
2
PRACTICE EXERCISES
TYPES OF LINES AND APPLICATION
OF LINES
LINE TYPES
LINE TYPES & LINE THICKNESS.
3
PRACTICE EXERCISES ON SCALE
PROCEDURE FOR DRAWING THE
SKETCHES IN
FULL SCALE, REDUCED SCALE AND
ENLARGED SCALE
SCALE
TYPES OF SCALE (FULL, REDUCED,
ENLARGED ETC.)
FACTORS FOR CHOICE OF SCALE
PURPOSE, ACTUAL SIZE, SIZE OF SHEET
BIS NORMS
4
PRACTICE EXERCISES ON
LINEAR, CIRCULAR AND ANGULAR
DIMENSIONING
METHODS OF DIMENSIONING
DIMENSIONING
TYPES OF DIMENSIONING SYSTEMS &
THEIR APPLICATION
PRINCIPLES OF DIMENSIONING
METHODS AND INDICATION OF
DIMENSIONING
PROCEDURE OF DIMENSIONING
RULES OF DIMENSIONING
5
PRACTICE
DRAFTING PROCESS OF ISOMETRIC
AXIS, LINES, PLANES AND ISOMETRIC
SCALE.
SKETCHES ON ISOMETRIC
PROJECTION
AND ISOMETRIC VIEWS
PICTORIAL PROJECTION
ISOMETRIC PROJECTION.
INTRODUCTION TO ISOMETRIC
PROJECTION.
DEFINITION OF ISOMETRIC PROJECTION
(AXIS, LINES, PLANES
IGTR / DGET / ACCWO / CURRICULUM
Page 15 of 55
INTRODUCTION & DEFINITION OF
ISOMETRIC VIEWS
DIFFERENCE BETWEEN ISOMETRIC
PROJECTIONS & ISOMETRIC VIEWS
6
PRACTICE
DRAFTING OF ISOMETRIC VIEWS AND
ISOMETRIC PROJECTION FROM
DIFFERENT ORTHOGRAPHIC VIEWS
PICTORIAL PROJECTION
ISOMETRIC PROJECTION.
INTRODUCTION & DEFINITION OF
ISOMETRIC VIEWS
DIFFERENCE BETWEEN ISOMETRIC
PROJECTIONS & ISOMETRIC VIEWS
7
DRAWING EXERCISES ON SECTIONAL
VIEWS
FULL SECTION
HALF SECTION
OFFSET SECTION
SECTIONING
TYPES OF SECTIONING & THEIR
APPLICATION.
IMPORTANCE OF SECTION VIEWS & THEIR
APPLICATIONS
DEFINITION OF SECTION VIEWS
TYPES OF SECTIONS
FULL SECTION, HALF SECTION AND OFFSET
SECTION
8
DRAWING EXERCISES ON
REMOVED SECTION
REVOLVED SECTION
ASSEMBLY SECTIONING
SECTIONING
TYPES OF SECTIONING & THEIR
APPLICATION.
SECTIONAL LINES ASSEMBLY SECTIONING
PROCEDURE FOR SELECTING & DRAWING
SECTIONING VIEWS
9
DRAWING EXERCISES ON
GEOMETRICAL TOLERANCE AND
SURFACE FINISH SYMBOLS
GEOMETRICAL DIMENSIONING &
TOLERANCES
TYPES OF LIMITS ,FITS, AND TOLERANCE
INTRODUCTION OF GEOMETRICAL
TOLERANCE SYMBOLS AND
CHARACTERISTICS
RULE OF GEOMETRICAL TOLERANCES.
PROCEDURE OF DRAFTING AND SYMBOLS.
11 PRACTICE EXERCISES ORTHOGRAPHIC PROJECTION
IGTR / DGET / ACCWO / CURRICULUM
Page 16 of 55
EXERCISES ON OORTHOGRAPHIC
PROJECTION OF 1ST & 3RD
QUADRANTS
POINTS , LINES IN DIFFERENT
POSITIONS
PLANES IN DIFFERENT POSITIONS
SOLIDS IN DIFFERENT POSITIONS
DRAWING THE VIEWS BY FIRST
ANGLE PROJECTION METHOD
INTRODUCTION, DEFINITION ,IMPORTANCE
AND APPLICATION OF ORTHOGRAPHIC
PROJECTION
DRAFTING METHODS OF ORTHOGRAPHIC
PROJECTION
FIRST ANGLE AND THIRD ANGLE
PROJECTION.
RECALL THE CONCEPT OF ORTHOGRAPHIC
PROJECTION & ISOMETRIC VIEWS.
PROCEDURE FOR CONVERSION OF
ISOMETRIC VIEWS TO ORTHOGRAPHIC
PROJECTION & VISA-VERSA
12
PRACTICE EXERCISES
EXERCISES ON DRAWING THE VIEWS
BY FIRST ANGLE PROJECTION
METHOD
ORTHOGRAPHIC PROJECTION
FIRST ANGLE PROJECTION
PROCEDURE FOR CONVERSION OF
ISOMETRIC VIEWS TO ORTHOGRAPHIC
PROJECTION & VISA-VERSA
13
PRACTICE EXERCISES
EXERCISES ON DRAWING THE VIEWS
BY THIRD ANGLE PROJECTION
METHOD
ORTHOGRAPHIC PROJECTION
THIRD ANGLE PROJECTION.
RECALL THE CONCEPT OF THIRD ANGLE
PROJECTION
PROCEDURE FOR CONVERSION OF
ISOMETRIC VIEWS TO ORTHOGRAPHIC
PROJECTION & VISA-VERSA
14
PRACTICE
EXERCISES ON DRAWING THE VIEWS
BY THIRD ANGLE PROJECTION
METHOD
ORTHOGRAPHIC PROJECTION
THIRD ANGLE PROJECTION.
RECALL THE CONCEPT OF ORTHOGRAPHIC
PROJECTION & ISOMETRIC VIEWS.
PROCEDURE FOR CONVERSION OF
ISOMETRIC VIEWS TO ORTHOGRAPHIC
PROJECTION & VISA-VERSA
15 PRACTICE ON LINE AND ARROW
THE REFERENCE LINE AND ARROW
16
PRACTICE ON THE FILLET WELD
OTHER ELEMENTS ON REFERENCE LINE
THE FILLET WELD
IGTR / DGET / ACCWO / CURRICULUM
Page 17 of 55
17
PRACTICE ON INTERMITTENT
WELDS
THE LENGTH AND PITCH OF
INTERMITTENT WELDS
THE CONTOUR
REQUIREMENTS
18
PRACTICE ON GROOVE WELDING
SYMBOLS
GROOVE WELDING SYMBOLS
19 PRACTICE ON FILLET WELDING
SYMBOLS FILLET WELDING SYMBOLS
20 PRACTICE ON FILLET AND GROOVE
WELDING POSITIONS. FILLET AND GROOVE WELDING POSITIONS.
