Murphy Oil Meraux refinery OSHA Citation Dec 29 2009

8/14/2019 Murphy Oil Meraux refinery OSHA Citation Dec 29 2009

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01/07/2010 14:39 FAX

u.s. Department of LaborOffice of Public Affairs525 Griffin St., Suite 734Dallas, Texas 15202

141001

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U.S. Department of LaborOccupational Safety and Health Administration

Citation and Notification of PecIWty

USDOL/OSHA BATON ROUGE

IDsp~tion Nunt,ber: 313026163Inspection Dates: 07/07/2009 ~IssuanceDate: 12129/2009

I4l 00.3~003

COlnpany Name:Inspection Site: Mmphy Oil U.S.A.,Inc.2500 E. St. Bermmi Hwy. etaux. LA 70075I

Citation 1 Item 2 Type of Violation.: Serf us .29 CFR 191O.119(d)(3Xi)(D): Process safety ~tonnation pertaining to the equipment in the process did notnclude the relief system design ~d dj~ign basi: .

This violation was observed On or aboutlJul, 8,2009. where the employer failed to include therelief for! the Toe em"loyerdid ,tl,otdXJi:::;m~J0Bts frOId pr()ce;~g reiea!'!e 1;0


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Citation 1 Item 4b

vk!latiott ob8erved on or atu::mt2,rlmiTJistrntive CO!lrtrots:

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Inspection Number: 313026163Inspection Dates: 07/0712009 Issuance Dste: 12/29/2009

u.s. Department of LaborOCCT.lpational S~Jetyand Health Administrntiol'l,

Citation and Notifieation of Penalif

Citation 1 Item 4c Type of Violation:

Comp:any Name:Inspection Site.z

PSDOL/OSHJ& BATON ROUGEII:III:

IIMurphy Oil O.S.A.Jnc. I2500 E. SL Bernard Hwy, reraux, LA 10075I"" I.~eJflOUSiI

29 CFR 191O_119(e)(3){iv): The prO(',ess h3zar~ analysis did not address the consequences of failure ofengineering and administrative controls: j!

Tais violation was observed on or abouJJuiy 8.2009. where tlle employer failed to address in the 2004&. 2007 Revalidation FHA" the; con.'ieqIl~ of failure of the administrative controls; the checklist fora11valves known as the "L-Ocke4Out V~ves Checklist" for the Hydroctacker Unit. This conditionexposed employees to fire aoo. explosio~ hazards. .I!

Pu.r1.wmi to 1903. 19(d). within 10 call~ar day~ of !:hedate of the citatiOll, the employet must submitooC'ILrne:ntation. showing tllat it is compliance w:i thestandaoo, indudjng describing steps it has taken to ensurehat 4irePH.~.for the Hydro Cracker ~,ddresses ie failu~ of adD:l.inistrative controls.I .iI


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Company N"'me:iMpection Site:

Murphy Oil U.S.A.,Inc.2500 E. St. Be:n,'u\rdHwy'; Meraux, LA 70075II

Type of Violation:29 eFR 191O.1l9(e)(3)(v): The prc,cesB

I'ThJs vJ:o!l:~:i;;;nwas en or ahout!J~uI~l employe#,' failed t(j ev31uateFacilit.y Siut'.g ill it:; 2007 Re'-~'-dlidatiG:n ~'liAs lor ilie .t"i)rurOl:rackeI DrllL "This OOflditione]i;;:p'u~"",:i.;;;uplvye;:s to flie and explosionl h:az;,;r!';llli,I

Pt'iniu,anl: to 29 1903.19(d), wlt'..'1ln 10 cal~ days of the cit;:;tion~the employer lUUS!: subr.citdocu:ment!iUOl1 showing Ii: is in compliance with ~he standard, h::lCluflin-g' the steps it i", toensure that all Proc.ess Htlzard Analvsls of the sfh~ate uod,."ted to indm::leF3r~mr'.,t SitinlJ'~ i ~ ~=---


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U5DUL/OSRA BATON ROUGE @009I4l 009

u.s. Department of LaborOccupational safety and Health Ad.ministration

Citation and Notification of Pgrta1tI

IlIspec:tion Number: 313026163lDspectiOI1 Dates: 07/07/2009 -IssuanceDate: 12/2912009

blish and implement written procedures to manage changesprocedures; and, changes to facilities that affect a covered

Murphy Oil U.S.A.,Inc.2500 E. St- Bernard Hwy.

