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MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10...

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MV1 SERIES
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Page 1: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

MV1 SERIES

Page 2: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

MV1 SERIES 03-04

Unique spindle technology 05-06

ATC system 07-08

Cutting data 09-10

Coolant system & Chip management 11-12

Easy operation 13-14

Precision accuracy 15-18

Technical data 19-20

Standard / Option accessories 21-22

Layout 23-24

We build machines in a hybrid way 25-26

CONTENTS

Generation I

MV154 MV154L

01

Page 3: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

Generation II

MV154 MV154L

Generation III

MV154 C / E / P / M MV184 C / E / P / M

02

Page 4: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

FANUC = SIEMENS = MITSUBISHI = HEIDENHAIN =

MotorMV154C & MV184C MV154E & MV184E MV154P & MV184P MV154M & MV184M

10C 12C 9B 12B 9B 12B 15C 24A 15C 24A

X / Y / Z (kW) 1.8 / 1.8 / 2.5 3 / 3 / 4 3 / 3 / 4 3 / 3 / 4 - 4 / 4 / 5.5 -

2.7 / 2.7 / 3.1 - 2.7 / 2.7 / 4.9 - - -

2.2 / 2.2 / 3 - - - - -

- - 2.6 / 2.6 / 4.5 4.5 / 4.5 / 5.1 4.5 / 4.5 / 5.4 5.1 / 5.4 / 5.4

F HS

F

H

S

M

M

MV1 SERIES

MV154 C / E / P

Travel X / Y / Z: 700 / 530 / 560 (mm)

MV154 M

Travel X / Y / Z: 700 / 530 / 560 (mm)

03

Page 5: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

FANUC = SIEMENS = MITSUBISHI = HEIDENHAIN =

MotorMV154C & MV184C MV154E & MV184E MV154P & MV184P MV154M & MV184M

10C 12C 9B 12B 9B 12B 15C 24A 15C 24A

X / Y / Z (kW) 1.8 / 1.8 / 2.5 3 / 3 / 4 3 / 3 / 4 3 / 3 / 4 - 4 / 4 / 5.5 -

2.7 / 2.7 / 3.1 - 2.7 / 2.7 / 4.9 - - -

2.2 / 2.2 / 3 - - - - -

- - 2.6 / 2.6 / 4.5 4.5 / 4.5 / 5.1 4.5 / 4.5 / 5.4 5.1 / 5.4 / 5.4

F HS

F

H

S

M

M

MV154 C / E / P

Travel X / Y / Z: 700 / 530 / 560 (mm)

MV154 M

Travel X / Y / Z: 700 / 530 / 560 (mm)

MV184 C / E / P

Travel X / Y / Z: 1,020 / 610 / 610 (mm)

MV184 M

Travel X / Y / Z: 900 / 610 / 610 (mm)

04

Page 6: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

clean grease

old grease old grease

Unique spindle technology

Grease replenishing system● Use car industry re-greasing

principle to supply “clean grease”

at 60~100 hr interval by 25~50 mm3

/ shoot.

● �The grease volume in 1st

installation can support 30,000 hr

or 3 years.

Spindle code: BN24A (P / M)

- Transmission: Motor spindle

- Lubrication: Oil-Air system

- 24,000 min-1, 24 kW, 80 Nm

with popular HSK A63

Vibration displacement 1.0 μm.

Standard on all models

05

Page 7: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

Spindle code: GB40R (E / P)

- Transmission: Belt driving

- Lubrication: Re-grease system

- 12,000 min-1, vibration 1.5 μm with low

noise level plus very low maintenance

cost.

- 4 hybrid angular bearing plus one

roller bearing in rear.

Spindle code: GC40R (P / M)

- Transmission: Coupling

- Lubrication: Re-grease system

- Highest rigidity 15,000 min-1 spindle.

- 4 ceramic ball bearing .

Spindle code: NC40 (C)

- Transmission: Coupling

- Lubrication: Grease packed system

- 10,000 min-1 spindle

- 12,000 min-1 spindle (opt.)

- 4 ball bearing

06

Page 8: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

ATC system

30 ATC (std.) 48 ATC (opt.)

07

Page 9: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

60 ATC (opt.) ATC auto door (opt.)

08

Page 10: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

C° ramp angle

Cutting dataFACE MILLING

END MILLING

DRILLING (with 20 bar through spindle coolant)

TAPPING

HEAVY DUTY ON STEEL CUTTING

MV154P & MV184P (22 kW)

