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NATURAL GAS LIQUIDS, NATURAL GAS LIQUIDS, IN- IN-SSTATE … · 2019. 4. 9. · petrochemical...

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DALLAS: 15455 Dallas Parkway · Suite 200 · Addison, Texas 75001 · Phone (214) 954-4455 · Fax (214) 954-1521 HOUSTON: Three Allen Center · 333 Clay Street · Suite 4130 · Houston, Texas 77002 · Phone (713) 890-1182 · Fax (713) 751-8888 NATURAL GAS LIQUIDS, IN-STATE GAS PROCESSING, AND PETROCHEMICAL FACILITIES N N ATURAL ATURAL G G AS AS L L IQUIDS, IQUIDS, I I N N - - S S TATE TATE G G AS AS P P ROCESSING, ROCESSING, AND AND P P ETROCHEMICAL ETROCHEMICAL F F ACILITIES ACILITIES September 2004 Prepared for S S TATE OF TATE OF A A LASKA LASKA D D EPARTMENT OF EPARTMENT OF R R EVENUE EVENUE
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  • DALLAS: 15455 Dallas Parkway · Suite 200 · Addison, Texas 75001 · Phone (214) 954-4455 · Fax (214) 954-1521HOUSTON: Three Allen Center · 333 Clay Street · Suite 4130 · Houston, Texas 77002 · Phone (713) 890-1182 · Fax (713) 751-8888

    NATURAL GAS LIQUIDS,IN-STATE GAS PROCESSING,

    ANDPETROCHEMICAL FACILITIES

    NNATURALATURAL GGASAS LLIQUIDS,IQUIDS,IINN--SSTATETATE GGAS AS PPROCESSING,ROCESSING,

    ANDANDPPETROCHEMICAL ETROCHEMICAL FFACILITIESACILITIES

    September 2004

    Prepared for

    SSTATE OF TATE OF AALASKALASKA

    DDEPARTMENT OF EPARTMENT OF RREVENUEEVENUE

  • 2

    U.S. NU.S. NATURAL ATURAL GGAS AS LLIQUID IQUID PPRODUCTION RODUCTION –– 20032003

    PADD Gasoline DieselI 3.0 1.3II 2.5 1.1III 1.3 0.6IV 0.3 0.2V 1.5 0.4

    Total U.S. 8.6 3.6

    II

    IIII

    IVV

    PADD I1% PADD II

    17%

    PADD III66%

    PADD IV12%

    PADD V4%

    Ethane 625Propane 505Normal Butane 130Isobutane 182Natural Gasoline 275

    Total 1,717

    (Mb/d)

    Overall U.S. demand averaging about 2 million barrels per day (MMb/d)2003 U.S. net imports of natural gas liquids averaged approximately 166,000 barrels per day (Mb/d)

  • 3

    NGL TNGL TRADING RADING HHUBSUBSMont Belvieu market is the “price setter” or "NGL price reference point" for North American NGL markets

    – Canadian NGL exports represent about 10 percent of U.S. demand

    SOURCE: NEB

    In the Lower 48, regional market centers are associated with significant NGL fractionation assets

    – Sarnia, Ontario– Conway, Kansas– Edmonton, Alberta

    Sales to local markets– Via truck and/or

    barge transport– “Bottled Gas”

    distribution

  • 4

    PPRODUCT RODUCT PPRICE RICE TTRENDSRENDSIn general, ethane tracks natural gas price; propane and butane track crude oil price

    0.00

    1.00

    2.00

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    9.00

    10.00

    Jan-

    90

    Jul-9

    0

    Jan-

    91

    Jul-9

    1

    Jan-

    92

    Jul-9

    2

    Jan-

    93

    Jul-9

    3

    Jan-

    94

    Jul-9

    4

    Jan-

    95

    Jul-9

    5

    Jan-

    96

    Jul-9

    6

    Jan-

    97

    Jul-9

    7

    Jan-

    98

    Jul-9

    8

    Jan-

    99

    Jul-9

    9

    Jan-

    00

    Jul-0

    0

    Jan-

    01

    Jul-0

    1

    Jan-

    02

    Jul-0

    2

    Jan-

    03

    Jul-0

    3

    Jan-

    04

    Nat

    ural

    Gas

    , $/M

    MB

    tu

    0.00

    10.00

    20.00

    30.00

    40.00

    50.00

    60.00

    70.00

    Cru

    de, $

    /Bar

    rel

    Etha

    ne, ¢

    /Gal

    lon

    Natural Gas Crude Oil Ethane

    SOURCES: Natural Gas Week Henry Hub; Platt's WTI; OPIS Mont Belvieu Purity Ethane

    Ethane

    Natural Gas

    Crude Oil

  • 5

    CCOMPARISON OMPARISON OOF F NNATURAL ATURAL GGAS AS AAND ND EETHANE THANE VVALUESALUES

    Although prices for both natural gas and ethane have increased, the difference between the prices for these products has narrowed significantly since late 2000

