8
Multistage Submerged Centrifugal Pumps Type HZV
Multistage SubmergedCentrifugal Pumps
Type HZV
The power is transmitted via the keys, the sleeveis fixed vibration-free and secured by the locknuts. The distance "a" between the shaft endscan be adjusted.
Guide bearings, sleeve bearings
The guide bearings are positioned by centrings inthe column shafts and tightened by hexagon capscrews. The sleeve bearing is located in the hubof the guide bearing. Standard bearing materialfor clean liquids is sintered Graphite-Teflon foil.The bearing foil is of floating design and has dryrunning capability.
When handling liquids with abrasive solids,wear-resistant SiC-sleeve bearings can beinstalled.
fixing screw sleeve key
General, applications
The DICKOW vertical submersible long shaftpump is a one or multistage centrifugal pump.The performance range covers capacities up to500 m3/h (2200 USgpm) and differential headsup to 400 mLC (1310 ft) and is subdivided suchthat best efficiency is granted at all serviceconditions.
With a wide selection of materials, several designoptions and shaft sealing systems, the HZVpumps are suitable for handling almost all kindsof liquids which are free of abrasive solids andof suitable viscosity.
Common applications are unloading of fuels andsolvents from underground tanks, e.g. for kero-sine respectively jet fuel in hydrant systems foraircraft refuelling (Cat.1-design) and pumpingcondensate or ammonia (barrel casing design).
Design
Hydraulic pump part
The hydraulic pump parts are located in thepumping fluid respectively in the tank. The pumpparts consist of suction and discharge casing,intermediate casings, diffusers and impellers.The discharge casing is bolted to the bottomcolumn pipe. The closed impellers are hydrauli-cally balanced by balance holes and wear ringsto keep the thrust loads as small as possible.
Support columns
The support columns are made of seamless steeltube with welded neck connection flanges. Thenumber of column pipes is determined by thesubmerged length and the pump speed.
Pump shaft, column shaft(s),drive shaft
The complete shaft consists of the pump shaft,one or more column shafts and the drive shaft.The single shafts are rigidly connected throughscrewed sleeve couplings.
The maximum lengths of the column shaftscomply with the recommendations of the API 610and are dimensioned to guarantee subcriticalspeed characteristics throughout the wholeoperating range.
Sleeve coupling
The all-metal sleeve coupling consists of thesleeve, the lock nuts and the fixing screws.
lock nut
sleeve bearing guide bearing
hexagon cap screw
Sleeve coupling
Sleeve bearing
a
Drive lantern (motor support)
The drive lantern is a welded construction ofseamless steel tube. Discharge flange, motorhub flange and the flange for connection to thedome cover are welded to the drive lantern.Shaft sealing and antifriction bearings are alsolocated in the drive lantern.
Dome cover (mounting flange)
Standard material of the dome cover is carbonsteel. Stainless steel material 1.4571 (ASME SS316) is available on request. The dome covers aregenerally made according to the mounting flangedimensions of the tank, as long as they canaccomodate the outer diameter of the pumpbody.
If the tanks are pressurized, the covers will besized and manufactured according to theapplicable requirements.
Barrel casing
For handling boiling liquids (e.g. condensate) andif very low NPSH-values are required, the HZV-pump with barrel casing is available.
Dimension "H" is determined as follows:
H = NPSHR – NPSHA + 0,5 m
(NPSHR – acc. to performance curve,0,5 m is safety margin)
The drive shaft is fixed axially through a grease-lubricated, double-row angular ball bearing.This ball bearing carries the rotor weight and theresidual thrust loads. A grease lubricated doubleseal ring protects the bearing from shaft sealingleakage.
To increase bearing running time (MTBF) thebearings can also be offered with oil lubrication.
Motor, coupling
The motor is connected to the drive lantern abovethe dome cover. IEC-motors of design V1 areused as standard. NEMA-motors withUS-dimensions can be used as an option.
The motors are connected to the drive shaft witha suitable coupling. If spacer-type couplings areused, repair works on bearings and shaft sealingcan be carried out without removal of the motor.