21 REVISION
22
EXAMINATION SCHEME:
SESSIONAL MARKS SEMESTER
MARKS
TOTAL
MARKS
(100 Marks
Minimum Pass Marks
(40 Marks) (60 Marks) Sessional Semester
Internal
Assessment
Internal
Assignment
s,
Attendance
& Discipline
Semester
Examinatio
n
(30 Marks – 1
Hour Duration)
(10 Marks) (60 Marks –
3 Hrs
Duration)
50% 50%
Three
Assessments at
regular intervals
as specified in
syllabus
detailed
programme.
Class
work books
& home
assignment
books
checked
before the
each
Final
Examination
at the end of
Semester
covering
entire
syllabus of
20 Marks 30 Marks
IGTR / DGET / ACCWO / CURRICULUM
Page 18 of 55
Assessment
s.
the
Semester.
Average of
best of two
assessments to
be considered
for final
Sessional
marks
Average
of best of
two
assignments
to be
considered
for final
Sessional
marks.
Student is
eligible to
write in final
exam only
after
obtaining
minimum
Sessional
Marks.
IGTR / DGET / ACCWO / CURRICULUM
Page 19 of 55
Syllabus For The Trade Of ACCWO
First Semester
Duration: Six Month
WORKSHOP TECHNOLOGY
Week
No.
Trade Practical Trade Theory
1.
Hand Tools
Introduction To Workshop Technology. Introduction
To Hand Tools.
Identification And Description Of Hand Tools
Classification And Selection Of Hand Tools
Design Features, Working Features Safety
(Personal, Tools)
2. Hand Tools,& Application
Operation Performed By Hand
Tools,
Proper Use Of Hand Tools,
Care To Be Taken While Using
Hand Tool, And Safety Precaution)
Introduction To Workshop Technology. Introduction
To Hand Tools.
Identification And Description Of Hand Tools
Classification And Selection Of Hand Tools
Design Features, Working Features Safety
(Personal, Tools)
3. Safety & Safety Rules Safety Precaution, Safety Measure, Do’s & Don’t Do,
Machine Safety, Man Safety
4.
Practice exercises on Drilling
Machine
Drilling Machines And Operations Classification
Selection And Use Of Drilling Operations And
Machines. Description Of Main Parts And Features
Of Drill Machines. Work Holding Devices. Cutting
Tool Holding Device. Operations. Cutting
Parameters. Safety (Personal, Tools, Machines &
Equipment)
5. Drilling Machine & Its Operation.
Work Piece Clamping,
Position Of Work Piece &
Operation Performed
Drilling Machines And Operations Classification
Selection And Use Of Drilling Operations And
Machines. Description Of Main Parts And Features
Of Drill Machines. Work Holding Devices. Cutting
Tool Holding Device. Operations. Cutting
IGTR / DGET / ACCWO / CURRICULUM
Page 20 of 55
Parameters. Safety (Personal, Tools, Machines &
Equipment)
6.
Practice on Shaper Machine
Operations :
Proper Clamping Of The Work
Piece, Length Of Stroke,
Shaper Machines Use And Selection Of Shaping
Operation And Shaper Design Construction And
Description. Safety (Personal, Tools, Machines &
Equipment)
7. Shaper Machine & Its Operations :
Adjustment Of Ram As Per Length
Of Work Piece And Operation
Performed
Shaper Machines Use And Selection Of Shaping
Operation And Shaper Design Construction And
Description. Safety (Personal, Tools, Machines &
Equipment)
8.
Turning Operation And Lathe
Machine,
Turning Operations And Lathe Machines
Classification Selection And Use Of Turning
Operations And Lathe. Description Of Main Parts
And Features Of Lathe. Work Holding Device.
Cutting Tool Holder. Cutting Parameter. Types Of
Operations. Safety (Personal, Tools, Machines &
Equipment)
9. Turning Operation And Lathe
Machine, (Setting And Trueing
Of The Work Piece, Clamping Of
Tool RPM Setting As Per Diameter
Of Work Piece.)
Description Of Main Parts And Features Of Lathe.
Work Holding Device. Cutting Tool Holder. Cutting
Parameter. Types Of Operations. Safety (Personal,
Tools, Machines & Equipment)
10. Turning Operation And Lathe
Machine, (Setting And Trueing
Of The Work Piece, Clamping Of
Tool RPM Setting As Per Diameter
Of Work Piece.)
Turning Operations And Lathe Machines
Classification Selection And Use Of Turning
Operations And Lathe. Description Of Main Parts
And Features Of Lathe. Work Holding Device.
Cutting Tool Holder. Cutting Parameter. Types Of
Operations. Safety (Personal, Tools, Machines &
Equipment)
11. Milling Operation And Milling
Machine
Milling Operations And Milling Machine
Classification, Selection And Use Of Milling
Operations And Milling. Description Of Main Pars
And Features Of Milling. Work Holder And
Attachments. Cutting Tool Holder. Cutting Tools And
Cutting Parameters. Types Of Operations.
IGTR / DGET / ACCWO / CURRICULUM
Page 21 of 55
12. Milling Operation And Milling
Machine, (Work Piece Clamping,
Cutter Holding By Adaptor Speed
Feed Setting And Operation
Performed
Description Of Main Pars And Features Of Milling.
Work Holder And Attachments. Cutting Tool Holder.
Cutting Tools And Cutting Parameters. Types Of
Operations.
13. Milling Operation And Milling
Machine, (Work Piece Clamping,
Cutter Holding By Adaptor Speed
Feed Setting And Operation
Performed
Milling Operations And Milling Machine
Classification, Selection And Use Of Milling
Operations And Milling. Description Of Main Pars
And Features Of Milling. Work Holder And
Attachments. Cutting Tool Holder. Cutting Tools And
Cutting Parameters. Types Of Operations.
14. Grinding Machine And Grinding
Operations,
Grinding Operations And Grinding Machine, Main
Parts Of Features Of Surface, Cylindrical & Tool And
Cutter Grinding Machine. Work Holding
Attachments. Cutting Tools, Grinding Wheel (Types,
Specification, Material Etc.) Operational Principle,
Types Of Grinding Machine. Purpose Of Coolant.
Safety. Cause Effect & Remedies Of Grinding.
15. Grinding Machine And Grinding
Operations, (Dialing Of Work Piece
And Various Method Of Grinding
Operation)
Grinding Operations And Grinding Machine, Main
Parts Of Features Of Surface, Cylindrical & Tool And
Cutter Grinding Machine. Work Holding
Attachments. Cutting Tools, Grinding Wheel (Types,
Specification, Material Etc.) Operational Principle,
Types Of Grinding Machine. Purpose Of Coolant.
Safety. Cause Effect & Remedies Of Grinding.
