New Brunswick Innova 5000 Shaker - Daigger Brunswick In… · 2.3.1 LED display The Innova control...

nualck™ Innova® 5000 ShakerEN)g manual

New Brunswick™ Innova® 5000 ShakerOperating manual

Copyright © 2014 Eppendorf AG, Germany. No part of this publication may be reproduced without the

prior permission of the copyright owner.

Eppendorf® and the Eppendorf logo are registered trademarks of Eppendorf AG, Germany.

New Brunswick™ and the New Brunswick™ logo are trademarks of Eppendorf AG, Germany.

Innova® is a registered trademark of Eppendorf, Inc., USA.

Trademarks are not marked in all cases with ™ or ® in this manual.

M1196-0050-Q/012014

Table of contentsNew Brunswick™ Innova® 5000 Shaker

English (EN)3

Table of contents

1 Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Danger symbols and danger levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2.1 Hazard icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2.2 Degrees of danger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1 Main Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.1 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.2 Orbit and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.3 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.4 Platforms and accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.5 Main control board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3.1 LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3.2 User interface keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3.3 Status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3.4 Function indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 Universal power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.5 Speed/monitor option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.6 Heavy duty construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.6.1 Eccentric drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.6.2 Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.6.3 Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153.1 User profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2 Warnings for intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3 Safety precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174.1 Inspection of boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.2 Packing list verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.3 Selecting the location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.4 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.5 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.6 Verifying unit is level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.7 Install the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.8 Install flask clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.9 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.10 Voltage configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215.1 Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2 Continuous/unlimited run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.3 Checking setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Table of contentsNew Brunswick™ Innova® 5000 Shaker

English (EN)4

5.4 Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.4.1 Setting the timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.4.2 Canceling the timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.4.3 Total running time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.5 Alarm functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.5.1 Stopping the alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.5.2 Deactivating the alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.5.3 Reactivating the alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.6 Recorder adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.7 Power interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277.1 Routine maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.2 Cleaning external and internal surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.3 Fuse replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.2 Platform capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

9 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339.1 Accessories and preventative maintenance parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9.1.1 Platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9.1.2 Flask clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9.1.3 Preventative maintenance parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

9.2 Clamp hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

10 Transport, storage and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3710.1 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

11 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Operating instructionsNew Brunswick™ Innova® 5000 Shaker

English (EN)5

1 Operating instructions1.1 Using this manual

Carefully read this operating manual before using the device for the first time.

Also observe the operating manual enclosed with the accessories.

The operating manual should be considered as part of the product and stored in a location that is easily

accessible.

When passing the device on to third parties, be sure to include this operating manual.

If this manual is lost, please request another one. The latest version can be found on our website

www.eppendorf.com (international) or www.eppendorfna.com (North America).

1.2 Danger symbols and danger levels

1.2.1 Hazard icons

1.2.2 Degrees of danger

The following danger levels are used in safety messages throughout this manual.

Electric shock Crushing

Material damage Hazard point

Heavy loads

DANGER Will lead to severe injuries or death.

WARNING May lead to severe injuries or death.

CAUTION May lead to light to moderate injuries.

NOTICE May lead to material damage.

Operating instructionsNew Brunswick™ Innova® 5000 Shaker

English (EN)6

1.3 Symbols used

Example Meaning

You are requested to perform an action.

1.

2.

Perform these actions in the sequence described.

• List.

References useful information.

Product descriptionNew Brunswick™ Innova® 5000 Shaker

English (EN)7

2 Product description2.1 Main Illustration

Abb. 2-1: Innova 5000 front view

Fig. 2-1: Innova 5000 front view

1 Platform lock

2 Idler housing

3 Base

4 Foot

5 Control box

6 Guard

7 Platform

1

2

3

4

5

6

7


English (EN)8

2.2 Features

The New Brunswick™ Innova 5000 Shaker will provide you with the reliable, maintenance-free operation

that is characteristic of all New Brunswick shakers. It incorporates a variety of components and features to

permit the precision operation necessary for your exacting scientific experiments.

This manual is intended to provide the user with a complete understanding of:

• How the device operates

• Basic components of the device

Basic preventive maintenance and service of the device

Be sure to familiarize yourself with this manual prior to operating your Innova 5000.

2.2.1 Operation

The shaker may be operated either continuously or in a timed mode via a programmable timer for shaking

periods of 0.1 hr to 99.9 hrs.