Antifriction bearings
drive shaftangular ball bearingAntifriction bearing,
grease lubricated
filling bore
oillevelsightglas
TRICO-Watchdog Oiler
extended casing hub
motor
motor lantern
coupling
bearing seal
angular ballbearing
splash ring
pumping unit
drain
bearing seal
drive shaft
Oil lubrication for submersible pumps
double seal ring(grease lubricated)
Sectional drawings
HZV standard design HZV barrel-casing design
NPSH requ.
NPSHA
List of components
1 Hydraulic pump part 8 Dome cover2 Column pipe 9 Drive lantern3 Pump shaft 10 Antifriction bearing4 Column shaft 11 Shaft sealing5 Drive shaft 12 Coupling6 Sleeve coupling 13 Drive motor 7 Guide bearing 14 Barrel casing
12
8
7
13
9
1011
5
4
26
3
1
H
13
9
10
11
5
4
146
3
1
12
7
2
HZV Cat.1/V design
General, field of application
The submersible pumps of series HZV-Cat.1are suitable for pumping inflammable, highlyinflammable and extremely inflammable liquidsout of Zone 0 (e.g. underground tanks, vessels),provided that these liquids belong to explosiongroup IIA and to temperature class T1 to T4.The compliance with the basic safety and healthrequirements for design and manufacture ofthese submersible pumps for the defined use inhazardous areas acc. to Annex II of the ExplosionProof Directive 94/9/EC is confirmed by atype approval of the German notified body PTB.
Pump designation acc. to ATEX:ExII1/2 Gc/bIIBT4
The required safety features are:
Casing material
The pressurized parts of the hydraulic pump part,suction and discharge casings and intermediatecasings are made of cast steel GP 240 GH,respectively of stainless steel 1.4408.
Flow switch
The flow detector is flanged to the dischargeflange of the pump. If the capacity falls belowthe required minimum flow, the flow detectorwill shut-off the pump via a relay.
Level switch
The level switch shuts-off the pump if liquid levelfalls below minimum allowable level.
PT100 temperature monitor
The PT100 monitors the temperature of thepump casing and detects overheating throughupset conditions.
Drive motors
Motors must be ATEX approved.
Cat.1/V accessories
15 Flow switch16 Level switch17 PT100 temperature monitor
13
12
9
10
11
5
16
1
15
8
17
4
2
7
6
3
Pump type VS6Pump type VS1
Alternative pump designs acc. to API 610:
Pump type VS1Verticallly suspended, single-casing diffuserpumps with discharge through the columnDICKOW type HZVR
Pump type VS6Double casing, vertically suspended pumps (barrel type) DICKOW type HZVR
double seal ring(grease lubricated)
Design "N10"
Single metal bellows mechanical seal,system DICKOW N10.Circulation dead end, cooled byliquid handled, pressure max. 10 bar.
Design "Cartd"
Double mechanical seal, Cartridge design.Circulation acc. to API Plan 52/53.
Design "Re"
Single balanced elastomer mechanical seal.Circulation dead end, cooled by liquidhandled.
double seal ring(grease lubricated)
double seal ring(grease lubricated)
Design "C2A3A53"
Double mechanical seal acc. to API 682,Cartridge design.Circulation acc. to API Plan 53.
double seal ring(grease lubricated)
mechanical seal Dickow N10mechanical seal
1 = circulation to Plan 532 = recirculation from Plan 53
Shaft sealing systems
Gland packings and all common mechanical seals can be fitted.
cartridge seal
cartridgeseal
Issu
e 06
.16
Technical changes reserved. Printed in Germany. 100-06.16 S&W
DICKOW PUMPEN GmbH & Co.KGP.O. Box 125484465 Waldkraiburg · GermanyPhone ++ 49 86 38 6 02 0Fax ++ 49 86 38 6 02 200 + 6 02 [email protected] / [email protected]
Kennlinien der einzelnen Pumpengrößen, auch für 1750 min-1 und 3500 min-1,mit Angabe von NPSH-Werten und Leistungsbedarf sind auf Anfrage erhältlich.
Performance range HZV
Performance curves of the individual pump sizes,also for 1750 / 3500 rpm, with NPSH-values andpower consumption, are available on request.