Citation 1 Item 5b Type of Violation: Se ious29 CFR 1910.119(1)(1): The employe:- did not eto poocess 'chemical.s, technology, equipment,process;

Company Name:Inspectiou Site:

This violation was observ~ on or about wy 8, 2000, where the employer placed portablebuildings; light wood Morgan StructJ.u:e a Blu.e Metal ISO building within 100 :feet of theHydrocracker Unit without impl.ementin a Management Q.f Change(!,,1OC) Pi;Oc..."'dlh~. Thiscondition. ~XP0800 emp]oyer~ to fire illld fZ.plosion hazards"

PiJ.l"SWlll.t to 29 CFR 19Q3.19(d), within 10 ~len~ar da.ysor the date the citatiun, me employer must submitdocu.menrntion tbm it is in cu:~llance ~Jith siandard"i mcludinE: de~,cribi:u,g th.e it is to

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U.S..Department of LaborOccupational Safety and Health Administration.

Citation and Notification of Peualty

Inspection NWDher: 313026163Inspe.ction Dates: 07/07(2,009 IssuanceDate: 12/29/2009

[email protected]

Company Name:Inspection Site: MUl:phy Oil U.S.A.,Inc.2500 E. St. Bernard Hwy, LA 70075

Citation 1 Item 7 Type of Violation;29 CPR 1910.119(f)(1){i)(C): The employer'soperating phase did not address tempo,rary

implenrel1t a temporary pwcedure tofor !he Hydtocracker Unit W[l.(.'Il thefire and explosion hazard~L

Pl'l1'suant to 29 C-FR 1903 .19( d), wii:l:!r.l 10d'xarn~lltation showing that it if) in~o;mpli~n.ce

operating prOt"'~dures covenn,g the steps for each

8, 2009, where the empiOytlf did not develop orthe sate operation of the relief system (nox'tll flare)inoperative. ThisCOJJdition exposed employees to

~V8 'of the date of the citation, the employer mus~ !311bIT'JtS~i;i'I;j:ltfi:'c, d!escr:lJ}i;rrg t'h,t;lil It lS ro


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Ol~012

within 10tbat it is ill c(irr=~liance

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12/29/2009Citation and t{utific~t.iYiiof PenaltyCompany Name:Inspection Site:

C.itation 1 Item. 9 Type of Violation:

Murphy Oil U.S.A.,Inc. .2500 E- St. Bernard Hwy, Nieram::, LA 70075IIo.~.~,~...",.::u:;uV w:iI29 CFR 1910.119(E;XZ); The emolov,~:rdid not rlrovide refresher training at least every three ye.ars 1(, t.~eeach

~:mployb~1fivolvc(ti~loper~ting a-process to ~sUf.e that the eroployee understands and ~dheres' w the currentoperaw.g procedures of the proce~s: I

This violation Wii. observed on or bout ~llgiiSt 18, 2009, at the Hydi:ocrack.er Unit where .ieemployer faded to provide opt:.'Bl;or refu:lmer irai.J:W:lgat le&.SI.every wtce years. Tnis ooii.Qi~ion

_ .~ _ 1_ _exposea. employee~sto nre ana explosion lllaZatllS.!P'.l!S'.umtto 29 CFR 1903.19(11), witlti:nlO calen~ day5 of the date oft.'le citation, the employer must SUDlI'.itdocumenmuon showing that it is in c..oTJVlian.ce ,.J,...ith the standard, mcl'Udin.e; describiul"; the steps it is ta.lQng tocQ!plet~reqqjred trai~mg. ~, - - - -!