Workpiece material ST60 ALMGSI1

Tool used 80 mm dia. Face mill 80 mm dia. Face mill

Spindle speed 900 min-1 10,000 min-1

Feedrate 2,000 mm / min 13,600 mm / min

Depth / width of cut 3.5 / 50 mm 2.5 / 60 mm

Metal removal rate 350 cm3/ min 2,040 cm3/ min

Tool used 40 mm dia. End mill 40 mm dia. End mill

Spindle speed 240 min-1 640 min-1

Feedrate 84 mm / min 384 mm / min

Metal removal rate 101 cm3/ min 614 cm3/ min

Tool used 30 mm dia. Insert drill 30 mm dia. Insert drill

Spindle speed 880 min-1 2,000 min-1

Feedrate 88 mm / min 200 mm / min

Tool used M24 x P2.0 tap M4 x P0.7

Spindle speed 260 min-1 3,000 min-1

Feedrate 520 mm / min 2,100 mm / min

Tool used 80 mm dia. 5 teeth Plunge miller

Spindle speed 765 min-1

Feedrate 638 mm / min

Cuter speed 192 m / min

Cutting depth 4 mm

Path 3D paths

09

Page 11: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

78

98

20

25

1

HIGHT SPEED ON AL CUTTINGTool used 16 mm dia. 2 flute end mill

Spindle speed 15,000 min-1

Feedrate 6,000 mm / min

Time 54 seconds

10

Page 12: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

Coolant system & Chip management

B

A

C

D

E F G

MV154CMV184C

MV154EMV184E

MV154PMV184P

MV154MMV184M

A Coolant tank 300 Liter

B Coolant through spindle - 8 bar 20 bar

C Nozzle coolant 3 bar

D Wash gun Std.

E Chip augers Std.

FChip conveyor

Scraper type Opt. Std.

G Filtration unit - Opt.

H Wash down 3 bar

11

Page 13: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

H

12

Page 14: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

b

Easy operation

13

Page 15: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

Swiveling operator panel.

Single door design open at

- MV154: 900 (mm)

- MV184: 1,150 (mm)

Spindle to front at a convenient

- MV154: 753 (mm)

- MV184: 870 (mm)

Table to front-easy access

- MV154: 168 (mm)

- MV184: 265 (mm)

a

a

b

c

c

d

d

14

Page 16: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

Circular Hysteresis

Value 1.1 μm

Location 236.0ºTest Parameters

Radius 150.0000 mm

Sample rate 13.158 Hz

Feedrate 500.0 mm/min

Run sequence CCW CW

Plane under test XY

Test position

Start angle 180º End angle 180º Overshoot angle 180º

VDI 3441

0 100 200 300 400 500 600 700 800 900

10

8

6

4

2

0

-2

-4

-6

-8

-10

VDI 3441 - Linear

Machine: MV154MSerial No: M52E035Date: 13:38 Oct 01 2010By: JACK

Axis: XLocation: QMTU mean: 0.238Ps mean: 1.035

U max: 1.360P: 2.804Ps max: 1.594Pa: 1.180

Target (millimetres)

Err

or (m

icro

met

res)

Precision accuracy

Positioning accuracy=1.180 μm VDI 3441

ISO 10791-1 / ISO 10791-4.2 ISOSTANDARD

QUASERSTANDARD

(MV154/C & /E & /P)(MV184/C & /E & /P)

(MV154M / MV184M)

Straightness

X 0.015 / Full Stroke 0.010 / Full Stroke 0.005 / 0.008

Y 0.010 / Full Stroke 0.010 / Full Stroke 0.005 / 0.005

Z 0.010 / Full Stroke 0.010 / Full Stroke 0.005 / 0.005

Perpendicularity

X-Y 0.02 / 500 0.01 / 500 0.006 / 0.006

Y-Z 0.02 / 500 0.01 / 500 0.006 / 0.006

Z-X 0.02 / 500 0.01 / 500 0.006 / 0.006

Positioning accuracy(VDI 3441)

X 0.02 0.01 0.003 / 0.005

Y 0.016 0.008 0.003 / 0.003

Z 0.016 0.008 0.003 / 0.003

Positioning repeatability(VDI 3441)

X 0.008 0.004 0.002 / 0.003

Y 0.006 0.004 0.002 / 0.002

Z 0.006 0.004 0.002 / 0.002

Spindle run-out on table surface0.02 / 300 0.01 / 300 0.005 / 0.005

(for 300 mm distance)

Spindle run-out At base 0.01 0.004 0.003 / 0.003

(with a test bar mounted) At 300 mm 0.02 0.008 0.006 / 0.006

Circularity CW N.A 0.010 (0.003 / 0.003)*

(Ø300 mm, F5000 & F500) CCW N.A 0.010 (0.003 / 0.003)*

Note: * Ø300 mm, F500 Unit: mm The measuring results indicated in this catalog are provided as an example by random selection.

Feed rate: 500 mm / min, Value: 1.1 μm

10.0 μm/div

15

Page 17: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

80±0.00

580

±0.00

5 260

Ø40

0

20

50

4-ø30 A

B

C

ø150

0.0032

0.0038

0.0041

0.003 B

0.002 A

0.002 A

0.0018 B

0.005 C

0.0024

0.0043

High accuracy machining

part by M model, and

measuring by (LEITZ) pmmc.