2.2.2 Orbit and drive

• Triple eccentric counterbalanced drive

• Horizontal plane rotary motion

• 5.1 cm (2 in) circular orbit

2.2.3 Alarms

The Innova 5000 is equipped with audible and visible alarms that alert the user to the following conditions:

• The end of a timed run

• Deviation of shaking speed outside the tolerance limits

2.2.4 Platforms and accessories

To accommodate customer needs, a wide variety of platforms can be used with the Innova 5000. Dedicated

platforms are available for a variety of flask sizes. Universal platforms are also available (see Platforms on p. 33) (see Platform capacity on p. 30).

2.2.5 Main control board

The main control board for the Innova 5000 Shaker has the following functions:

• Non-volatile memory for storage of key parameters during power interruption

• Speed sensing, electronic commutation and power control for the brushless DC drive motor

• Maintains an elapsed running time clock

• Contains firmware for shaker control, as well as recognition of an expansion connector for option


English (EN)9

modules

• Provides an operator interface via displays, audible alarm and connection to the keypad module (keys

and display graphics)

A Proportional/Integral (PI) Microprocessor controller with instantaneous digital feedback controls the

speed over a range of 25 – 350 rpm.

2.3 Control panel

The control panel is located on the front of the instrument. It serves as the operator interface, and consists

of:

• A START/STOP key

• An up arrow ( )

• A down arrow ( )

• A SELECT key

• A 3-digit LED display that provides numeric values, and some letter codes

• 4 function indicator lights

• 4 status indicator lights

Abb. 2-2: Control panel

Fig. 2-2: Control panel

1 Status indicators

2 LED display

3 Function indicators

4 Keypad

SELECTSTARTSTOP

MAINTSET

TIME

MUTE

RPMHRS

° C

*

31

4

2


English (EN)10

2.3.1 LED display

The Innova control panel has a 3-digit LED display. During normal shaker operation, the display will

indicate:

• Shaker status (ON/OFF)

• Shaking speed

• Setpoints

• Hours remaining (timed run)

2.3.2 User interface keys

2.3.3 Status indicators

2.3.4 Function indicators

Accumulated run time is internally monitored and may be displayed as a guideline.

START/STOP • Starts and stops the drive

• Activates or stops timer when timed run is

desired

Keys • Adjusts the setpoint of a displayed parameter up

or down

• Used to enter the SET mode for setpoint

changes

SELECT • Changes the displayed parameter

MAINT • Illuminates after 10000 hours of use

• Indicates need for routine maintenance (see

Routine maintenance on p. 27)

SET Illuminates to indicate that:

• Shaker is in SET mode

• Setpoints are being displayed

• Setpoints can be altered

TIME • Illuminates to indicate that the timer is in

operation

MUTE • Illuminates to indicate that the audible alarm is

disabled

RPM Revolutions per minute

HRS Time remaining

°C Not applicable

* Not applicable


English (EN)11

2.4 Universal power module

Voltage and frequency have been set prior to shipment. Innova shakers are available in the following

voltages:

• 100 V

• 120 V

• 220 V

• 240 V

The unit can accommodate both 50 and 60 Hz frequencies.

A voltage selector (which is incorporated in the power entry module) and a frequency selector switch are

used to select the appropriate voltage and frequency. This universal system adapts to worldwide power

requirements.

2.5 Speed/monitor option

A speed/monitor option (M1194-9924) is available. This option offers:

• Remote monitoring

• 0 – 5 V analog recorder output for speed

• The connection of a chart recorder so that shaking speed can be documented

• 0 – 3.5 V (1 V per 100 rpm) analog output for shaking speed

The module is designed to piggy-back onto the main electronic board via an expansion connector. It

controls analog power supplies and provides remote monitoring capabilities by supplying analog outpost

for speed that are compatible with chart recorders and analog data acquisition systems.

2.6 Heavy duty construction

2.6.1 Eccentric drive

The triple eccentric drive used in the Innova shakers employs the same proven technology that has reliably

driven New Brunswick shakers for over 30 years. This drive mechanism utilizes a counterweight system to

stabilize the rotary motion produced during operation.

WARNING! Risk of electric shock and/or damage to device!

Do not plug the shaker into a power source until you check the voltage and frequency

settings.

Check the voltage selection on the power entry module against the Caution label located

over the power cord connection and your electric power source.


