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New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR...

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Laboratory Studies of MMP and Hydrocarbon Mobilization in Conventional and Bakken Plays using CO2, Methane, and Ethane © 2014 University of North Dakota Energy & Environmental Research Center. *Steve Hawthorne, Ph.D., Jim Sorensen, David Miller, Charles Gorecki, John Hamling, Beth Kurz, Ed Steadman, and John Harju Energy & Environmental Research Center Steve Melzer (Melzer Consulting) Presented at the 21 st Annual CO 2 Flooding Conference December 10-11, 2015 Midland, Texas
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Page 1: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Laboratory Studies of MMP and Hydrocarbon

Mobilization in Conventional and Bakken

Plays using CO2, Methane, and Ethane

© 2014 University of North Dakota Energy & Environmental Research Center.

*Steve Hawthorne, Ph.D., Jim Sorensen, David Miller, Charles

Gorecki, John Hamling, Beth Kurz, Ed Steadman, and John Harju

Energy & Environmental Research Center

Steve Melzer (Melzer Consulting)

Presented at the 21st Annual CO2 Flooding Conference

December 10-11, 2015Midland, Texas

Page 3: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Bakken Production Optimization Program Membership

Page 4: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

How Do We Get More Oil

Out of the Bakken?

• The more we

understand about the

Bakken petroleum

system, the more oil we

recognize in it.

• Currently, only a 3%–

5% recovery factor.

• Small improvements in

recovery yield billions of

barrels of oil.

• Can CO2, or other

gases, be a game

changer in the

Bakken?

As a Commodity to Enhance Oil Recovery

Page 5: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Long Term Goal

New Initiative – “Project Ethane”

• Drivers:– To use regionally low value ethane to produce high

value oil.

• 2–3.2 Bt of CO2 needed yielding 4–7 Bbbl of oil.

• North Dakota currently produces ~33 Mtpy of CO2.

- Ethane is currently more available than CO2 in the Williston Basin. Total ethane entering ND gas plants ≈ 240 MMcfd (170,000 bbl/d).

– Additional benefits

♦ Relieve gathering bottleneck/reduce flaring

♦ Improve pipeline quality methane

♦ Improve quality of NGLs (volatility)

♦ Eventually may be other markets for chemical and industrial applications - Production of power, fertilizer, methanol, other chemicals, etc.

Page 6: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Updates on 3 basic lab experiments:

MMP = multiple contact minimum miscibility

pressure.

Hydrocarbon compositions in the mobilized

“miscible” phase.

Bakken rock extractions at reservoir conditions.

This talk addresses the potential to use CO2 and/or

associated gas hydrocarbons for EOR in tight

unconventional reservoirs based on laboratory

studies.

Page 7: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Basic Properties of Three Fluids

O H Not linear

H Permanent dipole moment

Wets minerals well

Solvates polars, but not nonpolars (sort of)

O=C=O Linear

No permanent dipole moment

Polarizable

“Wets” minerals a little

Solvates nonpolars and moderately polar compounds,

(but not very well)

H3C-CH3 (ethane)

No dipole moment

Not polarizable

Poor at wetting minerals

Solvates nonpolars

Page 8: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

3 basic lab experiments:

MMP = multiple contact minimum

miscibility pressure. (ca. 80 lab MMP

determinations)

Hydrocarbon compositions in the

“miscible” phase.

Bakken rock extractions at reservoir

conditions.

Page 9: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Definitions of Multiple Contact “Miscibility”

(MMP)

To a PVT lab: 90% of the oil in a 50 foot “slim tube” of

sand comes out in 1.2 pore volumes (slow and very

expensive but has served conventional EOR well).

To a chemist: miscible fluids mix in any ratio without

forming two phases.

To a petroleum engineer: “I don’t care as long as I get

more oil.”

EERC approach (via Rao, et al.): vanishing interfacial

tension. “Miscibility” is defined as no surface tension

between the CO2- and oil-dominated phases.

Page 10: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

MMP by vanishing

interfacial

tension/capillary

rise.