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01/07/2010 14:44 FAX01/06/2010 15:23 FAl 2252985458

U.S. Department of LaborOccupational Safety .and Health Adnrl:i.istration

Citation and NotifiCc'ltion of Pl,malty

USDOL/OSBA BATON ROUGE

InspeCtion Number: 313026163Inspection: Dates: 07/07/2009 IssuanceDate: 12129/2009

IllU14J4l 014

Company Name:Inspection Site: Murphy Oil U.S.A.,Inc.2500 E. Sr. Be.rn;ard Hwy. eraux, LA 70075

Citation 1 Item 10 Type of Violation: Se ious29 CPR 191O.119(j)(2): The employt."l' did not tablish and implement written procedures to maintain ~ on-going mechanical integrity of process equipmen : -

Ia) This vlolalio.n was observ-oo OROr attoui: August 27, 2009, where the employer did not navef,i ~'l~itte!inech~nic~l prvce.;jttr~that - res,olving anomalous insjJeclt10E d~Plp:rrlg~I:';J[~n~;x 3re;;, d~'i~~d1.fit"; ,03 du~ :r,~)~~ddr"'t~~


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u.s. Department of LaborOccupational Safety and Health AdJ:niJ:J.istration

Citation and Notification of Penal!!

liJ~VL/vS.i:L.'i BA'!LOl'{ ROUGEI iI 1I !I III IInspection Nmnber: 913026163Inspectio~ Dates: 07107/2009 Issuance pate: 12/29/2009

Gtf015f4J01.5

Company Name;Inspection Site:

Murphy Oil U.S.A.,Inc.2500 E. 81- Bernard Hwy, eraux. LA

iI70075I

This condition exposedI

employer fails to provide" documentation of the welders' ~al.ifications_employees to fire and explosion hazards. i!days of the dite of the citation. the employer must submit

t"- " rl" r. :' I -1: . 'h' r' , ". i_'~e smn~aru ..J.OCuulng uesc~I lng 'l.ne st:eps [t IS taamg toPursuant to 29 CPR 1903,19(d), within 10 cal


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USDUL/USHA BATON ROUGEI!

I4J 016~016

Citation and Notification of~enalty

u.s. Department of LaborOccupational Safety and Health Administration

Company Name:Inspection Site: MUIphy Oil U.S.A.,rne.2500 E. St. Bernard Hwy.

,;iII~nNnm.ber: 3J.3026163Inspection Dates: 07/07/2009 -Issuancel Da.~e; 12/29/2009

,,i

eraux, LA 7lJq75I

Citation 1 Item 12 Type of Viola.tion: Se ions ii

29 CPR 191O.119(j)(4)(il)~ Inspections and tes ng procedures prfom:red oa process equipment to maintain itsmechanical integrity. did not follow recognized and genel"aIly acdepted good. engineeting practices:" J

Th~ "iolation was observed on or abou August 27, 200~, where he employer failed to "calculate COll'osiOll rates "and/o deter . e thickness tneaS,U.rements in the Hydtocracker Unit forpiping c~ts HC-V-002 (effluent pip" g), HC-V-0l4 (effluent). HC-V-022 (kerosene anddiesel effluent). This condition e~oseq empioyees to lue !l"!'oexplosion b;l~Tds.I

I


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InSpection Number: 313026163Inspection Dates: 07/0712009 Issuance Date: 12/29/2009

01/07/2010 14:45 ~~Ol/0~/2010 15:24 FAX 2252985458

u.s. Department of LaborOccupational Safety and Health Administration

Citation and Notification of Penalty

USDOL/OSHA BATON ROUGEiiII

I

l4l017i4I017

eraux, LA 70075Murphy Oil U.S.A. lIne.2500 E- St. Bernard Hwy,

Citation 1 Item 13 Type of VioLation: Se' OUS

Company Name"Inspe.::tioD Site:

29 CPR 191O.119(j)(5); The employer did not rrect deficiencies in equipment [hat were outside acceptablelimits (as defined by proce'SS infonnation io 29 FR 1910. 119(d) before further URe or in a safe and timely

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I .This Viol~ti.OIlw~s .::bs.lVed ,on ~i,~bo..::t~ugust 27, 2009.'W~e~the ~mpl~yel,"ntinued tooperate prpmg CIrCUitROM- 111wmcn. J.'wCKIl,eSS Measm:emern LOcatiOnS l rMLS) at 10.02,18..01;;-~nd 18 ..0"2 nTI.rneri~-lt,hichless y~IUe5 'Vlere le$~ than me nur.nerlcai retjlrernerlt

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01/07/2010 14:45 FAX01/06/2010 15:24 FAX 2252985458 USDOL/OSBA BATON ROUGE J4l 0184l 018

U.S. Department of LaborOccupational Safety and Health Admirustration

Citation and NotiilCation of Penalty

Inspection Number; .313026163I~ped:1on Dates: 01/0712009 -IssuanceDate: 12/29/2009

Company NaDle:Inspection Site: Murphy Oil U.S.A.,IIlC.2500 E. St. Bernard Hwy. eraux, LA 70075

Citation 1 Item 14 Type of Violatlon: Se iOllS

July 29, 2009, at Hydrocracker reactor where incident' l:llat the employer failed to p:rlnl)tly

This violation wau observed Q 11 orinvestigations wete reviewed ~i'ndit wasaddress

29 CPR 191O.1l9(m)(5): The employer did not establish a system to.promptly address and resolve the incidentinveStigation report findings and recommendati


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01/07/2010 14:45 FAX01/06/2010 15:24 FAX 2252985458 USDOLJOSBA BATON ROUGE~019~019

U.s. Department of LaborOccupational Safety and Healrh Administration

Citation and Notification of Pe-nalty

Inspection NwDher: 313026163Inspection D8.tes: 07/07/2009 -Issuance nate: 12129/2009

eraux. LA 70015Murphy Oil U.S.A.,Ine.2500 E- SL Bern;rrd Hwy,

29 CFR 1910.119(0)(4): The emploY'~J:did not teonine and document an appwpriate response to each of thefindings of the compliance audit required by 29 I FR. 1910.119(0)(1), and document that the deficiencies hadbeen corrected: i

IThis violation WfIS observed (In at aboutlJulY 29,2009. where 2007 MOUSA Audit Report wasrevie'wed and it was derermin~ld that the jemployer failed to promptlydetea,nine and docum.entan. appropriate response to cat:il of the fiPdillgs .of the eow...plimce .audit~and docum~J.t tbilt~-"' ~~ h;ad 'h~~u C-t';lrn;o,:;te,j FDITv=thre;; pet~~~lt f:Jf the

,[,~ h"""" ';-C"''''Y'i'}Edf''~ tf' cnT':r'!';cted crm.ditirm... ~W!~-",,",.:N._'~

Citation 1 Item,)5 Type of Violation:

Company Nant.e;Iw:pection Site:


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01/07/2010 14:46 FAX01/00/2010 15:24 FAX 2252985458

u..s.Department of Labor. Occupational Safety and Health Adm.inistration

Citation and Notification of Penalty


IDspection Number: 313026163Inspedion Dates: 07/0112009 9IssuanceDate: 12/2912009

laJ021021

Company Name.:Inspection Site: Murphy Oil U.S.A.,Inc.2500 E. St. BerWltd Hwy. eraux., LA 70075

Citatio.n 1 Item 17 T'jpe of Violation: Se ions29 CPR 191O.147(c)(4)(ii)(B): Energy control p res did not inClude specific procedural steps for shuttingdown, isolating, blocking and securing ~ne or equipment to control hazardous energy,