16. Grinding Machine And Grinding
Operations, (Dialing Of Work Piece
And Various Method Of Grinding
Operation)
Grinding Operations And Grinding Machine, Main
Parts Of Features Of Surface, Cylindrical & Tool And
Cutter Grinding Machine. Work Holding
Attachments. Cutting Tools, Grinding Wheel (Types,
Specification, Material Etc.) Operational Principle,
Types Of Grinding Machine. Purpose Of Coolant.
Safety. Cause Effect & Remedies Of Grinding.
IGTR / DGET / ACCWO / CURRICULUM
Page 22 of 55
17.
3-D Pantograph And Single Lip
Grinder And Its Operations
3-D Pantograph And Single Lip Grinder, Pantograph
Machine And Operation, Single Lip Grinding
Machine.
Cutting Tools, Work Holding Attachments
Operational Principal And Machine Parts
20. Single Lip Grinder And Its
Operations
3-D Pantograph And Single Lip Grinder, Pantograph
Machine And Operation, Single Lip Grinding
Machine.
Cutting Tools, Work Holding Attachments
Operational Principal And Machine Parts
21. Revision
22.
EXAMINATION SCHEME:
SESSIONAL MARKS SEMESTER
MARKS
TOTAL
MARKS
(100 Marks
Minimum Pass Marks
(40 Marks) (60 Marks) Sessional Semester
Internal
Assessment
Internal
Assignment
s,
Attendance
& Discipline
Semester
Examinatio
n
(30 Marks – 1
Hour Duration)
(10 Marks) (60 Marks –
3 Hrs
Duration)
50% 50%
Three
Assessments at
regular intervals
as specified in
syllabus
detailed
programme.
Class
work books
& home
assignment
books
checked
before the
each
Final
Examination
at the end of
Semester
covering
entire
syllabus of
20 Marks 30 Marks
IGTR / DGET / ACCWO / CURRICULUM
Page 23 of 55
Assessment
s.
the
Semester.
Average of
best of two
assessments to
be considered
for final
Sessional
marks
Average
of best of
two
assignments
to be
considered
for final
Sessional
marks.
Student is
eligible to
write in final
exam only
after
obtaining
minimum
Sessional
Marks.
IGTR / DGET / ACCWO / CURRICULUM
Page 24 of 55
Syllabus For The Trade Of ACCWO
First Semester
Duration: Six Month
Engineering Metrology
Week
No.
Trade Practical Trade Theory
1.
Engineering Metrology Introduction To Engineering Metrology
Scope & Need Of Metrology.
Objectives Of Metrology.
General Care Of Equipment.
2 Measuring Instruments Introduction: Metric System & SI System, Conversion
Between System
3. Practice exercises using
Direct Measuring
Instruments like Steel
Rule, Vernier Caliper,
Special Purpose Vernier
Caliper etc.
Introduction, Concept, Description, Types Application,
Procedure For Use In Taking Measurement And Care of
Linear Measuring Instruments – Steel Rule, Vernier Caliper,
Special Purpose Vernier Caliper(Dial V.C & Digital V.C.) Dial
Indicator(Lever, Plunger), Micrometer, Outside Micrometer,
Vernier Depth Gauge, Dial Bore Gauge, Slip Gauge,
Transferring Type Measuring Instruments- Spring Caliper
Telescopic Gauge. Angular Measuring Instruments- Angle
Protector, Combination Set, Indirect Measuring Instrument-
Calipers- Types Of Caliper Uses & Care of Instruments
4. Accuracy. Precision.
Uncertainty Of
Measurement: Calibration.
Steel Rule
Accuracy, Precision.
Uncertainty Of Measurement: Calibration.
Steel Rule
5. Vernier Caliper
Reading The Vernier
Scale.
Description Application & Procedure.
Vernier Caliper Reading The Vernier Scale.
6. Practice Vernier Caliper
Reading The Vernier
Scale.
Least Count. Errors Observed In Vernier
Precautions In The Case Of V.C. & Procedure.
7. Practice Precautions In The Case Of V.C. & Procedure.
Description Of Parts & Requirements.
IGTR / DGET / ACCWO / CURRICULUM
Page 25 of 55
Vernier Height Gauge.
Reading Height Gauge
Precautions In The Use Of Height Gauge.
8. Practice
Dial Indicator( Lever &
Plunger)
Precautions In Case Of Dial Indicator & Procedure.
Description Of Dial Indicator & Its Parts. Precaution While
Use Of Dial Indicator
9. Practice Exercises On
Micrometer.
Description Of Parts,
Reading Of Micrometer.
Test For Accuracy & Procedure.Micrometer.
Description Of Parts, Reading Of Micrometer.
10. Practice Micrometer.
Description Of Parts,
Reading Of Micrometer.
Ratchet Stop Mechanism, Possible Errors.
Precaution, Use Of Micrometer & Procedure.
11. Practice Pitch Screw
Gauge.
Bevel Protractor
Pitch Screw Gauge. Bevel Protractor
Description Of Parts. & Application
12 Practice
Combination Set.
Types Of Calipers.
Combination Set.
Application Care & Procedure. Concept: Application
& Procedure. Calipers
13. Measurement Practices
Linear Measuring Instruments, Transferring Type Measuring
Instruments
Angular Measuring Instruments
Indirect Measuring Instruments
14. Practice On Surface Plate Surface Plate Matl. Cast Iron & Graphite.
Sizes & Accuracy.
Care, Use Of Surface Plate. & Procedure.
15. Practice Try Square/Engg.
Straight Edge. Radius
Gauge.
Try Square/Engineering Straight Edge and Radius Gauge.
16. Tolerances
Fundamental Deviation. Grade Of Tolerances. Conversation
of Tolerance Symbols By Using The Chart IS:919
17. Study and Practice Of
Different Geometrical
Dimensioning and
Tolerancing Symbols.
Straightness, Flatness, Parralism, Circularity, Cylindricity,
Concentricity, Co Axiality, Ovality, Lobbing, Angularity,
Roundness.
Introduction To Limits & Fits. Interchangeability.
Limit Of Size (Min. & Max.). Types Of Fit
IGTR / DGET / ACCWO / CURRICULUM
Page 26 of 55
Clearance Fit, Transition Fit, Interference Fit.
18. Practice On Limits , Fits &
Tolerances
Terminology For Limits & Fits.
Shaft, Hole, Basic Nominal Size, Actual Size.
Deviation: Lower Deviation, Upper Deviation. Fundamental
Deviation.
Basic Shaft, Basic Hole, Tolerance Zone.
19. Practice On Gauges Introduction Description, Purpose, Types & Their Materials,
Concept Application Procedure For Taking Measurement &
Its Use
20 Practice On Various
Types of Gauges
Introduction to Gauge Definition Classification Of Gauges.
