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nC® ProTherm thermal insulating coatings An introduction 6-5-2018 P1
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Page 1: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

nC® ProTherm thermal insulating coatings

An introduction

6-5-2018 P1

Page 2: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P2

Content

nC® ProTherm technology

Applications

Spray technology

Page 3: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P3

nC® ProTherm

nC® ProTherm is available in 6 different varieties

•nC® ProTherm ISO-X for sheer thermal insulation of buildings and construction material, with

fire retardancy and acoustic insulation added. For houses, offices, parking garages.

•nC® ProTherm FIRE-X for thermal insulation of walls and constructions that need to withstand

very high temperatures up to 750⁰ C for a long period of time. For tunnels and industrial areas.

•nC® ProTherm dB-X for thermal insulation of constructions that also need strong acoustic

insulation. For engine rooms, parking garages, hotels, flats, boats.

Page 4: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P4

nC® ProTherm

nC® ProTherm is available in 6 different varieties

•nC® ProTherm CUI-X for thermal insulation of pipelines or tubes that need protection against corrosion

in one go. For ships, petrochemical plants, heaters and heat exchangers, offshore installations.

•nC® ProTherm Safe-Touch for thermal insulation of tubes and make surfaces Safe-Touch to avoid burns of

human skin. For engine rooms and tubular systems in ships, industrial processes and petrochemical

industry or OEM industry.

•nC® ProTherm IR-X for sunray and heat deflection. For roofs, silos, vessels, tanks, ships, petrochemical

plants, steel factories.

Page 5: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P5

nC® ProTherm SiO2 Aerogels

Comparison of thermal conductivity

0

10

20

30

40

50

60

Th

erm

al C

on

du

cti

vit

y [

mW

/mK

]

Aerogel PU-Foam Mineral Wool Glass hollow

spheres

Page 6: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P6

nC ProTherm starting point formulation

Wet Formulation

Density approx. 0,5 g/cm³

pH-Value 8,3 – 8,5

Solids approx. 67,0 %

Water-content approx. 32,0 %

Dried Coating

Hardness 30 – 40 Shore A

Max. film thickness approx.20 mm

Thermal conductivity approx. 46 mW/mK

Water vapor transmission rate (8 mm

thickness)

sd-value (diffusion equivalent air layer thickness)

25 g/m²d

0,76m (Class V2 acc. DIN EN 1062-1)

Page 7: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P7

nC® ProTherm Applications(metals, stone, concrete, gypsum, wood)

Industry

Pipes and reactors

Storage tanks

Safe touch areas (hot surfaces accessible to workers and/or public)

Maritime

HFO-pipe/tubular systems

Engine room systems

Cabins, quarters superstructures

Pipelines rigs

Cargo holds VLCC’s, FPSO, tankers

Construction

Building insulation

Page 8: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P8

Insulating properties

0

50

100

150

200

250

300

350

400

450

500

Conventionalcoating

Low ePaint

Coatingwith Glass

Beads

nC ProThermcoating

The

rmal

co

nd

uct

ivit

y (m

W/m

-K)

Coating with ceramicBeads

Page 9: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P9

Insulating properties

Testing chamber made of styrofoam, heat insulation test

T1

T2

T3

Hot air hair dryer

upper chamber

lower chamber

sample

450mm

100mm

Legend:

T1 = uncoated panel surface

T2 = coated panel underside

T3 = sample space

Page 10: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P10

Measurement of insulating properties I: Uncoated panel

Page 11: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P11

Measurement of insulating properties I: Same panel coated with nC ProTherm

nC ProTherm – 6 mm thickness

24°C difference

Uncoated upper side Coated down side

inner chamber

time

Page 12: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P12

Measurement of insulating properties II: Coated Aluminium plate on heatingplate

Page 13: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P13

Measurement of insulating properties III: Coated stainless steel boiler

First results of the nC® ISO-X coating after 12 hours curing time. Goal was to reduce energy input: 27% reduction over a full day tour was achieved.

Page 14: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P14

SAFE TOUCHApplication Safe touch coating

Surface feels warm only at high temperatures due to low conductivity and low heat capacity

Page 15: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P15

SAFE TOUCHApplication Safe touch coating

A 100°C surface just feels warm if you touch

Page 16: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P16

How to apply the coating

… You can apply it like this …

… or like that …

Page 17: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P17

How to apply the coating

Spray technology for nC ProTherm coatings

•Existing coatings spray technology is not

suitable due to the rheologic properties

and porous structure of the coating material

•Several complete spraying technology

has been developed or is already available on the market

•Most efficient way to apply the coating

Page 18: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P18

How to apply the coating

Main components of spray unitCombi special spray gun for high viscosity coatings

• Large fluid and air channels• Easy to clean• Durable design• Adviced nozzle sizes: 1.2 mm

up to 1.8 mm

Page 19: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P19

nC® ProTherm

•Formulation based on new coating raw materials and innovative insulating fillers

•Easy application by spraying, rolling or by knife

•One coat application, DFT thickness varies, depending on need and purpose, from 3mm up to 20mm

•For indoor and outdoor use also in arctic, monsoon, desert, coastal and chemical environments

•Good insulation at low thickness

•Excellent adhesion on mineral substrates and various metals

•Room or ambient temperature drying

•Specialized spray equipment commercially available

•Best price available

Page 20: nC® ProTherm thermal insulating coatingsstore.nc-marine.com/wp-content/uploads/2016/10/nC-ProTherm-CI-web.pdf · 6-5-2018 P6 nC ProTherm starting point formulation Wet Formulation

6-5-2018 P20

nC® ProTherm is distributed by:

Nederland/NetherlandsnC Surface Technology BV – nC MarineRosbayerweg 206-2101521PT Wormerveer, The NetherlandsT +31-75 750 2404.M +31-6 34 917 [email protected]

Bhārat Gaṇarājya/IndianC Marine & Surface Technology India Pte. Ltd.1201, Mayuresh Cosmos, Sector 11, CBD BelapurNavi Mumbai, Maharashtra 400 614, IndiaM +91-9920 516 133M +91-9538 398 [email protected]@ncsurfacetechnology.com

Suomi/FinlandnC Marine FinlandPitkäkatu 965100 VaasaFinlandT: +358 50 [email protected]

Deutschland/GermanynanoCure GbRBramfelder Chaussee 158D-22177 Hamburg, GermanyT: +49-40 244 377 05M: +49-172 653 [email protected]

Singapura/SingaporenanoCure Asia Pte. Ltd.111 North Bridge Road#08-18 Peninsula PlazaSingapore 179098T +65 3159 0959 – SingaporeT +66 94 132 5874 – [email protected]

Hellas/GreecenC Surface Technology Hellas Ltd.72 Syngrou Avenue11742 Athens, GreeceT +30-210 92 32 761M +30-693 222 [email protected]

PLEASE CONTACT YOUR DISTRIBUTOR OF CHOICE FOR MOREINFORMATION

Yisrael/IsraelnC Industrial & MarineMoshav 1 Main Street36007 Beit Lehem HagalilitTel Aviv, IsraelM: [email protected]

United Kingdom/UKnC Industrial & Thermal244 Kirkintilloch RoadGlasgow, G64 2JESchotland, United KingdomT: +44 7711 [email protected]

Chile/ChilinC Marine & IndustrialAvenida Nueva Providencia 1881Officina 1620 ProvidenciaSantiago, ChileT: +56 22 [email protected]


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