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GEOCONSULT NATM Applications in Singapore Ground Conditions Dr. Oskar SIGL Dr. Oskar SIGL Geoconsult Asia Singapore 1 NATM Workshop 2010 TUCSS Course Singapore; 09 June 2010
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GEOCONSULT

NATM Applications in Singapore

Ground Conditions

Dr. Oskar SIGLDr. Oskar SIGL

Geoconsult Asia Singapore

1NATM Workshop 2010

TUCSS Course Singapore; 09 June 2010

Mined TunnelsMined TunnelsSHAFT-BSHAFT-BESCAPE SHAFTESCAPE SHAFT

LINKWAYLINKWAY

CIRCLE LINE (OUTER)CIRCLE LINE (OUTER)

SHAFT-ASHAFT-A

DOWNTOWN LINE (OUTER)

CIRCLE LINE (INNER)

DOWNTOWN LINE (OUTER)

CIRCLE LINE (INNER)

DOWNTOWN LINE (INNER)DOWNTOWN LINE (INNER)

2NATM Workshop 2010

Design Issues

» Understand sequence of works and

Design Issues

» Understand sequence of works and stage the excavation & support application

» At all times maintain stability of the excavation face

» Design should extend into the gconstruction phase

3NATM Workshop 2010

Excavation CycleExcavation Cycle

4NATM Workshop 2010

Cyclic Activities in TunnellingCyclic Activities in Tunnelling

» Activities (excavation, loading, mucking, support i ll i ) f d i i h ifiinstallation) are performed in sequence with specific equipment

» Typical work cycles correspond to defined excavation steps and support systems

» Collapses happen during temporary stages

Drilling

Loading and Blasting

Ventilation

Scaling

Mucking

5NATM Workshop 2010

Support Installation

Typical SequencingTypical Sequencing

6NATM Workshop 2010

Sequencing – C705 DTSS Advance TunnelSequencing – C705 DTSS Advance Tunnel

Top HeadingTop Heading

Bench

InvertInvertBack Fill

• Staged Excavation• Lattice girder, full round

7NATM Workshop 2010

• Shotcrete & wire mesh

Detailing – C705 DTSS Advance Tunnel

Top Heading

Detailing – C705 DTSS Advance Tunnel

p g

Bench

Invert B h8NATM Workshop 2010

Invert Bench

Sequencing - CCL1 C825 Overrun TunnelsSequencing DTSS/T03 TBM Launching chamberSequencing - CCL1 C825 Overrun TunnelsSequencing – DTSS/T03 TBM Launching chamber

Top Heading

Bench

Invert

9NATM Workshop 2010

Sequencing – DTL1 C905Sequencing – DTL1 C905

10NATM Workshop 2010

SequencingSequencing

11NATM Workshop 2010

Excavation Sequencing within the FaceExcavation Sequencing within the Face

FACESUPPORTING

BODYBODY

» Increase immediate Support by reduction of excavation area

12NATM Workshop 2010

Excavation Sequencing within the FaceExcavation Sequencing within the Face

13NATM Workshop 2010

Excavation Sequencing – C704 CP3Excavation Sequencing C704 CP3

14NATM Workshop 2010

Special Equipment – Tunnel ExcavatorSpecial Equipment – Tunnel Excavator

15NATM Workshop 2010

Special Equipment – Tunnel ExcavatorSpecial Equipment – Tunnel Excavator

16NATM Workshop 2010

Face Stability - ForepolingFace Stability - Forepoling

Shape of excavationwithout forepolingwithout forepoling

17NATM Workshop 2010

ForepolingForepoling

» Advance support ahead of excavation face

» Provides support for the free span = unsupported excavation surface = indirect face support

» Needs support element on its own (soil Needs support element on its own (soil and lattice girder)