Patent pending

1.12, 0.84, 0.68 mm i.d.

Page 11: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

EERC patent pending

Page 12: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

MMP (psi) Values for Bakken Live Oils

Cap Rise EOS slim tube

Live oil A 129 C CO2 3180 ±114 3220 3161

Live oil B 126 C CO2 3196 ±139 3150

Does the capillary rise-vanishing

interfacial tension method work?

We now have a less expensive and faster “tool” to study the

effects of reservoir conditions and fluid composition on MMP.

Page 13: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

So what about associated gas

compared to CO2?

CO2 is in limited supply (and not always pure).

Natural gas is readily available.

Increased capture and sales of natural gas will

result in excess ethane.

Page 14: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Ethane is very effective at achieving lower

MMPs, methane is not !

API 41.5 Crude (Bakken), 110 C

Page 15: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Ethane is very effective at achieving lower

MMPs, methane is not !

API 38.7 Crude, 42 C

Page 16: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Ethane is very effective at achieving lower

MMPs, methane is not !

API 30.7 Crude, 42 C

0

1000

2000

3000

4000

5000

6000P

ress

ure

, psi

CO2

1468±42

methane

5077±192

ethane

736±8

Page 17: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

What about gas mixtures?

Page 18: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

y = 28.749x + 1373.2R² = 0.9858

y = 699.12e0.0173x

R² = 0.9923

500

1000

1500

2000

2500

3000

3500

4000

4500

0 20 40 60 80 100

Min

imu

m M

isci

bili

ty P

ress

ure

, psi

Mole % Methane

API 38.7 Crude, CH4/CO2, CH4/ethane, 42C

CH4/CO2

CH4/ethane

How Pure Does My CO2 or Ethane Have To Be?

Page 19: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

y = 19.889x + 2515.4R² = 0.9964

y = 1257.5e0.0124x

R² = 0.9923

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

0 20 40 60 80 100

Min

imu

m M

isci

bili

ty P

ress

ure

, psi

Mole % Methane

Bakken, CH4/CO2, CH4/ethane, 110C

Bakken, CH4/CO2, 110C

Bakken, CH4/ethane, 110C

Page 20: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

What about mixed ethane and CO2?

(conventional reservoir oil, 42 oC)

CO2 density, 42 C

1500 psi = 0.62 g/mL

1000 psi = 0.20 g/mL

Pure CO2 MMP 1390 ± 41

CO2 after 540 psi ethane

Trial 1 1009 ± 53

Trail 2 980 ± 62

By adding ethane to CO2 we might be able to do EOR

and store CO2 in shallow reservoirs!

Page 21: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

y = 19.889x + 2515.4R² = 0.9964

y = 26.627x + 1317.1R² = 0.9926

1000

1500

2000

2500

3000

3500

4000

4500

5000

0.00 20.00 40.00 60.00 80.00 100.00

Min

imu

m M

isci

bili

ty P

ress

ure

, psi

Mole % Methane in CO2

API 41.5 Bakken Crude, CH4/CO2, 42 and 110C

110 C

42 C

Temperature Greatly Influences MMP

Page 22: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

3 basic lab experiments:

MMP = multiple contact minimum

miscibility pressure.

Hydrocarbon compositions in the

“miscible” phase.

Rock extractions at reservoir conditions.

Page 23: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Conventional crude/CO2 behavior, 42 oC

CO2 pressure increased from ambient to 2300

psi, then reduced back to ambient.

Does anything interesting happen

above and below MMP?

Page 24: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

© Energy and

Environmental

Research

Center, 20133.5 min

Page 25: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Dissolved Hydrocarbons Affect the Critical Pressure (a lot)

NIST Standard Reference Database, 23. Version 9.0, “Reference Fluid

Thermodynamic and Transport Properties”

Where do all these “extra” phases come from ?

Page 26: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Dissolved Hydrocarbons Affect the Critical Temperature (a lot)

NIST Standard Reference Database, 23. Version 9.0, “Reference Fluid

Thermodynamic and Transport Properties”

Page 27: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Which hydrocarbons partition into this

“miscible” upper phase ?

