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Page 1 National Awards and Sustainability 2030 Vision and Excellence Conclave of Indian Cement Industry
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Page 1: National Awards and Sustainability 2030 Vision and ...qcfihyderabad.com/.../uploads/...Safety-Excellence.pdf · Excellence Conclave of Indian Cement Industry. Page 2. Page 3 Number

Page 1

National Awards and Sustainability 2030 Vision and

Excellence Conclave of Indian Cement Industry

Page 2: National Awards and Sustainability 2030 Vision and ...qcfihyderabad.com/.../uploads/...Safety-Excellence.pdf · Excellence Conclave of Indian Cement Industry. Page 2. Page 3 Number

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Number 1 in aggregates, number 2 in cement,

and number 3 in ready-mixed concrete in World

HeidelbergCement

Italcementi

HeidelbergCement and

Italcementi

Company Profile- HeidelbergCement India Ltd

63000 no. of employees

3000 locations in more than

60 Countries

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Our Presence in India

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Safety Policy

Our aim ZERO harm

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Page 6

Aw are

ness

Repor

ting

Incide

nt

Identify

Hazards and

closing gaps

SOP

Risk Assess

ment

Set

Objectiv e &

Target

Set

Sustainability

2030

Roadmap

Our aim ZERO harm

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GROUP SUSTAINABILITY COMMITMENTS 2030

Driving Economic Strength and Innovation

Achieving excellence in Occupational Health and Safety

Reducing our Environmental Footprint

Enabling the Circular Economy

Being a Good Neighbour

Ensuring Compliance and creating Transparency

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GOLDEN ACHIEVEMENT- 2018

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Director Technical

Safety Head(Plant &

Mines)

Plant Safety Manager

Mines Safety Manager

Plant HeadCountry Head-

Safety

Safety Organisation

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Compliance

• Statutory rules and regulations for Safety- Review quarterly

• HeidelbergCement Group Guidelines- Review Monthly

• Integrated Management System- Review six monthly

• Recommendations of Auditors and Govt. offices-As soon as possible

and review quarterly

• Fire and Safety rules- Every day

Our aim ZERO harm

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Public disclosure

• All the documents related to Health and Safety is available to

public or interested party on demand.

• Information related H & S is accessible to all

• Disclosure of the hazardous material used, effluents released for

public.

• Disclosure of Factory Act abstract for employees/contract

employees

• Disclosure of minimum wages for employees/contract employees

• Safety initiatives are disclosed for all

• MSDS is disclosed for all users

Our aim ZERO harm

Emergency Contact

555

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Safety performance in the Clinkeraisation,Plant WHR and

mines

Year Fatal LTI LTIFR LTISR

2016 0 01 0.27 17

2017 0 0 0 0

2018 0 0 0 0

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Safety Performance in Logistics (Inbound & Outbound)

Year Fatal LTI LTIFR LTISR

2016 0 0 0 0

2017 0 0 0 0

2018 0 0 0 0

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BEST PRACTICE

Best Safety Practices

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01-Individual Locking System & Cardinal rules enforcement

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No Guard No Start

02-Best Practice- “No Guard No Start”

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03-Best Practice-Zone Wise Safety Inspection

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04 Best Practice-Periodical Testing and Tagging of Portable Equipment

Our aim ZERO harm

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05 Best Practice- Onsite Training

Onsite training given on Use of

PPE’s

Onsite training given on

safe operation of lathe

machine

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06 Best Practice-WhatsApp Group Formation

UMANG –ZONE 15

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07 Best Practice - Periodical Checking

Our aim ZERO harm

Equipment Agency

Checking of Safety Harness & other personal Protective

equipment's

Self

Checking of welding machines Self

Checking of Lifting tools and tackles Third Party

Checking of Pressure vessel & Air receivers Third Party

Checking of Hoist & Lifts Third Party

Health check up of employees & Contract employees Doctors

Checking of Vehicles Self

Checking and tagging portable equipment Self

Testing free Silica Third Party

Checking critical equipment Self & Third party

Checking of Fire Tender & Ambulance Self

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Page 22Our aim ZERO harm

Risk Assessment Identify potential for injury

Recognize risks, define and apply standards, detect unsafe acts and

conditions, implement corrective/preventative actions, learn from incidents

Incident InvestigationReport, investigate,communicate, learn

Safety ObservationObserve, discuss,

Act

Risk AwarenessFollow standards and

requirements

Managers & Supervisors

All

All

Managers & Supervisors

Stop

Step back

Think before Acting

08 Best Practice-Safety Management Cycle

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Page 23Our aim ZERO harm

09 Best Practice-Star Safety Award

Nominating candidate

Voting For candidate

Written Test Award Ceremony

Zone Wise Nomination

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Safety best practices in Logistics inbound and out bound