English (EN)12

When the workload moves in one direction, opposing forces are generated to stabilize the shaker. This

action will help eliminate the problem of “walking” that may occur with less precisely balanced

instruments. Vibrations are minimized and the life of the unit is extended.


English (EN)13

2.6.2 Bearings

Innova shakers employ sealed lubricated ball bearings of the highest quality. Sealed bearings minimize the

generation of airborne particles that could be disadvantageous in clean rooms or controlled environment

areas.

The main bearing is not sealed.

This bearing design has performed reliably in New Brunswick shakers for many years.

2.6.3 Motor

The Innova 5000 Shaker uses a brushless ball bearing DC motor. This motor provides high torque along

with quiet, efficient operation and low maintenance. The rugged motor has a rating of 3/8 horsepower.


English (EN)14

SafetyNew Brunswick™ Innova® 5000 Shaker

English (EN)15

3 Safety3.1 User profile

The device may only be operated by trained lab personnel who have carefully read the operating manual

and are familiar with the device functions.

3.2 Warnings for intended use

3.3 Safety precautions

Before operating the shaker, verify that anyone involved with its operation has been instructed in both

general safety practices for laboratories and specific safety practices for this apparatus.

The user is responsible for following local guidelines for hauling hazardous waste and biohazardous

materials that may be generated from the use of this equipment.

WARNING! Heavy!

Do not attempt to lift the Innova 5000 Shaker by yourself.

Use suitable equipment when raising or handling the device.

WARNING! Risk of electric shock and/or damage to the device!

Use a grounded power supply.

WARNING! Risk of electric shock and/or damage to the device!

Before cleaning device, turn off and unplug from mains/power supply.

WARNING! Risk of electric shock when replacing fuses!

Turn off shaker and disconnect from mains/power supply.

WARNING! Risk of explosion and injury or death!

Do not use equipment with flammable substances or organisms with flammable

by-products.

WARNING! Injury from hazardous biological material!

Use respiratory protection when cleaning spills where aerosolization is suspected.

Wear gloves, safety glasses, and laboratory coat when cleaning.

NOTICE! Risk of damage to device!

Never run shaker without a properly installed platform.

SafetyNew Brunswick™ Innova® 5000 Shaker

English (EN)16

InstallationNew Brunswick™ Innova® 5000 Shaker

English (EN)17

4 Installation4.1 Inspection of boxes

After you receive your order from Eppendorf, inspect the boxes carefully for any damage that may have

occurred during shipping. Report any damage immediately to the carrier and your local Eppendorf

Customer Service Department.

4.2 Packing list verification

Verify against your Eppendorf packing list that you have received all of the correct materials.

4.3 Selecting the location

Select the location for the device according to the following criteria:

• Suitable power connection

• Access to RS-232 port

• Smooth, sturdy surface capable of supporting 907 kg (2000 lb)

• Ambient temperature between 0 °C and 60 °C

• Altitude limit of 2000 m

• Sufficient space for the shaker and platform to clear walls and obstructions during operation

The dimensions of the Innova 5000 are as follows:

Ensure free circulation of air by maintaining a distance of at least 55.9 cm (22 in) on all the sides of the

device from adjacent devices or walls and keep the underside of the device clear.

4.4 Unpacking

Upon unpacking the unit, inspect it carefully for any apparent damage that may have occurred during

transit. Immediately report any damage to the carrier and to the Eppendorf Service Department. Do not

discard the crate or packing material.

Width 157 cm (62 in)

Depth 96.5 cm (38 in)

Height 135 cm (53 in)


English (EN)18

4.5 Installation

4.6 Verifying unit is level

1. Place a 63.5 cm ( 2 ft) level on the upper shelf in both directions to confirm that the unit is level. If the

unit is not level, use the leveling threaded rod to bring the unit back into level.

2. Once the unit is level, tighten down the large nut to lock the threaded rod back into place.

4.7 Install the platform

The Innova 5000 can be used with a variety of Eppendorf platforms that will accept a wide range of clamps

for flasks, test tubes, etc. A platform, which is required for operation, is a separate item not included with

the shaker assembly (see Platforms on p. 33).

1. With the unit in an operating position, adjust the

hollow leveling screw until the platform is level

(see Verifying unit is level on p. 18).2. With the unit leveled, tighten the lock-nut on each

hollow leveling screw.

3. Prior to making electrical connections to the unit,

set the power switch to OFF.

4. Make sure your power supply matches the

requirements on the unit’s electrical specification

plate.