» Effective only for initial support» Effective only for initial support

» Normally no permanent function at all

18NATM Workshop 2010

Face Stability - ForepolingFace Stability - Forepoling

19NATM Workshop 2010

Face Stability - ForepolingFace Stability - Forepoling

Shape of excavationwithout forepolingwithout forepoling

Shape of excavationShape of excavationwith forepoling

20NATM Workshop 2010

ForepolingForepoling

» Forepoling needs support element on its own (otherwise cantilever action)

» One end in soil (adequate rebar length)

» Other end rests on lattice girder (connect rebar to girder)(connect rebar to girder)

» Adequate spacing is an important » Adequate spacing is an important parameter

21NATM Workshop 2010

Face Stability – DTL 1 C905Face Stability – DTL 1 C905

Advance support ahead of excavation faceProvide support for exposed round

22NATM Workshop 2010

Provide support for exposed roundNeeds support (soil and lattice girder)

Face Stability – DTL 1 C905Face Stability – DTL 1 C905

23NATM Workshop 2010

23

ForepolingForepolingHand drill (auger) with air leg – CCL C825

24NATM Workshop 2010

DTL 1 C905DTL 1 C905Stacked CCL Tunnels= LOWER by NATMy= Upper by TBM

Stacked DTL Tunnelsbelow CCL C&C

Launch Shaft A

Launch Shaft BStacked DTLLaunching chambersLaunching chambers

C&

CC

CL1

25NATM Workshop 2010

25

DTL 1 C905 – Underpassing CCL C&CDTL 1 C905 – Underpassing CCL C&C

RL 103.00

1. D-wall InstallationReclamation-----------------------

RL 80 50 m

2. Excavation and Ring Beam (Concrete)

3. Roof Slab Construction

S C

Kallang Formation

RL 80.50

RL 70.77

46.2

5m 4. Intermediate Slab Construction

5. Base Slab Construction

---------------------------Old Alluvium

TL 56.75

RL 61.257. DTL Outer Tunnel Construction

8 Backfill and Reinstate8. Backfill and Reinstate

26NATM Workshop 2010

26

DTL 1 C905DTL 1 C905Stacked CCL Tunnels= LOWER by NATM= Upper by TBM= Upper by TBM

Launch Shaft A

C&

CC

CL1

27NATM Workshop 2010

27

DTL 1 C905 – NATM with ground treatment

GROUND

DTL 1 C905 – NATM with ground treatment

Promenade StationRL 103.00

LAUNCH SHAFT A

GROUND TREATMENT BY JET GROUTING

RL. 73.34

LOWER CCLNATM TUNNEL

UPPER CCLTBM TUNNEL

28NATM Workshop 2010

28

Face Stability – DTL 1 C905Face Stability – DTL 1 C905

29NATM Workshop 2010

Pipe Roof – Heavy ForepoliongPipe Roof – Heavy Forepoliong

» Support free span (unsupported length) at the faceat the face

Pi f l d h i th» Pipe roofs are longer and heavier than forepoling and of larger size

» Typically applied in difficult ground and/or for tunnelling with low overburden

30NATM Workshop 2010

Pipe RoofPipe Roof

31NATM Workshop 2010

Pipe Roof – NEL C704 TBM LaunchingPipe Roof – NEL C704 TBM Launching

32NATM Workshop 2010

Pipe Roof – CCL 3 C852 Advance TunnelPipe Roof – CCL 3 C852 Advance Tunnel

33NATM Workshop 2010

Pipe Roof – CCL 4 C855Pipe Roof – CCL 4 C855

Equipment

Drilling Jumbo

34NATM Workshop 2010

Face Support – Face BoltingFace Support – Face Bolting

» addresses sliding and spalling» cut back after each advance» continuous thread

35NATM Workshop 2010

Sequencing with Face BoltingSequencing with Face Bolting

36NATM Workshop 2010

Construction Concepts – Pilot TunnelConstruction Concepts Pilot Tunnel

Orchard Road – C825 Overrun Tunnels

37NATM Workshop 2010

Geotechnical Longitudinal SectionGeotechnical Longitudinal SectionPedestr. Underpass

