NAV Shutdown CV

8/10/2019 NAV Shutdown CV

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S.NAVANEETHAN Sr.Plant Inspection Coordinator Page 1

NAVANEETHAN SHANMUGA SUNDARAM

SENIOR.INSPECTION ENGINEER / TURN-AROUND INSPECTION -QC COORDINATOR

CSWIP 3.2.2/BGAS Gr2/ASNT-NDT-Level-III/PCN L2 TOFD/PAUT

E-Mail Id:[email protected]; Mobile.No :+91-9578144916

Graduated in Mechanical Engineering, having more than 19 years of comprehensive experience in Plant

Maintenance Inspection of Process Pressure vessel,PSV/PRVs,Heat Exchangers,Reboilers, Boilers, Incinerator

Reactors, Regenerators, Reformers, Heaters, Piping,Tanks/ QC/ Welding/Coating-Painting/

NDT/TOFD/PAUT activities and Quality control inspection in various companies those involved in fabrication

of plant equipments, piping, pipeline and structures for Oil & Gas industries, with functional areas as Plant

Maintenance Inspection Engineer, Inspection & QC supervisor, Coordinator, Vendor quality Inspection

Engineer,API-6D Valves Inspections, NDT Level-III, Welding & Coating inspections etc.

Performing the inspection activities w.r.to various Plant Inspection strategies and focus on Integrity and Qualit

Supervising, coordinating the maintenance inspection tasks,onsite piping spool fabrication, maintenance

Welding/Painting/NDT Inspection & QA/QC activities for the enhancement of Plant maintenance inspection.

Supervising, coordinating a team of plant inspectors, NDT ,UTG, Technicians, Welding/Painting inspectors un

viz with respect to turn around inspection schedule.

Responsible for the effective Maintenance Inspection supervision, coordination of inspection systems and

services to the allocated installation to ensure that plant and equipment is certified in accordance with owner

Client codes of practice. Develop inspection plans in line with plant maintenance requirements.

Conversant with Inspection & QC procedures,standards KNPC,EQUATE Petrochemicals, Saudi Aramco, QP,

QG, Rasgas & ADMA-OPCO,Conversant plant inservice codes and standards such as API 510,API 653,API

570,API 577,API 580 ,API-610 DB5 & ASME Sec.VIII Div-1,Div-2,ASME Sec-II A,B,C,D,UKAS

Worked as Plant Inspection engineer for Major/Grand Refinery Turn arounds, in India, Bahrain, Saudi Arabi

Kuwait & Qatar for Refinery,Petrochemical Plant, Fertilizer plants, Power Plants & LPG Storage & Bottling pla

etc.

Worked as Subsea Lay Barge QC-Supervisor for S-Lay Rigid Subsea Pipeline construction & Installation for QP

VIETSOV-PETRO,Vietnam & Qatar waters. Lay barges worked (Regina-250-VMGL-OXY-Qatar) & LEWEK

CHAMPION (EMAS & Premier Oil-Singapore).

Worked as Vendor/Supplier Quality Inspection & Expediting engineer for Major EPIC Subsea/Wellhead

Platform construction /Installation projects such as ADMA-OPCO,RASGAS-BARZAN,PAPPA TERRA FLOA

TECH TLWP,ALKHAFJI-RATAWI,ONGC 7-Cluster Well,PREMIER OIL,PETRO BRASS,NOV-VARCO Pedest

Crane Fabrication Inspector at Vendor site(Norway& Estonia) around India,UAE,Qatar,Europe (Italy, Swiss,

Germany, Poland, Estonia, Netherlands, Norway) & United Kingdom(Manchester, Glasgow, Piccadilly &

Barnsley).


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TECHNICAL EDUCATION: B.E( Mechanical Engineering)-REC- Nov 2001 Passed Out.

D.M.E (Mechanical Engineering) C.I.T- Oct 1995 Passed Out.

PROFESSIONAL CERTIFICATIONS

CSWIP 3.2.2 Cert No: 37177

BGAS GR-II Cert.No:38699

ASNT-NDT Level-III in RT,UT,VT (ASNT ID #173433)

PCN Level-II 3.1/TOFD/PAUT

ASNT-NDT Level-II in MT,PT.

ISO 9001:2008 QMS LEAD AUDITOR

PRIMEVERA P6 (Turn-Around Planning)

API-510 Degree Appeared twice but not yet Cleared. (API #

CORROSION CERTIFICATION: Central Electro-chemical Research Institute (CECRI-INDIA)

Corrosion Control in Heat Exchangers & Boilers

Cathodic Protection & Anodic Devices.

Corrosion Control in Underground Oil Pipelines.

Paints for Corrosion Protection.

MAJOR DUTIES & RESPONSIBILITIES

Conduct off-stream and on-stream inspection on the off-shore top side facilities and Plant static equipmentincluding pressure vessels, heat exchangers, KO-drums, tanks, top side structures, and piping systemsaccording to Company established policies and procedures and issues inspection reports.

Implement the computerized inspection program through Validation of the asset registry, equipment detaiand the inspection results. Conduct fitness for service assessment for the different equipment, set the scopecorrective action, set and implement the quality control scope and testing. Inspects plant stationaryequipment by entering into vessels, boilers and towers, during shutdowns, to check condition of equipmenIncludes noting observations on cracks, pits, thinning and any other pattern of erosion, corrosion and otherinterior failure. Makes interpretations of findings, analyses for failure, prepares report and issues

recommendation. Coordinates with the Operations Planning and Maintenance supervisors such activities as the scheduling an

planning of inspections, obtaining the requisite permits and performing any required special audits ofequipment. Checks the condition of PSV,PRVssafety relief valves, and reports findings to supervisor.

Witnesses pressure setting before and after repair and during any re-calibration campaign, as assigned.Prepares report, schedules testing frequency as per policy, enters inspection data in Meridium based (RBI-Software) computerized system, raises recommendation based on valve condition and follow up.


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Liaise with Project Engineers, Discipline Engineers, Vendor representatives and Company Technical focalpoints, on PurchaseOrder details, to plan inspection visits. Review detailed quality and manufacturing planfor each job order. Confirming key quality control items and hold points including NDT and fabricationprocedures.Monitoring contractors quality plans, inspection plans, procedures.

Witness hydrostatic tests and pneumatic tests on pressure equipment,(Heat exchangers valves and

pipelines,Tanks) as per Company policy. Upon failures of equipment such as pumps and vessels, inspect

material and assist in the preliminary failure assessments; prepare report and issue recommendations, whe

applicable, via supervisor for action by relevant departments.

Inspects maintenance and capital project works being carried out in the plant, to ensure that specified

maintenance practices and procedures are followed for welding, installation and fabrication as per policy a

in compliance with international fabrication codes and standard. Liase and assists during Third Party re-

certification of statutory equipment like boilers.

