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NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03...

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DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW
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Page 1: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

NDIA’s 57th Annual Fuze Conference

NAVY OVERVIEW

Page 2: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 2

• Navy Fuze S&T Strategy

• Navy Fuzing Future Directions

• Navy Fuze Work Highlights

• Summary

Outline

Page 3: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 3

Chief of Naval Operations ADM Jonathan Greenert

Navy Weapon Structure

Page 4: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 4

• Less of a formal Strategy, but more of a fuzing path into the

future

Smaller - We really see that fuzing is heading in the

direction of smaller is better.

− Weapons are getting smaller and smaller sizes allow for

redundancy to help reliability.

Reliability - Higher reliability is also a big player for Navy

fuzing. Sub-munitions have very high reliability

expectations and more traditional fuzing is also wanting

higher reliability.

Lower Cost - With budgets falling, the pressure is on to

make all weapons and weapons systems cost less.

Navy S&T Strategy

Page 5: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 5

Navy Future Directions

State-of-the-Art In-Line & Out-of-Line

Safe-Arm Devices

Complex Electro- Mechanical Safe-Arm Devices

Large and bulky Electro- Mechanical

Safe-Arm Devices

Miniature Munitions

Advanced MEMS and Electronic Technologies

Page 6: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 6

Navy Tech Money Sources

Page 7: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 7

How Will We Get There?

• Smaller and more reliable and robust electronics and power conditioning

technologies.

Improved reliability across all fuze applications.

• Improved detonator/initiator designs and components.

Improved IM and variable output weapons characteristics.

• Improved MEMS Technologies and producible MEMS designs.

Smaller and more robust fuzing application.

New families of contact sensors and fuzing devices

• Leverage spiral development of existing fuzes.

Improved reliability and capability.

Stop-gap to help support fuzing industry.

Demonstration beds for new technologies.

• Service life extension programs for existing fuze inventories.

Page 8: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 8

• Developing technologies to

enable electrical signal

distribution in a weapon

system with large numbers of

submunitions

• Minimize disruption to the

dispense event

• Maintain robust

mechanical and electrical

interfaces

Closed Session VB briefing

provided by Kevin Cochran

HRDR

155mm

Round

Electrical

Distribution

System

High Reliability DPICM Replacement

Page 9: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 9

• Produce calculated

reliability predictions for

MEMS based explosive

trains

• Characterize shock

initiation and material

properties of EDF-11

• Combined analysis of

(100+) test data sets to

determine a reliability of

MEMS explosive interface

Model Hot

Spots

DRIE of Si

Bridge

Closed Session IIIB briefing

provided by Dan Pines

9

Reliability of MEMS Explosive Train Interfaces (13-G-021)

Page 10: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 10

10

• Increase fuze survivability by

providing improved material

models for potting materials and

lead-free solder used in the design

process

• Potting material characterization:

• Variety of experiments to collect

data

• Populate existing material models

with constants derived from the

test data

• Validate material models for use in

HT penetration

Closed Session IIIB briefing

provided by Vasant Joshi

Characterization of Potting Materials for Electronics

Assemblies Subjected to Dynamic Loads

Page 11: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 11

Unpowered Gun Setback Detection Test

• Energy harvesting and analog

signal processing

• Measures setback magnitude

and the duration of the setback

• Board potted with production

encapsulant for correct

mechanical response

• Gun test will identify best

configuration of component

values and validate a setback

detection method

JFTP funded as 14-G-028 with internal leveraging

Page 12: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 12

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Lead-Side Down

• Do Gas Discharge Tubes self fire from high g levels?

• 40 foot drop tower to generate short duration high shock levels

• Early testing indicates self firing may be a concern

• Additional experiments required

Gas Tube Shock Survivability

JFTP funded as 14-G-022 with internal leveraging

Page 13: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 13

• Use true COTS components

• Simplify Circuitry Where Appropriate

• Component Selection is critical

• 1000 unit Quantities

Closed Session VA Briefing provided by Mr. Michael Haddon

Low Cost ESAD

Page 14: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 14

• Exploit existing MEMS micro-fabrication

and packaging technologies to obtain

higher-performance DoD retard and

impact sensors

• Improved G-sensor performance for

existing and future fuzes.

• Two efforts – Metal(LIGA) and

Silicon(DRIE)

• Small lot of both metal and silicon retard

sensors will be manufactured, tested and

submitted to fuze vendor for evaluation

via the DOTC.

MEMS Retard and Impact Sensors

Closed Session VA Briefing provided by Mr. Randy Drobny

Page 15: NDIA’s 57th Annual Fuze Conference NAVY OVERVIEW · 03 04 04 04 04 04 04 05 04 04 04 04 04 04 03 03 03 g Time, s Lead-Side Down • Do Gas Discharge Tubes self fire from high g

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 15

Summary

Smaller, More Robust, Higher Reliability and Lower Cost fuze designs are future thrusts

for future Navy Fuzing


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