Networking & Quality Management with Fronius Xplorer · Networking & Quality Management with...

Networking & Quality Mangement with Fronius XPlorer© Fronius 02/2008

Networking & Quality Management with Fronius Xplorer

© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer

What is the Software Fronius Xplorer

Xplorer


Fronius Xplorer. The clearly laid out, ergonomicallydesigned software for centralised operation, monitoring, diagnosis and documentation of networked welding systemsused in automated production operations.

What is the Software Fronius Xplorer


Total control - All in one ...The Fronius Xplorer combines all the existing FroniusPC software components in one software program.


Fronius Xplorer functionsVisual Status (Visual Status of all Power Sources in the Network)

Overview display

Panel ( Remote function via network )

Jobs( Command values / Documentation / Changing-history )

Documentation ( Actual values / Command values / Errors )

Logbook function ( event and error logbook )

Statistic function

Graph function


Visual StatusPlaintext Error Display (Error Code & Error Text)


Visual Status of all Power Sources in the NetworkNavigation via Touch Screen

Visual Status

Error

OK & Welding

Disconnected

Switched OFF

Warning



Overview display





Statistic function

Graph function


Overview functionAll Machinedata on one Screen



Overview display





Statistic function

Graph function


Remote function via network

Panel


TIG / CMT / TPS / US-Version Frontpanel

Panel


Touch Screen ability

Panel


Background parameter in real text

Panel



Overview display





Statistic function

Graph function


Jobs

Online / Offline compare function

Job Change indicator

Improved functionality


Jobs

Online Jobedit function


Jobs

Job Change indicator



Overview display





Statistic function

Graph function


Documentation

Command values i.e.:

ModeProgram No.Analog values


Documentation

Sampled data:

Job listEnergy InputHeat Input


Documentation

Actual values i.e.:

realtime DataLimits


Documentation

Diagram from History



Overview display





Statistic function

Graph function


Logbook function

Logbook function:

Error LogSoftware ChangeJob ChangeUser Change


Logbook function

Logbook function:

Error Log Software ChangeJob ChangeUser Change


Logbook function

Logbook function:

Error LogSoftware ChangeJob ChangeUser Change


Logbook function

Logbook function:



Logbook function

Logbook function:




Overview display





Statistic function

Graph function


Statistic function

Statistic preperation oflimit exceeds



Overview display





Statistic function

Graph function


Graph function

„Live“ graph U / I / wfs


Fronius Xplorer functions

Backup/Restore function (Automatic Backup )

Communication settings (RS232 / Network)

Consumed values ( Gas / Wire / Heat input )

User Profiles

Split Screen function

8 different Languages D / E / F / I / ESP / POR / CZE / SWE

3 Asiatic specific options JA / KO / ZH


Backup/Restore function

Manual Backup / Restore

Masterbackup function

Automatic Backup






User Profiles





Communication settings

Connection via LN Converter RS232 to PS


Connection via Network to PS

Communication settings






User Profiles





Consumed values

Consumption figures:

Gas WireElectricity






User Profiles





User Profiles

Set Differnet Users

Different Use Profiles

Auto Log off function






User Profiles






Split Screen function:

easy copy/pasteeasy job transfercompare function






User Profiles





8 different languages D / E / F / I / ESP / POR / CZE / SWE


Different Languages


Advantages of Fronius Xplorer

consistant graphic user interface

central controling of systems from a virtual control center

touch-screen functionality for easy handling

overview of the state of all machines in a companynetwork


Example of Fronius Xplorer Network

Office

Welding Area with different Welding Cells

Browser Function –Always the focus to all machines in network

Xplorer @ PC direkt next to Cell

-Backup / Restore-remote function of all power sources-welding data documentation-statistic function-diagrammfunktion

Data Acquisition throughout the whole Plant


XplorerXplorer+ XplorerXplorer+ + Jobexplorer4.061.103 + +XplorerXplorer+ +RCU 5000iRCU 5000i

Jobexplorer4.061.103XplorerXplorer + FS Doku

4.061.120

+ E- Set Ethernet / RS232

supervise function of all power-sources in the network( I.O / n I.O + Error Code)

backup / restore / updateFunction

remote function of powersourcevia PC



remote Function of powersourcevia PC

documentation of the comandvalues and of all changes of thecomand values.

possibility to change the comandvalues via PC

easy job – transfer function( from one power source to an other)




documentation of the comandvalues and of all changes of thecomand values.possibility to change the comandvalues via PC

easy job – transfer function( from one power source to an othelimit control function ( U / I / VD / VS)

logbook / graph / statistic function

Documentation of real values,sections, welds & actual values


Backup / Restore / UpdateFunction


documentation of the comandvalues and of all changes of thecomand values.

possibility to change the comandvalues via PC

easy job – transfer function( from one power source to another)

Documentation of sections & welds

+ E- Set Ethernet / RS232 + E- Set Ethernet / RS232 + E- Set Ethernet / RS232

Fronius Xplorer – function packages


Fronius Xplorer – hardware requirements

Windows PC

min. 2 GHz processor

min. 1GB RAM

.Net Framework has to be installed

resolution 1024x768

ev. touch screen monitor


Fronius Xplorer with DeltaSpot


Fronius Xplorer with DeltaSpot


Fronius Xplorer Customers - EUROPE


Fronius Xplorer on the field

Plant – Cologne – already in production

12 power sources ( MIG brazing )Welding Data documentationLimit control

Plant – GENK ( Belgium ) – start up phase

8 CMT power sourcesWelding Data documentationLimit control



Plant – Dingolfing ( GER ) – 1 test cell

Aluminium car body productionAluminium axis production

Plant – ( China ) – start up phase

8 CMT power sourcesaxis production for 5 / 7 seriesWelding data documentationLimit control



Plant – Unna ( GER ) – already in use

exhaust system manufacturerfor daimler chrysler

10 CMT power sources connected to 1 PCComand values transferComand values supervise function



Plant – Coburg ( GER ) – already in use

seat components for volkswagen AG

17 TPS 4000Welding data documentationLimit control function



Plant – Paderborn ( GER ) – Test

2 TPS 4000Welding data documentationwith & without RCU 5000i

Plant – Galesburgh ( USA ) – production

82 TPS 4000 -> 1 PCSupervise function



Plant – Geiselhöring ( GER ) – production

2 TPS 4000manual welderswelding data documentation



Plant – Hengersberg ( GER ) – production

cabrio roofs for different germancar manufacturers ( audi .. )

5 TPS 4000welding data documentation



Plant – Stuttgart ( GER ) – production

seat components for different germancar manufacturers ( vw .. )

1 TPS 4000welding data documentation

www.fronius.com

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