Carries out NDT tests on mechanical equipment and piping. Tests include Penetrant examination (PT),

magnetic particle inspection (MPI), ultrasonic testing (UT), radiography (RT), PMI, Metallographic, hardne

tests, boroscopy and use of special equipment like elcometer to determine DFT of paint and ferrometer for

stainless steel welding tests and other tests and inspections as required. Follows all required safetyprocedures while carrying out the work.

Prepares preliminary reports on inspections and NDT tests, highlighting any abnormalities and issue

recommendations via supervisor for action by relevant departments. Ensures proper maintenance of

inspection reports and records. Maintains various records in the computerized systems, updating inspectio

test results and other data in specialized inspection software system (Meridium-RBI Software).

Responsible for the support of Company safety, environment and Quality policies and programs, carrying

out specific duties and responsibilities related to his job as spelled out in Management system documentati

policies, procedures, local documentation, Management System Manual, Safety Manual and other related

documents.

Assist in corrosion monitoring work by retrieving corrosion probe data and online / offline renewal ofcorrosion coupons and probes. Monitors regularly CPR current and voltage readings and supply data to

Corrosion.

Supervises and co-ordinates contracted Painting team, witnesses and inspect all coating painting (external

paint and internal lining), Wrapping, insulation activities, and carry out all required inspections and tests

(DFT, WFT, profile, and holiday test).

Inspection of Heat Exchangers, Air coolers,Process vessels,Scrubb Column Bottom.Integrity Inspection

Activities,HydroTesting of Water Tube Utility Boiler- STORK ENERGY BOILERS. Random NDT and

Inspection of Coil Buckling,Stuctural Stability of Economiser coils.

Inspection of materials, consumables, and welding process. Review & approveWPS & PQR, witness WQT

monitor welder. Inspection during fabrication and construction of piping, structures, Manifolds, and

offshore structures (PLET, UTA, Suction Piles TSB and Jumpers).

Review test packages, making punch and outstanding lists, witness and approve pre-commissioning

cleaning, hydrostatic tests, flushing, and reinstatement. Supervision and preparation for leak test, Nitrogen

purging and Pneumatic test for equipment and piping. Performing and witness vendor inspection of Valve

material and equipment.


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Performing and witnessing for static equipment inspection activities. . Monitor performance of

subcontractors by carrying out surveillance inspection of piping, tanks, vessels, structure, Tie inn and

pipeline onshore and offshore.

Witness MFL,IRIS,ET,RFET for Tube inspection & MFL Tank floor scanning for tank bottom floors.

EXPERIENCE SUMMARY

From APRIL2014 to AUG2014.. AL -DARWISH INSPECTION SERVICES-DOHA,QATAR

Designation : SR. INSPECTION COORDINATOR-PLANT INSPECTION.

Client : M/S QAFAC & QATAR GAS

Project : Plant Maintenance Inspection-Turn Around Inspection.

Maintenance Contractors : QCON,ANABEEB

FOSTER-WHEELER METHANOL REFORMER MODIFICATION (H1201)-QAFAC,Mesieed Qatar

Inspection activities at construction, erection and commissioning activities, i.e. mainly in welding, NDE,

testing, coating &painting, welding procedures and welder qualifications, independent quality integrity

verification and documentation (testpacks & quality plans) reviews & approval.

Liaise with Project Engineers, Discipline Engineers, Vendor representatives and Company Technical focal

points, on Purchase Order details, to plan inspection visits. Review detailed quality and manufacturing pla

for each job order.Confirming key quality control items and hold points including NDT,Welding and

fabrication procedures. Monitoring implementation of contractors quality plans, inspection plans,

procedures and work instructions.RLA of Reformer Tubes (Condition Monitoring)

Verify contractors records of calibration, inspection & test equipment. Ensure that the welding activities

carried out by construction and maintenance contractors are performed to the Companys

standards, specifications and PO requirements.

Monitoring & Controlling the Welding & NDT of Reformer tubes to Bottom Headers. Collecting the data a

submitting to Inspection

METHANOL REACTOR VESSEL MODIFICATION (V1201)-QAFAC,MESIEED QATAR

Maintenance Contractors : DESCON,ANABEEB & Italian,Netherland Vendors.

Develop, review and execute area inspection plans to ensure integrity and reliability of the Methanol React

Develop, monitor implementation and review inspection input into plant equipment maintenance plans foMaintenance ,Vendor Reprentatives to ensure equipment integrity and reliability.

Provide the shutdown / turnaround scope of work for discipline to ensure continuing availability andintegrity of plant and equipment.

Plan, prepare and execute inspection scope of work to ensure safe and reliable operation of the plant.


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Conduct quality check audits for the maintenance and workshop mechanical activities to insure the workquality is maintained and hence the plants integrity and reliability. Provide relevant information and advicto support the development of a sound departmental business plan.

Flame cut all the internals without affecting the internal wall surface and apply PT & MT (Fluorescent) forinvestigate thermal cracks.

Implement a proper safety plan for inspection team with a proper communication channel.

Witness PAUT & TOFD of Circumfrential weldments and nozzle weldments and review the report andimages.

Verify the Fitup inspection and provide the clearance to welding supervisor to proceed further activities.

HEATER TUBE-SHEET CRACK REPAIR REMOVAL WELDING (H1201)-QATAR GAS-Qatar

Verify the Fitup inspection and provide the clearance to welding supervisor to proceed HK-40 Alloy Weldiactivities.

Visual Inspection,PT Applied and Find out the Crack due to ThermalFatigue.

Drill holes both ends of crack to arrest Crack propagation and carried out Maintenance Welding.

Piping Hydrostatic test,Test pack review. Participate Shutdowm meeting and discuss the day to day activites,completion,back-logs etc.,

FROM OCT2012 TO MARCH2014.. VALENTINE MARITIME GULF- ABUDHABI UAE

Designation : Sr. QA/QC ENGINEER SUBSEA CONSTRUCTIONS

Client : M/s Occidental Petroleum of Qatar Ltd (OPQL) OXY-QATAR

Project : Sub Sea OIL EXPORT Pipeline System & Installation of Calm Buoy and

Water Disposal Pipeline Project, HALUL Island Doha-QATAR (3.5Km)

Lay Barge : REGINA-250 S-LAY

Responsible in performing daily inspection,Pipe Tally Records,Main Deck or Cargo Barge Pipeline Tasheet,updating in the excel sheet for Pipeline continuity and reporting as per approved inspection test plan.

Witnessing the procedure qualification record (PQR) as per pWPS.welder qualification test (WQT) as pe

approved WPS.

Ensure that API-1104 Auto-GMAW VERMAT PIPELINE welding carryout as per company approved

WPS/PQR/WPQT.Fit-up inspection ,cutting, misalignment, groove angle, root face, root opening, tack

weld and preheat temperature, line and joint number, joint surface cleanness.

Visual and Dimensional inspection of weld profile surface, weld defects, alignment, dimensioning

arcstrike, interpass and post weld cleaning, and dimensional tolerance.NDE inspection carried out as pe

ASME Sec V/API 1104& Company Spec, ITP.