5. Connect the unit to your electrical service.

1 Lock-nut 2 Hollow leveling screw

Use of the Innova shakers requires a platform, which is a separate item. For a listing of

available platforms, (see Accessories and preventative maintenance parts on p. 33). The Innova

5000 uses 83 cm × 68 cm (32.5 in × 26.7 in) platforms.

This procedure is to be performed by an Eppendorf Service Engineer.

2

1


English (EN)19

A platform must be installed on the device prior to use. To install a platform:

1. Place the platform on the shaker.

Be sure to use the proper size platform for the model.

2. Tighten the platform locking levers.

4.8 Install flask clamps

Clamps for 2 – 6 L flasks are shipped with an additional girdle to keep the flasks in place. To install 2 – 6 L

clamps:

Abb. 4-1: Double girdle clamp

Fig. 4-1: Double girdle clamp

CAUTION! Risk of damage to the device!

Never run the shaker without a properly installed platform.

Eppendorf flask clamps are used on a variety of shaker platforms. Flat Phillips head screws of

different lengths and thread pitch are used to secure the clamp (see Clamp hardware on p. 34). All clamps are shipped complete with hardware.

1 Clamp mounting holesWith screws

2 Upper girdle with girdle tubesSecures flask within the clamp

3 Lower girdle with girdle tubesPrevents flask from spinning

4 Clamp body (legs and base)

1 2

4 3


English (EN)20

1. Place the clamp on the platform and secure it in place with the correct type of screws.

2. Place the loose girdle around the upper portion of the clamp body so that it is held in place by the clamp

legs.

3. Insert the flask into the clamp.

4.9 Electrical connections

Before making electrical connections, be sure to follow these instructions:

1. Check the voltage and frequency selector switches on the rear of the unit to ensure that they are set to

the appropriate voltage and frequency.

2. Remove the Caution label from the rear of the unit.

3. Set the On/Off switch to the Off position.

ONLY THEN:

4. Connect the power cord to the power cord connection, then plug the unit into a grounded electrical

outlet.

4.10 Voltage configuration

Determine the voltage of your unit by checking the voltage indicator and Caution label on the rear of the

unit. Confirm that the correct electrical service package is included with the unit by referring to the table

below.

The instructions and illustration above also apply to 2800 ml Fernbach flask clamps.


Use a grounded power supply.


Do not plug the shaker into a power source until you check the voltage and frequency

settings.

Eppendorf catalog number Electrical service package

M1196-0001 100 V 50/60 Hz (M1196-0070)

M1196-0000 120 V 50/60 Hz (M1196-0070)

M1196-0002 220 V 50/60 Hz (M1196-0071)

M1196-0003 240 V 50/60 Hz (M1196-0071)

OperationNew Brunswick™ Innova® 5000 Shaker

English (EN)21

5 Operation5.1 Getting started

To start the instrument, turn the power switch to the ON position.

When the shaker is running, the LED display will track the speed as it accelerates to the last entered

setpoint. The shaking action may be stopped or started by pressing the START/STOP key.

5.2 Continuous/unlimited run

1. If the LED displays OFF, press the START/STOP key.

2. Press the SELECT key to illuminate RPM.

3. Press either or to enter SET mode (SET indicator will illuminate).

4. Set the speed by using the or key until the desired setpoint is displayed. Holding the or key

will cause the setting to change more rapidly.

The setpoint may be changed at any time during a run without stopping the shaker by following steps 2 – 4.

During speed changes, the alarm may sound until the speed returns to within 5 rpm of the setpoint.

5.3 Checking setpoints

To check any setpoint:

1. Press the SELECT key to illuminate the desired indicator.

2. Press either or to enter the SET mode and display the current setpoint.

5.4 Timed functions

The shaker may be programmed to stop automatically after a preset time period of 0.1 hr to 99.9 hrs. There

must be power to the shaker in order to set the timer. However, a timed run can be initiated while the unit

is either shaking or stopped.

5.4.1 Setting the timer

1. Press the SELECT key to light HRS.

2. Press either or to enter the Set mode, then set a time period of 0.1 – 99.9 hrs.

3. While SET light is illuminated, press the START/STOP key to program the time (and start the run).

At higher speed ranges, we recommend that the platform have a 30 % minimum load to

maintain good distribution between opposing platforms.

Holding the or key for more than 0.5 seconds causes the setpoint to change. Should this

occur, resetting will be necessary.