Potential Faults

38NATM Workshop 2010

Orchard Road – C825 Overrun TunnelsOrchard Road – C825 Overrun Tunnels

Pilot Tunnel Concepts

Istana

Pilot Tunnel Concepts

SB CL

NB CL

39NATM Workshop 2010

Construction Concepts – Pilot TunnelConstruction Concepts Pilot Tunnel#1 Individual Pilot Tunnel

Pilot tunnel required by PS

40NATM Workshop 2010

Construction Concepts – Pilot TunnelConstruction Concepts Pilot Tunnel#2 Pilot Heading

41NATM Workshop 2010

Pilot Heading

Max forces

Pilot Heading

42NATM Workshop 2010

Horizontal Core Drilling ResultsHorizontal Core Drilling Results

43NATM Workshop 2010

Pilot Tunnel – CCL C825Pilot Tunnel – CCL C825Individual Pilot Tunnel

44NATM Workshop 2010

Pilot Tunnel – CCL C825Pilot Tunnel – CCL C825

B ki f Pil t T l d i T h di E ti

45NATM Workshop 2010

Breaking of Pilot Tunnel during Topheading Excavation

Pilot Tunnel – CCL C825Pilot Tunnel – CCL C825

Pilot Tunnel

Pil H di

46NATM Workshop 2010

Pilot Heading

Enlargement to Final Size & ShapeEnlargement to Final Size & Shape

47NATM Workshop 2010

Ventilation Cross TunnelVentilation Cross Tunnel

48NATM Workshop 2010

Ventilation Cross TunnelVentilation Cross Tunnel

49NATM Workshop 2010

Special Application – DTSS Shaft ESpecial Application – DTSS, Shaft E

» 5 Tunnels intersecting the Shaft structure» 5 Tunnels intersecting the Shaft structureDe-aeration Chamber& Back shunt T04

T06

T03

50NATM Workshop 2010

T03

Special Application – DTSS Shaft ESpecial Application – DTSS, Shaft E

» 5 Tunnels intersecting the Shaft structurestructure

Th t l i t f th» The tunnel openings remove most of the Shaft lining

» How to arrive at a reasonable approach for the structural design of temporary shaft lining

51NATM Workshop 2010

Design of Shaft Lining with Tunnel EyesDesign of Shaft Lining with Tunnel Eyes

52NATM Workshop 2010

Design of Shaft Lining with Tunnel EyesDesign of Shaft Lining with Tunnel Eyes

53NATM Workshop 2010

Application – DTSS Shaft EApplication – DTSS Shaft E

54NATM Workshop 2010

DTSS T06 – Shaft/Tunnel R2DTSS T06 – Shaft/Tunnel R2

55NATM Workshop 2010

DTSS T06 – Shaft/Tunnel R2DTSS T06 – Shaft/Tunnel R2

600mm GAS MAIN

56NATM Workshop 2010

DTSS T06/R2 – Influence Lines

Settlement Influence Lines above Crown 17.6.02 to 18.7.02

DTSS T06/R2 – Influence Lines

S-6116 S-6120 S-6122 S-6126 S-6127 S-6129 S-6133 S-6134

- 17.06.02 -

- 24.06.02 -

S-6135 S-6139

0

10

- 600 mm Gas Main -- 01.07.02 -

- 08.07.02 --20

-10

[mm

]

- 15.07.02 -

-40

-30

Settl

emen

ts [

TRENDLINE

-60

-50 17.06.02 24.06.02

01.07.02 08.07.02

15.07.02 trend

-7014.0 19.0 24.0 29.0 34.0 39.0 44.0 49.0 54.0 59.0

Chainage [m]

57NATM Workshop 2010

DTSS T06/R2 – Influence Lines

Settlement Influence Lines above Crown 17.6.02 to 19.8.02

DTSS T06/R2 – Influence Lines

S-6116 S-6120 S-6122 S-6126 S-6127 S-6129 S-6133 S-6134

- 17.06.02 -

- 24.06.02 -

S-6135 S-6139

0

10

- 600 mm Gas Main -- 01.07.02 -

- 08.07.02 --20

-10

[mm

]