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Tie-In & Riser spool fabrication,external & internal coating.NDT& Radiographic film interpretation and

evaluation. Witnessing the repair removal.

Subsea Installations of SBM-Calmbuoy, Oil export Pipeline,of 2.5 km from AL-morjan Oil Platform to

Calm buoy & 2.5 km Subsea pipeline from Halul island shore to Water Disposal Platform (WDP).Ensur

timely communication of project quality requirements to all concerned personnel and vendors to ensure

they are made aware of the requirements. Carry out QA audit, inspection surveillance, witness testing

and report failure investigation on welding, mechanical equipment, electrical/instrument equipment,

various piping and structural materials.

Review / Approval of Method Statements, Work Instructions, ITP(Inspection and Test Plan),WPS,

PQR,WQTWelder Qualification Documents, Review of Raw material test certificate of welding

consumables like filler wire, electrode,flux,shielding/purging gases etc. as per standards or client

specification

Review of Radiographic Films (RTFI)of welds and of Ultrasonic Testing of Welds, Plates, Pipes,

Forgings, MT/PT of weldsand Destructive Testing (Tensile, Nick-Break, Fracture, Bend, Notch

Toughness, HardnessReview of NDT procedure, PWHT procedure, hydro test procedure etc.Witnessed

the destructive testing like charpy impact test, hardness test, bend test, tensile testhydro test ,pneumatic

test, monitoring of PWHT, location of thermocouple, review of calibration certificate of PWHT

instruments etc.

Monitoring coating material storage conditions thinning, mixing, induction time and pot life of paint to

applied coating application parameters during application wet film thickness Witnessing DFT of paint b

means of Non-destructive instrument holiday test for integrity of coating.

HDPELiner insertion about 2.5 km by Electro Fusion welding carried out by APS-UAE.

Monitoring Production Quality Test,Tensile Test, HDPE Flange Welding& String Welding,insertion.Coating of Chemflake Glass flake epoxy, PU-Protegol 32-55L , Two pack (Interzinc-52&

Interzone Epoxy 954.) ZINC Rich Epoxy, Foam coating,Servi wrap & Rockguard Servi shield.Witnessin

the Automated NDT, RTFI, MPI& PT, TOFD,Crawler Inspection.

FEB2010-JULY2012 McDermott Middle East Inc.,Jebal Ali,Dubai-UAE (EPIC)

Designation : Supplier Quality Surveillance QC/NDT-Inspector

EUROPE ,INDIA,Middle East & UK Regions

Client : M/s ADMA-OPCO-UAE.

Projects Worked : ADMA-OPCO Zakum Water injection Platform (Pressure /capacity Up gradation)

RasGas -BARZANOffshore Expansion Project Phase 1 WH4/WH9 Platforms.

PAPA TERRA- Floa Tec TLWP/P-61-Brazil

Al-Khafji-Ratawi JV,KJO Water injection Project- Italy

ONGC-Cluster 7 Well -India

NOV-105 Metal Ship Hull Project 100MT & 400 MT Pedestal Cranes.-Norway

FRAMES BV-Nederland.


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Reporting to the Project Quality Manager (PQM) and responsible for supporting the effective delivery

day-to-day Project Quality Management System (PQMS) activities . Supporting the PQM with the

development and effective implementation of the PQMS by the Project Team and supplier.

Carry out Pre-inspection Meeting with the client at vendor sites or through tele-conference to ensure th

requirements are understood by the vendor, discuss inspection coordination, verify status of vendor

documents and verify preparedness of the vendor prior to start of manufacturing. Attend Kick-off

meetings to discuss technical issues.

Inspection & Testing of trunnion mounted ball valves,Floating Ballvalves, double block and bleed

valves,control valves,gate valves. Hydro static Shell,seat,DBB,leak testing of,Floating ball valves,Trunio

Mounted ball valves,3&2 piece Split Flange Ball valve,Swing Check Ball valve,Butterfly Valve,FAT of

Control valves Casting Inspection, NDT- Level-III Services, QA/QC inspection of valves Functional

test.Casting Inspection as per MSS-SP55.

Review of MTC, Pressure test reports, valve components certificates, liase with TPI-

inspectors,coordination with Vendor to complete the project in time as per project quality requirements

OEM VALVE-Vendor works visited in India

Flowserve Control Valves,Whitefiled,Bangalore,India

PK Steel castings,Nallalam, Calicut,Kerela

CHW-Hammer Forgings, Ghaziabd

INDCON Projects & Equipments,Faridabad,Newdelhi.

OEM VALVE-Vendor works visited in UAE

Emirates Techno castings, Humriyah FZE

JC Fluid controls,Humriyah FZE

FITECH Valve testing centre.

OEM VALVES & CRANE Vendor works visited in Europe

O.M.S- SALERI S.p.A , Brescia, Italy

Bonney Forge (B.F.E)-Bergamo,Italy

Galli-Casina Plug Valves,Milano,Italy

Breda Testing Lab, Milano, Italy

Donaly-Alexo coatings,Italy.

Techno forge,Italy

Ufficine Santa fede, Primaluna,Italy

Lucchini integerated Foundry,Lovere,Italy


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Biffi Italia, Piacenza Italy ( Valve actuators)

Leser Safety valves, Hamburg,Germany.

Eisen Bau Kraemmer Line Pipes,Krystal,Germany

Arcelor-Mittal, Duisburg,Germany

Schluz Exports,Duisburg Germany

NOV-Varco, Stavanger,Norway

Eltos-Kristiansand,Norway

Gafako Heavy Fab, Gydansk,Poland

Hydro-Naval,Ustka,Poland.

E-profil Crane Telescopic Boom ,Tallin,Estonia.

OEM-PUMP Vendor works visited in UK

WEIR (SPX Clyde union) PUMPS Foundry Ltd,Newton Heath,Manchester

Linacc NDT X-ray services, Barnsley,Manchester

Clyde-Union, Pumps,Glasgow

William-Cook Castings, Sheffield.

FROM DEC2009 TO JAN2010.. GPIC-SITRA ISLAND , STATE OF BAHRAIN

Designation : Inspection-Engineer

Client : M/s GPIC

Project : Plant Maintenance Inspection-MRTA.2010

Inspection & Testing of Sea Water Pipiline system,Trapoggie Filter System, Coating suyvey in Undergroun

Burried Pipilines., Inspection & testing of Valves,Inspection & Testingof Utility Steam Boilers Boiler No 1,2,

(FW ),Boiler No:3 (Stork Energy).Inspection, UTG measurement of Econo,izer, Desuperheater, safety Valve

welding PWHT.-Coordinating NDT Technicians for allocationg variour location of plant area.

Hydrostatic teting of Boiler and Vertical Storage tanks.Witnessing of UT Shear wave Examination of

Reformer Tube Weldings.Reporting to Inspection cell and Maintenance Team for Corrective Actions.