    SOURCE: Natural Gas Week Henry Hub Gas Price, OPIS Mt. Belvieu Purity Ethane

    0.00

    1.00

    2.00

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    9.00

    10.00

    Jan-

    90

    Jul-9

    0

    Jan-

    91

    Jul-9

    1

    Jan-

    92

    Jul-9

    2

    Jan-

    93

    Jul-9

    3

    Jan-

    94

    Jul-9

    4

    Jan-

    95

    Jul-9

    5

    Jan-

    96

    Jul-9

    6

    Jan-

    97

    Jul-9

    7

    Jan-

    98

    Jul-9

    8

    Jan-

    99

    Jul-9

    9

    Jan-

    00

    Jul-0

    0

    Jan-

    01

    Jul-0

    1

    Jan-

    02

    Jul-0

    2

    Jan-

    03

    Jul-0

    3

    Jan-

    04

    (Dol

    lars

    Per

    MM

    Btu

    )

    Natural Gas Ethane

  • 6

    Energy Information Administration (EIA) is forecasting that NGL prices will remain essentially flat on a real basis in the long term

    Specific netback pricing for Alaska Gas Pipeline (AGP) delivered supplies will be a function of the total cost to extract the NGL and to transport the products to end-user markets

    End-use markets may not develop uniformly for all NGL components and will be dependent on local demand in the geographic location or locations selected for NGL extraction

    – NGL extracted from AGP will be primarily ethane, with significantly lesser amounts of propane and heavier products

    – NGL composition from AGP is expected to be much different than typical Lower 48 NGL mixtures

    NGLNGL PPRICINGRICING

  • 7

    HHISTORICAL ISTORICAL NNET ET NGL ENGL EXTRACTION XTRACTION MMARGINARGIN

    Net Operating Margin = Processing Upgrade Less Plant Operating Expenses (Excludes Overhead, Capital Expenditures, and Return on Capital)

    -0.8

    -0.6

    -0.4

    -0.2

    0

    0.2

    0.4

    0.6

    0.8

    1Ja

    n-90

    Jul-9

    0

    Jan-

    91

    Jul-9

    1

    Jan-

    92

    Jul-9

    2

    Jan-

    93

    Jul-9

    3

    Jan-

    94

    Jul-9

    4

    Jan-

    95

    Jul-9

    5

    Jan-

    96

    Jul-9

    6

    Jan-

    97

    Jul-9

    7

    Jan-

    98

    Jul-9

    8

    Jan-

    99

    Jul-9

    9

    Jan-

    00

    Jul-0

    0

    Jan-

    01

    Jul-0

    1

    Jan-

    02

    Jul-0

    2

    Jan-

    03

    Jul-0

    3

    Jan-

    04

    U.S

    . Dol

    lars

    Per

    Inle

    t MSc

    f

    U.S. Midcontinent U.S. Gulf Coast

    $4.56$2.75$1.76Gas, $/MMBtu

    (0.03).04.08U.S. Gulf Coast

    .04.21.23Mid-Continent

    2001 YTD 20041996-20001990-1995

  • 8

    40%

    60%

    80%

    100%

    120%

    140%

    160%

    Jan-

    90

    Jul-9

    0

    Jan-

    91

    Jul-9

    1

    Jan-

    92

    Jul-9

    2

    Jan-

    93

    Jul-9

    3

    Jan-

    94

    Jul-9

    4

    Jan-

    95

    Jul-9

    5

    Jan-

    96

    Jul-9

    6

    Jan-

    97

    Jul-9

    7

    Jan-

    98

    Jul-9

    8

    Jan-

    99

    Jul-9

    9

    Jan-

    00

    Jul-0

    0

    Jan-

    01

    Jul-0

    1

    Jan-

    02

    Jul-0

    2

    Jan-

    03

    Jul-0

    3

    Jan-

    04

    Perc

    ent P

    aym

    ent t

    o Pr

    oduc

    er

    U.S. Midcontinent U.S. Gulf Coast

    NOTE: Assumes producer stands fuel, shrink, and transportation and fractionation,and no return on capital

    PPRODUCERRODUCER’’SS BBREAKEVEN REAKEVEN PPERCENT OF ERCENT OF EEXTRACTED XTRACTED NGLNGLSS

    $4.56$2.75$1.76Gas, $/MMBtu

    99%84%69%U.S. Gulf Coast

    93%79%69%Mid-Continent

    2001 YTD 20041996-20001990-1995

  • 9

    AALTERNATIVE LTERNATIVE DDISPOSITIONS ISPOSITIONS FFOR OR AGPAGP TTHROUGHPUTHROUGHPUT

    – U.S. Gulf Coast is the largest petrochemical center with 80 percent of existing U.S./Canadian ethylene production capacity

