Date post: | 19-May-2018 |
Category: |
Documents |
Upload: | hoangthien |
View: | 257 times |
Download: | 6 times |
MUSI REFINERY OVERVIEWMUSI REFINERY OVERVIEW
AGENDAAGENDA
REFINERY LOCATION
OPERATION AREAS
HISTORY
ORGANISATION STRUCTUREORGANISATION STRUCTURE
PROCESS FLOW DIAGRAM
PROCESS UNIT & SUPPORTING FACILITIES
PRODUCTS
MAN POWER
DEVELOPMENT
REFINERY LOCATIONREFINERY LOCATION
KALIMANTAN
SULAWESI
PAPUA
S. PAKNING
DUMAI
ARUN
MEDAN BONTANG
B. PAPAN
PACIFIC SEAK
SINGAPURA
SOUTH CHINA SEA
TOTAL CAPACITY : 1055,5 MBSDBUNYU METHANOL PLANTCAP : 330.000 T/Y
ARUN LNG PLANTLNG : 12.500.000 M T/YLPG : 1.600.000 M T/YP. BRANDAN
UP VII -KASIMCAP : 10 MBSDUNIT : C D U
N H D TP L F
UP IV -CILACAPCAP : 348 MBSDUNIT : FUEL COMP. I & II
LUBE -OIL PLANT I, II, IIIASPHALT PLANTPARAXYLENE PLANT
BALONGAN
JAWA
BALI
JAVA SEA
KALIMANTAN
CILACAP
MUSI
S. PAKNING
UP VI BALONGAN
CAP : 125 MBSDUNIT : C D U
ARHDMRCC COMPLEXPROPULENE REC.LPG PLANT
PALEMBANG
JAKARTA
BONTANG LNG PLANT
LNG: 18.500.000 MT/YLPG: 1.100.000 MT/Y
UP V -BALIKPAPAN
CAP : 260 MBSD
UNIT : C D UH V UH-CRACKERPLATFORMERWAX PLANT
-
UP II -DUMAI/S PAKNINGCAP : 170 MBSDUNIT : C D U
H V UH-CRACKERD. COKERPLATFORMER
UP III -MUSICAP : 126,2 MBSDUNIT : C D U
H V UF C C UPOLY PROPYLENE
CEPUCAP : 3.8 MBSD
CEPU
UPUP--III Operation AreasIII Operation Areas
• Plaju ± 230 Ha• S. Gerong ± 154 HaTotal ± 384 Ha
PlajuArea
S.Gerong Area
HistoryHistory1904 – Plaju Refinery was set up by Shell with total capacity
of 110 MBSD
1926 – S. Gerong Refinery was built by Stanvac with total capacity of 70 MBSD
1965 – Plaju Refinery was bought from Shell
1970 – S. Gerong Refinery was bought from Stanvac
Polypropylene Plant (cap. 20.000 TPY) was built
19719711 –– Integration Project of Plaju and S. Gerong RefineryIntegration Project of Plaju and S. Gerong Refinery19719711 –– Integration Project of Plaju and S. Gerong RefineryIntegration Project of Plaju and S. Gerong Refinery
1982 1982 –– Musi Refinery Project phaseMusi Refinery Project phase--II
1994 1994 –– Musi Refinery Project phaseMusi Refinery Project phase--IIII
2002 2002 –– Musi Refinery Integration Bridge was establishedMusi Refinery Integration Bridge was established
Organisation StructureOrganisation Structure
SENIOR VICE PRESIDENTSENIOR VICE PRESIDENTREFININGREFINING
GENERAL MANAGENERAL MANAGGER UP IIIER UP III
GEN. AFFAIRS MANAGERGEN. AFFAIRS MANAGER