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FROM NOV2009 TO DEC2009.. R.I.LPETROCHEMICAL INDUSTRIES LTD, HAZIRA- INDIA

Designation : Inspection-Engineer

Client : M/s RELIANCE PETRO CHEMICALS-PUNE

Project : Plant Maintenance Inspection-MRTA.2010

Agency : QUALITY SITE SERVICES, Mumbai

Maintenance Inspection Activities of Hydrostatic Testing of Heat Exchangers,Condensors,Plated Heat

exchangers,Vertical , Storage tanks.-Witnessing of UT Shear wave Examination -RT- FilmInterprettation.Inspection & Testing of Heat-Exchangers and Pressure vessels,Molecuar Sieve vessels,KO

Pots.Inspecting and testing valves (gate, globe, ball, plug, check and butterfly) in accordance with API 598.

Inspection & certification of safety relief valves, prescribes repairs, as required. Witnessing Relief valve

setting, testing and maintaining records.

Supervise NDT contractors, verify and endorse NDT reports generated by contracted personnel and provid

technical support as necessary.Identify the type of corrosion/deterioration to the equipment or piping &

initiate appropriate monitoring methods in consultation with Process & Corrosion Groups. Witnessing of

hydro test, pneumatic test Vacuum box test.

FROM JULY09 to NOV2009 .. EPIC-GSVC,QATAR PETROLEUM-QATAR

Designation : QC-Inspector / FABRICARTION at DOPET YARD.-DOHA

Client : M/s LARSEN & TOUBRO ENC Division,-DOHA,Qatar

Project : STATIONARY PIPING FOR GAS TRANSMISSION PIPELINES.

Preparation, review and verify Quality Control Procedures, Method of Statement, Inspection and Test Plan

per client specification and ensure all are duly approved before the commencement of the job

Verify Inspection, Measuring, Testing instruments used in the project including sub-contractor are calibrate

Identify and raise NCR for non conformities and verify corrective and preventive action taken for the non

conformance.

Preparation of Audit check list and Conduct Project Quality Auditing for sub-contractor Handle the Interna

Audits QMS/ISO 9001,ISO14001 & OSHAS 18001 Audit conducted by External body.

Witnessing of Destructive Testing of PQR & WQT test coupons. Review of WPS, PQR, WQTand other

QA/QC related documents. Welding inspection of Pipeline field joints.

Inspection of Process Piping during fabrication, Steel Structures during fabrication.Review of RT films and

witnessing other NDE. Shear wave UT witnessing of Full Penetration butt welds. Witnessing of Hydrostati

Testing of Pipeline and Station Piping Spools.


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QA/QC of PAINTING:

Conversant with (i) BS codes and specification for coating (TRANSCO), (ii) BG P.A.9 and P.A.10

requirements, Material standard such as BS 5493 and ASTM standards.

Inspection and Quality assurance of surface preparation of metallic substrate following BS 7079 and SIS-05-

5900, different surface preparation methods, grade of cleanliness (Sa1, Sa2, Sa2 1/2, Sa3), hand and power

tool cleaning (St2, St3), preparation of weld areas and other surface preparation standard such as SSPC-SP-

SSPC-SP-12, RP287 and ISO8503-01.

Good surveillance in specific painting application (SPAS) of ferrous surfaces (long term & short term

protection), damp ferrous surfaces, low pressure gas holders and non ferrous surfaces, observance of in

service environmental conditions (RH, DP), Cathodic protection by Sacrifical anode methos, on seawater

pipelines, safety requirements on site by following HASWA (1974), COSHH regulations (1988), EPA and IG

SR-21.

Inspection of External FBE coating & repairs of field welded joints includes equipment Inspection &

performance verification, pre-cleaning & surface preparation Inspection, chloride content testing &

contamination prevention, In-process Inspection of FBE coating application, Curing testing, Adhesion testin

Final coating inspection visual & DFT (dry film thickness), Holiday testing

Inspection of Internal FBE coating of field girth welds & repairs includes equipment Inspection &

performance verification, pre-cleaning & surface preparation Inspection, chloride content testing&

contamination prevention, In-process Inspection of internal FBE coating application, Final coating inspectio

visual & DFT (dry film thickness).

FROM FEB09 to JUNE2009 .. DAR-AL-RIYADH,JUBAIL SAUDI ARABIA

Designation : PLANT INSPECTOR

Client : IBN-SINA., IBN-RUSHD Plants., Jubail,Kingdom of Saudi Arabia.

Agency : DAR-AL-RIYADH DAMMAM,SAUDI ARABIA

Project : MODIFICATION & REVAMP SHUT DOWN GRTA2009.

MAINTENANCE INSPECTION ACTIVITIES OF CATOFIN REACTOR

Inspection & Investigation of Cracks in Liner welding of Catofin Reactor for CACTUS portion.Equipment

Inspection of Air, Hydro-Carbon Inlets, Air-HC Mixture Inlets.

Inspection of Sparger Assemblies, Air -Outlet , Hydrocarbon Outlets, Evacuation Nozzles etc.,Walkthroug

Inspection of HC, AIR INLET & OUTLET Headers,


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Evacuation Header lines. Refurbishment & Inspection of Expansion Bellows, Leak Test of Expansion

Bellows. Catofin Reactor Air Regeneration System, Hydraulic Flexible Hoses, Pressure Testing Of Hoses

(AFI-Hoses),

Valves. Inspection and Carried out Maintenance Welding Activities on Evacuation Ejector-Silencer

Assembly.Monitoring Hydraulic Actuated KUBOTA Valves and reviewing the Calibration certificates.

MAINTENANCE COATING INSPECTION ACTIVITIES :

Co-ordinate with Maintenance support services by planning and Inspection of protective coating.

Inspection of protective coating such as Fusion Bonded Epoxy Coating on GIRTH WELDS, GRP- Coating,

Heat-Resistant Painting systems of Duct Internals, Column internals for corrosion protection. Conduct

comprehensive coating surveys of all plant equipment to determine actual coating conditions and

recommend corrective actions in accordance with company protective coating procedure.

Assess condition of internal lining and provide recommendation for repair work. Monitor application of GR

Coating and ensure that the Contractor meet requirement of company procedures.

Assessing the extent and depth of corrosion, deciding the type and quality of Epoxy and other corrosion

material to be used.

Determination of climatic conditions (Relative Humidity, Dew point substrate temperature) etc. Testing an

quality check of various surface like checking of blast profiles, wet film thickness, Ambient condition, Dry

film thickness, Holiday detection, Adhesion test etc.

Holiday Testing of Tank internal walls for detection of Coating dis-bondment for polyurethane coating

systems.Inspection of Coal tar epoxy coating of Heat exchangers bonnet internals.

Vibration Analysis, Infra-Red Video And Thermograph Enhancements, Planning for Vessel Maintenance

Repair works.Calculating Rate of Corrosion, Inspection Intervals, Next Inspection Due date ,Fixing Corrosi

Coupons inside Vessels Etc.,

FROM DEC08 to JUNE2009 .. PETRO-SPECT INSPECTION SERVICES, SAUDI ARABIA

Designation : PLANT INSPECTOR

Client : TASNEE POLY OLEFINS CO., JUBAIL, Saudi Arabia.