English (EN)22

The TIME indicator will illuminate and remain on for the duration of the run. At the end of the timed run:

• The display will read OFF

• The time indicator will flash

• The audible alarm will sound

The setpoint may be changed during a run without stopping the shaker by following steps 1 and 2 above.

5.4.2 Canceling the timer

To cancel the timer without stopping the shaker:

1. Press the SET key to illuminate HRS.

2. Press either or to enter the SET mode, then set a time period of 0.1 – 99.9 hrs.

3. Immediately press the START/STOP key. The time indicator will go out and the display will read OFF.

5.4.3 Total running time

Control modules in Innova shakers continuously monitor the total running time the shaker has been on, to

track hours of usage.

To display the accumulated running time:

1. Press the SELECT key to HRS.

2. Simultaneously press the and keys.

The SET and MAINT indicators will flash and the accumulated running time will be displayed in hundreds

of hours (i.e., 02 equals 200 hrs; 102 equals 10,200 hrs). This display will continue for 10 seconds, then

default to the previous mode readout.

After 10,000 hrs of operation, the MAINT indicator will illuminate. Preventive maintenance is

recommended at this point. The light can be deactivated by Eppendorf service personnel.

5.5 Alarm functions

Innova shakers have an audible alarm which is activated at predetermined times. It is possible to deactivate

and reactivate the alarm, according to your needs.

5.5.1 Stopping the alarm

When the alarm sounds, you can stop it by pressing the SELECT key and changing to any other function.


English (EN)23

5.5.2 Deactivating the alarm

The alarm may be deactivated in the following way:

1. Press SELECT to illuminate HRS.


The SET and MAINT indicators will flash.

3. While the SET and MAINT indicators are flashing, press the START/STOP key.

The MUTE indicator will illuminate to advise that the audible alarm is deactivated.

5.5.3 Reactivating the alarm

The alarm may be reactivated in the following way:

1. Press SELECT to illuminate HRS.


The SET and MAINT indicators will flash.

3. While the SET and MAINT indicators are flashing, press the START/STOP key.

The MUTE indicator will extinguish to advise that the audible alarm is active.

The alarm will not sound while the shaker is accelerating immediately following turning on the power.

5.6 Recorder adaptation

To record speed, an auxiliary recorder (not supplied, but available from Eppendorf) can be used. The

recorder should have the following capabilities:

The shaker may be stopped or started by pressing the START/STOP key. When starting, the

unit will automatically return to the last function and speed setting.

The audible alarm will sound until the speed is within 5 rpm of the setpoint.

Abb. 5-1: Recorder connector as seen from the rear of the unit

Fig. 5-1: Recorder connector as seen from the

rear of the unit

• For speed, each channel should have signal

conditioning that accepts 0 – 5 V input.

• A mating connector is required on the recorder

cable (not supplied, but available from

Eppendorf). This is a 9-pin male D subminiature

connector, AMP Amplimite HDP-20 series or

equivalent.

Pin number Signal name Scale

2 Ground 1 V = 100 rpm

6 Speed

5 4 3 2 1

9 8 7 6


English (EN)24

5.7 Power interruption

In the event of an undesired power interruption, the Innova 5000 is equipped with an automatic restart

function. The shaker's non-volatile memory retains all stored information.

If the shaker was in operation prior to the power interruption, the shaker will begin to operate at its last

entered setpoints.The LED display will flash to indicate that a power interruption has occurred.

TroubleshootingNew Brunswick™ Innova® 5000 Shaker

English (EN)25

6 Troubleshooting6.1 Troubleshooting

If any problems occur with your shaker, do not attempt to perform any service on the unit other than

specified in this manual. Please contact your local Eppendorf Customer Service Department.

In any correspondence, please refer to the model number and serial number of your unit. This information

is on the electrical specification plate, located on the rear panel of the unit, above the power connector.

Symptom(s) Probable cause Solution

Shaker does not run • Power cord is not plugged in,

and/ or power switch is off

Plug in power cord (to working

electric outlet) and turn on

power switch

• Fuse is not seated properly Carefully remove and reinstall

the fuse (see Fuse replacement on p. 27)

• Shaking speed has been set to

0 by program running (look for

run icon in display) or by

computer interface

Reset shaking speed (see

Continuous/unlimited run on p. 21)

• Defective main board Call for service

• Jammed shaking mechanism

• Defective motor

• Drive belt out of alignment or

worn

• On/Off switch is not working

Shaker runs slowly and/ or no

speed indication

• Fuse is not seated properly Carefully remove and reinstall

fuse (see Fuse replacement on p. 27)

