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NASSCOM Engineering Summit 2014: Session I A: The merging of the real and virtual worlds and the...

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David Ayling-Smith, Global Services Leadership, Siemens Industry Software
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Realize innovation. The merging of the real and virtual worlds The benefits to the manufacturing industry David Ayling-Smith, Global Services VP Siemens PLM Software
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Page 1: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

Realize innovation.

The merging of the real and virtual worlds The benefits to the manufacturing industry

David Ayling-Smith, Global Services VP Siemens PLM Software

Page 2: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 2 Siemens PLM Software

Today’s Product Challenges are

More Difficult Than Ever Before…

Landing on Mars

is one of the hardest

jobs on Earth.

On August 5, 2013 the Mars rover Curiosity landed

successfully on the surface of Mars. There was only one

chance to get it right. The development team at NASA digitally

designed, tested, assembled, and simulated the entire Mars

rover before a single physical prototype was created.

Page 3: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 3 Siemens PLM Software

Digitalization and connectiveness are proliferating

Page 4: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 4 Siemens PLM Software

Applying connectivity and intelligence

360º object scanning

Speed oftraffic

measured

Motion and balancesensor

Vehiclebehavior

processor

Vehiclelocationsensor

Page 5: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 5 Siemens PLM Software

Smart

technologies will

have the greatest

impact on the

manufacturing

industry.

The Internet of Things

Source: JP Morgan, August 2014

Global equity research on industrial automation

Page 7: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 7 Siemens PLM Software

Ideation(Traditional PLM Space)

Utilization(Experiences and Operation)

The Digital Enterprise

Harvesting digital data in the connected world

The Innovation Process

Page 8: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 8 Siemens PLM Software

Ideation(Traditional PLM Space)

Utilization(Experiences and Operation)

The Digital Enterprise

Bringing intelligence and action to digital data

Realization(Automation and Production)

The Innovation Process

Page 9: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 9 Siemens PLM Software

Ideation Utilization

The Digital Enterprise

Bringing intelligence and action to digital data

Realization

The Innovation Process

Realizing Innovation

Page 10: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 10 Siemens PLM Software

Digitalization… The Key to Establishing a Digital Enterprise

“From creating digital pictures to adopting digital as a

fundamental approach to innovation”

Page 11: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 11 Siemens PLM Software

Digitalization is Transforming the Manufacturing Industry

Smart Model

The product model sets the objectives needed to produce

itself

Digital Twin

Full digital product definition that simulates reality

Optimized, Distributed Production

Autonomous production with embedded intelligence.

Page 12: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 12 Siemens PLM Software

Smart Models

Always up-to-date, always building throughout the lifecycle

Accurately represent what is real…

and simulate what is possible.

Page 13: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 13 Siemens PLM Software

Digital Twin

Close the

loop between

product and

production

to optimize

delivery and

support.

Page 14: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 14 Siemens PLM Software

Optimized, distributed production

The Cyber-physical production systems (CPPS) project

Self-aware production modules Continuous PLM IntegrationSelf-optimized processes

Cooperative production Simulate reality (digital twin)

Negotiate

Coordinate

Negotiate

Lot Size 1

Individualize and optimize

Plug

Plug

Fully synchronized digital-physical world…

Page 15: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 15 Siemens PLM Software

Smart Coffee

Applying flexible manufacturing to consumer products

Page 16: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 16 Siemens PLM Software

Advanced Robotics

Autonomous Behavior

Advanced Robotics: Autonomous behavior

Page 17: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 17 Siemens PLM Software

Siemens: Realizing the Digital Enterprise

Electronic Works Amberg

1,000 - different products manufactured

1 million - monthly production of

Sematic products

50 million - process items entered in

SIMATIC IT each day

75% - automation level

12 dpm - 99.9988% quality rate

1,000 – Teamcenter managed product variants shipped to

60,000 - customers worldwide each year

Page 18: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 18 Siemens PLM Software

Software enabling the Digital Enterprise

Smart ProductsThe product definition sets the objectives

necessary for manufacturing

Flexible ProductionInformation available in real-time

throughout enterprise

Fusing the Virtual and RealDesign and production unified

to reduce time to market

The Importance of PeopleEssential for creative planning,

supervision and decision-making

Page 19: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 19 Siemens PLM Software

Next-Generation Smart Products

Complex systems require a new approach

Road to the Digital Enterprise

Page 20: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 20 Siemens PLM Software

Realizing the Digital Enterprise Starts with Systems-level Thinking

Work in context

of what you sell,

how you build

and support.

Set targets, build

models, predict

performance.

Understand

the impact of

change, make

better decisions.

Aggregate, filter

and transform

information.

Page 21: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

2014-09-03Page 21 Siemens PLM Software

The Digital Factory

Page 22: NASSCOM Engineering Summit 2014: Session I A:  The merging of the real and virtual worlds and the benefits to the manufacturing industry, David Ayling-Smith

Realize innovation.

Thank You


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