Results

Text island height

Q = 3.0 μm

U = 2.5 μm

A = 2.0 μm

S = 1.5 μm

E = 1.0 μm

R = 0.5 μm

16

Page 18: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

1

2

3

4

5 6 7

To meet more and more severe "WORKING ACCURACY" requirements, our

"THERMAL MANAGEMENT":

Precision accuracy

Coolant through ball screw.

Spindle cooling circuit.

Motor cooling circuit.

Motor mounting block cooling circuit.

Head stock cooling chamber.

Oil cooler.

ECO Cooler.

1

2

3

4

5

6

7

17

Page 19: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

Distance Temperarure

Distance-Time

Dis

tanc

e (m

m)

14-

12-

10-

8-

6-

4-

2-

0-

-2-

-4-

-6-

-8-

-10-

-12-

-14-

-16-

-18-

-20-

-22-0.0 100.0 200.0 300.0 400.0 500.0 600.0 700.0

Min.800.0 900.0 1000.0 1100.0 1200.0 1300.0 1400.0

Distance Distance DataT1~T16 T1~T16 Data Compensation Read... Unit Time 0 STOP EXIT

X1

Y1

Z

X2

Y2

S1

S2

Distance Temperarure

Distance-Time

Dis

tanc

e (m

m)

12-

11-

10-

9-

8-

8-

6-

5-

4-

3-

2-

1-

0-

-1-

-2-

-3-

-4-

-5-

-6-

-7-

-8-0.0 100.0 200.0 300.0 400.0 500.0 600.0 700.0

Min.800.0 900.0 1000.0 1100.0 1200.0 1300.0 1500.01400.0

Distance Distance DataT1~T16 T1~T16 Data Compensation Read... Unit Time 0 STOP EXIT

X1

Y1

Z

X2

Y2

S1

S2

Heat generate from spindle and spindle motor are quick remove by

cooling circuits on spindle housing, spindle motor, motor mounting plate

and spindle head, the heat is exchange by large capacity oil chiller, plus

thermal compensation function to reduce thermal impact to minimum.

Before After

Thermal compensatin on X, Y & Z

18

Page 20: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

Control: (F)=FANUC (T)=HEIDENHAIN (M)=MITSUBISHI (S)=SIEMENS Main spindle: (B) Belt spindle (C) Coupling spindle (M) Motor spindle

Technical dataMV154 / MV184 MV154 / MV184

C E P M10C 12C 9B 12B 9B 12B 15C 24A 15C 24A

Work rangeTable size (mm) 900 x 500 1,200 x 600 900 x 500 1,200 x 600Travel X / Y / Z (mm) 700* / 530 / 560 1,020 / 610 / 610 700* / 530 / 560 1,020 / 610 / 610 700 / 530 / 560 900 / 610 / 610Spindle nose to table surface (mm) 150 ~ 710 100 ~ 710 150 ~ 710 100 ~ 710Table load capacity (kg) 500 500

Feed driveFeed force X / Y / Z (N) F 5,760 / 5,760 / 10,472 4,712 / 4,712 / 11,519 4,712 / 4,712 / 11,519 - 17,279 / 17,279 / 23,562 -

T - 6,807 / 6,807 / 13,902 6,951 / 6,951 / 11,310 6,951 / 6,951 / 13,666 16,965 / 20,499 / 20,499M 6,283 / 6,283 / 17,671 - - -S 4,712 / 4,712 / 15,708 - 4,712 / 4,712 / 14,137 - -

Rapid movement X / Y / Z (m/min) 32 / 32 / 24 (F) (M) (S) 40 / 40 / 36 (F) 32 / 32 / 24 (T) 40 / 40 / 36 (F) (T) (S) 24 (F) (T) 24 (T)

Acceleration X / Y / Z (m/s2) F 4 / 4 / 3 7 / 6 / 5 7 / 6 / 5 - 10 / 10 / 8.5 -T - 3 / 2.5 / 2.5 6 / 5 / 5 10 / 10 / 8.5M 3 / 3 / 3 - - -

S 4 / 3 / 2 - 6 / 5 / 3 - -

Dia. & pitch of the ball screwØ45 / P = 12 / 12 / 12 (F) Ø45 / P = 12 / 12 / 8 (M)

Ø45 / P = 16 / 16 / 8 (S)Ø45 / P = 16 / 16 / 12 (F) Ø45 / P = 12 / 12 / 8 (T) Ø45 / P = 16 / 16 / 12 Ø45 / P = 8 / 8 / 8

Accuracy Positioning / RepeatabilityISO 230-2 0.008 / 0.004 0.008 / 0.004JIS 6338 (300 mm) ±0.003 / ±0.002 ±0.003 / ±0.002VDI 3441 0.008 / 0.004 0.008 / 0.004

Main spindleSpindle model 40 Taper 40 TaperMax. spindle speed 10,000 12,000 9,000 12,000 9,000 12,000 15,000 24,000 15,000 24,000Spindle base speed F/M 1,350 / 1,500 1,350 / 1,400 1,125 / - 1,500 / - 1,125 / - 1,500 / - 1,400 / - - 1,400 / - -

