NaDIA p-10 No Defect Is Acceptable Robotic Optical Inspection for Mechanical Assembly
Transcript
Slide 1
NaDIA p-10 No Defect Is Acceptable Robotic Optical Inspection
for Mechanical Assembly
Slide 2
2 Enterasys OneFabric Solutions Modular and flexible approach
to solving network challenges One piece at a time. Evolve to a
fabric-based network at your speed. OneFabric Data CenterOneFabric
EdgeOneFabric Security OneFabric Control Center (Unified security
and management)
Slide 3
Assembly Complexity Complex Assembly up to 9 Printed circuit
boards 20 Layer Printed Circuit Boards As high as 50,000 solder
connections per board As high as 17,000 discrete components in the
assembly Very tight tolerances and clearance
Slide 4
Enterasys Innovation creates the Solution: Mechanical Automated
Optical Inspection Electronic Assembly Defect containment &
rapid feedback through Automated Optical Inspection and Automated
X-Ray Inspection Mechanical assembly Mechanical assembly has not
benefited from the high levels of automation already achieved in
electronic assembly Problem Manual inspection is less reliable
Customer satisfaction issues Costly escapes Design and deployment
of Mechanical AOI System for Box Build Assembly High resolution
Cognex camera mounted to a 6 axis articulated robot arm Programed
to automatically inspect and accept/reject assembly attributes PAST
Process Control SOLUTION
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Functional Specification Feasibility Studies and System
Architecture Design and Fabrication System Design Process 1 2
3
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6 Robotic Optical Inspection Advanced Manufacturing Quality
Improvements Enterasys NDIA P10 No Defect Is Acceptable Perfect 10
Revolutionary Robotic Mechanical Optical Inspection Test Process
implemented Flextronics Romania Will identify then prevent
mechanical assembly issues Will improve Enterasys Quality for our
Partners & Customers There is Nothing More Important Than Our
Customers!
Slide 7
Return on Investment ROI Improved Product Quality 46%
improvement in average monthly return rate since implementation 78%
improvement in average monthly DoA (Dead on Arrival) rate since
implementation Cost Savings >$200K annual reduction in RMA costs
Logistics, Inventory, Customer support >$30K/year rework
reduction Defect prevention, Improved first pass yield, Reduced
number of returns >$30K/year pin virus prevention Defect
detection and prevention, Rapid response and process improvement
Improved Customer Perception Quality is defined by customer
experience Continue to Raise the Bar in Product Quality
Improvement!