This violation was observed on or abou September-16. 2009, where the employer;' failed toensure that SpeCific Procedures were d eloped. to protect employees from unexpected.energizationt start up, or r.el~1Seof sto energy. This is limited to eql.lip~ identified inSSp-oOl-Control of Hazardou.s Energy cb as electricat1y driven equ.ipmeht. steam drivenequipn:;ent, pneumatically driven ~ :andhydt811lic;illy operatOO. equipmen.t. Thisc.Qnditinn e..xposg:l etnployees t~ struck # caught in betw~~~ e!ectrt~a1hazards"

to

Citation


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01/07/2010 14:47 FAX01/66/2010 15:25 FAX 2252985458

u.s. Dep~nt of LaborOccupational Safety and Health Admini.stration

Citation and Notification of Penaln


Inspection Nnmber; '313026163Inspection Dates: 07/07/2009 -IssuanceDate: 12/29/2009

I4l 022t1022

Company Name:Iuspection Site: Murphy Oil U.S.A.,1nc.2500 E. St. Berrul1'd Hwy, eraux.. LA 70015

Citation 1 Item 18a Type of Viou.tion:29 CPR 191O.147(c)(6)(i) (A): The periodic' ection of the energy control procedure was not perfarmed byan authoraed emplOyee oth.e~than the one utiliz the enefgy control pro,:edurc being inspected;:

~ violation was observed all or about S~teDl.ber 16.2009. where the I!!lmployer failed toensure that the periodic review of spec' procedures for the control of ha2acdous energyincluded two. authorized enw1C1Yees. C ently, the review is conducted by the area su.pervisorand annotated electronically. 'Ibis condi O}1 exposed. employees to s~rucl.by and electricalhazards.PuX'SUBlltto 29 CFR. 1903.19(d). within 10 ca1 days of the date of the citation. the employer must subOlitdocumentation showing that it is in oompl.imce ith the standard, including describing the steps it is tak:i.Jigtoensure that aU of the specific procedures are r ewed in the manIlel,' outlined in the standard.

See PaSC1 tiuough 4 of I:bisCilalion;and NotirlCation of P lty for infumIalion on emplo~ al;'l(i ernployee rigbl$ ;and ~otl$ibiJ.it1filll-Citat ion and Not ific;abon of ~ty Page2S of 26 OSHA-2 (Rev. 9/93)


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-01/07/2010 14:47 FAX

01/06/2010 15:25 FAX 2252985458 USUOL/OSHA BATON ROUGE141 023Igj023

u.s. Department of LaborOccupational Safej;y and Health Administration

Citation and Notification Dr Penalty

Iuspection Number: 313026163Inspection Dates: 07/07/2009 Issuance Date: 12/2912009

Citation 1 Item 18b Type of Viohltion: S

Murphy Oil U.S.A.,lnc.2500 E. St. Bero.'1rd Hwy,

29 CPR 1910.147(c)(6)(ii): The periodic inspect on certification of energy control procedures did nQ~identifythe machine or equipment, inspection date, emp included in the inspection, and the person perfonningthe inspection:

This violation was observed 0:11 ot about September 16, 2009, where the employe! failed toensure that the periodic review of spec' c prooedures were certified as required under thestandard (i.e. identifying the machine or equipment. inspection date,ete). The employer uses a .computer based system that oeuy tracks e date the procedures was teeertified. This conditionexposed employees to struck"by and ele cal hazards.

ColUpauy Name:Inspection Site:

Pursuant to 29 CFR 1903. 19(d) , within 10 cal days of the &\te of the citation. the emploYeJ:must submitdocumentation showing that it is in compliance the standard, including de.'"lCTibinghe steps it is taking toensu.re that periodic inspection certification doc tation contains the identity of the machine or equipment.inspection date, employeea included., and person perfOIDling the inspection.

see pages 1 throl,lgh 4 of this Ciratioo and Notifmon of lty for iDfQrmation. on employer and employee ri~ and o::sponsibili tit ::5.Citatioo and Notification of PemJtY Page 26 of 26 ~2 (Rev. 9/93)

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Murphy Oil Meraux refinery OSHA Citation Dec 29 2009

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