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NEW GENERATION TECHNOLOGIES - reph.ru · © JSC «REP Holding» 2018. All rights reserved. PACKAGE...

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© JSC «REP Holding» 2018. All rights reserved. PACKAGE SUPPLIES OF POWER EQUIPMMENT NEW GENERATION TECHNOLOGIES
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© JSC «REP Holding» 2018. All rights reserved.

PACKAGE SUPPLIES

OF POWER

EQUIPMMENT

NEW GENERATION TECHNOLOGIES

© JSC «REP Holding» 2018. All rights reserved.

01

>2000 >1000 >100 >10

COMPANY STRUCTURE

REP Holding is a leading power

machine building company in Russia

Employees Implemented

projects

Commissioned sites Localized global OEMs licenses: General

Electric, Solar Turbines, Siemens, Rittal,

S2M (SKF)

Nevskiy Zavod

Turbine and compressor production

Founded in 1857

• Manufacturing of modern gas pumping

units, steam and gas turbines and

compressors

Incorporated in

JSC Gazprombank

industrial group since 2010

ELECTROPULT Plant

Electrical equipment

Founded in 1935

• Control, distribution and power

transformation systems production

• In-house design solutions

• Successful experience of equipment

manufacturing under global OEMs

licenses

• 17 acres of production facilities

IEMET Engineering center

Founded in 2007

• Turbines, compressors and electrical

equipment development

• Design engineering

• Research and development

• Extension of machine life cycle

• Safety audits of production sites

• Test procedures development

• Above 200 in-house design engineers

2 1 3

Founded in 2004

• Modern fleet of machine tools

• Unique test benches

• Automatic production lines

• Modern casting shop

• More than 75 acres of production

facilities

*Institute of power machine building and

electrical engineering

Over a period of

12 years

© JSC «REP Holding» 2018. All rights reserved.

02 EQUIPMENT FOR LEADING INDUSTRIES

REPH products distribution

by industrial sectors(%)

Equipment for gas

industry

56%

Shipbuilding

Export

Oil industry

Power generation

Metallurgy

Gas industry

REP Holding equipment is used for

construction and modernization of

production sites

1

7

10

12

14

56

© JSC «REP Holding» 2018. All rights reserved.

03 EQUIPMENT FOR LEADING INDUSTRIES

REPH products application scope

Power generation units

(0.5 – 32 MW) • Power generation

Gas piston power plants, diesel power

plants; mobile modular substations

Heavy-duty gas turbines

(16 – 32 MW)

• Oil

• Power generation

• Gas

Electrically-driven gas pumping units

(4.0; 6,3; 12.5; MW)

• Gas

Electrical equipment

switchgears, transformer substations, LV

package modules • Metallurgy

• Power generation

• Gas

• Chemical

Gas pumping units

(16, 22 / 25, 32 MW)

• Gas

• Power generation

• Gas

Steam turbines

(6 – 25 MW)

• Metallurgy

• Power generation

Centrifugal compressor machines

(4 – 32 MW)

• Oil

• Metallurgy

• Power generation

• Gas

• Chemical

CCGT Units

(42 – 84 MW)

• Power generation

• Gas

© JSC «REP Holding» 2018. All rights reserved.

• 100% availability

• Long MTBF and long machine life cycle

• In-house test benches

• Machines and components quality control

• The only Russian OEM of 16 / 32 MW heavy duty turbines

• >10 years of successful localization of advanced international technologies

• 100% technologies ownership for manufacturing and service maintenance of licensed GTs ( 16-32 MW)

• In-house design institute

• Unique environmental characteristics and low emission level

• Compliance with current Russian and international standards

04

Efficiency

• Full production cycle • High efficiency

Competitive advantages

• Operating cost reduction • Turn-key solutions

Russian

regions

Running machines Turbines

>40 + >20 >6 500 20 + 40 + 2 000 Foreign

countries

Compressors Electrical equipment

Sales geography Annual production rates

- Gas turbines — NOx ≤ 25 ppm

- Test – Saint Petersburg - Russian Register - IQNet - ACCREDIA

Leadership

Reliability Environmental safety

© JSC «REP Holding» 2018. All rights reserved.