T/S - / 1,500 - / 2,000 1,125 / - 1,500 / - 1,125 / 1,125 1,500 / 1,500 2,000 / 2,000 2,860 / - 2,000 / - 2,860 / -Spindle output kW (S6-40%) F/M 15(1) / 15(2) 15(1) / 18.5(2) 18.5(1) / - 25(1) / - 25(1) / - - 25(1) / - -

T/S - / 16.5 - / 22.5 17(3) / - 25 / 22.5 21.9 / 21.9 24 / - 21.9 / - 24 / -Spindle torque Nm (S6-40%) F/M 106(1) / 96(2) 106(1) / 102(2) 157(1) / - 118(1) / - 212(1) / - 159(1) / - 171(1) / - - 171(1) / - -

T/S - / 105 - / 144 144(3) / - 108(3) / - 212 / 191 159 / 144 105 / 105 80 / - 105 / - 80 / -Spindle transmission Coupling Belt Belt Coupling Motor spindle Coupling Motor spindleSpindle diameter (mm) Ø70 Ø70 Ø70 Ø70 Ø70

Tool changerTool selection Random RandomMagazine positions 30 30 (std.) 48 & 60 (opt.) 30 (std.) 48 & 60 (opt.)Max. tool diameter (mm) 76.2 76.2 - 76.2 -Max. tool dia. Due to neighbor pots are empty 125 125 76.2 125 76.2Max. tool length (mm) 280 280 200 280 200Max. tool weight (kg) 7 7 4.5 7 4.5CTC time-ISO 10791-9 (sec.)-60Hz 5 (F) 4 (M) 5.5 (S) 4 (F) 5 (T) 4 (F) (T) 5 (S) 8 (T) 4 (F) (T) 8 (T)

Coolant systemCoolant tank capacity (Liter) 300 300Pump capacity(5)

-Nozzle coolant 75 L / min., 3 bar 75 L / min., 3 bar 75 L / min., 3 bar -Through spindle coolant - 25 L / min., 8 bar 25 L / min., 8 bar 25 L / min., 20 bar -Wash down 75 L / min., 3 bar 75 L / min., 3 bar 75 L / min., 3 bar

Machine size 3,000 / 2,860 (F) (M)3,000 / 3,035 (S)

3,000 / 2,860 (F)3,035 / 3,070 (M)3,000 / 3,035 (S)

3,030 / 3,065 (F)3,000 / 3,035 (T) (S)

3,030 / 3,065 (F)3,000 / 2,930 (T)

Height (mm) 2,930 / 2,860 2,930 / 2,860 (F) (T) (S) 3,020 / 2,885 (T) 3,020 / 2,885 (T)(4)Floor space W x D (mm) 30 ATC 2,100 x 2,600 2,515 x 2,800 2,540 x 2,600 / 2,760 x 2,800 2,540 x 2,600 2,760 x 2,800 (F) (T) (S)

48 / 60ATC -2,540 x 2,625 / 2,540 x 3,005 2,760 x 2,830 / 2,760 x 3,210

2,540 x 2,625 / 2,540 x 3,005 2,760 x 2,830 / 2,760 x 3,210 (F) (T) (S)

Weight (kg) 6,300 / 7,290 6,400 / 7,390 6,400 7,390 (F) (T) (S)Connections

Main power 200V / 60Hz or 400V / 50Hz 200V / 60Hz or 400V / 50HzPower consumption (KVA) 16 (F) 17.5 (M) 20 (S) 16 (F) 20 (M) (S) 20 (F) 21 (T) 25 (F) (T) (S) 30 (F) (T) 28 (S) 31 (T) 30 (F) (T) 31 (T)

Note: (1) (S3-25%) (2) (30 min.) (3) (S6-25%) (4) Without oil chiller please ref. page23. (5) At 60 HzNote: * MV154 with X travel 762 mm (30'') also available - Machine spec. might be different from the catalog if there is any spec. update.

19

Page 21: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

Control: (F)=FANUC (T)=HEIDENHAIN (M)=MITSUBISHI (S)=SIEMENS Main spindle: (B) Belt spindle (C) Coupling spindle (M) Motor spindle

Technical dataMV154 / MV184 MV154 / MV184

C E P M10C 12C 9B 12B 9B 12B 15C 24A 15C 24A

Work rangeTable size (mm) 900 x 500 1,200 x 600 900 x 500 1,200 x 600Travel X / Y / Z (mm) 700* / 530 / 560 1,020 / 610 / 610 700* / 530 / 560 1,020 / 610 / 610 700 / 530 / 560 900 / 610 / 610Spindle nose to table surface (mm) 150 ~ 710 100 ~ 710 150 ~ 710 100 ~ 710Table load capacity (kg) 500 500

Feed driveFeed force X / Y / Z (N) F 5,760 / 5,760 / 10,472 4,712 / 4,712 / 11,519 4,712 / 4,712 / 11,519 - 17,279 / 17,279 / 23,562 -

