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n d m i l l s I n d e x a b l e e So lid carbide e n d m s

Date post: 05-Feb-2022
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S o li d c a r b i d e e n d m ill s I n d e x a b l e e n d m il l s
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Solid carbide end millsIndexable end m

ills

w

Interchangeable headmodular end mills

Interchangeable head solid carbide end mills

New interchangeable head module end mill series combine the

advantages of solid carbide end mills and interchangeable head

tools, achieving high precision, high rigidity, and high efficiency.There

are three types of head: flat nose, ball nose, R nose.

Case

Workpiece material:718H(HRC35)

Operation side milling,

Tool head:Q10-PM-4E-D16.0

Tool shank:G16-QCH-Q10-120C

Cutting method:Side milling, wet

Machine: Vertical machine center

Cutting data:V(SFPM)=640,fz=0.002in/z,

       ap=0.315in,ae=0.016in

High precision, excellent surface quality

Tool shank and indexable endmills all with internal cooling hole (except for single piece finishing ball nose end mills).

Thead connection Q08、Q10、Q12、Q14、Q18 to select from.

Steel tool holder, solid carbide tool holder for chosen.

Solid carbide shock resistance shank for all purposes can be used in large overhang,

Use one tool shank for multiple procedures from rough to finish machining. One tool for multiple uses in its true sense.

A

General interchangeable head shank

w

Thread connector

High precision, double thread,

conical surface contact, giving

good precision and stability .

Ensuring perfect combination

of tool head and shank

High accuracy locating surface

Interchangeable head

interchangeable head indexable end mills

Covering milling operations in a variety of fields,e.g.die

manufacturing, automobile manufacturing, energy and

wind power, aero space. Single-edge finish milling ball-

nose interchangeable-head, Toroid head, interchangeable

head for multiple purpose end mills, interchabeable head

for high feed end mills (W-shaped inserts), interchabeable

head for high feed end mills (S-shaped inserts).

Q10-PM-4E-D16.0GM-4E-D16.0

9.84 19.68 29.52 39.36 49.20 59.04 68.88

Cutting length(ft)

0.8

0.6

0.5

0.4

0

Ra

(μm

)

New interchangeable head module endmills, with high precision, excellent

surface quality, equal with solid carbide endmills.

A

B

B

 2

Interchangeable head modular end mills

SpecificationBasicdimension(inch) Interface type

(MD)No. of teeth

Nose chamfer

Helical angleØD1 ØD2 L Ap

Q08-PM-4E-1/2" 0.5" 0.453" 0 .67" 0.276" Q08 4 0.004"×45° 38°

Q10-PM-4E-5/8" 0.625" 0.598" 0.846" 0.354" Q10 4 0.004"×45° 38°

Q12-PM-4E-3/4" 0.75" 0.724" 1.004" 0 .433" Q12 4 0.006"×45° 38°

Q14-PM-4E-1" 1.00" 0.945" 1.240" 0.531" Q14 4 0.006"×45° 38°

Q18-PM-4E-5/4" 1.25" 1.181" 1.417" 0.669" Q18 4 0.006"×45° 38°

SpecificationBasicdimension(inch) Interface type

(MD)No. of teeth

Helical angleØD1 ØD2 L Ap R

Q08-PM-2B-1/2" 0.5" 0.453" 0.67" 0.276" 0.25"Q08

2 38°

Q08-PM-4B-1/2" 0.5" 0.453" 0.67" 0.276" 0.25" 4 30°

Q10-PM-2B-5/8" 0.625" 0.598" 0.846" 0.354" 0.313"Q10

2 38°

Q10-PM-4B-5/8" 0.625" 0.598" 0.846" 0.354" 0.313" 4 30°

Q12-PM-2B-3/4" 0.75" 0.724" 1.004" 0.433" 0.375"Q12

2 38°

Q12-PM-4B-3/4" 0.75" 0.724" 1.004" 0.433" 0.375" 4 30°

Q14-PM-2B-1" 1.00" 0.945" 1.240" 0.531" 0.5"Q14

2 38°

Q14-PM-4B-1" 1.00" 0.945" 1.240" 0.531" 0.5" 4 30°

Q18-PM-2B-5/4" 1.25" 1.181" 1.417" 0.669" 0.625"Q18

2 38°

Q18-PM-4B-5/4" 1.25" 1.181" 1.417" 0.669" 0.625" 4 30°

PM series flat nose modular heads

PM series ball nose modular heads

D1≤12 0-0.020D1>12 0-0.030

22

AP

R

1

D1≤20 ±0.010D1>20 ±0.020D

Coating TiAlN

NaNo

D1≤12 0-0.020D1>12 0-0.030D

Coating TiAlN

NaNo

R

Side milling

Profile milling Cavity milling Spherical groove milling

Step milling Rectangulargroove milling

AP

1

 3

Interchangeable head modular end mills

SpecificationBasicdimension(inch) Interface type

(MD)No. of teeth

Helical angleØD1 ØD2 L Ap R

Q08-PM-4R-1/2"R040 0.5" 0.453" 0.67" 0.276" 0.04"Q08

4 38°

Q08-PM-4R-1/2"R080 0.5" 0.453" 0.67" 0.276" 0.08" 4 38°

Q10-PM-4R-5/8"R040 0.625" 0.598" 0.846" 0.354" 0.04"Q10

4 38°

Q10-PM-4R-5/8"R060 0.625" 0.598" 0.846" 0.354" 0.06" 4 38°

Q10-PM-4R-5/8"R080 0.625" 0.598" 0.846" 0.354" 0.08" 4 38°

Q12-PM-4R-3/4"R040 0.75" 0.724" 1.004" 0.433" 0.04"Q12

4 38°

Q12-PM-4R-3/4"R080 0.75" 0.724" 1.004" 0.433" 0.08" 4 38°

Q14-PM-4R-1"R040 1.00" 0.945" 1.240" 0.531" 0.04"