FULL OPERATIONAL CYCLE 05

Design

• Research and engineering

1 Production

• 2 production facilities and 10 high tech

manufacturing sites

• Fully equipped modern production lines

2

Testing

• More than 10 test benches

• Full load tests

3

Design review and quality control

• In-house test lab

• 12 types of diagnostic tests

4 Logistics

• Transportation of fully pre-assembled equipment

• In-house logistics department

• In-house packaging shop

5

From design to service

• Unique process solutions

• Customized products. Customer based

approach

• Integrated production management

system

• Ongoing staff training and development

• Regular trainings held t at the

partners’ production sites (overseas)

• In-house casting shop

• Quality control at

each production stage

© JSC «REP Holding» 2018. All rights reserved.

MAINTENANCE SERVICE 06

Field installation 1 Commissioning 2 Warranty and post-warranty

service

3

Phased modernization 4 Machine service life

time extension

5

Engineering support

Timely delivery of spare parts

Full service life maintenance

Staff trainings

Equipment control and

diagnostics

Certified service engineers

Overhaul maintenance

management

Local service engineering

High efficiency 1 Convenient

operations 2 Operational cost

reduction 3

© JSC «REP Holding» 2018. All rights reserved.

TECHNOLOGY DEVELOPMENT CENTRE 07

75-years of GT production

experience

High tech production Partnership with global leading

OEMs (General Electric, Solar

Turbines, etc.)

Successful localization of cutting

edge international technologies in

Russia

High reliability

Availability

200,000 hrs service life

Long MTBF

Low emission level

High efficiency

On-site maintenance

Multi-purpose

application

Turn-key delivery of fully-

preassembled equipment

Cost saving

GT Features

32 MW

GE license

16 MW

with GE Oil & Gas

22/25 MW

Solar Turbines license

Eff. — 36%

NOx ≤ 18 ppm

Eff.— 37%

NOx ≤ 25 ppm

Eff.— 40%

NOx ≤ 25 ppm

Domestic Technology Centre Established To Produce World Class

Heavy-Duty Gas Turbines

Designed by

Russian engineers

© JSC «REP Holding» 2018. All rights reserved.

CUSTOMERS 08

Machine Building Power Generation Gas Industry

Metallurgical Industry Chemical Industry Oil Industry

• PJSC Power Machines

• CJSC KMZ Izhora Metall

• CJSC North Metallurgical Company

• LLC OMZ-Foundry

• CJSC Ural Turbine Works

• OJSC OGK-2

• JSC Rosenergoatom

• PJSC Federal Grid Company

• LLC Gazprom Energoholding

• Rosatom

• PJSC Gazprom

• Magnitogorsk MC

• Lipetsk MC

• Nizhny Tagil MC

• Severstal

• Mechel

• EVRAZ

• Kazakhmys

(Kazakstan)

• Shchekinazot

• PJSC Akron

• JSC URALCHEM

• OJSC Grodno Azot

• OJSC Naftan

• Nizhnekamskneftekhim

• PJSC Gazprom Neft

• PJSC Lukoil

• PJSC Rosneft

• ОАО RusNeft

• PJSC SIBUR Holding

• JSC Surgutneftegaz»

• Metinvest

(Ukraine)

• Bokaro MC

• Bkhipai MC

• Durgapur MC (India)

• Paksteel (Pakistan)

• Baotou Iron & Steel Group

Company (China)

• PJSC Kazanorgsintez

• PJSC Ufaorgsintez

• JSC EuroChem

• OJSC FOSAGRO

• JSC Minudobreniya

• PJSC Gazprom Neftechim

Salavat

• PJSC Tatneft

• JSC TNK-BP Holding

• JSC Transneft

• JSC KazMunayGaz

© JSC «REP Holding» 2018. All rights reserved.

Phone: +7 (812) 372 58 80

Fax: +7 (812) 412 64 84

192029, Saint Petersburg,

51, Obukhovskoy Oborony pr., lit. AF

www.reph.ru


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