Agency : PETRO-SPECT INSPECTION SERVICES

Project : REVAMP SHUT DOWN GRTA2009 .

MAINTENANCE INSPECTION OF CATOFIN REACTOR


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Inspection &Investigation of Cracks in Liner welding of CACTUS (Air, Hydro Carbon Inlets, Air-HC Mixtu

Inlets).Inspection of Sparger Assemblies, Air Outlet, Hydrocarbon Outlets, Evacuation Nozzles etc.

Walkthrough Inspection of HC, AIR INLET & OUTLET Headers, Evacuation Header lines.Refurbishment

Inspection of Expansion Bellows, Leak Test of Expansion Bellows.

Catofin Reactor Air Regeneration System, Hydraulic Flexible Hoses, Pressure Testing Of Hoses (AFI-Hoses

Valves Inspection and Carried out Maintenance Welding Activities on Evacuation Ejector-Silencer Assemb

QA/QC OF WELDING: FOR FABRICATION ACTIVITIES FOR MAINTENANCE CONTRACTORS

Execution of various QC activities of heavy fabrication shop with a team of QC engineers and NDT

technicians Ensuring Quality requirements of running projects in accordance with applicable codes and

client specifications.

Resolution of NCRs and other technical issues, Organizing NDT activities and providing necessary technic

support while interpretation of NDT results. Ensuring calibration status of various testing instruments,

organizing in-house calibration and by external agencies.

Structural Fabrication & Inspection. Inspection & production of machined components.Evaluation of

Radiography films(RTFI) as per codes of construction.Painting inspections of completed components in

accordance with specified requirements.Offering for Third Party Inspection and obtaining clearance.

FROM SEP08 to NOV08 .. TATA FERTILIZERS & CHEMICALS-INDIA.

Designation : PLANT INSPECTION ENGINEER

Client : TATA FERTILIZERS & CHEMICALS BABRALA -,INDIA.

Agency : IMPARTIAL TESTING & INSPECTION SERVICES,LUKNOW,INDIA.

Project : UREA & AMMONIA REACTOR REVAMP SHUT DOWN MRTA2008 .

INSPECTION WORK CARRIED OUT IN UREA & AMMONIA REACTORS REVAMP

Liner Inspection and Maintenance welding of Urea &Ammonia Reactor (Austenite Welding ) Stainless Steel

patch welding and Refurbishment on Urea Reactor internal wall liner welding as per Snamprogetti Procedure

Retubing of Heat Exchangers, Carbonate Condensers, Coolers, T/Ts Welding.Post weld Heat treatment of

Carbon and Low Alloy steel shells. Process Piping Inspection by UT Thickness measurement, Welding ,PWH

Hydro testing.

Execution & Monitoring of Maintenance Inspection & Quality Assurance Activities of Static Equipments

Pressure Vessels, Reformer, Heat Exchangers, & Hydro testing of Steam Drums, Exchangers, Fin fan cooler

Tubes during Major Refinery Turn Around. MRTA.


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NDT USED : PT- TYPE-1 Method-A

Water Washable Penetrant System on Liner Weldings & Tube/Tube sheet Welding of Heat

exchangers.Ultrasonic Shear wave inspection of Girth Welds, Nozzle .(Set-in and set On) Welding.

( UT Equipment used : USM -35 DAC,PANAMETRICS EPOCH 4B )

Helium Leak Test (HLT-Hood method) on Heat exchanger Bundles after completion of welding.

Radiographic Film Interpretation RTFI( Both Gamma & X-ray )Ferrite content measurement using

Elcometer Ferritescope.at Reactor internal liner weldments.

FROM JUNE08 to AUG08 .. AL-BAYRONI FERTILIZER-JUBAI,SAUDI ARABIA.

Designation : PLANT INSPECTION ENGINEER

Client : AL-BAYRONI FERTILIZER- JUBAIL , SAUDI ARABIA.

Agency : PETRO-SPECT INSPECTION SERVICES-JUBAIL,SAUDI ARABIA.

Project : TANK BOTTOM FLOOR MODIFICATION MRTA2008 .

QA/QC OF TANK BOTTOM FLOOR MODIFICATION (API-653,API-650 & API-620)

Visual inspection, Monitor ongoing repair activities like fit-up and welding of insert plate, patch plate,

Replacement shell plate, Bottom replacement, annular replacement as per requirement of API 653.

Witnessed activities like MFL for bottom plate, UT thickness survey, Vacuum box testing, Diesel testing,

MPI/LPI, Peaking, Banding, Roundness, Plumbness and Hydro testing & settlement survey

Review of all initial NDT reports and recommend repair activities for tank according to API

653 requirements. Witnessed MFL for bottom plate, UT thickness measurement, MPI/LPI, Fit up of insert plate and patch pla

and welding as per API 653 for Rehabilitation of Tanks.Review of all initial NDT activities carried on Out o

Service tank and recommend repair activities as per API 653 requirements.

Witnessed inspection activities like Peaking, Banding, Roundness and Plumbness.Witnessed tank diesel

testing, Vacuum Box testing, hydro testing and settlement survey. Planning, organizing and implementatio

of Internal & External Inspection for Tanks (floating and fixed roof), Vessels, Valves, Exchangers, Pipeline

and piping systems during in-service inspection and shutdown inspection of Oil and Gas plant

facilities.QA/QC of all maintenance activities to ensure safe and reliable operations.

Collecting background data (review design data, operation & inspection history, and corrosion monitoring

results), making inspection checklist & determining failure mode, evaluating service induced defects and

recommendations to prevent reoccurrence.Prepare and endorse Inspection notifications with

recommendations and rectification measures to ensure they comply with the relevant standards.


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Ensures co-ordination between various divisions, sections and disciplines during execution of inspection te

plan established for static equipments, to ensure that all act in harmony for smooth execution of shutdown

Prepare scope of work, duties and work instructions for service contracts.Review sub-contractor procedure

meet as per the company specification.Prepare an inspection points listing for further NDT. Prepare

inspection plan and identify the type and appropriate NDT method applicable to assess the equipment

condition.Establish inspection intervals for susceptible inspection points.

Reviewing and updating of the Risk Based Inspection (RBI) methodology to enhance Plants Integrity and

Reliability in order to minimize inspection frequencies, maintenance cost and Plants availability.

Inspecting and testing valves (gate, globe, ball, plug, check and butterfly) in accordance with API 598.

Inspection & certification of safety relief valves, prescribes repairs, as required. Witnessing Relief valve

setting, testing and maintaining records.Supervise NDT contractors, verify and endorse NDT reports

generated by contracted personnel and provide technical support as necessary.Identify the type of

corrosion/deterioration to the equipment or piping & initiate appropriate monitoring methods in

consultation with Process & Corrosion Groups. Witnessing of hydro test, pneumatic test Vacuum box test.

FROM MARCH08 to MAY08 .. N.T.P.C THALCHER,ODISSA,-INDIA.