Q14

4 38°

Q14-PM-4R-1"R080 1.00" 0.945" 1.240" 0.531" 0.08" 4 38°

Q14-PM-4R-1"R100 1.00" 0.945" 1.240" 0.531" 0.10" 4 38°

Q18-PM-4R-5/4"R040 1.25" 1.181" 1.417" 0.669" 0.04"

Q18

4 38°

Q18-PM-4R-5/4"R080 1.25" 1.181" 1.417" 0.669" 0.08" 4 38°

Q18-PM-4R-5/4"R120 1.25" 1.181" 1.417" 0.669" 0.12" 4 38°

2

PM series R nose modular heads

AP

1

Cutting speed recommendation

Cutting data (in inch)

Cutting data compensation for different shanks

P M K N S H

V(SFPM) 220 ~ 900 200 ~ 500 250 ~ 900 860 ~ 2700 60~ 220 100 ~ 250

Cutting speed(%) Cutting feed(%) Width of cut(%)

2 100 100 1003 100 100 1004 80 90 705 60 80 407 30 60 209 20 50 10

Groove milling Side and flat face milling Profile milling

fz(inch/z) Width ae Depth ap fz(inch/z) Width ae Depth ap fz(inch/z) Width ae Depth ap

0.5" 0.002" ~ 0.004"

1D 0.1 ~ 0.5D

0.001" ~ 0.004"

0.03~ 0.05D 0.1 ~ 0.5D

0.001" ~ 0.004"

0.1 ~ 0.3R 0.05 ~ 0. 15R0.625" 0.002" ~ 0.005" 0.002" ~ 0.005" 0.002" ~ 0.005"0.75" 0.002" ~ 0.006" 0.002" ~ 0.007" 0.002" ~ 0.007"1.00" 0.002" ~ 0.006" 0.002" ~ 0.007" 0.002" ~ 0.007"1.25" 0.002" ~ 0.007" 0.002" ~ 0.009" 0.002" ~ 0.009"

Workpiece material

Cutting data

Operation

Cutting speed

Suspensionradio (times dismeter)

Shank diameter

Coating TiAlN

NaNo D1≤12 0-0.020D1>12 0-0.030D

R milling Profile milling R groove milling

R

 4

Interchangeable head modular end mills

HMX series flat nose modular heads

HMX series ball nose modular heads

D1≤12 0-0.020D1>12 0-0.030

D1≤12 0-0.020D1>12 0-0.030

D1≤20 ±0.010D1>20 ±0.020

D

D R

Coating TiAIXN

NaNo

Coating TiAIXN

NaNo

Side milling

Profile milling Cavity milling

Step milling

AP

1

SpecificationBasicdimension(inch) Interface type

(MD)No. of teeth

Nose chamfer

Helical angleØD1 ØD2 L Ap

Q08-HMX-4E-1/2" 0.5" 0.453" 0.67" 0.276" Q08 4 0.004"×45° 38°

Q10-HMX-4E-5/8" 0.625" 0.598" 0.846" 0.354" Q10 4 0.004"×45° 38°

Q12-HMX-4E-3/4" 0.75" 0.724" 1.004" 0.433" Q12 4 0.006"×45° 38°

Q14-HMX-4E-1" 1.00" 0.945" 1.240" 0.531" Q14 4 0.006"×45° 38°

Q18-HMX-4E-5/4" 1.25" 1.181" 1.417" 0.669" Q18 4 0.006"×45° 38°

SpecificationBasicdimension(inch) Interface type

(MD)No. of teeth

Helical angleØD1 ØD2 L Ap R

Q08-HMX-2B-1/2" 0.5" 0.453" 0.67" 0.276" 0.25"Q08

2 38°

Q08-HMX-4B-1/2" 0.5" 0.453" 0.67" 0.276" 0.25" 4 30°

Q10-HMX-2B-5/8" 0.625" 0.598" 0.846" 0.354" 0.313"Q10

2 38°

Q10-HMX-4B-5/8" 0.625" 0.598" 0.846" 0.354" 0.313" 4 30°

Q12-HMX-2B-3/4" 0.75" 0.724" 1.004" 0.433" 0.375"Q12

2 38°

Q12-HMX-4B-3/4" 0.75" 0.724" 1.004" 0.433" 0.375" 4 30°

Q14-HMX-2B-1" 1.00" 0.945" 1.240" 0.531" 0.5"Q14

2 38°

Q14-HMX-4B-1" 1.00" 0.945" 1.240" 0.531" 0.5" 4 30°

Q18-HMX-2B-5/4" 1.25" 1.181" 1.417" 0.669" 0.625"Q18

2 38°

Q18-HMX-4B-5/4" 1.25" 1.181" 1.417" 0.669" 0.625" 4 30°

2

AP

1 2

R

 5

Interchangeable head modular end mills

Coating TiAIXN

NaNo

HMX series R nose modular heads

Cutting speed(%) Cutting feed(%) Width of cut(%)