FINANCE MANAGERFINANCE MANAGER
ENG & DEV MANAGERENG & DEV MANAGER MAINTENANCE MANAGERMAINTENANCE MANAGER
PLAN & ECON MANAGERPLAN & ECON MANAGER
HRD MANAGERHRD MANAGER
HEAD OF HSEHEAD OF HSE
HEAD OF GEN SERV & FACHEAD OF GEN SERV & FAC DIR OF HOSPITALDIR OF HOSPITAL
HEAD OF COM & INF SYSHEAD OF COM & INF SYS
REFINERY MANAGERREFINERY MANAGER
SHIFTSHIFTSUPERINTENDENTSUPERINTENDENT
HEAD OFHEAD OF
LABORATORLABORATORYYRELIABILITYRELIABILITY MANAGERMANAGERPROD. UNITPROD. UNIT--II MANAGERII MANAGERPROD. UNIT PROD. UNIT –– I MANAGERI MANAGER
Process Flow DiagramProcess Flow Diagram
Primary Process UnitPrimary Process UnitUNIT LOCATION CAPACITY
CDU II PLAJUPLAJU 16.20 MBSD
CDU III PLAJUPLAJU 30.00 MBSD
CDU IV PLAJUPLAJU 30.00 MBSDCDU IV PLAJUPLAJU 30.00 MBSD
CDU V PLAJUPLAJU 35.00 MBSD
CDU VI S. GERONGS. GERONG 15.00 MBSD
TOTAL TOTAL CDUCDU 126.2 MBSD126.2 MBSD
HVU II S. GERONGS. GERONG 53.50 MBSD
Secondary Process UnitSecondary Process Unit
UNIT LOCATION CAPACITY
RFCCU S. GERONG 20.48 MBSD
C4 POLY PLAJU 2.30 MBSD
ALKYLATION PLAJU 1.80 MBSD
Polypropylene PlantPolypropylene Plant
CAPACITY : 45.200 ton/annual
FEEDSTOCK : RAW PP EX RFCCU
PRODUCT : POLYPROPYLENE (pellet)
PTA PlantPTA PlantKAPASITAS : 225.000 ton/tahun
BAHAN BAKU : PARA-XYLENE (liquid).
PRODUK : PTA (powder).
Pola Operasi CDUPola Operasi CDU
To Gas Plant
To tk Premium
To Stab CAB
To BB. Dist
To HVU-FCC
To tk ADO
To tk Avtur
To tk Solvent
To tk Kero
To tk Premium
Pola Operasi Top Produk CDUPola Operasi Top Produk CDU
Pola Operasi Pola Operasi Bottom sectionBottom sectionHVUHVU--FCCUFCCU--PPPP
Supporting FacilitiesSupporting Facilities--11
Utilities System Utilities System • 3 UNITS POWER GENERATION ( @ 31 MW)• 6 UNITS AIR COMPRESSORS• 2 UNITS PROCESS & DRINKING WATER • 2 UNITS COOLING TOWER• 2 PACKED BOILER, 3 WHRU & 8 BOILER• 2 UNITS HYDROGEN PLANT• 1 UNIT NITROGEN PLANT• 1 UNIT NITROGEN PLANT
Supporting FacilitiesSupporting Facilities--22
Storage Tank Storage Tank • 40 CRUDE OIL TANK• 73 INTERMEDIATE PRODUCT TANK• 96 FUEL PRODUCT TANK• 37 NON FUEL PRODUCT TANK
Supporting FacilitiesSupporting Facilities--33
PortPort / Jetties / Jetties • 9 OIL JETTIES• 2 JETTIES FOR GENERAL CARGO• 1 JETTIE FOR DUAL PURPOSE (LPG, etc)
• OIL CATCHER/ OIL SEPARATOR• FLARING SYSTEM• INCENERATOR
Supporting FacilitiesSupporting Facilities--44
Waste Control UnitWaste Control Unit