Which hydrocarbons are lost as pressure drops?

Page 28: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

So if the oil and CO2 are

not truly miscible, what oil

components are in the

CO2 “miscible” phase?

We have never observed

true chemical miscibility

(single phase) between

CO2 and crude oil under

any T and P conditions.

8 mL oil

10 mL CO2

Page 29: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0

2

4

6

8

10

12

14

6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

mg

Hyd

roca

rbo

n p

er

gram

CO

2

Carbon Number

1500psi Up

2300psi Up

Pressures above MMP increase the amount of mobilized oil, especially higher MW hydrocarbons (42C).

MMP = 1400 psi (10 MPa)

Page 30: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0

2

4

6

8

10

12

14

6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

mg

Hyd

roca

rbo

n p

er

Gra

m C

O2

Hydrocarbon Chain Length

2300psi Up

1500psi Down

1250psi Down

Substantial oil precipitates as pressure drops—even if pressure remains

above MMP (especially for higher MW hydrocarbons).

Conventional Reservoir, 42 C

MMP = 1400 psi

Page 31: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

2%

4%

6%

8%

10%

12%

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

% o

f to

tal H

C m

ass

Carbon Number

CO2 selectively mobilizes lighter hydrocarbons.

(42 C, API 38.7 crude)

2300 psi CO2

crude oil after 2300 psi CO2

Page 32: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

5%

10%

15%

20%

25%

30%

35%

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37+

Pe

rce

nt

of

tota

l HC

Carbon Number

after exposure

mobilized

Methane only mobilizes low MW hydrocarbons.(API 38.7 crude, 2300 psi, 42C)

Page 33: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

2%

4%

6%

8%

10%

12%

14%

16%

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37+

Pe

rce

nt

of

tota

l HC

Carbon Number

after exposure

mobilized

Ethane mobilizes all hydrocarbons alike.(API 38.7 crude, 2300 psi, 42 C)