T - 6,807 / 6,807 / 13,902 6,951 / 6,951 / 11,310 6,951 / 6,951 / 13,666 16,965 / 20,499 / 20,499M 6,283 / 6,283 / 17,671 - - -S 4,712 / 4,712 / 15,708 - 4,712 / 4,712 / 14,137 - -

Rapid movement X / Y / Z (m/min) 32 / 32 / 24 (F) (M) (S) 40 / 40 / 36 (F) 32 / 32 / 24 (T) 40 / 40 / 36 (F) (T) (S) 24 (F) (T) 24 (T)

Acceleration X / Y / Z (m/s2) F 4 / 4 / 3 7 / 6 / 5 7 / 6 / 5 - 10 / 10 / 8.5 -T - 3 / 2.5 / 2.5 6 / 5 / 5 10 / 10 / 8.5M 3 / 3 / 3 - - -

S 4 / 3 / 2 - 6 / 5 / 3 - -

Dia. & pitch of the ball screwØ45 / P = 12 / 12 / 12 (F) Ø45 / P = 12 / 12 / 8 (M)

Ø45 / P = 16 / 16 / 8 (S)Ø45 / P = 16 / 16 / 12 (F) Ø45 / P = 12 / 12 / 8 (T) Ø45 / P = 16 / 16 / 12 Ø45 / P = 8 / 8 / 8

Accuracy Positioning / RepeatabilityISO 230-2 0.008 / 0.004 0.008 / 0.004JIS 6338 (300 mm) ±0.003 / ±0.002 ±0.003 / ±0.002VDI 3441 0.008 / 0.004 0.008 / 0.004

Main spindleSpindle model 40 Taper 40 TaperMax. spindle speed 10,000 12,000 9,000 12,000 9,000 12,000 15,000 24,000 15,000 24,000Spindle base speed F/M 1,350 / 1,500 1,350 / 1,400 1,125 / - 1,500 / - 1,125 / - 1,500 / - 1,400 / - - 1,400 / - -

T/S - / 1,500 - / 2,000 1,125 / - 1,500 / - 1,125 / 1,125 1,500 / 1,500 2,000 / 2,000 2,860 / - 2,000 / - 2,860 / -Spindle output kW (S6-40%) F/M 15(1) / 15(2) 15(1) / 18.5(2) 18.5(1) / - 25(1) / - 25(1) / - - 25(1) / - -

T/S - / 16.5 - / 22.5 17(3) / - 25 / 22.5 21.9 / 21.9 24 / - 21.9 / - 24 / -Spindle torque Nm (S6-40%) F/M 106(1) / 96(2) 106(1) / 102(2) 157(1) / - 118(1) / - 212(1) / - 159(1) / - 171(1) / - - 171(1) / - -

T/S - / 105 - / 144 144(3) / - 108(3) / - 212 / 191 159 / 144 105 / 105 80 / - 105 / - 80 / -Spindle transmission Coupling Belt Belt Coupling Motor spindle Coupling Motor spindleSpindle diameter (mm) Ø70 Ø70 Ø70 Ø70 Ø70

Tool changerTool selection Random RandomMagazine positions 30 30 (std.) 48 & 60 (opt.) 30 (std.) 48 & 60 (opt.)Max. tool diameter (mm) 76.2 76.2 - 76.2 -Max. tool dia. Due to neighbor pots are empty 125 125 76.2 125 76.2Max. tool length (mm) 280 280 200 280 200Max. tool weight (kg) 7 7 4.5 7 4.5CTC time-ISO 10791-9 (sec.)-60Hz 5 (F) 4 (M) 5.5 (S) 4 (F) 5 (T) 4 (F) (T) 5 (S) 8 (T) 4 (F) (T) 8 (T)

Coolant systemCoolant tank capacity (Liter) 300 300Pump capacity(5)

-Nozzle coolant 75 L / min., 3 bar 75 L / min., 3 bar 75 L / min., 3 bar -Through spindle coolant - 25 L / min., 8 bar 25 L / min., 8 bar 25 L / min., 20 bar -Wash down 75 L / min., 3 bar 75 L / min., 3 bar 75 L / min., 3 bar

Machine size 3,000 / 2,860 (F) (M)3,000 / 3,035 (S)

3,000 / 2,860 (F)3,035 / 3,070 (M)3,000 / 3,035 (S)

3,030 / 3,065 (F)3,000 / 3,035 (T) (S)

3,030 / 3,065 (F)3,000 / 2,930 (T)

Height (mm) 2,930 / 2,860 2,930 / 2,860 (F) (T) (S) 3,020 / 2,885 (T) 3,020 / 2,885 (T)(4)Floor space W x D (mm) 30 ATC 2,100 x 2,600 2,515 x 2,800 2,540 x 2,600 / 2,760 x 2,800 2,540 x 2,600 2,760 x 2,800 (F) (T) (S)

48 / 60ATC -2,540 x 2,625 / 2,540 x 3,005 2,760 x 2,830 / 2,760 x 3,210

2,540 x 2,625 / 2,540 x 3,005 2,760 x 2,830 / 2,760 x 3,210 (F) (T) (S)