    – Other petrochemical centers include:• Alberta (primarily near Edmonton) – 12 percent• Sarnia, Ontario – 3 percent• Various locations within the U.S. Midwest –

    3 percent• U.S. East Coast – 1 percent

    – The nearest existing infrastructure of plausible size is located in Alberta

    • Canada is currently supplying internal demand for NGL and exports excess supply to the U.S. Midwest

    • New gas processing and petrochemical manufacturing capacity or NGL pipeline export capacity may have to be added in Alberta to absorb Alaskan NGL's, depending on the timing of AGP start-up relative to the decline of existing Canadian gas production and development of new sources of Canadian gas, such as the Mackenzie Delta project

    Extraction in Alaska– Would not likely support economic development of second pipeline to Canada/Lower 48 for NGL

    only– Would therefore require development of complete NGL extraction, petrochemical manufacturing,

    and support system infrastructure– May also require transportation infrastructure expansions that have not yet been defined

    Extraction and Petrochemical Manufacturing Outside of Alaska

  • 10

    IINN--SSTATE TATE EEXTRACTION XTRACTION OOFF AALASKAN LASKAN NGL'NGL'SS– Fairbanks Extraction Facility to handle up to 1.4 Bcfd of AGP

    throughput– Extraction of approximately 40,000 b/d of ethane to feed

    petrochemical complex and 1,000 b/d of propane for local consumption

    – Availability of commercial-quality natural gas for local distribution– Residue gas (over 1 Bcfd) and excess NGL re-injected into AGP– Would be required in addition to NGL extraction facilities or

    access to NGL extraction capacity at AGP terminus

  • 11

    AALASKAN LASKAN PPETROCHEMICAL ETROCHEMICAL CCOMPLEXOMPLEX

    All of the ethane extracted is utilized in the production of ethylene that is subsequently converted to polyethylene (PE) resinCracker to produce 1.5 billion pounds per year of ethyleneIncludes on-site power generation to support facility operations and optionally could generate excess power for local distributionAssumes that the PE resin will move on existing rail infrastructure and be exported to the U.S. West Coast by marine vessel out of Whittier

    EthyleneCracker

    Ethane

    EthylenePolyethylene

    PlantPE Resin

    Byproducts

    OptionalPower

    GenerationUtility

    Systems

    Catalyst

    Storageand Warehousing

    EthyleneCracker

    Ethane

    EthylenePolyethylene

    PlantPE Resin

    Byproducts

    OptionalPower

    GenerationUtility

    Systems

    Catalyst

    Storageand Warehousing

    EthyleneCracker

    Ethane

    EthylenePolyethylene

    PlantPE Resin

    Byproducts

    OptionalPower

    GenerationUtility

    Systems

    Catalyst

    Storageand Warehousing

  • 12

    SSUMMARY OF UMMARY OF FFINDINGSINDINGSAdvantages of Fairbanks Petrochemical Development

    – Availability of attractively priced feedstock extracted from AGP– Waterborne access to California market– Synergy with other potential energy developments

    • Provides pipeline quality natural gas to Fairbanks– Could develop gas pipeline to Anchorage (supplement Cook Inlet gas)

    • Possible cogeneration plant tied into regional power grid– Off-set Cook Inlet gas decline and power generation

    Disadvantages of Fairbanks Petrochemical Development– Variability in gas composition over time

    • Non-optimal sizing and operation of Fairbanks extraction and fractionation plant– Inherent inefficiency of processing a large portion of the gas twice; first at Fairbanks, then

    again at pipeline terminus– Non-optimal sizing of AGP downstream of Fairbanks– Considerably higher capital cost than other locations– Higher fixed operating cost than other locations– Lack of supporting infrastructure– Lack of market for byproducts

  • 13

    SSUMMARY OF UMMARY OF FFINDINGS (CONTINUED)INDINGS (CONTINUED)Preliminary Economics

    – High level analysis indicates that the production of ethylene in Fairbanks is economically less attractive than in either Alberta or the U.S. Gulf Coast

    – Advantages of: • Lower feedstock price (ethane)• Lower variable operating cost advantage, driven mainly by lower gas price

    – More than offset by:• Higher fixed operating cost due to higher labor and maintenance costs• Lower product value due to downgrading byproducts to fuel

    – Significantly higher capital costs also a disincentive to invest– Using recent U.S. Gulf Coast historical benchmarks, and assuming a Fairbanks location could

    achieve the same operating cash margin, due to the higher investment cost, a Fairbanks ethylene plant would generate a much less attractive rate of return

    • Returns shown below are expressed as capital recovery factor (CRF)

    AnnualRevenue

    $MMU.S. Gulf

    Coast Fairbanks2004 YTD 158.5 11.3% 7.1%2003 avg. 125.0 8.9% 5.6%2002 avg. 127.0 9.1% 5.7%2001 avg. 153.6 11.0% 6.8%

    CRF

    Return on Capital


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