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NEMOURS ALFRED I. DUPONT HOSPITAL FOR …INNOVATIVE EXPANSION Founded by philanthropist Alfred I....

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INNOVATIVE EXPANSION Founded by philanthropist Alfred I. DuPont in 1936, Nemours A.I. DuPont Hospital for Children is a nationally ranked pediatric hospital. When Houston-based healthcare architects FKP were engaged to master plan and design an expansion, they took inspiration from the hospital’s location and existing building. The dramatic exterior features a system of unitized, multi-colored glass and laminated metal panels with solar shade pipes, made possible by teamwork with AGI member R.A. Kennedy & Sons, Inc. and facade consultant Wiss, Janney, Elstner & Associates, Inc. ARBOR IN A GARDEN The architectural team from FKP uses two nature analogies to describe their concept for the expansion, which sits among the vast DuPont gardens. “We saw our project as a hospital in a garden,” explained FKP Senior Project Designer Paul Asteris, AIA. The trellis-like glass structure that clads the hospital expansion shelters patients inside the way an arbor frame strengthens delicate growth. In contrast to the 1979 building’s rough stone exterior, the dramatic blue and purple hues of the expansion recall a geode spilling forth its colorful and wonderful interior. “The expansion explodes with new architecture that’s a little more fun, playful, and kid-friendly,” Asteris adds. ARBOR WALL According to Kennedy Senior Project Manager John Hermansen and Field Superintendent Timothy Petriccione, the distinctive arbor wall contains 65,000 sf of curtain wall in 432 unitized sections. Most sections measure 9-by-23 feet tall and weigh 2,000 pounds. Cranes were used to erect the walls, because of the size and weight and also to navigate construction components on site - including all of the fully fabricated patient bathrooms, delivered around the time the curtain wall was to go up. Erecting the arbor wall went so smoothly that Kennedy beat its anticipated schedule. CASE STUDY AGI Glazier R.A. Kennedy & Sons, Inc. | Aston, PA Team Architect: FKP | Houston, TX Facade Consultant: Wiss, Janney, Elstner Associates, Inc. | Houston, TX Construction Manager: Skanska Completion October 2014 Awards 2016 Vision Design Award Healthcare Honorable Mention) 2016 SCCM/AACN/AIA ICU Design Citation Honorable Mention 2015 Healthcare Design Showcase Award of Merit NEMOURS ALFRED I. DUPONT HOSPITAL FOR CHILDREN | WILMINGTON, DEL. Colorful glazing and construction creativity brighten kids’ days. Architectural Glass Institute 2190 Hornig Road Suite 100 Philadelphia, PA 19116 215-825-1422 [email protected] Photo above © Brad Feinknopf/OTTO
Transcript

INNOVATIVE EXPANSIONFounded by philanthropist Alfred I. DuPont in 1936, Nemours

A.I. DuPont Hospital for Children is a nationally ranked pediatric

hospital. When Houston-based healthcare architects FKP were

engaged to master plan and design an expansion, they took

inspiration from the hospital’s location and existing building. The

dramatic exterior features a system of unitized, multi-colored glass

and laminated metal panels with solar shade pipes, made possible

by teamwork with AGI member R.A. Kennedy & Sons, Inc. and

facade consultant Wiss, Janney, Elstner & Associates, Inc.

ARBOR IN A GARDENThe architectural team from FKP uses two nature analogies to

describe their concept for the expansion, which sits among the vast

DuPont gardens. “We saw our project as a hospital in a garden,”

explained FKP Senior Project Designer Paul Asteris, AIA. The

trellis-like glass structure that clads the hospital expansion shelters

patients inside the way an arbor frame strengthens delicate growth.

In contrast to the 1979 building’s rough stone exterior, the dramatic

blue and purple hues of the expansion recall a geode spilling forth

its colorful and wonderful interior. “The expansion explodes with

new architecture that’s a little more fun, playful, and kid-friendly,”

Asteris adds.

ARBOR WALLAccording to Kennedy Senior Project Manager John Hermansen

and Field Superintendent Timothy Petriccione, the distinctive arbor

wall contains 65,000 sf of curtain wall in 432 unitized sections. Most

sections measure 9-by-23 feet tall and weigh 2,000 pounds. Cranes

were used to erect the walls, because of the size and weight and

also to navigate construction components on site - including all

of the fully fabricated patient bathrooms, delivered around the

time the curtain wall was to go up. Erecting the arbor wall went so

smoothly that Kennedy beat its anticipated schedule.