Care Of Plug Gauges, GO Gauges, NO GO Gauges, Ring
Gauges, Thread Gauges, Snap Gauges, Pin Gauges, Feeler
Gauges Method Of Checking By Using Gauges
21 Revision
IGTR / DGET / ACCWO / CURRICULUM
Page 27 of 55
22.
EXAMINATION SCHEME:
SESSIONAL MARKS SEMESTER
MARKS
TOTAL
MARKS
(100 Marks
Minimum Pass Marks
(40 Marks) (60 Marks) Sessional Semester
Internal
Assessment
Internal
Assignment
s,
Attendance
& Discipline
Semester
Examinatio
n
(30 Marks – 1
Hour Duration)
(10 Marks) (60 Marks –
3 Hrs
Duration)
50% 50%
Three
Assessments at
regular intervals
as specified in
syllabus
detailed
programme.
Class
work books
& home
assignment
books
checked
before the
each
Assessment
s.
Final
Examination
at the end of
Semester
covering
entire
syllabus of
the
Semester.
20 Marks 30 Marks
Average of
best of two
assessments to
be considered
for final
Sessional
marks
Average
of best of
two
assignments
to be
considered
for final
Sessional
marks.
Student is
eligible to
write in final
exam only
after
obtaining
minimum
Sessional
Marks.
IGTR / DGET / ACCWO / CURRICULUM
Page 28 of 55
Syllabus for the Trade of ACCWO
First Semester
Duration: Six Month
MATERIAL SCIENCE
Wee
k No.
Trade Practical Trade Theory
1. Introduction Introduction: Identification of Metals
2.
Metals & Their Properties
Practice: Identification of
Ferrous & Non Ferrous Material
i.e. Steel, Iron, Cast Iron &
Copper, Brass, Aluminum
Introduction: Identification of Metals Properties Of
Metals- Strength, Hardness, Elasticity, Ductility,
Malleability
Ferrous Metals – Identification of Ferrous Metals, Cast
Iron, Steel Non Ferrous Metals- Identification of Non
Ferrous Metals. Copper Brass & Bronze, Aluminum
Manufacturing & Application of Copper, Tin, Nickel
And Its Alloy Brass Bronze, Duralumin
3. Study of Material and their
mechanical properties
Properties Of Metals- Strength, Hardness, Elasticity,
Ductility, Malleability
4.
Identification of Material
(Ferrous & Non Ferrous)
Ferrous Metals – Identification of Ferrous Metals, Cast
Iron, Steel Non Ferrous Metals- Identification of Non
Ferrous Metals. Copper Brass & Bronze, Aluminum
Manufacturing & Application of Copper, Tin, Nickel
And Its Alloy Brass Bronze, Duralumin
5. Application of Materials Manufacturing & Application of Copper, Tin, Nickel
And Its Alloy Brass Bronze, Duralumin
6.
Materials
To Understand Effect & Study
Of The Different Types of
Material
Practice: Identification of
Various Types of Steels.
Cast Iron – Identification Of Cast Iron Properties of
Cast Iron Steel- Identification of Steel, Properties of
Steel. Classification – Steel Low Carbon Steel Medium
Carbon Steel High Carbon Steel Alloy Steel
Specification And Designation Of Steel With
Commercial Aspect.
IGTR / DGET / ACCWO / CURRICULUM
Page 29 of 55
6. Specification of Steel Specification And Designation Of Steel With
Commercial Aspect
7. Identification of Steel and its
Properties
Cast Iron – Identification Of Cast Iron Properties of
Cast Iron Steel- Identification of Steel, Properties of
Steel
8.
Classification of Alloy Steels Classification – Steel Low Carbon Steel Medium
Carbon Steel High Carbon Steel Alloy, Steel
Specification And Designation Of Steel With
Commercial. Aspect
9. Specification of Steels Steel Specification And Designation Of Steel With
Commercial. Aspect.
10.
Identification, Mechanical
Properties and Uses of Cutting
Tool Materials
To Study the Different Types of
Cutting Tools
High Carbon Tool Steel- Properties & Uses High
Speed Steels- Properties & Uses Of HSS Cemented
Carbides Properties & Uses Advance Cutting Tool
Materials- Ceramics, CBN, Stellite
11. Properties & uses of Cutting
tool material High Carbon Tool Steel- Properties & Uses
12. Properties & uses of Cutting
tool material High Speed Steels- Properties & Uses Of HSS
13. Advance Cutting Tool Materials.
Properties & Uses To Study the
Different Types of Cutting Tools
Practice: Identification of
Cutting Tools & Its Operation
Cemented Carbides Properties & Uses Advance
Cutting Tool Materials- Ceramics, CBN, Stellite
14. elctrode materials introduction to elctrode materials
15. flux material
introduction to various flux material
16. wires spool matrails
types wires spool matrails
IGTR / DGET / ACCWO / CURRICULUM
Page 30 of 55
17. different types of wire coating
materials.
different types of wire coating materials.
18. Different Types of Heat
Treatment Process
Transformation Of All Types Of Iron Introduction To
Types Of Heat Treatment Processes
19. Transformation Transformation of Austenite, Pearlite, Bainite,
Martensite And Cementite. Time Temperature
Transformation (TTT) Curves In Heat Treatment Of
Steel
20. Revision
22.
EXAMINATION SCHEME:
SESSIONAL MARKS SEMESTER
MARKS
TOTAL
MARKS
(100 Marks
Minimum Pass Marks
(40 Marks) (60 Marks) Sessional Semester
Internal
Assessment
Internal
Assignment
s,
Attendance
& Discipline
Semester
Examinatio
n
(30 Marks – 1
Hour Duration)
(10 Marks) (60 Marks –
3 Hrs
Duration)
50% 50%
Three
Assessments at
regular intervals
as specified in
syllabus
Class
work books
& home
assignment
books
Final
Examination
at the end of
Semester
covering
20 Marks 30 Marks
IGTR / DGET / ACCWO / CURRICULUM
Page 31 of 55
detailed
programme.
checked
before the
each
Assessment
s.
entire
syllabus of
the
Semester.
Average of
best of two
assessments to
be considered
for final
Sessional
marks
Average
of best of
two
assignments
to be
considered
for final
Sessional
marks.
Student is
eligible to
write in final
exam only
after
obtaining
minimum
Sessional
Marks.
IGTR / DGET / ACCWO / CURRICULUM
Page 32 of 55
Syllabus for The Trade Of ACCWO
First Semester
Duration: Six Month
BASIC OF ELECTRICALS
Week
No.
Trade Practical Trade Theory
1.
Assignment on: study of relation between
voltage, current and power.
Basic concepts of electricity, charge,
electrostatics, current, voltage, power.
2.
Calculate the current from given circuit
using ohms law
Study of ohms law
3.