2 100 100 1003 100 100 1004 80 90 705 60 80 407 30 60 209 20 50 10

AP

1 2

D1≤12 0-0.020D1>12 0-0.030

D

Side and flat face milling Profile milling

fz(inch/z) Width ae Depth ap fz(inch/z) Width ae Depth ap

0.5" 0.001" ~ 0.003"

0.02~ 0.05D 0.1 ~ 0.5D

0.002" ~ 0.006" 0.3R 0.1R0.625" 0.001" ~ 0.003" 0.003" ~ 0.007" 0.35R 0.1R0.75" 0.002" ~ 0.003" 0.004" ~ 0.009" 0.4R 0.1R1.00" 0.002" ~ 0.003" 0.005" ~ 0.010" 0.5R 0.12R1.25" 0.002" ~ 0.004" 0.006" ~ 0.012" 0.6R 0.12R

OperationShank diameter

H(40 - 50HRC) H(50 - 60HRC) H(60 - 68HRC)

V(SFPM) 850 ~ 1000 500 ~ 700 300 ~ 650

Workpiece materialCutting speed

R milling Profile milling

Cutting speed recommendation

Cutting data (in inch)

Cutting data compensation for different shanks

Cutting dataSuspensionradio (times dismeter)

SpecificationBasicdimension(inch) Interface type

(MD)No. of teeth

Helical angleØD1 ØD2 L Ap R

Q08-HMX-4R-1/2"R040 0.5" 0.453" 0.67" 0.276" 0.04"Q08

4 38°

Q08-HMX-4R-1/2"R080 0.5" 0.453" 0.67" 0.276" 0.08" 4 38°

Q10-HMX-4R-5/8"R040 0.625" 0.598" 0.846" 0.354" 0.04"Q10

4 38°

Q10-HMX-4R-5/8"R060 0.625" 0.598" 0.846" 0.354" 0.06" 4 38°

Q10-HMX-4R-5/8"R080 0.625" 0.598" 0.846" 0.354" 0.08" 4 38°

Q12-HMX-4R-3/4"R040 0.75" 0.724" 1.004" 0.433" 0.04"Q12

4 38°

Q12-HMX-4R-3/4"R080 0.75" 0.724" 1.004" 0.433" 0.08" 4 38°

Q14-HMX-4R-1"R040 1.00" 0.945" 1.240" 0.531" 0.04"

Q14

4 38°

Q14-HMX-4R-1"R080 1.00" 0.945" 1.240" 0.531" 0.08" 4 38°

Q14-HMX-4R-1"R100 1.00" 0.945" 1.240" 0.531" 0.10" 4 38°

Q18-HMX-4R-5/4"R040 1.25" 1.181" 1.417" 0.669" 0.04"

Q18

4 38°

Q18-HMX-4R-5/4"R080 1.25" 1.181" 1.417" 0.669" 0.08" 4 38°

Q18-HMX-4R-5/4"R120 1.25" 1.181" 1.417" 0.669" 0.12" 4 38°

R

Interchangeable head indexable end mills

 6

SpecificationBasic dimension(inch)

Interface type(MD)ØD ØD1 L

QCH-1.00"-SDMT09-Q14-02 1.00" 0.945" 1.378" Q14

QCH-1.25"-SDMT12-Q18-02 1.25" 1.181" 1.772" Q18

QCH-1.50"-SDMT12-Q18-02 1.50" 1.181" 1.772" Q18

QCH-1.50"-SDMT09-Q18-03 1.50" 1.181" 1.772" Q18

Tool diameter

ØDInsert

Clamping screw Pressure plate Pressure platescrew Wrench

1.00" SD09 I60M3.5×08TT WD-204 I60M4×8.4 WT10IP

1.25" SD12I60M4×8.4 WD-204 I60M4×8.4 WT15IP

1.50" SD12

1.50" SD09 I60M3.5×08TT WD-204 I60M4×8.4 WT10IP

Tool accessories

High feed modular heads (S-shaped insert)

rL

α

ød

ØI.C

Insertshape

Specification

Basic dimension(inch) CVD coating PVD coating Ceremic Solid carbide

α L r S ød ØI.C

SDMT09T312-DM 15° 0.375" 0.047" 0.156" 0.157" 0.375" ★ ● ○

SDMT120412-DM 15° 0.500" 0.787" 0.173" 0.173" 0.500" ★ ● ○

SDMT09T312-PM 15° 0.375" 0.047" 0.156" 0.157" 0.375" ★ ● ●

SDMT120412-PM 15° 0.500" 0.787" 0.173" 0.173" 0.500" ★ ● ●

★Recommended grade stock available ●Selective grade stock available ○Made-to-order

YB

C30

1

YBC

302

YB

M25

1

YB

M25

3

YB

M35

1

YB

D15

2

YB

D25

2

YB

G10

2

YB

G20

2

YB

G20

5

YB

G30

2

YB

G15

2

YB

G25

2

YN

G15

1

YN

G15

1C

YC

30S

YD

051

YD

101

YD

201

Geometry instruction:

-PM geometry has sharp edge, is more suited to working conditions with inadequate machine power and for stainless steel, Ti alloy, and

other sticky materials.