CASE STUDYAGI GlazierR.A. Kennedy & Sons, Inc. | Aston, PA

TeamArchitect: FKP | Houston, TXFacade Consultant: Wiss, Janney, Elstner Associates, Inc. | Houston, TXConstruction Manager: Skanska

CompletionOctober 2014

Awards2016 Vision Design Award Healthcare Honorable Mention)2016 SCCM/AACN/AIA ICU Design Citation Honorable Mention2015 Healthcare Design Showcase Award of Merit

NEMOURS ALFRED I. DUPONT HOSPITALFOR CHILDREN | WILMINGTON, DEL.

Colorful glazing and construction creativity brighten kids’ days.

Architectural Glass Institute 2190 Hornig Road Suite 100 Philadelphia, PA 19116 215-825-1422 [email protected]

Photo above © Brad Feinknopf/OTTO

Architectural Glass Institute 2190 Hornig Road Suite 100 Philadelphia, PA 19116 215-825-1422 [email protected]

six-by-six-foot panels and 127 six-by-three-foot panels were

incorporated into the arbor wall. Cristacurva glass was chosen for

its range of colors. The glass was manufactured in Mexico, shipped

to Oldcastle in Texas where the unitized sections were fabricated,

and then trucked to Wilmington for installation by Kennedy. Over

100 truckloads of fabricated materials were installed.

ON THE INSIDEThe interior scope of work was no less complex than the exterior.

The five-story atrium features a 1,000-sf unitized interior curtain wall

of high-end Meltdown artistic glass, Paragon glass floor accents,

and 5,000 sf of glass railings. Patient rooms feature Unicell insulated

windows with integral privacy blinds that can be controlled from

the nurses’ stations. Kennedy also installed over 100 aluminum

and glass ICU doors and 40 exterior operable vent windows with

associated motors for the building’s smoke evacuation system.

FOR THE KIDSNever losing sight of the project’s focus on kids, the construction

team engaged Nemours patients as often as they could. When

bedrock below the soil required blasting, Skanska arranged for

a dynamite plunger to be brought into the hospital. A group of

children took turns pressing the plunger to “set off” the charges

while carefully orchestrated demolition orders were given by walkie-

talkie from the next room. When curtain wall sections were installed

by crane, Kennedy job foreman Mike Maiers stood indoors with kids

and together, they gave crane signals to set the wall. The interaction

and involvement brightened the days of both kids and crews.

COLORFUL COLLABORATIONLed by Design Principal Michael Shirley, AIA, LEED AP, Asteris, and

Senior Project Architect Bob Clark, AIA, the FKP team conceptualized

a five-story patient tower with 192 private rooms – each with a

window to view the surrounding gardens. The plan looks like two

intersecting footballs. A skylit central atrium links the two wings.

Without a single 90-degree angle, the design required plotting

points in space to calculate and detail the glazing. The faceted

exterior curtain wall slopes upward, further complicating the

geometry. According to Hermansen, it was “an incredible design.

We had never seen anything like it.” His team used Trimble Total

Station software to execute the challenging layout and provide

accurate measurements for the field crew.

“We had a lot of collaboration,” said Clark. “Kennedy did a really

outstanding job providing us with the results we were looking for.”

WJE supported the team with design assistance and building

enclosure consulting on both the curtain wall and aluminum panel

systems, including laboratory and on-site air and water infiltration

testing. Associate Principal/Project Manager Dale Fuhr, CDT,

NACC, explained WJE helped develop a sound design with a

focus on the facade’s air and water resistance capabilities, thermal

performance, and long-term sustainability.

MULTI-FACETEDThe triangular pattern of the arbor wall belies the fact that the

unitized sections are rectangular. The diamond grid was achieved

by creatively manipulating components to achieve the desired

appearance. Instead of faceted metal panels, Kennedy worked

with Metal Sales and Service Co. to laminate four-ply aluminum

panels in four shades of gray. The solution reflects sunlight similar

to how facets might, but in a budget and maintenance friendly

flat solution that ensures air and water tightness. In total, 274

Left to right: Unitized

panel installation; arbor

wall detail showing

laminated metal, glass, and solar shade tubes (photos courtesy

R.A. Kennedy & Sons, Inc.); atrium view through glass railing

(image © Brad Feinknopf/OTTO)


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