Products (Products (dalam BCDdalam BCD))
BBM BBK GAS NBBM PETKIM (T/Y)x 103
Premium 18.670 Avtur 3.200 LPG 4.190 LAWS 480 Polytam 46,43
Kerosene 13.170 Avgas 90 Musicool 3 SBPX 800
ADO 18.850 Pertamax 480
IDO 500 Naphtha 20.070
IFO 12.570
KOMPOSISI PRODUK KILANG UP III THN 2008KOMPOSISI PRODUK KILANG UP III THN 2008
KOMPOSISI TERBESAR BBM
LPG4%
PETROKIMIA2%
KOMPOSISI TERBESAR PRODUK KILANG UP III ADALAH BBM (61%)
TERDIRI DARI :• PREMIUM (32%)• KEROSENE
(19%)• SOLAR/ADO
(28%)• DIESEL/IDF (1%)• FUEL OIL/IFO
(20%)
BBM61%BBK
32%
NBBM1%
Sumsel (38%)Jambi, PanjangBangka, BengkuluPontianak
KIL
Sumsel (41%)Jambi, PanjangBangka, BengkuluPontianak
PREMIUM
KERO
PD METER
EX PIPE LINE
CRUDE
90.55 RIBU KL
63.87 RIBU KL
110.98 RIBU KL
POLA DISTRIBUSI BBM (POLA DISTRIBUSI BBM (PER BULANPER BULAN))KILANG UP IIIKILANG UP III
PRODUKSI KONSUMSIBalance ex UP lain
TANKER
LANG
Pontianak
Sumsel (33%)Jambi, Bangka,
SOLAR
LPG
PD METER 63.87 RIBU KL
91.41 RIBU KL
12,000 MTON 12,000 MTON
63.87 RIBU KL
163.45 RIBU KL
Sumsel (47%)PontianakJakarta
Balance ex UP lain
LUBUKLINGGAU
JAMBIPKL.BALAM
PLAJU
PONTIANAK
14%14%
8%8%
IF EXCESSIF EXCESS
POLA DISTRIBUSI PREMIUMPOLA DISTRIBUSI PREMIUM
BATURAJALAHAT
KERTAPATI
P.BAAI
PANJANG
TG.PANDAN38%38%
30%30%
2%2%8%8%
PRODUKSI KILANG PRODUKSI KILANG 90.55 RIBU KL/BLN90.55 RIBU KL/BLN
LUBUKLINGGAU
JAMBIPKL.BALAM
PLAJU
PONTIANAK
12%12%
5%5%
IF EXCESSIF EXCESS
POLA DISTRIBUSI POLA DISTRIBUSI MINYAK TANAHMINYAK TANAH
BATURAJALAHAT
KERTAPATI
P.BAAI
PANJANG
TG.PANDAN41%41%
35%35%
1%1%6%6%
PRODUKSI KILANG PRODUKSI KILANG 63.8763.87 RIBU RIBU KL/BLNKL/BLN
LUBUKLINGGAU
JAMBIPKL.BALAM
PLAJU
PONTIANAK
16%16%
13%13%
IF EXCESSIF EXCESS
POLA DISTRIBUSI POLA DISTRIBUSI SOLARSOLAR
BATURAJALAHAT
KERTAPATI
P.BAAI
PANJANG
TG.PANDAN33%33%
30%30%
3%3%5%5%
PRODUKSI KILANG PRODUKSI KILANG 91.4191.41 RIBU KL/BLNRIBU KL/BLN
PROFIL INTAKE / PASOKAN MINYAK MENTAHPROFIL INTAKE / PASOKAN MINYAK MENTAHKE KILANG UP III THN 2008KE KILANG UP III THN 2008
80.579.8 91.0
83.1 77.871.3 65.0 59.2 60.860
80
100
120
140
MB
CDMINYAK
MENTAH89%
PENYEBAB TURUNNYA PASOKAN MINYAKMENTAH :
• PRODUKSI MM LAPANGAN BERKURANG
• KETERBATASAN DRAFT ALUR SUNGAI MUSI
89% BAHAN BAKU KILANG UP III ADALAH MINYAK MENTAH
40.3 35.2 29.0 29.1 29.4 27.9 28.1 28.9 28.7
0
20
40
2000 2001 2002 2003 2004 2005 2006 2007 2008TAHUN
MM. SUMSEL MM. LUAR SUMSEL
HOMC5%
LONG RES2%
FIELD GAS4%