-DM geometry has relatively blunt edge, is more suited to hardened steel, cast iron and other hard materials.

Insert selection

Tool specifications

Prifile milling Face milling Helical milling Cavity millingSide milling (R)

Interchangeable head indexable end mills

 7

Tool diameter

ØDInsert

Clamping screw Pressure plate Wrench

0.75" WP05 I60M3.5×08TT -- WT10P

1.00" WP06 I60M4×8.4 -- WT15P

1.25" WP06 I60M4×8.4 -- WT15P

1.50" WP08 I60M5×13 WD-208 WT20IT

1.50" WP06 I60M4×8.4 -- WT15P

SpecificationBasic dimension(inch)

Interface type(MD) FigØD ØD1 L

QCH-0.75"-WPGT05-Q12-02 0.75" 0.724" 1.181" Q12 1

QCH-1.00"-WPGT06-Q14-02 1.00" 0.945" 1.378" Q14 1

QCH-1.25"-WPGT06-Q18-03 1.25" 1.181" 1.772" Q18 1

QCH-1.50"-WPGT08-Q18-02 1.50" 1.181" 1.772" Q18 2

QCH-1.50"-WPGT06-Q18-03 1.50" 1.181" 1.772" Q18 1

Tool specifications

Tool accessories

High feed modular heads(W-shaped insert)

α

rød

ØI.C

Prifile milling Face milling Helical milling Cavity millingSide milling (R)

Fig 1

Fig 2

Interchangeable head indexable end mills

 8

Insertshape

Specification

Basic dimension(inch) CVD coating PVD coating Ceremic Solid carbide

α r ød S ØI.C

WPGT050315ZSR 11° 0.059" 0.157" 0.138" 0.313" ★ ●

WPGT060415ZSR 11° 0.059" 0.173" 0.165" 0.375" ★ ●

WPGT080615ZSR 11° 0.059" 0.217" 0.250" 0.506" ★ ●

WPGT050315ZSR-PM 11° 0.059" 0.157" 0.138" 0.313" ★ ● ●

WPGT060415ZSR-PM 11° 0.059" 0.173" 0.165" 0.375" ★ ● ●

WPGT080615ZSR-PM 11° 0.059" 0.217" 0.250" 0.506" ★ ● ●

★Recommended grade stock available ●Selective grade stock available ○Made-to-order

YB

C30

1

YBC

302

YB

M25

1

YB

M25

3

YB

M35

1

YB

D15

2

YB

D25

2

YB

G10

2

YB

G20

2

YB

G20

5

YB

G30

2

YB

G15

2

YB

G25

2

YN

G15

1

YN

G15

1C

YC

30S

YD

051

YD

101

YD

201

Geometry instruction:

-PM geometry has sharp edge, is more suited to working conditions with inadequate machine power and for stainless steel, Ti alloy, and

other sticky materials.

Common geometry has relatively blunt edge, is more suited to hardened steel, cast iron and other hard materials.

Insert selection

Workpiece material Hardness HB Insert grade

Cutting speed(SFPM)

Ø0.75/ Ø1.00 Ø1.25/Ø1.50Axial cutting

depthFeed rate per

toothAxial cutting

depthFeed rate per

tooth

P

Soft steelCarbon Steel

≤HB180 HB180-

280

YBC302/YBM351/

YBG205550(400-700)500(300-650)

0.024~0.04 0.032~0.048 0.032~0.048 0.04~0.056

Alloy steelAlloy tool steel

HB280-350 ≤HB350

YBC302/YBM351/

YBG205450(300-650) 0.016~0.032 0.032~0.048 0.024~0.04 0.04~0.056

pre-hardened steel ≤HRC35YBC302/YBM351/

YBG205400(260-500) 0.016~0.032 0.024~0.04 0.024~0.04 0.032~0.048

M Stainless steel ≤HB270YBM351 400(260-500)

0.024~0.04 0.024~0.04 0.032~0.048 0.032~0.048YBG205 400(260-600)

KCommon cast Iron Tensile strength

≤350MPa YBG302 500(300-650) 0.024~0.04 0.04~0.056 0.032~0.048 0.048~0.064

Nodular cast ironTensile strength

≤800MPaYBG302 400(260-500) 0.016~0.032 0.032~0.048 0.024~0.04 0.04~0.056

Recommended cutting parameters

Interchangeable head indexable end mills

 9

Tool diameter

ØD Insert

Screw Wrench

0.625" AP11

I60M2.5×5.5 WT07IP0.75" AP11

1.00" AP11

1.00" AP16I60M4×8.4 WT15IP

1.25" AP16

SpecificationBasic dimension(inch)