• Incorrect speed calibration Call for service

• Defective main board

• Defective motor


worn

TroubleshootingNew Brunswick™ Innova® 5000 Shaker

English (EN)26

Operating noise • Shaker speed has been

changed by RS-232 command/

computer interface

• Shaker is overloaded and/or

you are using baffled flasks

Remove some contents and

balance load

• Incorrect speed calibration Check the shaking speed

• Load out of balance Unload all contents then

reload

• Loose component(s) in

platform, subplatform and/or

drive assembly

Call for service

• Defective motor


worn

• Defective bearing housing

assembly

Symptom(s) Probable cause Solution

MaintenanceNew Brunswick™ Innova® 5000 Shaker

English (EN)27

7 Maintenance7.1 Routine maintenance

No routine maintenance is required for the Innova 5000 Shaker.

The MAINT indicator light illuminates at the end of 10000 hours of use. At that time, contact your local

Eppendorf Service Engineer, or call the Eppendorf Service Department. This periodic maintenance will

keep your unit in premium condition.

7.2 Cleaning external and internal surfaces

The unit may be cleaned using a damp cloth or any standard household or laboratory cleaner to wipe down

its outer surfaces. Do not use abrasive or corrosive compounds to clean this instrument, as they may

damage the unit.

7.3 Fuse replacement

The unit design incorporates a circuit breaker, which is used as an ON/OFF switch. There is 1 fuse on the

rear of the control box to protect the control circuitry.

To remove a fuse:

1. Insert a small flat-bladed screwdriver and turn counter-clockwise until it disengages and the fuse holder

springs free.

2. Check the fuse.

3. If the fuse has failed, replace it with a new fuse.

WARNING! Personnel injury and equipment damage!

When cleaning the unit, always turn off the shaker and disconnect the power cord from the

power supply.

WARNING! Risk of electric shock when replacing fuses!

Turn off shaker and disconnect from mains/power supply.

Spare fuses are supplied with the unit.

MaintenanceNew Brunswick™ Innova® 5000 Shaker

English (EN)28

Technical dataNew Brunswick™ Innova® 5000 Shaker

English (EN)29

8 Technical data8.1 Specifications

Tab. 8-1: Shaking

Speed • 25 rpm – 350 rpm

Orbit • 5.08 cm (2 in)

Indication • LED digital electric display

• 1 rpm increments

Setpoint and control • Digital adjustment with PI microprocessor control and

instantaneous visual feedback

Accuracy • ±1 rpm

At 25 – 350 rpm, the unit will perform to specifications with up to ±10 % line voltage

fluctuation.

Drive • Eccentric counterbalanced ball bearing drive

Keypad timer • Programmable shaking periods from 0.1 hr – 99.9 hrs by a digital timer

• Timer shuts off at the end of shaking period and energizes status light

• Timer counts down and digital display indicates remaining time

• Can be deactivated for continuous operation

• Unit will display total accumulated running time for service information

Operating ambient environment

• 0 °C – 60 °C

• 90 % relative humidity

• Non-condensing

• 2000 m altitude limit

Self-diagnostic status

• Warning signal (audible and visible) indicates when shaking speed deviates

more than 5 rpm

• Warning signal (audible and visible) indicates when timer operation has expired

• Audible alarm can be deactivated/reactivated by the operator (see Alarm functions on p. 22)

Remote monitoring • Optional chart recorder output for speed 0 – 5 V

• 1 V per 100 rpm

Automatic restart • Unit will automatically restart after undesired power interruption

• Setpoints are maintained by non-volatile memory

• Interruption is indicated by a flashing LED

Motor • 1/3 HP

• Brushless ball bearing DC motor

Electrical service • 100 V, 120 V, 220 V, 240 V

• All voltages 50/60 Hz 150 VA

• Universal power entry system adapts to U.S. or international requirements

Electrical protection

• Main power control circuits provided with separate fuse


English (EN)30

8.2 Platform capacity

The following section outlines the capacity per shaker platform. The Innova 5000 Shaker can support up to

6 platforms.