Weight (kg) 6,300 / 7,290 6,400 / 7,390 6,400 7,390 (F) (T) (S)Connections

Main power 200V / 60Hz or 400V / 50Hz 200V / 60Hz or 400V / 50HzPower consumption (KVA) 16 (F) 17.5 (M) 20 (S) 16 (F) 20 (M) (S) 20 (F) 21 (T) 25 (F) (T) (S) 30 (F) (T) 28 (S) 31 (T) 30 (F) (T) 31 (T)

Note: (1) (S3-25%) (2) (30 min.) (3) (S6-25%) (4) Without oil chiller please ref. page23. (5) At 60 HzNote: * MV154 with X travel 762 mm (30'') also available - Machine spec. might be different from the catalog if there is any spec. update.

20

Page 22: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

Linear encoder Coolant through ball screw Laser tool measurement Work probe

=Standard =Option =N/A

Standard / Option accessoriesMV154 / MV184 MV154 / MV184

C E P M10C 12C 9B 12B 9B 12B 15C 24A 15C 24A

QUASER mill i ● ● ● ● ╳ ╳ ╳ ╳ ╳ ╳

FANUC 31iB ╳ ╳ ╳ ╳ ● ● ● ╳ ● ╳

AICC II (Look-ahead 200 blocks) ○ ○ ○ ○ ● ● ● ╳ ● ╳

FANUC - data server ○ ○ ○ ○ ○ ○ ○ ╳ ● ╳

FANUC - high speed processing (Look-ahead 600 blocks) ╳ ╳ ╳ ╳ ○ ○ ○ ╳ ● ╳

HEIDENHAIN iTNC530 ╳ ╳ ╳ ╳ ● ● ● ● ● ●

HEIDENHAIN TNC620 ╳ ╳ ● ● ╳ ╳ ╳ ╳ ╳ ╳

HEIDENHAIN Option2 ╳ ╳ ╳ ╳ ○ ○ ○ ○ ● ●

SIEMENS 828D ● ● ╳ ╳ ● ● ● ╳ ╳ ╳

MITSUBISHI M70 (package A) ● ● ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳

MITSUBISHI M720 ○ ○ ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳

Tooling – BT40 ● ● ● ● ● ● ● ╳ ● ╳

– ISO40 & DIN ○ ○ ○ ○ ○ ○ ○ ╳ ○ ╳

– HSK A63 ╳ ╳ ╳ ╳ ╳ ╳ ○ ● ○ ●

Pull stud for BT tooling ○ ○ ● ● ● ● ● ╳ ● ╳

Balance tooling for spindle warm up ○ ○ ● ● ● ● ● ● ● ●

Spindle re-greasing system ╳ ╳ ● ● ● ● ● ╳ (Oil-Air) ● ╳ (Oil-Air) BBT spindle attachment (simultaneous contact) ● ● ● ● ● ● ● ╳ ● ╳

Spindle ECO cooler ● ╳ ● ● ● ● ╳ ╳ ╳ ╳

Spindle oil chiller(1) ○ ● ○ ○ ○ ○ ● ● ● ●

30 position tool magazine ● ● ● ● ● ● ● ● ● ●

48 position tool magazine ╳ ╳ ○ ○ ○ ○ ○ ○ ○ ○

60 position tool magazine ╳ ╳ ○ ○ ○ ○ ○ ○ ○ ○

ATC auto door ╳ ╳ ○ ○ ○ ○ ○ ○ ○ ○

4th axis preparation ╳ ╳ ● ● ● ● ● ● ● ●

Ø255 mm rotary table & tail stock ╳ ╳ ○ ○ ○ ○ ○ ○ ○ ○

Panel MPG ● ● ● ● ● ● ● ● ╳ ╳

Remote MPG ○ ○ ○ ○ ○ ○ ○ ○ ● ●

Transformer ○ ○ ● ● ● ● ● ● ● ●

Linear encoder ╳ ╳ ○ ○ ○ ○ ○ ○ ● ●

Coolant through ball screw ╳ ╳ ╳ ╳ ○ ○ ○ ○ ● ●

Spindle nose thermal compensation package (Z direction<15μm) ╳ ╳ ╳ ╳ ○ ○ ○ ○ ● ●

Work probe ╳ ╳ ○ ○ ○ ○ ○ ○ ○ ○

Tool length / breakage measurement ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Coolant wash down & wash gun ● ● ● ● ● ● ● ● ● ●

8 bar through spindle coolant ╳ ○(2) ● ● ● ● ● ● ╳ ╳

20 bar through spindle coolant ╳ ○(2) ○ ○ ○ ○ ○ ○ ● ●

50 bar through spindle coolant ╳ ○(2) ○ ○ ○ ○ ○ ○ ○ ○

Stainless steel chip pan ● ● ● ● ● ● ● ● ● ●

Cutter air blast ● ● ● ● ● ● ● ● ● ●

Chip conveyor ○ ○ ● ● ● ● ● ● ● ●

Mist collector ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Documentation ●(3) ●(3) ● ● ● ● ● ● ● ●

Foundation bolts & blocks ● ● ● ● ● ● ● ● ● ●

Work light ● ● ● ● ● ● ● ● ● ●

Machine status light ● ● ● ● ● ● ● ● ● ●

CE & EMC (4) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Note: (1) The chiller cooling capacity are different depends on models. (2) Not available on Fanuc model. (3) C type by CD-ROM version. (4) Standard for Eu area except C type.