Interface type(MD)ØD ØD1 L ap

QCH-0.625"-APKT11-Q10-02 0.625" 0.591" 1.102" 0.394" Q10

QCH-0.75"-APKT11-Q12-02 0.75" 0.724" 1.181" 0.394" Q12

QCH-1.00"-APKT11-Q14-03 1.00" 0.945" 1.378" 0.394" Q14

QCH-1.00"-APKT16-Q14-02 1.00" 0.945" 1.378" 0.551" Q14

QCH-1.25"-APKT16-Q18-03 1.25" 0.181" 1.722" 0.551" Q18

Tool specifications

Tool accessories

ap

Square shoulder modular heads Prifile milling Slot milling Helical milling Plunge millingInterpolation

milling

Insert selection

Insertshape

Specification

Basic dimension(inch) CVD coating PVD coating CeremicSolid

carbide

L I.W S ød r

APKT11T304-APF 0.482" 0.256" 0.142" 0.110" 0.016" ★

APKT11T308-APF 0.482" 0.256" 0.142" 0.110" 0.031" ★

APKT160408-APF 0.704" 0.367" 0.227" 0.173" 0.031" ★

APKT11T304-APM 0.482" 0.256" 0.142" 0.110" 0.016" ★

APKT11T308-APM 0.482" 0.256" 0.142" 0.110" 0.031" ★

APKT11T312-APM 0.482" 0.256" 0.142" 0.110" 0.047" ★

APKT11T316-APM 0.482" 0.256" 0.142" 0.110" 0.063" ★

APKT11T320-APM 0.482" 0.256" 0.142" 0.110" 0.079" ★

APKT160408-APM 0.704" 0.367" 0.227" 0.173" 0.031" ★

APKT160416-APM 0.704" 0.367" 0.227" 0.173" 0.063" ★

APKT160420-APM 0.704" 0.367" 0.227" 0.173" 0.079" ★

APKT160424-APM 0.704" 0.367" 0.227" 0.173" 0.094" ★

APKT160430-APM 0.704" 0.367" 0.227" 0.173" 0.118" ★

APKT11T304-ALH 0.482" 0.256" 0.142" 0.110" 0.016" ★ ★

APKT11T308-ALH 0.482" 0.256" 0.142" 0.110" 0.031" ★ ○

APKT160408-ALH 0.704" 0.367" 0.227" 0.173" 0.031" ★ ★

★Recommended grade stock available ●Selective grade stock available ○Made-to-orde

YB

C30

1

YBC

302

YB

M25

1

YB

M25

3

YB

M35

1

YB

D15

2

YB

D25

2

YB

G10

2

YB

G20

2

YB

G20

5

YB

9320

YB

G30

2

YB

G15

2

YB

G25

2

YN

G15

1

YN

G15

1C

YC

30S

YD

051

YD

101

YD

201

Interchangeable head indexable end mills

 10

ap

ae

FunctionClassification For finishing For Semi-finishing

P -APF -APM

M -APF -APM

K -APF -APM

N -ALH

Workpiece material Hardness HB Insert grade

Cutting parameters

V(SFPM)f(in/z)

ae(inch)-APF -APM

PLow-carbon steel、

Soft steel ≤180 YB9320 1000 (650-1300) 0.004 (0.003-0.008) 0.008 (0.004-0.012) ≤0.5D

High-carbon stee、Alloy steel 180-280 YB9320 900 (600-1100) 0.004 (0.003-0.008) 0.008 (0.004-0.012) ≤0.5D

Alloy tool steel 280-350 YB9320 850 (500-1100) 0.004 (0.003-0.008) 0.008 (0.004-0.012) ≤0.5D

M Stainless steel ≤270 YB9320 650 (360-1000) 0.004 (0.003-0.008) 0.008 (0.004-0.012) ≤0.5D

N-ALH

Aluminium alloy --YD101 1000- 0.008 (0.003-0.016) ≤0.5D

YD201 1000- 0.008 (0.003-0.016) ≤0.5D

Recommended cutting parameters

1 Square shoulder milling

(D: Diameter)

Chipbreaker selection

ae

ap

Workpiece material Hardness HB Insert grade

Cutting parameters

V(SFPM)f(in/z)

ae(inch)-APF -APM

PLow-carbon steel、

Soft steel≤180 YB9320 650 (450-800) 0.004 (0.003-0.006) 0.006 (0.004-0.01) D

High-carbon stee、Alloy steel 180-280 YB9320 550 (400-800) 0.004 (0.003-0.006) 0.006 (0.004-0.01) D

Alloy tool steel 280-350 YB9320 500 (360-800) 0.004 (0.003-0.006) 0.006 (0.004-0.01) D

M Stainless steel ≤270 YB9320 400 (260-600) 0.004 (0.003-0.006) 0.006 (0.004-0.01) D

N-ALH

Aluminium alloy --YD101 1000- 0.008 (0.003-0.012) D

YD201 1000- 0.008 (0.003-0.012) D

Recommended cutting parameters (D: Diameter)

2 Slot milling

Interchangeable head indexable end mills

 11

DiameterØD(inch)

APKT Ramp milling, helical interpolation milling (Inserts-11)

Ramp milling Helical interpolation milling

Maximumcutting depth

ap(inch)

Maximum ramp angle

α°

Minimum length

Lm(inch)

Minimum diameterØD1(inch)

Maximum pitch(inch)

0.62 0.394 10.0 2.232 0.787 0.079

0.75 0.394 5.0 4.504 1.102 0.079

1 0.394 4.5 5.000 1.575 0.079

1.25 0.394 3.0 7.512 2.205 0.079

1.5 0.394 2.0 11.276 2.756 0.079

Note: For cutting speed and feed rate per tooth, see square shoulder milling.