Designation : NDT-COORDINATOR / PLANT INSPECTOR

Client : NATIONAL THERMAL POWER COORPERATION-TTPS-ODISSA,INDIA.

Agency : ESCON-TECH & NDT SERVICES,SINGAPORE.

Project : IRIS,MFL & RFET FOR POWER BOILER TUBES(9CR-1MO) INSPECTION

NDT- COORDINATOR : IRIS,MFL,RFET ( OLYMPUS-MS 5800)- Boiler # 1

Inspection of Boiler Internals Steam and Mud drum, Inspection of maintenance welding. Condition

Monitoring of Boiler Tubes by IRIS-UT using RD-Tech Olympus MS-5800Condition Monitoring of 3 Nos o

Fin fan cooler Tubes by RFET using RD-Tech Olympus MS-5800

Organize the NDT- Inspectors & Coordinate the Jobs with NTPC Inspectors. Witnessing and Monitoring

during the Collection of the Data Acquisitions and the Inspection of Tubes.

Reviewing of NDT report for the Tube Inspection. Validating NDT Personnels certification.Qualifying the

NDT & Inspection Procedures.

FIN FAN COOLERS & CONDENSERS- ( RFET,MFL)

Inspection of Fin fan coolers inspection of maintenance Condition Monitoring of Boiler Tubes by IRIS-UT

using RD-Tech Olympus MS-5800.


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Condition Monitoring of 3 Nos of Fin fan cooler Tubes by MFL &RFET using RD-Tech Olympus MS-5800

.Organize the NDT- Inspectors & Coordinate the JOBS with NTPC Inspectors.

Witnessing and Monitoring during the Collection of the Data Acquisitions and the Inspection of Tubes

Reviewing of NDT report for the Tube Inspection. Validating NDT Personnels certification.

FROM JAN08 to FEB08 .. MAGALORE REFINERY & PETRO-CHEMICALS LTD.,

Designation : PLANT INSPECTOR-COATING/PAINTING.Client : M.R.P.L (R) , -MANGALORE-INDIA.

Agency : QUALITY SITE SERVICES,MUMBAI- INDIA

Project : MAINTENANCE COATING& CATHODIC PROTECTION WORKS.

JOBS CARRIED OUT ON HEAT EXCHANGERS ,CONDENSERS & TANKS

Surveillance inspection of implementation of Quality Plan, Specifications and Procedures for that Project.

Monitoring and witnessing field joint coating (FJC)for both aboveground and underground Pipeline.

Inspection of calibration validity for all measuring devices and daily log for weather condition.Assessing

pre-blast and post blast condition of substrate prior to painting application.

Review documentation and report on a weekly basis.Inspection of field joint coating (FBE) complies to the

specification requirement such that DFT and Free from holiday, run, tear, sags, wrinkles & other coating

defects.

Witnessing Surface preparation complies with visual standard and coating complies to the project

specification. Witnessing daily log for weather condition and calibration of measuring devices.Maintaining

QC-coating report log and reported on daily basis

Elcometer Holiday detection for Tank Bottom Plates.

Fixing Circular Sacrificial Zinc Anodes inside Heat exchangers & Condenser, 64 underground Seawater

lines.)

FROM DEC07 to JAN08 .. CHENNAI PETROLEUM CORPRATION LTD-CHENNAI-INDIA

Designation : MECHANICAL MAINTENANCE ENGINEER.

Client : C.P.C.L (R) , -CHENNAI-INDIA.

Agency : AARVI-ENCON ,CHENNAI-INDIA

Project : MAINTENANCE ENGINEERHEAT EXCHANGERS & REACTOR WORKS

CHENNAI PETROLEUM CORPORATION LIMITED-REFINERY. REFINERY-III (CPCL-REFINERY) ,

Executing & Supervising of Maintenance Activities of Static Equipments, Columns, Reactor vessel Pressure


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vessels.Executing & Supervising Maintenance contractors to complete the mechanical Completion works.Ensu

Mechanical completion certificate has been validated.

FROM SEP07 to DEC07 .. R.I.L-GLYCOL SEPERATION UNIT,KURKUMBH,PUNE,INDIA.

Designation : INSPECTION ENGINEER.

Client : RELIANCE PETRO-CHEMICALS.

Agency : QUALITY SITE SERVICES-VIKHROLI-MUMBAI

Project : ECONOMISER-MODIFICATION WORKS.

Entire Modification Economizer 1stand 3rdBank Economizer Coils,- QA/QC ,Inspection of welded joints-

Radiography Film Interpretation.- Hydro Testing of Economizer Welded Joints.-Inspection of High

Temperature Heat Resistant Paints applied inside surface of the Economizer Duct.

Nitrogen Leak Test (BLT) of Compressor After Coolers, Hydortesting of Lube Oil Coolers/TS Inspection.

Witnessing and Monitoring UT Shear wave weld Inspection of welded joints ,Corrosion pit detection on

Swage Block valves in Feed water cooler.Valve testing (Hydro testing of GTV) in Cooling water towers, POUP Testing ,Calibrating the PSV,PRV Valves.

Visual Inspection of All Welding Activities, Radiography Film Interpretation, Piping Inspection during

Fabrication Inspection of installation and related mechanical works of pipeline.

Inspection of incoming materials and review of certificates.Witness of welding procedure and welder

qualifications.

Witnessing of Destructive Testing of PQR & WQT test coupons. Review of WPS, PQR, WQT and otherQA/QC related documents.Welding inspection of Pipeline field joints.

Holiday Testing of DC 10-15 KV . Inspection of Inhibitor Dosing Tapping (EcoBIK) for Pickling ,Passivation

works.

FROM JAN07 to AUG07- M/S BUREAU-VERITAS (ENERGY & PROCESS DIVISION), BVQI-QATA


Client : RASGAS,QP-OFFSHORE, NGL & QAFAC.

Agency : BUREAU-VERITAS DOHA,QATAR

Project : ASSET INTEGERITY MANAGEMENT & S/D PLANT INSPECTION WORK

ASSET INTEGERITY MANAGEMENT SOFTWARE IMPLEMENTATION for QP Refinery & NGL (AP

RBI-580)MERIDIUM SOFTWARE IMPLEMENTATION

Technical Data Base Entry operator of Extraction for Asset Integrity Management Data System.Risk Based

Inspection(RBI),. QP (OFFSHORE),QP-Refinery as per API- RBI-580


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Analyzing all Inspection reports, Process Characteristics and pushing and roll back into the software.Fixing

and analyzing inspection intervals etc.,

MAINTENANCE INSPECTION ACTIVITIES IN RASGAS TRAIN 1& 2 (JUNE-JULY07)

Integerity Inspection of Sea Water Pipelines, Coating Survey of Pipelines Photographic Enhancement of

Coating Damages. Inspection of abrasive blasting cleanliness level and surface profile and ensure the result

are satisfying client requirement

Check Abrasive used/reused is free from oil, grease, moisture and other contaminationPerform and witnes

the field test(WFT, DFT, Dust level, Holiday detection, salt test, Adhesion test ) as applicable and interpret

result accurately

Inspection of 2(approx 50mm) hole was plugged onsite welding Activities.( SIGMA COATINGS)

Sacrificial Aluminum-Zinc Trapezoidal Anode Installation of Under ground Sea water Pipelines at Rasgas

plant QA/QC Activities, Inspection of Stir and Friction Welding of CP-ANODES at 4o Clock and 8O

Clock Positions.