For universal platforms that measure 83 cm × 68 cm (32.5 in × 26.7 in):

Contruction • Heavy gauge steel

• Phosphate coated

• Textured painted frame

Weight Net • 907 kg (2000 lb)

Gross • 998 kg (2200 lb)

Dimensions

Width 157 cm (62 in)

Depth 96.5 cm (38 in)

Height 135 cm (53 in)

Platform dimensions

Width 82.5 cm (32.5 in)

Depth 68 cm (26.75 in)

Description Amount Amount of flasks per shaker

10 mL flask 264 1800

25 mL flask 143 1488

50 mL flask 143 966

125 mL flask 72 966

250 mL flask 42 594

500 mL flask 33 384

1 L flask 17 525

2 L flask 121 70

2.8 L flask 81 54

4 L flask 82 16

5 L flask 62 --

6 L flask 62 16

Large TT rack 10 --

Medium TT rack 10 --

Small TT rack 16 --

Microplate rack (stack) 24 --


English (EN)31

1: When used on bottom tier, can only use front half of platform.

2: For use on top tier only.

For dedicated platforms that measure 83 cm × 68 cm (32.5 in × 26.7 in):

1: When used on bottom tier, can only use front half of platform.

2: For use on top tier only.

Microplate rack (1 layer) 6 --

Description Amount

10 mL flask 300

25 mL flask 248

50 mL flask 161

125 mL flask 99

250 mL flask 161

500 mL flask 161

1 L flask 23

2 L flask 141

2.8 L flask 91

4 L flask 92

6 L flask 82

Description Amount Amount of flasks per shaker


English (EN)32

Ordering informationNew Brunswick™ Innova® 5000 Shaker

English (EN)33

9 Ordering information9.1 Accessories and preventative maintenance parts

9.1.1 Platforms

The following platforms are available for use with the Innova 5000:

1 Flask clamps must be ordered separately for Universal Platforms.

2Only the front half of this platform can be used on the bottom tier.

3For use on top tier only. Maximum 16 flasks on top 2 tiers.

9.1.2 Flask clamps

All of the following accessory clamps are made of stainless steel:

Eppendorf catalog number

Platform flask size Flasks per platform Flasks per shaker

M1196-9447 Universal1 -- --

M1196-9900 125 mL 99 594

M1196-9901 250 mL 64 384

M1196-9902 500 mL 42 525

M1196-9903 1 L 23 138

M1196-9904 2 L2 14 70

M1196-9905 2.8 L 9 54

M1196-9906 4 L3 8 16

M1196-9907 6 L3 8 16

Eppendorf catalog number Clamp type

ACE-10S 10 mL Erlenmeyer

M1190-9004 25 mL Erlenmeyer


M1190-9001 125 m Erlenmeyer



M1190-9005 2 L Lauber Thompson clamp

ACE-1000S 1.0 L Erlenmeyer




ACFE-2800S 2.8 L or 2800 mL Erlenmeyer


English (EN)34

9.1.3 Preventative maintenance parts

9.2 Clamp hardware

Eppendorf flask clamps are used on a variety of shaker platforms. Flat Phillips and flat head screws of

different lengths and thread pitch are used to secure the clamp. The following tables identify the proper

screw for your shaker application by reference to the head style.

Tab. 9-1: 10 – 500 mL clamp hardware application chart

Tab. 9-2: 1 – 6 Liter clamp hardware application chart

ACSB-500S 500 mL media bottle

ACSB-1000S 1.0 L media bottle

Part number Description

M1196-3000 Platform locking

M1196-3010 Foot assembly

P0380-3830 Fuse .2 A 250 V

P0380-6576 Fuse holder

P0820-2080 Grease

R-472 V-belt 4L720

Description Part number Qty. Application Image

10-24 x 5/8 (15.87

mm) flat Phillips (+)

head screw

S2116-3101 1 19.05 mm (3/4 in) thick wood

platform

10-24 x 5/16 (7.9 mm)

flat Phillips (+) head

screw

S2116-3051 1

7.9 mm (5/16 in) thick

aluminum, phenolic and

stainless steel platforms

10-32 x 5/16 (7.9 mm)

flat slotted (-) head

screw

S2117-3050 1 All stainless steel platforms


10-24 x 5/8 (15.87


head screw

S2116-3101 5 19.05 mm (3/4 in) thick wood

platform

Eppendorf catalog number Clamp type


English (EN)35

10-24 x 5/16 (7.9


head screw

S2116-3051 5 7.9 mm (5/16 in) thick aluminum,

phenolic and stainless steel

platforms

10-32 x 5/16 (7.9

mm) flat slotted (-)

head screw

S2117-3050 5 All stainless steel platforms

The 1 – 6 liter chart also applies to 2800 mL Fernbach flask clamps.