Calculate the value of given resistor using
color code
Color coding of resistor
4. Practice to calculate Resistance in series &
resistance in parallel
Resistance, Resistance in series &
resistance in parallel
5. Practice to identify NO and NC contacts of
switches
Basic concept of switch, various types of
switches
6 Practice on Demo board Working principle of relays
7 Practice on Demo board Working principle of contactors
8 Discuss the types of sensor and its working Study of sensors, types of sensors.
9 Assignment on: working of single phase
motor.
Principles of motor and generator. Study of
single phase motor
10 Assignment on: working of 3 phase motor. 3-phase motor.
11 Practice on star delta circuit Study of concept of star and delta starting
circuit
12 Discuss the Working of stepper motor, poly
phase motor
Working of stepper motor, poly phase
motor.
13 Draw construction of DC motor Working of DC motor
14 Discuss the concept of mutual inductance,
working principle of transformer
Principle of operation of transformers.
IGTR / DGET / ACCWO / CURRICULUM
Page 33 of 55
15 Differentiate step up and step down
transformer
Study of different types of transformers i.e.
Step-up transformer, step-down
transformer.
16 List the applications of special purpose
transformer
Study of special purpose transformer power
transformer and auto-transformer.
17 Discuss the use and necessity of earthing Concept of earthing.
18 Draw the construction of various types of
wiring
Types of wiring.
19 Discuss the various methods of fault
finding.
Fault finding, trouble shooting.
20 DIFFERENT TYPES OF WELDING
MACHINES
CONSTRCTION AND PRINCIPLE OF WELDING MACHINE
21 Revision
22.
EXAMINATION SCHEME:
SESSIONAL MARKS SEMESTER
MARKS
TOTAL
MARKS
(100 Marks
Minimum Pass Marks
(40 Marks) (60 Marks) Sessional Semester
Internal
Assessment
Internal
Assignment
s,
Attendance
& Discipline
Semester
Examinatio
n
(30 Marks – 1
Hour Duration)
(10 Marks) (60 Marks –
3 Hrs
Duration)
50% 50%
Three
Assessments at
regular intervals
as specified in
Class
work books
& home
assignment
Final
Examination
at the end of
Semester
20 Marks 30 Marks
IGTR / DGET / ACCWO / CURRICULUM
Page 34 of 55
syllabus
detailed
programme.
books
checked
before the
each
Assessment
s.
covering
entire
syllabus of
the
Semester.
Average of
best of two
assessments to
be considered
for final
Sessional
marks
Average
of best of
two
assignments
to be
considered
for final
Sessional
marks.
Student is
eligible to
write in final
exam only
after
obtaining
minimum
Sessional
Marks.
IGTR / DGET / ACCWO / CURRICULUM
Page 35 of 55
Syllabus For The Trade Of ACCWO
First Semester
Duration: Six Month
Workshop Practice
Week
No.
Trade Practical Trade Theory
1.
Description Of Various Courses. Igtr Environment,
Housekeeping, Functioning Of Store & Procedure
Followed.
Introduction To Workshop
Technology
2.
Introduction To Safety, Workshop Safety, Safety
Measure, Do’s & Don’t of the Safety & its Applications.
Safety Precautions
3. Introduction Overview Of Course, Environment,
Housekeeping, Functioning Of Store & Procedure
Followed.
Material Preparation Planning & Cutting Raw Material As
Per Requirement.
Bench Work
Use of Hammer, Center punch,
Chisels
4.
Introduction Of Hand Tools (Hand Cutting Tools),
Measuring Tool, Equipment’s, Their Uses & Applications.
Basic Metal Cutting Operations Using Hand Tools,
Manufacturing Useful Products. Preventive Maintenance
& Care Of Bench Tools.
Bench Work
Use of File, Scraper, Taps &
Reamer
5. Sharpening Of Single Point Cutting Tool For Their Basic
Geometrical Knowledge & Skill.
Off- Hand Grinding
Demo & Practice ginding of single
point cutting tool
6. Basic Knowledge Of Working Principle Of Drilling
Machine, Various Parts Of Machine & Their Functioning,
Drilling
Demo & Practice of drilling
machine and its parts and how to
work on machine
7. Use Of Various Accessories & Attachments For Work
Holding & Tool Holding.
Knowledge & Basic Skills For Various Drilling
Operations.
Knowledge Of Calculating Metal Cutting Parameters.
Drilling Operations And Drilling
Machines Level-Iii
IGTR / DGET / ACCWO / CURRICULUM
Page 36 of 55
8. Basic Knowledge Of Working Principle Of Drilling the
Machine, Various Parts Of Machine & Their Functioning,
(Gang Drills & Special Drilling
Machines)
9. Use Of Various Accessories & Attachments For Work
Holding & Tool Holding.
Knowledge & Basic Skills For Various Drilling
Operations.
Knowledge Of Calculating Metal Cutting Parameters.
(Column type & Radial Drilling
Machine)
10. Basic Knowledge Of Working Principle Of Lathe
Machine, Various Parts Of Machine & Their Functioning,
Use Of Various Accessories & Attachments For Work
Holding & Tool Holding.
Knowledge & Basic Skills For Various Turning
Operations.
Knowledge Of Calculating Metal Cutting Parameters.
Turning
Demo & Practice of the lathe
machine eg. Turning, step turning,
Taper turning, Knurling etc.
11. Basic Knowledge Of Working Principle Of Lathe
Machine, Various Parts Of Machine & Their Functioning,
Use Of Various Accessories & Attachments For Work
Holding & Tool Holding.
Knowledge & Basic Skills For Various Turning
Operations.
Knowledge Of Calculating Metal Cutting Parameters.
Lathe Machine & Operation
Performed on Lathe machine
Drilling, reaming, Boring etc.
12. Basic Knowledge Of Working Principle Of Lathe
Machine, Various Parts Of Machine & Their Functioning,
Use Of Various Accessories & Attachments For Work
Holding & Tool Holding.
Knowledge & Basic Skills For Various Turning
Operations.
Knowledge Of Calculating Metal Cutting Parameters.
Turning Operation And Lathe
Level-I (Center Lathe)
13. Basic Knowledge Of Working Principle Of Milling
Machine, Various Parts Of Machine & Their Functioning,
Use Of Various Accessories & Attachments For Work
Holding & Tool Holding. Knowledge & Basic Skills For
Various Milling Operations.
Knowledge Of Calculating Metal Cutting Parameters.
Milling Machine
Flat surface milling, step milling
etc.
IGTR / DGET / ACCWO / CURRICULUM
Page 37 of 55
14. Basic Knowledge Of Working Principle Of Milling
Machine, Various Parts Of Machine & Their Functioning,
Use Of Various Accessories & Attachments For Work
Holding & Tool Holding. Knowledge & Basic Skills For
Various Milling Operations.
Knowledge Of Calculating Metal Cutting Parameters.