3 Ramp milling, helical interpolation milling

Recommended cutting parameters

D1

(D: Diameter)

● Ramp milling

● Helical interpolation milling

Lm= ap

(α:Maximum ramp angle) tgα

tgα = P

(α:Helical angle) πD1

Interchangeable head indexable end mills

 12

Tool diameter

ØDInsert

Screw Wrench

0.625" RD07 I60M2.2×6.5T WT07IP --

0.625" RD07 I60M2.2×6.5T WT07IP --

0.75" RD10 I60M4×8 WT15IP --

0.75" RD07 I60M2.5×6.5T WT08IP --

1.00" RD10 I60M4×8 WT15IP --

1.00" RD10 I60M4×8 WT15IP --

1.25" RD10 I60M4×8 WT15IP --

1.25" RD12 I60M4×8 WT15IP --

1.25" RD16 I60M5×13 -- WT20IT

SpecificationBasic dimension(inch)

Interface type(MD)ØD ØD1 L

QCH-0.625"-RD07-Q10-02 0.625" 0.591" 1.00" Q10

QCH-0.625"-RD07-Q10-03 0.625" 0.591" 1.00" Q10

QCH-0.75"-RD07-Q12-03 0.75" 0.724" 1.181" Q12

QCH-0.75"-RD10-Q12-02 0.75" 0.724" 1.181" Q12

QCH-1.00"-RD07-Q14-03 1.00" 0.945" 1.378" Q14

QCH-1.00"-RD10-Q14-02 1.00" 0.945" 1.378" Q14

QCH-1.25"-RD10-Q18-03 1.25" 1.181" 1.772" Q18

QCH-1.25"-RD12-Q18-03 1.25" 1.181" 1.772" Q18

QCH-1.25"-RD16-Q18-02 1.25" 1.181" 1.772" Q18

Tool specifications

Tool accessories

Toroid modular heads

Insertshape

Specification

Basic dimension(inch) CVD coating PVD coating CeremicSolid

carbide

ØI.C S ød

RDKW0702MO 0.276" 0.094" 0.110" ○ ● ●

RDKW10T3MO 0.394" 0.156" 0.173" ○ ● ●

RDKW1204MO 0.472" 0.187" 0.173" ○ ● ● ●

RDKW1605MO 0.630" 0.219 0.217" ○ ● ● ○

★Recommended grade stock available ●Selective grade stock available ○Made-to-orde

YB

C30

1

YB

C30

2

YB

M25

1

YB

M25

3

YB

M35

1

YB

D15

2

YB

D25

2

YB

G10

2

YB

G20

2

YB

G20

5

YB

G30

2

YB

G15

2

YB

G25

2

YN

G15

1

YN

G15

1C

YC

30S

YD

051

YD

101

YD

201

Insert selection

Prifile milling Face millingInterpolation

milling Helical milling Cavity millingSide milling (R)

Interchangeable head indexable end mills

 13

Workpiece material Hardness HB

Insert grade V(SFPM) f(in/z)

apmax(inch)

RDKW07** RDKW10** RDKW12** RDKW16**

az ap az ap az ap az ap

P

Low-carbon steel、Soft steel ≤180

YBM351YBG302

750 (600-1000) 0.01 (0.006-0.012) 0.063 0.138 0.09 0.197 0.130 0.236 0.154 0.315

YBG202YBM251

900 (650-1100) 0.008 (0.004-0.012) 0.063 0.138 0.09 0.197 0.130 0.236 0.154 0.315

High-carbon stee、Alloy steel 180-280

YBM351YBG302

650 (500-900) 0.01 (0.006-0.012) 0.063 0.138 0.09 0.197 0.130 0.236 0.154 0.315

YBG202YBM251

800 (600-1100) 0.008 (0.004-0.012) 0.063 0.138 0.09 0.197 0.130 0.236 0.154 0.315

Alloy tool steel 280-350

YBM351YBG302

600 (500-800) 0.01 (0.006-0.012) 0.063 0.138 0.09 0.197 0.130 0.236 0.154 0.315

YBG202YBM251

750 (550-1100) 0.008 (0.004-0.012) 0.063 0.138 0.09 0.197 0.130 0.236 0.154 0.315

M Stainless steel ≤270

YBM351YBG302

500 (300-700) 0.01 (0.004~0.012) 0.063 0.138 0.09 0.197 0.130 0.236 0.154 0.315

YBG202YBM251

550 (360-900) 0.008 (0.004-0.012) 0.063 0.138 0.09 0.197 0.130 0.236 0.154 0.315

K Cast iron 180-250YBG202YBM251

700 (400-1000) 0.008 (0.004-0.012) 0.063 0.138 0.09 0.197 0.130 0.236 0.154 0.315