Page 34: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0

100

200

300

400

500

600

700

800

1 2 3 4 5

Tota

l Hyd

roca

rbo

n M

ob

ilize

d, m

g/m

L

Number of Fractions Collected

Total Crude Oil In Mobile Phase, mg/mLAPI 38.7 Crude Oil, 2300 psi, 42 C

mean of 3 runs

CO2

CH4

Ethane

Total Crude Oil Hydrocarbons Mobilized from API 38.7

Crude Oil in CO2, Methane, and Ethane

2300 psi, 42C

0

200

400

600

800

1000

1200

1400

1600

1800

2000

1 2 3 4 5

Tota

l Hyd

roca

rbo

n M

ob

ilize

d, m

g/gr

am

Number of Fractions Collected

Total Crude Oil In Mobile Phase, mg/gramAPI 38.7 Crude Oil, 2300 psi, 42 C

mean of 3 runs

CO2

CH4

Ethane

Page 35: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0

50

100

150

200

250

300

350

400

1 2 3 4 5

Tota

l Hyd

roca

rbo

n M

ob

ilize

d, m

g/m

L

Number of Fractions Collected

Total Crude Oil In Mobile Phase, mg/mLBakken Crude Oil

3000 psi, 110 C, mean of 3 runs

CO2

ethane

0

100

200

300

400

500

600

700

800

900

1000

1 2 3 4 5

Tota

l Hyd

roca

rbo

n M

ob

ilize

d, m

g/gr

am

Number of Fractions Collected

Total Crude Oil In Mobile Phase, mg/gram,Bakken Crude Oil

3000 psi, 110 C, mean of 3 runs

CO2

Ethane

Total Crude Oil Hydrocarbons Mobilized from Bakken

Crude Oil (API 41.5) in CO2, and Ethane

3000 psi, 110C

Page 36: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0

1

2

3

4

5

6

7

1 2 3 4 5

Tota

l Hyd

roca

rbo

n M

ob

ilize

d, b

bl/

ton

Number of Fractions Collected

Total Crude Oil In Mobile Phase, bbl/tonAPI 41.5 Bakken Crude Oil

3000 psi, 110 C, mean of 3 runs

CO2

Ethane

Total Crude Oil Hydrocarbons Mobilized from Two Crude

Oils in CO2 and Ethane at 42 and 110 C

bbl oil/ton injectant

0

2

4

6

8

10

12

14

1 2 3 4 5

Tota

l Hyd

roca

rbo

n M

ob

ilize

d, b

b/t

on

Number of Fractions Collected

Total Crude Oil In Mobile Phase, bbl/tonAPI 38.7 Crude Oil,

2300 psi, 42 C, mean of 3 runs

CO2

Ethane

Page 37: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

CO2 vs. Ethane for a 150 tons/d Pilot Scale EOR (Preliminary Estimates based only on oil mobilization results.)

Page 38: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Fluid Results SummaryMMP:

1. Compared to CO2, methane doubles (or triples) the pressure, and

ethane cuts it in half.

2. Up to ca. 10 mole % methane in CO2 or in ethane has a small effect

on MMP, but then MMPs rise rapidly.

3. Higher temperatures raise MMP significantly (well known, but not

always recognized).

4. Initial results indicate that mixing ethane with CO2 could be very

effective.

Hydrocarbons mobilized into “miscible” phase:

1. CO2 has some preference for lower MW hydrocarbons.

2. Methane only mobilizes low MW hydrocarbons.

3. Ethane mobilizes all MW hydrocarbons (up to C34 anyway!).

4. Ethane mobilizes more total oil than CO2, and much more than

methane.

What about other characteristics of the fluids?

1. Will ethane enter oil-wet nanopores better than CO2 and will CO2 be

better at water-wet nanopores?

2. Ethane may cause more oil swelling than CO2—will that be the next

mechanism for Bakken recoveries?

3. Could mixtures of ethane and CO2 enhance EOR and CO2 storage?

Page 39: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

3 basic lab experiments:

MMP = multiple contact minimum

miscibility pressure.

Hydrocarbon compositions in the

“miscible” phase.

Bakken rock extractions at reservoir

conditions.

Page 40: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

All EOR projects to-date have been in

conventional (permeable) reservoirs that are

“flushed” with CO2.

Unconventional (tight) reservoirs may provide a

large opportunity for EOR and associated carbon

storage—but CO2 is expected to flow through

fractures and “bathe” rather than “flushing” the

rocks.

Is there any evidence that CO2 EOR and storage

can be applied to unconventional reservoirs?

Page 41: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Four general mechanisms for CO2 EOR

1. CO2 “flushes” the oil through the rock (conventional reservoirs

only—mimicked by the slim tube).

2. CO2 changes the bulk oil to make the oil more mobile.

> swelling, lower viscosity

3. Oil is mobilized by the CO2.

> suspension, solvation of oil hydrocarbons

4. A “new” mobile phase of mixed CO2/oil is produced at a

threshold pressure.

> a functional definition of multiple contact miscibility

Miscible or

immiscible

mechanisms

Can we get oil from the rocks?

Page 42: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Four Three general mechanisms for CO2 EOR in

the Bakken play.

1. CO2 “flushes” the oil through the rock (conventional reservoir only).

Mimicked by slim tube (?)

2. CO2 changes the bulk oil to make the oil more mobile.

> swelling, lower oil viscosity

3. Oil is mobilized by the CO2.

> suspension, solvation of oil hydrocarbons

4. A “new” mobile phase of mixed CO2/oil is produced.

> a functional definition of multiple contact miscibility

Can we get oil from the rocks?

Page 43: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

The International Center for Applied Energy Technology®The International Center for Applied Energy Technology®

Hypothetical Steps in CO2 EOR

for hydralically-fractured reservoirs

The hypothetical steps address transporting the oil in

the rock matrix to the bulk CO2 in the fractures.

These mechanisms do NOT address subsequent

production/recovery steps.