Milling Machine & Its Operation
Level-I
Angular milling, Right angle
milling, slot milling
15. Basic Knowledge Of Working Principle Of Milling
Machine, Various Parts Of Machine & Their Functioning,
Use Of Various Accessories & Attachments For Work
Holding & Tool Holding. Knowledge & Basic Skills For
Various Milling Operations.
Knowledge Of Calculating Metal Cutting Parameters.
Column Knee Type [Vertical And
Horizontal] Milling Machine)
16. Introduction Of Surface Grinding Operation.
Balance Grinding Wheel, Dress Grinding Wheels,
Demagnetize Components, Flat Surface Grinding, Step
Grinding, Angle Grinding Application Of Various Tools &
Tool Holders.
Surface Grinding & Operation
Performed On Grinding Machine
Flat grinding, step grinding, Face
grinding etc
17. Introduction Of Cylindrical Grinding Operation.
Outer Diameter Grinding, Inside Grinding, Taper
Grinding, Step Grinding. Inspect Received Standard /
Semi Knowledge & Skills For Cylindrical Grinding
Operations Application Of Various Tools & Tool Holders.
Cylindrical Grinding Machine
Circular grinding, step grinding,
taper grinding
18. Introduction Basic Tool & Cutter Grinder Operation.
Angle Point Cutter, Re sharpening Operations,
Application Of Various Tools & Tool Holders Setting For
Multi Point Cutter Regrinding.
Tool & Cutter Grinder machine
19. Preventive Maintenance & Care Of Bench Tools &
Machine Tools.
(Column Knee Type [Vertical And
Horizontal] Milling Machine)
20. Revision
IGTR / DGET / ACCWO / CURRICULUM
Page 38 of 55
SESSIONAL MARKS (160 Marks)
SEMESTER MARKS
(240 Marks)
TOTAL MARKS
(400 Marks)
Minimum Pass Marks
Product / practical
Exercises (100Marks)
Planning Processes Documents (30 Marks)
Viva- Voce/ Presentation (20 Marks)
Work book assignment and Behavior (10 Marks )
Semester Examination (240 Marks – 10 Hrs Duration)
Sessional Semester
50% 50%
Evaluations of any one parts of the tool of each group
One Process Planning Sheet of any one parts of the tool
Viva-Voce at regular interval during Practical work
Average of semesters Total Viva-Voce marks
One assessment weekly 10 marks each.
Total obtain weekly assessment marks to be converted into out of 10 Marks for final sessional marks.
Examination at the end of Semester covers entire skills as per syllabus.
eligible to write in final exam only after obtaining minimum Sessional Marks.
80 Marks 120
Marks
IGTR / DGET / ACCWO / CURRICULUM
Page 39 of 55
IGTR / DGET / ACCWO / CURRICULUM
Page 40 of 55
Syllabus For The Trade Of ACCWO
First Semester
Duration: Six Month
Gas Welding
Week
No.
Trade Practical Trade Theory
1.
Practical applications of gases in industries Safety precautions while handling gas
welding
Safety in gas welding
Introduction to Gas welding
Applications of gas welding
2. Practical on Oxy fuel gas Welding
equipment’s
Introduction to Oxy fuel gas Welding
Oxy fuel gas Welding equipment’s and
Supplies
3. Demo & Practical on regulator hoges Introduction to Gas Welding Equipments
Like Regulators Hoges
Applications & uses of regulator hoges
4. Demo & Practical on Welding Torch,
Welding Goggles
Introduction to Gas Welding Euipments
Like Welding Torch, Welding Goggles
Applications & uses of Welding Torch,
Welding Goggles
5. Demo & Practical on, Flash Back Arresters,
Gas Cutting Torches
Introduction to Gas Welding Euipments
Like, Various Types Of Contact Tips, Spark
Lighter.
Applications & uses, Various Types Of
Contact Tips, Spark Lighter.
6. Demo & Practical on Various Types Of
Contact Tips, Spark Lighter.
Introduction to Gas Welding Euipments
Like , Flash Back Arresters, Gas Cutting
Torches
Applications & uses of , Flash Back
Arresters, Gas Cutting Torches
7. Demo & Practical on Gas Manifold, Oxygen
Cylinder, Dissolved Acetylene Cylinder
Introduction & applications of
Gas Manifold.
Oxygen Cylinder.
Dissolved Acetylene Cylinder
IGTR / DGET / ACCWO / CURRICULUM
Page 41 of 55
8.
Demo & introduction to gas welding
processes.
Introduction to various types of gas welding
processes
Application of gas welding processes
9. Demo & practice on different types of
welding flames
Introduction to flame
Types Welding Flames And Its
Applications.
10. Demo & Practice on fusion Introduction to fusion
Advantages & disadvantages of fusion
11. Demo & Practice on fusion processes Introduction to fusion processes
Advantages & disadvantages of fusion
processes
12. Demo & Practice on gas welding by fusion
process
Introduction to gas welding by fusion
process
applications of gas welding by fusion
process
13. Demo & Practice on butt joint Introduction to butt joint
Applications of butt joint
14. Demo & Practice on butt joint Introduction to butt joint
Applications of butt joint
15. Demo & Practice on braze welding Introduction to braze welding
Applications of braze welding
16. Demo & Practice on braze welding Introduction to braze welding
Applications of braze welding
17. Demo & Practice on brazing (welding by
capillary action)
Introduction to brazing (welding by capillary
action)
Applications of brazing (welding by capillary
action)
18. Demo & Practice on brazing (welding by
capillary action)
Introduction to brazing (welding by capillary
action)
Applications of brazing (welding by capillary
action)
19. Demo & Practice on Gas Cutting Process Introduction to Gas Cutting Process
Applications of Gas Cutting Process
IGTR / DGET / ACCWO / CURRICULUM
Page 42 of 55
20. Demo & Practice on Gas Cutting Process Introduction to Gas Cutting Process
Applications of Gas Cutting Process
21. Revision
IGTR / DGET / ACCWO / CURRICULUM
Page 43 of 55
Syllabus For The Trade Of ACCWO
First Semester
Duration: Six Month
Arc welding
Week
No.
Trade Practical Trade Theory
1. Demo and introduction to safety of arc
welding processes
Safety precautions while handling gas
welding
Safety in gas welding
Introduction to arc welding
Application of arc welding
2. Demo and practice on electrode holder Introduction to smaw welding
Smaw Welding Equipments Like Electrode
Holder
3. Demo and practice on electrodes Introduction to electrodes
Types of electrodes
4. Demo and practice on arthing holder Introduction to arthing holder
Application of arthing holder
5. Demo and practice on Arthing Holders,
Shields And Helmets
Introduction to Arthing Holders, Shields And
Helmets
Application of Arthing Holders, Shields And
Helmets
6. Demo and practice on Chippers , Files,
Wire Brush, Tong, Hand Gloves, Apron
Introduction to Chippers , Files, Wire Brush,
Tong, Hand Gloves, Apron
Application of Chippers , Files, Wire Brush,
Tong, Hand Gloves, Apron
7. Demo and practice on Smaw Welding
Machines
Introduction To Various Types Of Various
Smaw Welding Machines.