Vehicle Checklist: Before engagement vehicle is checked

with check list to ensure that it comply group guidelines

and Indian motor vehicle rules

Driver Passport: After ensuring Driver fitness and other

legal compliance issuing Driver passport which contain all

the details of driver including experience, blood group,

emergency contact no. family photos, training provided,

violations, road signage etc

Vehicle checking: Before engagement all vehicles are

checked with checklist. After ensuring compliance it is

allowed to engage.

After engagement vehicles are checked quarterly as per

the checklist to avoid any untoward happening

Our aim ZERO harm

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Wheel chock JRM Vehicle Gate pass

Proximity Sensor in Mines vehicle

Safety best practices in Logistics inbound and out bound

GPS

Our aim ZERO harm

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Page 26Our aim ZERO harm

HCIL / ZCL - SGU

Emergency Drill and Rescue Training

HCIL / ZCL - SGUHCIL / ZCL - SGU

H&S Awareness & Promotional

Activity

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Page 27Our aim ZERO harm

HCIL / ZCL - SGU

Awareness Programmes Through Demonstration

HCIL / ZCL - SGU

Sharing Accident Alert Sharing Accident Alert

One to one touch with villagers One to one touch with villagers

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H&S Promotional Activities

Our aim ZERO harm

Malaria Prevention campaign Health Awareness Program

Poster Competition NO Tobacco day being

observed National/International days

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Safety Promotional activities:

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Safety awareness by different ways:

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Safety Training to Communities:

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Page 32Our aim ZERO harm

H&S Promotional Activities for Society

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H&S Activities for Society

Our aim ZERO harm

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H&S Training For Children Near by School

Our aim ZERO harm

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Page 35Our aim ZERO harm

Booklets for awareness

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Models for Practical Training-Live Training Center

Work at Height Fire Triangle

Energy Isolation Confined Space

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Safety Practices

• Mock drill at regular interval:

- Fire drill , Working at height , Confined space

- Natural disaster

• Rescue & Search drill

Our aim ZERO harm

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REPLICABILITY

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Replicability

Safety Precautions during working in cycloneOur aim ZERO harm

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Page 40Our aim ZERO harm

Safety Zone Concept

Replicability

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Replicability

Impactor (L&T APPM 2022) tilting housing locking arrangement position during

crusher operation i.e. Close position of tilting housing. This additional

locking arrangement provided in spite of using wooden sleepers/

hydraulic locking during maintenance job inside crusher for additional safety

Our aim ZERO harm

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Replicability

Our aim ZERO harm

Raised height of pull cord and

additional pull cord across the

belt

Online legal compliance Online incident And

conversation reportingOnline idea generation

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Replicability

Our aim ZERO harm

No Guard No Start

Raised height of pull cord and

additional pull cord across the

belt

Online legal complianceAccess control and fall

arrester in vertical ladder

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Youth Development

excellence award 2018

Golden Peacock Award

OH&S 2018

CSR Leadership 2018

Our aim ZERO harm

Awards & Appreciation's

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Awards & Appreciation's

National Safety

Award for lowest

Frequency Rate

FICCI Safety Systems

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Green school Award

2018

Awards & Appreciation's

CSR Award

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.

5 Star Award for 2016-17 from Ministry of Mines

at 3rd National Conclave on Mines & Minerals-

2018

Controller General,IBM Facilitating Mines team

with the 5 star recognition award during MEMC

final day function-2018

Controller General,IBM Facilitating Mines team

with the 5 star recognition award during MEMC

final day function-2017

5 Star Award for 2015-16 from Ministry of

Mines at 3rd national Conclave on Mines &

Minerals-2017

Our aim ZERO harm

Awards & Appreciation's

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Awards & Appreciation's

Recently

HEIDELBERGCEMENT DAMOH

Unit awarded By CII Godrej

Jury

GreenCO Silver

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Page 49

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Thank you

for better building

Safety is our

Foremost priority


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