Installation of Zn Sacrificial Anode of 30Nos at Manholes of Seawater Laying of 80m GRP

SeawaterPipelinesandInspectionofUndergroundGRP PipelineLaying,QA/QCofCompaction, Lamination,

Barcol Hardness values.

Inspection of Heat Exchangers, Air coolers,Process vessels,Scrubb Column Bottom.Integrity Inspection

Activities,HydroTesting of Water Tube Utility Boiler- STORK ENERGY BOILERS. Random NDT and

Inspection of Coil Buckling,Stuctural Stability of Economiser coils.

Reformer tubes, Convection, Super-Heater zone, Refractory inspection. as per API-510,571,572Inspection of

Heat Exchangers, Incinerators.Witnessing & reporting the Hydro testing of Steam Drums, Exchangers.

QATAR FUELS & ADDITIVES CO. - QAFAC, QATAR MARCH-APRIL 2007

Modification of Heavy Ends Column Internals, Distributor, Mellapak installation Worked with Sulzer Chem

Tech UK.Modification of Furnace Coils for Increasing the Furnace Efficiency Foster Wheeler JobFurnace

Coil,PWHT of welded joints, Inspection,

Reviewed Engineering Package, contract Document, materials and specific requirements pertaining to

concern unit (EN-10204 3.1,3.2)Reviewed mechanical catalogues of equipment and third party inspection

certificates ( EN10204-3.1,3.2)

Reviewed welding and NDT records and prepared check-list for deviationsReview of Hydrotest Pack and

witnessed hydro-test of piping loopsInspection of Refractory lining,Pyrologs in the Reformers and Heaters


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FROM NOV06 to DEC06- M/S KUWAIT NATIONAL PETROLEUM CORPORATION-KUWAIT


Client : K.N.P.C-MINA-ABDULLA REFINERY.

Agency : KHARAFI-NATIONAL CO,KUWAIT

Project : SHUT DOWN JOB GRTA06-PLANT INSPECCTION

KHARAFI NATIONAL CO,KUWAIT- MINA ABDULLA REFINERY-MAB,KNPC,KUWAIT-GRTA06

Maintenance Inspection Activities of Process Equipments, Heat Exchanger Hydrotesting.

Inspecting the Integerity of the Plant Equipments, Monitoring and Controlling QA/QC Activities of Weldin

Activities.

Radiography Film Interprettation of Maintenance Welded Joints.(RTFI)

TANK INSPECTION/ FLOOR MODIFICATION (API-650,652,653)

Modification and Conversion of Kerosene and Naptha Storage Bottom Plates Lap Welding of tanks, Bottom

plate leak detection and repair of Bitumen Product , Internal epoxy painting of storage Tanks. Inspection of

(fixed roof) to Naphtha tanks (floating roof).Pontoon Inspection,weather shield,Breather valves,vents,flame

arresters. etc.,

Inspection of FRP-Coating and Holiday testing of Sulfuric Acid FRP tank. Holiday Testing Done by DC 64.5

V Elcometer Holiday Tester.External Shell Inspection and halon system inspection of Benzene tanks.,Floor

coating by Poly urethane systems.

FROM MAY06 to OCT06- M/S EQUATE PETROC-CHEMICALS-KUWAIT


Client : EQUATE PETRO-CHEMICALS -KUWAIT.

Agency : KHARAFI-NATIONAL CO,KUWAIT

Project : SHUT DOWN JOB GRTA06-PLANT INSPECCTION

EQUATE PETROCHEMICAL CO. DOW CHEMICAL CO,KUWAIT ,MRTA Jan-March 2006.

Monitoring and Controlling QA/QC Activities of Welding ActivitiesRadiography Film Interpretation of

Maintenance Welded Joints.Bubble Leak Testing of T/TS Nitrogen Leak Testing.

Tube expansion and repair of Tube-Tubesheet of Heat exchangerShell and Tube Replacement of ejector

condensate cooler,ID-GaugingPassivation of Austenitic Stainless steel tubes


19/23


Blanking-off the redundant nozzles of towersBottom plate leak detection by Vaccum Box pneumatic test.

Procedure for grit blast cleaning and Epoxy painting and inspection of tanks.

FROM JULY03 to APRIL06 - M/S CLEVELAND BRIDGE ENGINEERS-JEBAL ALI., DUBAI

Designation : QC-INSPECTOR

Client : C.B.E.M.E,AL-ZADAF,DUBAL, .

Agency : EMIRATES INDUSTRIAL LABORATORY- E.I.L DUBAI-UAE.

Project : DUBAI AIRPORT STRUCTURAL FABRICATION.

Controlling all quality control activities on day-to-day basis and directly involving in all inspection activitie

and ensuring various projects to meet quality requirements. Inspection and acceptance to customer supplie

materials, contractor supplied materials such as Plates, Pipes, Fittings, Fasteners Tubes as per requirements

the Client Specifications.

Review of material test certificates, as per Codes, Standards and Client specification Test plan (ITP) per QC

Procedure, Client Specifications. Review of WPS as per ASME-IX, BSEN.287, AWS D1.1 and ClientSpecifications Responsible for fabrication, welding inspection as per NSSS, AISC, API 650, BS 5950-Part-2,

AWS. D1.1,BS.-5135, ASME B31.3 and client specification.

Review of Procedure Qualification records and Welding Procedure specification of sub-contractors. ( PQR ,

WPS ) Review and maintaining of Calibration certificates of Instruments, Personnel Certifications, Batch tes

Certificates for Consumables etc.

Preparation and maintenance of Non-Conformance reports ( NCR) Welding Inspection & NDT inspection o

Heavy Structural, Pressure Vessels, Tank & Tank Nozzles, Pipe fit up & alignment. Preparation ,compiling

Q.C-documentation as QC-Procedure, Client Specifications for End of Manufacturing Documents ( MDO )

MATERIAL INSPECTION ( EN-10204 3.1,3.2)

Reviewing vendors drawing, manufacturers data sheet and quality inspection plan

Lamination Checking of Plates, Plate formed Pipes By Ultrasonic Testing

Verifying all incoming and Vendor Inspection for Plates, Pipes,Tubes, gaskets,Flanges,Bushes as per

standards and contact document requirement


20/23


FROM MAY02 to JUNE03- M/S B.P.C.L REFINERY,MAHUL MUMBAI-INDIA

Designation : JUNIOR PLANT-INSPECTOR

Client : B.P.C.L-REFINERY MAHUL,-CHEMBUR,MUMBAI-INDIA

Agency : EQUALITY SITE SERVICES-MUMBAI.