8. Practicals on measurement of A/C current
by using multimeter
Introduction to a/c current
Measurement of a/c current
9. Practicals on measurement of D/C current
by using multimeter
Introduction to d/c current
Measurement of d/c current
IGTR / DGET / ACCWO / CURRICULUM
Page 44 of 55
10. Practicals on Combination Of Both A/C And
D/C Welding Machines
Combination Of Both A/C And D/C Welding
Machines
11. Practice on smaw welding processes
Introduction To Smaw
Smaw Welding Processes
12. Demo & Practice on weld bit
Introduction to weld bit
Types Of Weld Bit.
13. Demo and practice on different types of
electrodes used for arc welding
Introduction to electrodes
Types of electrodes
Selection Criteria Of Electrodes
Direction Of Motion During Welding.
14. Demo & practical on butt joint Introduction to butt joint
Applications of butt joint
15. Demo & practical on butt joint Introduction to butt joint
Applications of butt joint
16 Demo & practical on fillet joint Introduction to fillet joint
Applications of fillet joint
17 Demo & practical on fillet joint Introduction to fillet joint
Applications of fillet joint
18. Demo & practical on 1G, 2G, 3G, Introduction to various types of welding
positions
Introduction to 1G, 2G, 3G
19. Demo & practical on 4G, 5G Introduction to 4G, 5G
20. Demo & practical on 1F, 2F, 3F, 4F, 5F. Introduction to 1F, 2F, 3F, 4F, 5F.
21. Revision
IGTR / DGET / ACCWO / CURRICULUM
Page 45 of 55
22.
EXAMINATION SCHEME:
SESSIONAL MARKS SEMESTER
MARKS
TOTAL
MARKS
(100 Marks
Minimum Pass Marks
(40 Marks) (60 Marks) Sessional Semester
Internal
Assessment
Internal
Assignment
s,
Attendance
& Discipline
Semester
Examinatio
n
(30 Marks – 1
Hour Duration)
(10 Marks) (60 Marks –
3 Hrs
Duration)
50% 50%
Three
Assessments at
regular intervals
as specified in
syllabus
detailed
programme.
Class
work books
& home
assignment
books
checked
before the
each
Assessment
s.
Final
Examination
at the end of
Semester
covering
entire
syllabus of
the
Semester.
20 Marks 30 Marks
Average of
best of two
assessments to
be considered
for final
Sessional
marks
Average
of best of
two
assignments
to be
considered
for final
Sessional
marks.
Student is
eligible to
write in final
exam only
after
obtaining
minimum
Sessional
Marks.
IGTR / DGET / ACCWO / CURRICULUM
Page 46 of 55
Week
No.
Trade Practical Trade Theory
1. INTRODUCTION TO MIG/,MAG
WELDINGS ITS APPLICATION
INTRODUCTION TO MIG/,MAG
WELDING’S ITS APPLICATION
2. SAFETY INTRODUCTION TO SAFETY RELATED
TO MIG/MAG WELDING.
3. SAFETY WHILE WORKING
INTRODUCTION TO SHIELDS AND
HELMETS, HAND GLOVES, HAND
GLOVES, APRON.ETC.
4. MIG/MAG WELDING
EQUIPMENT
MIG-MAG WELDING EQUIPMENT LIKE
REGULATORS HOGES, WELDING
TORCH, WELDING GOGGLES, ETC.
5. MIG/MAG WELDING SUPPLIES
MIG/MAG WELDING EQUIPMENT LIKE
TYPES OF TORCHES, ARTHING
HOLDERS, ARTHING HOLDERS WIRE
SPOOLS (COPPER COATED MILD
STEEL) PRE HEATER, VARIOUS
TYPES OF ROLLER MECHANISM.
6. HAND TOOLS
INTRODUCTION TO HAND TOOLS
RELATED TO WELDING SUCH AS
CHIPPERS , FILES, WIRE BRUSH,
TONG, APRON WIRE BRUSH, TONG
ETC.
7. MIG/MAG WELDING MACHINES-
I
INTODUCTION TO MIG/MAG WELDING
MACHINES.
Syllabus For The Trade Of ACCWO
First Semester
Duration: Six Month
IGTR / DGET / ACCWO / CURRICULUM
Page 47 of 55
8. MIG/MAG WELDING MACHINES-
II
A/C TRANSFORMERS MACHINES. A/C /
D/C GAS WELDING MACHINES.
9. MIG/MAG WELDING MACHINES-
III
TRANSFORMERS RECTIFIER TYPE
A/C / D/C MACHINES.
10. SPOOL SELECTION SELECTION CRITERIA OF WIRE
SPOOL ACCORDING OPERATIONS.
11. GAS SELECTION SELECTIONS OF GASES ACCORDING
TO MATERIAL.
12. TORCHES SELECTION SELECTIONS OF TORCHES.
13. ROLLER SELECTION SELECTIONS OF ROLLERS
ACCORDING TO MATERIALS.
14. SELECTION OF PROCESS - I SELECTION OF PROCESS LIKE,
MIG/MAG PULSE SYNERGIC MODE.
15. SELECTION OF PROCESS – II MIG/MAG STD SYNERGIC MIG/ MAG
STD MANUAL MODE.
16. SELECTION OF PROCESS - III MIG/MAG STD JOB MODE DIRECTION
OF MOTION DURING WELDING.
17. TYPES OF JOINTS
VARIOUS TYPES OF WELD JOINTS
LIKE BUTT JOINT, FILLET AND
GROOVE JOINTS.
18. PRACTICE REVISION ON MIG-MAG WELDING.
19. PRACTICE REVISION ON MIG-MAG WELDING.
20. PRACTICE REVISION ON MIG-MAG WELDING.
IGTR / DGET / ACCWO / CURRICULUM
Page 48 of 55
22.
EXAMINATION SCHEME:
SESSIONAL MARKS SEMESTER
MARKS
TOTAL
MARKS
(100 Marks
Minimum Pass Marks
(40 Marks) (60 Marks) Sessional Semester
Internal
Assessment
Internal
Assignment
s,
Attendance
& Discipline
Semester
Examinatio
n
(30 Marks – 1
Hour Duration)
(10 Marks) (60 Marks –
3 Hrs
Duration)
50% 50%
Three
Assessments at
regular intervals
as specified in
syllabus
detailed
programme.
Class
work books
& home
assignment
books
checked
before the
each
Assessment
s.
Final
Examination
at the end of
Semester
covering
entire
syllabus of
the
Semester.