21

Page 23: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

Mist collector 4th axis Filtration unit Oil chiller

=Standard =Option =N/A

Standard / Option accessoriesMV154 / MV184 MV154 / MV184

C E P M10C 12C 9B 12B 9B 12B 15C 24A 15C 24A

QUASER mill i ● ● ● ● ╳ ╳ ╳ ╳ ╳ ╳

FANUC 31iB ╳ ╳ ╳ ╳ ● ● ● ╳ ● ╳

AICC II (Look-ahead 200 blocks) ○ ○ ○ ○ ● ● ● ╳ ● ╳

FANUC - data server ○ ○ ○ ○ ○ ○ ○ ╳ ● ╳

FANUC - high speed processing (Look-ahead 600 blocks) ╳ ╳ ╳ ╳ ○ ○ ○ ╳ ● ╳

HEIDENHAIN iTNC530 ╳ ╳ ╳ ╳ ● ● ● ● ● ●

HEIDENHAIN TNC620 ╳ ╳ ● ● ╳ ╳ ╳ ╳ ╳ ╳

HEIDENHAIN Option2 ╳ ╳ ╳ ╳ ○ ○ ○ ○ ● ●

SIEMENS 828D ● ● ╳ ╳ ● ● ● ╳ ╳ ╳

MITSUBISHI M70 (package A) ● ● ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳

MITSUBISHI M720 ○ ○ ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳

Tooling – BT40 ● ● ● ● ● ● ● ╳ ● ╳

– ISO40 & DIN ○ ○ ○ ○ ○ ○ ○ ╳ ○ ╳

– HSK A63 ╳ ╳ ╳ ╳ ╳ ╳ ○ ● ○ ●

Pull stud for BT tooling ○ ○ ● ● ● ● ● ╳ ● ╳

Balance tooling for spindle warm up ○ ○ ● ● ● ● ● ● ● ●

Spindle re-greasing system ╳ ╳ ● ● ● ● ● ╳ (Oil-Air) ● ╳ (Oil-Air) BBT spindle attachment (simultaneous contact) ● ● ● ● ● ● ● ╳ ● ╳

Spindle ECO cooler ● ╳ ● ● ● ● ╳ ╳ ╳ ╳

Spindle oil chiller(1) ○ ● ○ ○ ○ ○ ● ● ● ●

30 position tool magazine ● ● ● ● ● ● ● ● ● ●

48 position tool magazine ╳ ╳ ○ ○ ○ ○ ○ ○ ○ ○

60 position tool magazine ╳ ╳ ○ ○ ○ ○ ○ ○ ○ ○

ATC auto door ╳ ╳ ○ ○ ○ ○ ○ ○ ○ ○

4th axis preparation ╳ ╳ ● ● ● ● ● ● ● ●

Ø255 mm rotary table & tail stock ╳ ╳ ○ ○ ○ ○ ○ ○ ○ ○

Panel MPG ● ● ● ● ● ● ● ● ╳ ╳

Remote MPG ○ ○ ○ ○ ○ ○ ○ ○ ● ●

Transformer ○ ○ ● ● ● ● ● ● ● ●

Linear encoder ╳ ╳ ○ ○ ○ ○ ○ ○ ● ●

Coolant through ball screw ╳ ╳ ╳ ╳ ○ ○ ○ ○ ● ●

Spindle nose thermal compensation package (Z direction<15μm) ╳ ╳ ╳ ╳ ○ ○ ○ ○ ● ●

Work probe ╳ ╳ ○ ○ ○ ○ ○ ○ ○ ○

Tool length / breakage measurement ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Coolant wash down & wash gun ● ● ● ● ● ● ● ● ● ●

8 bar through spindle coolant ╳ ○(2) ● ● ● ● ● ● ╳ ╳

20 bar through spindle coolant ╳ ○(2) ○ ○ ○ ○ ○ ○ ● ●

50 bar through spindle coolant ╳ ○(2) ○ ○ ○ ○ ○ ○ ○ ○

Stainless steel chip pan ● ● ● ● ● ● ● ● ● ●

Cutter air blast ● ● ● ● ● ● ● ● ● ●

Chip conveyor ○ ○ ● ● ● ● ● ● ● ●

Mist collector ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Documentation ●(3) ●(3) ● ● ● ● ● ● ● ●

Foundation bolts & blocks ● ● ● ● ● ● ● ● ● ●

Work light ● ● ● ● ● ● ● ● ● ●

Machine status light ● ● ● ● ● ● ● ● ● ●

CE & EMC (4) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Note: (1) The chiller cooling capacity are different depends on models. (2) Not available on Fanuc model. (3) C type by CD-ROM version. (4) Standard for Eu area except C type.