Project : SHUTDOWN-CDU & VDU Plant.

Inspection of Heat exchanger, Refinery Process pipings both inside Battery limits and Outside battery limit

Vessels, Process Crude Columns, and Investigation Of Various Forms of Corrosion Such as Erosion

Corrosion. Galvanic Corrosion etc,

Graphite Corrosion, Impingement Attack, Dezincification.Cellular Attacks On Flanges, Valve Internal Parts

Stress Corrosion Attacks.

PMI- Measurements- Insitu-Metellograhy, Corrosion survey by Thickness Gauging.Ferrite Content

Measurements-Inspection of Heat Exchanger Internal Parts, Supports,Steam Condensate Corrosion Etc-,

Modification of Corroded Parts Frp Coatings.

Holiday Testing Of Coatings, Reviewing of MFL TestReports For Tank Floor Scanning, NDT

Reports,Photography Enhancement of corrosion forms.Remote Field Visual Inspection By Olympus

Fiberscope and Borescopes and recording the Image in video tape and handover to Inspection department.

FROM : JAN 1996 TO APRIL 2002

Designation : Asst QC-Engineer B.H.E.L- HIGH PRESUURE BOILER MFG.PLANT-INDIA

Carried out daily jobs and coordinating, supervising NDT/QC jobs for BOILER Thermal Pressure retaining

part, documentation etc.,UT-Shear wave testing for Boiler Drums, Feed Nozzles, DC Nozzles, safety nozzle

UT of Weld Inspection.

Manual Painting of Boiler Drums, Economizer coils, Dish Ends etc, Boiler Mega Support

Structures.Reviewing vendors drawing, manufacturers data sheet and quality inspection plan

Identification and Inspection of Procured Material, Test Certificate Verification, Chemical Analysis, BARCO

Hardness Test on GRP Coated pipelines.

NDT Inspector for casting, forged and formed fittings, dimension inspection and verification as per drawin

Hardness testing, UT-lamination testing of Plate.


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REACTORS & REGENERATORS

External Visual Inspection of Reactor & Regenerators includes Primary cyclones, Secondary cyclones, and L

line, RCSP, SCSP, Stripper, Flue Gas Duct, Orifice chamber and Withdrawal well for its hot spot areas, all

nozzles, and welding portions.

Internal Visual Inspections to find out its Refractory damage, internal damage of Steam Rings, Air Rings,

Thermo couples and Remote Visual Inspection with the help of Fiberscope camera to detect remote areadamages and Technical advises/suggestions for the damaged Refractory and its internals during shut dow

works and Thermographs for hot spot areas.

COLUMNS & VESSELS

External Visual Inspection includes Foundation bolts, Skirts, Platform & Structural, Nozzle and

Reinforcement Pads, Telltale hole checking (Pneumatic), External Corrosion and Weld Joints of nozzles,

Manholes, Skirt joints.

Internal Inspection includes Demister Pads, Feed pipes, Supports, Chimney tray, Different Packing,

Nozzle Points, Shell includes Top zone, Feed zone (Middle zone) & Bottom zone due to Corrosion, Erosion,

Hydrogen Blistering, Cracking and Mechanical damage

HEAT EXCHANGERS

External Visual Inspection includes Foundation bolts, Shell, Shell Cover, Channel head Cover, Floating hea

cover, Split ring, Tube bundle, Baffle plates, impingement plates, Tie rods and all Welding joints including

nozzle points.

Internal Visual Inspection of Shell, External Visual inspection of Air Cooler includes Outer Assembly body,

Header, Fins, Tube sheets, Tube ends thinning and Plugs, Witnessing Vacuum test (air test), Baroscopic

Inspection and Witnessing Hydro test.

CO BOILER

Insulation removal fixing, Seal Box plates degutting and re-fitment, Economizer Tube bend visual inspectio

repairs if any, and cleaning and painting.

External & Internal Visual Inspection for Baffle wall refractory, CO incinerator refractory, Duct opening

Refractory, Expansion joints packing and its Repairs final Inspection


22/23


INSPECTION ACTIVITIES OF STORAGE TANKS, PIPING, AND PIPELINES:

Stage wise Inspection of Fabrication, Erection, Hydro testing, Painting, Insulation of floating and fixed roof

tanks.Inspection of Fabrication, Erection, Hydro testing, Radiography of CS & MS pipesHoliday testing of

various wrapping /CoatingAdherence to Construction Specification and Standards.

Inspection of cleaning process such as Sand Blasting, Grit Blasting, water Blasting, Hydro jet cleaning, Shot

blasting of Tanks, Pipe lines up to the grade Sa2and half, manual and Mechanical Cleaning & Painting

Vacuum box testing, Chalk test, at the joints of Plates & Shell to Bottom Plates respectively of Floating Roof

Tanks as well as Fixed Roof Tanks.Water Fill up test of Storage tanks and Pad test of nozzles

Hydro test of Roof drain line (Swivel joints)Removal of Sludge from storage tanks and dismantling of old

storage tanksWitnessing of Ultrasonic thickness gauging, UT, MT, DP, Metallographic tests (Electrolyte

etching to detect metal degradation), Radiography Film interpretation.

Hardness testing for welds and stress Relieving Witness for weldsPMI test to detect material properties

CO Boiler Economizer coils Inspection from bottom drum to top drum and repairs.CO Boiler Incinerator

Internal Visual Inspection, Recommendations to repair internal Refractory and Inlet Expansion joints packi

repair with ceramic film .

Reformer External Visual Inspection and Internal Visual Inspection and its weld repair.Witnessing

Passivation, and nitrogen purging.Visual Inspection of Equipments and pipelinesPreparation of contingenc

plans, participation in technical discussion and process of action plans as per requirement.

External and Internal Inspection of Shells, Roofs (Floating & Fixed), Base plate, all nozzles, Heating coils,

Surface preparation, Painting, Leak test of Base plate.

INSPECTION EQUIPMENTS HANDLED

UFD: OLYMPUS NDT EPOCH-XT

Krautkramer USM 35, 25 DAC, USK 7, USK 7SPanametrics Epoch 4b,Sonatest Site Scan SS 140.

Tube Scanning Equipment: MFL & IRIS: RD Tech-Multiscan 5800,Software : Multiview Olympus NDT


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PASSPORT DETAILS

Passport Number : Z-1774604

Place of Issue : R.P.O -COIMBATORE, INDIA

Date of Issue : 20-11-2008

Date of Expiry : 19-11-2018

BASIC SEA SURVIVAL CERTIFICATIONS

CDC SEA MEN BOOK.NO: MT 15331

BASIC SEA SURVIVAL

FIRE FIGHTING

H2S- Handling Methods.

PERSONAL DETAILS

Nationality : Indian

Date of Birth : 12thDecember 1974

Languages : Tamil, Malayalam,English & Hindhi,

Languages : Deutch, Italiano, Norwegian& Polish ( Very few )

Mobile.No : 0091-95781 44916 ( India)

Email : [email protected]

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