20 Marks 30 Marks
Average of
best of two
assessments to
be considered
for final
Sessional
marks
Average
of best of
two
assignments
to be
considered
for final
Sessional
marks.
Student is
eligible to
write in final
exam only
after
obtaining
minimum
Sessional
Marks.
IGTR / DGET / ACCWO / CURRICULUM
Page 49 of 55
Week
No. Trade Practical Trade Theory
1.
INTRODUCTION TO TIG
WELDINGS ITS
APPLICATION
INTRODUCTION TO TIG WELDING’S ITS
APPLICATION
2. SAFETY INTRODUCTION TO SAFETY RELATED TO
TIG WELDING.
3. SAFETY WHILE
WORKING
INTRODUCTION TO SHIELDS AND HELMETS,
HAND GLOVES, HAND GLOVES, APRON.ETC.
4. TIG WELDING
EQUIPMENT
TIG WELDING EQUIPMENT LIKE
REGULATORS HOGES, WELDING TORCH,
WELDING GOGGLES, ETC.
5. TIG WELDING SUPPLIES
TIG WELDING EQUIPMENT LIKE TYPES OF
TORCHES, ARTHING HOLDERS, ARTHING
HOLDERS WIRE SPOOLS (COPPER COATED
MILD STEEL) PRE HEATER, VARIOUS TYPES
OF ROLLER MECHANISM.
6. HAND TOOLS
INTRODUCTION TO HAND TOOLS RELATED
TO WELDING SUCH AS CHIPPERS , FILES,
WIRE BRUSH, TONG, APRON WIRE BRUSH,
TONG ETC.
7. TIG WELDING
MACHINES-I INTODUCTION TO TIG WELDING MACHINES.
8. TIG WELDING
MACHINES-II
A/C TRANSFORMERS MACHINES. A/C / D/C
GAS WELDING MACHINES.
Syllabus For The Trade Of ACCWO
First Semester
Duration: Six Month
IGTR / DGET / ACCWO / CURRICULUM
Page 50 of 55
9. TIG WELDING
MACHINES-III
TRANSFORMERS RECTIFIER TYPE A/C / D/C
MACHINES.
10. SPOOL SELECTION SELECTION CRITERIA OF WIRE SPOOL
ACCORDING OPERATIONS.
11. GAS SELECTION SELECTIONS OF GASES ACCORDING TO
MATERIAL.
12. TORCHES SELECTION SELECTIONS OF TORCHES.
13. ROLLER SELECTION SELECTIONS OF ROLLERS ACCORDING TO
MATERIALS.
14. SELECTION OF
PROCESS - I
SELECTION OF PROCESS LIKE, TIG PULSE
SYNERGIC MODE.
15. SELECTION OF
PROCESS – II TIG STD SYNERGIC TIG STD MANUAL MODE.
16. SELECTION OF
PROCESS - III
TIG STD JOB MODE DIRECTION OF MOTION
DURING WELDING.
17. TYPES OF JOINTS VARIOUS TYPES OF WELD JOINTS LIKE
BUTT JOINT, FILLET AND GROOVE JOINTS.
18. PRACTICE REVISION ON TIG WELDING.
19. PRACTICE REVISION ON TIG WELDING.
20. PRACTICE REVISION ON TIG WELDING.
IGTR / DGET / ACCWO / CURRICULUM
Page 51 of 55
22.
EXAMINATION SCHEME:
SESSIONAL MARKS SEMESTER
MARKS
TOTAL
MARKS
(100 Marks
Minimum Pass Marks
(40 Marks) (60 Marks) Sessional Semester
Internal
Assessment
Internal
Assignment
s,
Attendance
& Discipline
Semester
Examinatio
n
(30 Marks – 1
Hour Duration)
(10 Marks) (60 Marks –
3 Hrs.
Duration)
50% 50%
Three
Assessments at
regular intervals
as specified in
syllabus
detailed
programme.
Class
work books
& home
assignment
books
checked
before the
each
Assessment
s.
Final
Examination
at the end of
Semester
covering
entire
syllabus of
the
Semester.
20 Marks 30 Marks
Average of
best of two
assessments to
be considered
for final
Sessional
marks
Average
of best of
two
assignments
to be
considered
for final
Sessional
marks.
Student is
eligible to
write in final
exam only
after
obtaining
minimum
Sessional
Marks.
IGTR / DGET / ACCWO / CURRICULUM
Page 52 of 55
MSME INDO-GERMAN TOOL ROOM
SECOND SEMESTER: COURSE DETAILS
ADVANCE CERTIFICATE COURSE IN WELDING OPERATIONS TRADE
IGTR / DGET / ACCWO / CURRICULUM
Page 53 of 55
Syllabus For The Trade Of ACCWO
Second Semester
Duration: Six Month
PROJECT
Week
No.
Trade Practical Trade Theory
1 - 20 Project work
Students may go to various industries,
take a project from industries on
Gas welding – various gas welding
techniques, edge gas welding, fillet gas
welding by using by using different filler
rods. Gas welding positions like 1G, 2G,
3G, 4G, 5G, 6G.
Arc welding - Arc welding positions like
1G, 2G, 3G, 4G, 5G, and 6G.
MIG / MAG welding – Different welding
positions like 1G, 2G, 3G, 4G, 5G, 6G.
TIG welding.
21 Revision
IGTR / DGET / ACCWO / CURRICULUM
Page 54 of 55
22 FINAL EVALUATION
SESSIONAL MARKS
Total Marks Evaluation of On-Job Training &
Live Projects Project Report
Project Presentation
325 200 75 600
IGTR / DGET / ACCWO / CURRICULUM
Page 55 of 55
MAJOR EQUIPMENT’S / MACHINERIES LIST
SR.
NO.
MACHINE NAME
SPECIFICATION
QTY
1 Work Station ZUPER160I ZUPER INVERTER 160Amps 01
2 . Prototyping Machine ZUPER 400I ZUPER 400I Input Supply
1Phase,195 VAC to 265 VAC
Weight In Kg 13 Kg
02
A Electrode diameter (mm) 2.5 – 6.0
B Length (mm) 350 - 450
C Amperage (A) 50 - 360
D Hot start NA
E Arc Force Adjustable from front panel
F Dimension (W x L x H) (mm) 260 x 360 x 350
G Weight (Kgs) 13
3 Work Station ZUPER160I ZUPER INVERTER 160Amps
4 Prototyping Machine ZUPER 400I ZUPER 400I
Input Supply 1Phase,195 VAC to 265 VAC Weight In Kg 13 Kg
A Electrode diameter (mm) 2.5 – 6.0
B Length (mm) 350 - 450
C Amperage (A) 50 - 360
D Hot start NA
E Arc Force Adjustable from front panel
F Dimension (W x L x H) (mm) 260 x 360 x 350
G Weight (Kgs) 13
5 Zuper inverter MIG 01
6 Zuper inverter MMAW 01