- 15.07.02 -

- 22.07.02 -

- 12.08.02 -

- 19.08.02 -

-40

-30

Settl

emen

ts

- 29.07.02 - - 05.08.02 -

-60

-50 17.06.02 24.06.0201.07.02 08.07.0215.07.02 22.07.0229.07.02 05.08.0212.08.02 19.08.02

TRENDLINE

-7014.0 19.0 24.0 29.0 34.0 39.0 44.0 49.0 54.0 59.0

Chainage [m]

trendTRENDLINE

58NATM Workshop 2010

DTSS T06/R2 – Influence LinesSettlement Influence Lines above Crown 19.8.02 to 23.9.02

S 6127 S 6129 S 6133 S 6134 S 6135 S 613910

DTSS T06/R2 – Influence Lines

S-6127 S-6129 S-6133 S-6134 S-6135 S-6139

-10

0

- 600 mm Gas Main -

- 19.08.02 -

-20

[mm

]

TRENDLIN

- 22.07.02 -

- 05 08 02 -

- 12.08.02 -

19.08.02

- 26.08.02 -

-40

-30

Settl

emen

ts [

- 29.07.02 - - 05.08.02 -

- 02.09.02 -

- 09.09.02 -

- 23.09.02 -

-60

-50

S

17.06.02 24.06.0201.07.02 08.07.0215 07 02 22 07 02

- 16.09.02 -

-80

-70

32 0 34 0 36 0 38 0 40 0 42 0 44 0 46 0 48 0 50 0 52 0 54 0 56 0 58 0 60 0 62 0

15.07.02 22.07.0229.07.02 05.08.0212.08.02 19.08.0226.08.02 02.09.0209.09.02 16.09.0223.09.02 trend

59NATM Workshop 2010

32.0 34.0 36.0 38.0 40.0 42.0 44.0 46.0 48.0 50.0 52.0 54.0 56.0 58.0 60.0 62.0

Chainage [m]

DTSS T06/R2 – Influence Lines 

Construction Progress

DTSS T06/R2 – Influence Lines

g

S-6116 S-6120 S-6122 S-6126 S-6127 S-6129 S-6133 S-6134 S-6135 S-6139

26 08 02

02.09.02

09.09.02

- 600 mm Gas Main -

12.08.02

19.08.02

26.08.02

29.07.02

05.08.02

Dat

e

Stop of excavation work to seal tunnel

15.07.02

22.07.02

01.07.02

08.07.02

10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 55.0 60.0Chainage [m]

60NATM Workshop 2010

Side GalleriesSide Galleries

61NATM Workshop 2010

Side GalleriesSide Galleries

62NATM Workshop 2010

Side GalleriesSide Galleries

»Reduce size of excavation face

»Face stability

»Control of Settlements

63NATM Workshop 2010

Side GalleriesSide Galleries

»Make sequence only as complicated as necessary

»Avoid additional (structural) complicationscomplications

64NATM Workshop 2010

Side Galleries – Common “Design Trap”Side Galleries – Common Design Trap

65NATM Workshop 2010

Side Galleries – Common “Design Trap”Side Galleries – Common Design Trap

Analyses result in largeAnalyses result in large horizontal deformation

L l li d ti fLarge localised section forces (particular issue = shear design)design)

Requirement for horizontal strutting due to the above

Serious construction issueSerious construction issue

Better structure ??

66NATM Workshop 2010

Side Galleries – Common “Design Trap”Side Galleries – Common Design Trap

Better structure ??Better structure ??

67NATM Workshop 2010

Side GalleriesSide Galleries

68NATM Workshop 2010

Side GalleriesSide Galleries

69NATM Workshop 2010

Side GalleriesSide Galleries

Thank YouThank You

A d Glü k A fAnd Glück Auf

70NATM Workshop 2010


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