Recommended cutting parameters azap

Workpiece material

Hardness HB

Cutting parameters

Diameter ØD(inch)Insert grade

Ø0.625, Ø0.75 Ø1.00 Ø1.2, Ø1.25

P

Carbon steel HB≤180

V(SFPM) 300~650 300~650 300~650

YBG252

fz(in/z) 0.008~0.012 0.01~0.014 0.01~0.014

apmax(inch) 0.04 0.06 0.08

aemax(inch) 0.04 0.06 0.08

Alloy steel HB180~280

V(SFPM) 260~600 260~600 260~600

fz(in/z) 0.008~0.012 0.01~0.014 0.01~0.014

apmax(inch) 0.04 0.06 0.08

aemax(inch) 0.04 0.06 0.08

Hardened

steelHRC55~65

V(SFPM) 200~300 200~300 200~300

fz(in/z) 0.008~0.012 0.01~0.014 0.01~0.014

apmax(inch) 0.02 0.032 0.04

aemax(inch) 0.02 0.032 0.04

M Stainless steel HB≤270

V(SFPM) 230~500 230~500 230~500

fz(in/z) 0.004~0.01 0.008~0.012 0.008~0.012

apmax(inch) 0.032 0.05 0.06

aemax(inch) 0.032 0.05 0.06

K Cast iron HB180-250

V(SFPM) 500~1000 500~1000 500~1000

fz(in/z) 0.01~0.014 0.012~0.016 0.012~0.016

apmax(inch) 0.06 0.08 0.1

aemax(inch) 0.06 0.08 0.1

Recommended cutting parameters for single-edge ball nose modular heads

Interchangeable head indexable end mills

 14

SpecificationBasic dimension(inch)

Interface type(MD)ØD ØD1 L

QCH-0.625"-ZOHX5-Q10 0.625" 0.591" 1.102" Q10

QCH-0.75"-ZOHX6-Q12 0.75" 0.724" 1.181" Q12

QCH-1.00"-ZOHX8-Q14 1.00" 0.945" 1.378" Q14

QCH-1.25"-ZOHX10-Q18 1.25" 1.181" 1.772" Q18

Tool diameter

ØDInsert

Screw Wrench

0.625" ZOHX5-□□ I70M5×12TT WT20IP --

0.75" ZOHX6-□□ I70M5×16TT WT20IP --

1.00" ZOHX8-□□ I70M6×20TT WT20IP --

1.25" ZOHX10-□□ I70M8×25TT -- WT30IT

Tool specifications

Tool accessories

Single-edge ball nose modular heads

Insertshape

Specification

Basic dimension(inch) CVD coating PVD coating CeremicSolid

carbide

ØI.C ød S R

ZOHX5-GF 0.625" 0.197" 0.157" 0.313" ●

ZOHX6-GF 0.75" 0.197" 0.197" 0.375" ●

ZOHX8-GF 1.00" 0.236" 0.236" 0.5" ○

ZOHX10-GF 1.25" 0.315" 0.276" 0.625" ○

ZOHX5-GM 0.625" 0.197" 0.157" 0.313" ●

ZOHX6-GM 0.75" 0.197" 0.197" 0.375" ●

ZOHX8-GM 1.00" 0.236" 0.236" 0.5" ●

ZOHX10-GM 1.25" 0.315" 0.276" 0.625" ●

★Recommended grade stock available ●Selective grade stock available ○Made-to-orde

YB

C30

1

YBC

302

YB

M25

1

YB

M25

3

YB

M35

1

YB

D15

2

YB

D25

2

YB

G10

2

YB

G20

2

YB

G20

5

YB

G30

2

YB

G15

2

YB

G25

2

YN

G15

1

YN

G15

1C

YC

30S

YD

051

YD

101

YD

201

Insert selection

Prifile milling Side milling (R) Groove milling

Recommended cutting parameters please see Page 13

Interchangeable head indexable end mills

 15

12≤D4≤16 20≤D4≤25 25≤D4≤320-0.011 0-0.013 0-0.016

Fig 2

1

6h

Round shanks of interchangeable head modular milling tools

Connector(MD) Specification

Basic dimension (inch)Material Fig

L L1 ØD ØD1

Q08

G0.50"-QCH-Q08-025S 2.5" 0.75" 0.50" 0.453"

Steel

1

G0.50"-QCH-Q08-030S 3.0" 1.0" 0.50" 0.453"

G0.50"-QCH-Q08-035S 3.5" 1.5" 0.50" 0.453"

G0.50"-QCH-Q08-030C 3.0" 1.0" 0.50" 0.453"

Solid carbideG0.50"-QCH-Q08-040C 4.0" 2.0" 0.50" 0.453"

G0.50"-QCH-Q08-050C 5.0" 3.0" 0.50" 0.453"

G0.625"-QCH-Q08-025S 2.5" 0.5" 0.625" 0.453" Steel

G0.625"-QCH-Q08-055C-ZJ035 5.5" 3.5" 0.625" 0.453" Solid carbide 2

Q10

G0.625"-QCH-Q10-030S 3.0" 1.0" 0.625" 0.598"

Steel

1

G0.625"-QCH-Q10-040S 4.0" 2.0" 0.625" 0.598"

G0.625"-QCH-Q10-035C 3.5" 1.5" 0.625" 0.598"

G0.625"-QCH-Q10-050C 5.0" 3.0" 0.625" 0.598"

Solid carbideG0.625"-QCH-Q10-060C 6.0" 4.0" 0.625" 0.598"

G0.75"-QCH-Q10-025S 2.5" 0.5" 0.75" 0.598"