English (EN)36

Transport, storage and disposalNew Brunswick™ Innova® 5000 Shaker

English (EN)37

10 Transport, storage and disposal10.1 Disposal

In case the product is to be disposed of, the relevant legal regulations are to be observed.

Information on the disposal of electrical and electronic devices in the European Community:

Within the European Community, the disposal of electrical devices is regulated by national regulations

based on EU Directive 2002/96/EC pertaining to waste electrical and electronic equipment (WEEE).

According to these regulations, any devices supplied after August 13, 2005, in the business-to-business

sphere, to which this product is assigned, may no longer be disposed of in municipal or domestic waste. To

document this, they have been marked with the following identification:

Because disposal regulations may differ from one country to another within the EU, please contact your

supplier if necessary.

In Germany, this is mandatory from March 23, 2006. From this date, the manufacturer has to offer a

suitable method of return for all devices supplied after August 13, 2005. For all devices supplied before

August 13, 2005, the last user is responsible for the correct disposal.

Transport, storage and disposalNew Brunswick™ Innova® 5000 Shaker

English (EN)38

Declaration of conformityNew Brunswick™ Innova® 5000 Shaker

English (EN)39

11 Declaration of conformity

www.eppendorf.com

The product named below fulfills the requirements of directives and standards listed. In the case of unauthorized modifications to the product or an unintended use this declaration becomes invalid.

Eppendorf and the Eppendorf Logo are registered trademarks of Eppendorf AG Hamburg/Germany.All rights reserved incl. graphics and pictures. Copyright 2013 © by Eppendorf AG.

Declaration of Conformity

Your local distributor: www.eppendorf.com/contactEppendorf AG · 22331 Hamburg · [email protected]

ISO 9001Certified

ISO 13485Certified

ISO 14001Certified

M1196-2

115-0

0

Product name:

Innova® 5000

including accessories

Product type:

Open air shaker

Relevant directives / standards:

2006/95/EC: EN 61010-1

2004/108/EC: EN 61000-6-1, EN 61000-6-4

2011/65/EU

2012/19/EU

tnemeganaM oiloftroPdraoB tnemeganaM

Date: November 22, 2013

IndexNew Brunswick™ Innova® 5000 Shaker

English (EN)40

Index

A

Accessories..............................................................8

Alarm.....................................................8, 22, 23, 23

B

Bearings ................................................................13

C

Certificate ..............................................................39

Cleaning ................................................................27

Construction ..........................................................11

Continuous run......................................................21

Control panel ...........................................................9

D

Danger level ............................................................5

CAUTION ...........................................................5

DANGER ............................................................5

NOTICE ..............................................................5

WARNING..........................................................5

Declaration of conformity......................................39

Display...................................................................10

Disposal .................................................................37

Drive ........................................................................8

E

Eccentric drive ......................................................11

Electrical connections ...........................................20

F

Features...................................................................8

Flask clamp hardware ...........................................34

Flask clamp installation.........................................19

Flask clamps..........................................................33

Frequencies ...........................................................11

Front view ............................................................... 7

Fuse replacement ................................................. 27

I

Indicators ........................................................ 10, 10

Installation ............................................................ 18

K

Keypad .................................................................. 10

L

Leveling the unit ................................................... 18

Location ................................................................ 17

M

Main control board ................................................. 8

Main illustration...................................................... 7

Maintenance ......................................................... 27

Manual conventions................................................ 6

Motor .................................................................... 13

O

Operation ................................................................ 8

Orbit ........................................................................ 8

P

Platform capacities ............................................... 30

Platform installation.............................................. 18

Platforms........................................................... 8, 33

Power interruption................................................ 24

Preventative maintenance parts ........................... 34

S

Setpoints ............................................................... 21

Specifications........................................................ 29

Speed .................................................................... 29


English (EN)41

Speed/monitor option......................................11, 23

Starting the shaker ................................................21

Symbols used ..........................................................6

T

Timer ...............................................................21, 22

Total running time.................................................22

Troubleshooting ....................................................25

U

Universal power mode ..........................................11

Unpacking .............................................................17

User requirement ..................................................15

Using this manual....................................................5

V

Voltages...........................................................11, 20


English (EN)42

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Give us your feedback.

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Your local distributor: www.eppendorf.com/contactEppendorf AG · 22331 Hamburg · Germany

[email protected] · www.eppendorf.com

45Index

New Brunswick™ Innova® 5000 Shaker

English (EN)


English (EN)46

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