- For C series ambient temperature greater then 35°C,the cabinet heat exchanger is required.

22

Page 24: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

15˚

Ø19

Ø23

Ø17

Ø7

54

20

30˚

26M

16X

2.0P

44.5

1.75

Ø22.5Ø17

Ø7

28.111

.15

Ø18.95

M16

X2.

0P 16.4

45˚

44.1

06

1.52

4

Ø7

Ø17Ø22

2514.0

26

Ø18.796

M16

X2.

0P 19.1

06

45˚

L

Ple

ase

ref.

pag

e 19

-20

Ø125

Ø76.2

B

B

A A

CC365

R660R660

1510

60°

350

1375

X=700

2936

3005

(60A

TC)

2465

Y=53

0

2600

2450

R843

5902981

85°

383

1922465

R842

R660 R688

Y=61

0

X=1020-X +X

-X +X

1532

2800

3210

(60A

TC)

3191

2461

592

22872070

350580

(opt.) (opt.)

889

889

700m

m fo

rco

olan

t tan

k se

rvic

e

700m

m fo

rco

olan

t tan

k se

rvic

e

BT 40

MV184MV154

ISO (7388-B) DIN (69872-A)

Pull stud and applicable tools

Installation dimension

Layout

MV154 C / E / P / M MV184 C / E / P / M

A*

10C / 12C 3,000

A*

10C / 12C 2,860(F)

9B / 12B 2,930 9B / 12B 2,860

15C 3,030(F) 3,000(T) 15C 3,065(F) 3,035(T)

24A 3,020 24A 2,885

B Chip conveyor 465 B Chip conveyor 465

C M720 95 C M720 95

Note: * for (M) & (S) please refer to page 19-20

23

Page 25: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

100

100

100

100

32

18H 8

122

30

Y

QQ

X

500

800

EE

18H

8

7

5010

010

010

010

0

50 50 100 100 100 100 100 100 50

400

250

2ø26

90˚

35

E-E32-M16x2Px32L

GV255HB+ST255

GV255HB+Fixture 2

GV255HB

E

Y Travel X Travel

O

F G

M

H I

LK

N

J

P

RQ

C D

BA

Table dimension MV154 MV184X 900 1200

Y 500 600

Q 50 100

MV154 MV184A 265 305

B 265 305

C 192 192

D 251 251

E 352 352

F 265 300

G 250 300

H 350 510

I 350 510

J 98 30

K 55.5 147.5

L 392.5 392.5

M 190 190

N 900 1200

O 230 470

P 300 515

Q 385 385

R 35 35

4th axes

24

Page 26: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

QUASER MACHINE TOOLS, INC.

Address: No. 3, Gong 6th Rd., Youshih

Industrial Park, Dajia Dist,

Taichung City 437, Taiwan

Tel: +886 4 26821277

Fax: +886 4 26822045

E-mail: [email protected]

Web: www.quaser.com

QUASER EUROPE TECHNIC CENTER - SWITZERLANDAddress: Unterlettenstrasse 16 Postfach

162 CH-9443 Widnau

Switzerland

Tel: +41 71 722 43 43

Fax: +41 71 722 43 08

Mobile phone: +41798229029

KUNSHAN QUASER MACHINE TOOLS, INC.Address: (B) No. 287, Kangzhuang Road,

Zhoushi Town, Kunshan City,

Jiangsu,P.R. China

Tel: 0512-82627139

Fax: 0512-82627138

We build machines in a hybrid way

- Very classic craftsmanship combined with most

advanced modern equipments in a clean environment...

25

Page 27: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

26

Page 28: MV1 SERIES · MV1 SERIES 03-04 Unique spindle technology 05-06 ATC system 07-08 Cutting data 09-10 Coolant system & Chip management 11-12 Easy operation 13-14

13

06

27

01

TE

L: 0

4-2

47

33

32

6Fo

ld h

ere

for

filin

g!

MV1-07-2013

QUASER MACHINE TOOLS, INC.

Address: No. 3, Gong 6th Rd., Youshih

Industrial Park, Dajia Dist,

Taichung City 437, Taiwan

Tel: +886 4 26821277

Fax: +886 4 26822045

E-mail: [email protected]

Web: www.quaser.com

QUASER EUROPE TECHNIC CENTER

- SWITZERLANDAddress: Unterlettenstrasse 16 Postfach

162 CH-9443 Widnau Switzerland

Tel: +41 71 722 43 43

Fax: +41 71 722 43 08

Mobile phone: +41798229029

KUNSHAN QUASER MACHINE

TOOLS, INC.Address: (B) No.287, Kangzhuang Road,

Zhoushi Town, Kunshan City,

Jiangsu,P.R. China

Tel: 0512-82627139

Fax: 0512-82627138


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