G0.75"-QCH-Q10-080C-ZJ055 8.0" 5.5" 0.75" 0.598" Steel 2

Q12

G0.75"-QCH-Q12-035S 3.5" 1.0" 0.75" 0.724"

Steel

1

G0.75"-QCH-Q12-045S 4.5" 2.0" 0.75" 0.724"

G0.75"-QCH-Q12-050S 5.0" 2.5" 0.75" 0.724"

G0.75"-QCH-Q12-040C 4.0" 1.5" 0.75" 0.724"

Solid carbideG0.75"-QCH-Q12-055C 5.5" 3.0" 0.75" 0.724"

G0.75"-QCH-Q12-070C 7.0" 4.5" 0.75" 0.724"

G1.00"-QCH-Q12-035S 3.5" 0.5" 1.00" 0.724" Steel

G1.00"-QCH-Q12-100C-ZJ070 10.0" 7.0" 1.00" 0.724" Solid carbide 2

Q14

G1.00"-QCH-Q14-040S 4.0" 1.0" 1.00" 0.945"

Steel

1

G1.00"-QCH-Q14-050S 5.0" 2.0" 1.00" 0.945"

G1.00"-QCH-Q14-060S 6.0" 3.0" 1.00" 0.945"

G1.00"-QCH-Q14-050C 5.0" 2.0" 1.00" 0.945"

Solid carbideG1.00"-QCH-Q14-070C 7.0" 4.0" 1.00" 0.945"

G1.00"-QCH-Q14-085C 8.5" 5.5" 1.00" 0.945"

12≤D4≤16 20≤D4≤25 25≤D4≤320-0.011 0-0.013 0-0.0166h

Fig 1

1

Interchangeable head indexable end mills

 16

Diameter(inch) 0.5"/0.625" 0.75" 1.00" 1.25"

Axial runout 0.0006" 0.0006" 0.0008" 0.0008"

End runout 0.0004" 0.0004" 0.0004" 0.0004"

Wrench needs to be tail-made seperately.

Connector specification Wrench specification Mounting specification

Q08QCH-10×13

16N.M

Q10 20N.M

Q12QCH-16×20

30N.M

Q14 40N.M

Q18 QCH-26 50N.M

Shank precision (in inch)

Wrench

12≤D4≤16 20≤D4≤25 25≤D4≤320-0.011 0-0.013 0-0.016

Fig 1 Fig 2

1 1

6h

Round shanks of interchangeable head modular milling tools

Connector(MD) Specification

Basic dimension (inch)Material Fig

L L1 ØD ØD1

Q14G1.25"-QCH-Q14-035S 3.5" 0.5" 1.25" 0.945" Steel 1

G1.25"-QCH-Q14-105C-ZJ075 10.5" 7.5" 1.25" 0.945" Solid carbide 2

Q18

G1.25"-QCH-Q18-050S 5.0" 2.5" 1.25" 1.181"

Steel

1

G1.25"-QCH-Q18-065S 6.5" 3.5" 1.25" 1.181"

G1.25"-QCH-Q18-075S 7.5" 4.5" 1.25" 1.181"

G1.25"-QCH-Q18-055C 5.5" 3.0" 1.25" 1.181"

Solid carbideG1.25"-QCH-Q18-080C 8.0" 5.0" 1.25" 1.181"

G1.25"-QCH-Q18-105C 10.5" 7.5" 1.25" 1.181"

G1.25"-QCH-Q18-125C 12.5" 9.5" 1.25" 1.181"

12≤D4≤16 20≤D4≤25 25≤D4≤320-0.011 0-0.013 0-0.0166h

Interchangeable head indexable end mills

 17

Instructions for repeated mounting of interchangeable head modular endmills:

Good mounting accuracy can be maintained in repeated mounting and removal of cutter heads.

Multipled efficiency of cutter head replacement

In experiment process, use double tables to test axial and radial runout.

After 4 repeated mounting and removal of cutter head, axial and radial runout of tool should both be controlled within 0.012mm.

0.020.0180.0160.0140.012

0.010.0080.0060.0040.002

0

Axial runout(0~0.008mm)

Radial runout(0~0.012mm)

Repeat once

Repeat twice

Repeat for the third time

Repeat for the 4th time

Traditionalreplacement

Replacementon machineWith interchangeable head milling tools,

when the cutter head is damaged, only the cutter head needs to be replaced, and the too l shank can be used repeatedly. Quick replacement of cutter head on machine reduces auxiliary time of cutting and greatly improves production efficiency.

1. Use a clean cotton cloth to remove grease and dirt from the connector conical surface, end face and threads.

4. If there are high operation requirements, please use recommended torque for cutter head mounting.

3. When the cutter head is mounted, if there are gaps between end surfaces of cutter head and shank, please use wrench to screw until prefect fit.

Remove grease and dirt

Gap

No gap

Mounting instructions for interchangeable head modular endmills:

2. While clamping, if hand directly touches tool edge, this may cause injury. Please use safety devices.

Address: Huanghe Southern Road, Tianyuan Zone,Zhuzhou, Hunan Province, China(Postcode): 412007(Tel): 0731-22882430 22889474 22889477 2288946822887814 22880853 22882725 22882431 2288948622889425 22889485 22884403 22889483Fax: 0731-22882721 22885420 22887878Web site: http//www.zccct.comE-mail: [email protected]


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