Page 44: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

EOR mechanisms for Oil Recovery from Bakken Rocks

Page 45: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Conventional Reservoir

5 nm ≈ C30 alkane

25,000 nm

25 nm

Where does CO2 have to go for

EOR and storage? Enormous holes for conventional

reservoirs.

Small holes for unconventional

reservoirs.

Itsy-bitsy molecule-sized holes for

shales.

ca. 80,000 nm diameter

ca. 3000 nm long

Page 46: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

ca. 11-mm-dia. rod

CO2 Extraction of Source and Reservoir Rock to Mimic Fracture-

Dominated Flow Expected in Tight Systems

Laboratory Exposures Include:

>VERY small core samples (11-mm rod).

• Rock is “bathed” in CO2 to mimic fracture

flow, not swept with CO2 as would be the

case in confined flow-through tests.

• Recovered oil hydrocarbons are collected

periodically and analyzed by gas

chromatography/flame ionization detection

(GC/FID) (kerogen not determined); 100%

recovery based on rock crushed and

solvent extracted after CO2 exposure.

• All exposures at 5000 psi, 110oC to

represent typical Bakken conditions.

Page 47: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

There is NO pressure drop across the

sample cell!

There IS no pressure drop across the sample

cell!

There is no PRESSURE DROP across the

sample cell!

There is no pressure drop ACROSS THE

SAMPLE CELL!

(The pressure drop occurs at the outlet of the flow restrictor

into the collection solvent.)

Page 48: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Rock core samples (Middle, Upper, Lower,

and Three Forks) have been extracted from:

Two Dunn County wells.

One McKenzie County well.

One Mountrail County well.

All rocks are used exactly as received. We

do not flood them with oil or water prior to

CO2 (or ethane) exposure. Recovered oil

is the oil originally in the rock. (Except one

case where rock was saturated in oil.)

Page 49: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Laboratory CO2 oil recovery from upper, middle, and lower

Bakken from the one Dunn County well (24 h).

Conv. 1-cm rod

Low Bak, <3.5 mm

Up Bak, <3.5 mm

Mid Bak, 1-cm rod

Up Bak, 1-cm rod

Low Bak, 1-cm rod

Page 50: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Laboratory CO2 oil recovery from upper, middle, and lower

Bakken from a Dunn County well (1st 8 hours).

Conv. 1-cm rod

Low Bak, <3.5 mm

Up Bak, <3.5 mm

Mid Bak, 1-cm rod

Up Bak, 1-cm rod

Low Bak, 1-cm rod

Page 51: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20 25

Cu

mu

lati

ve %

Hyd

roca

rbo

n R

eco

very

CO2 Exposure time, hours

Middle Bakken and Three Forks

Upper and Lower Bakken Shales

Laboratory CO2 Recovery of oil Hydrocarbons from a single McKenzie County well. (5000 psi, 110 C, well 24123)

Page 52: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20 25

Cu

mu

lati

ve %

Hyd

roca

rbo

n R

eco

very

CO2 Exposure time, hours

Laboratory CO2 Recovery of oil Hydrocarbons from a

single Dunn County well. (5000 psi, 110 C, well 20172)

Middle Bakken

and Three Forks

Lower Bakken Shale

Page 53: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20 25

% o

f to

tal H

C

CO2 exposure time, hours

Laboratory HC Recovery from Laminated (middle) and Lower Facies with CO2, Mountrail County Well

2500 psi ≈ MMP

5000 psi Laminated

Lower shale7500 psi

7500 psi

5000 psi

MMP ca. 2500

Page 54: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 10 20 30 40

% o

f to

tal H

C

CO2 exposure time, square root of minutes

HC Recovery from a Mountrail Ct. well. Laminated, Burrowed, Lower, and Upper with CO2

Laminated, Run 1

Laminated, Run 2

Upper, Run 1

Upper, Run 2

Burrowed, Run 1

Burrowed, Run 2

Lower, Run 1

Lower, Run 2

Linear HC recovery vs. the square root of time is

indicates that diffusion is the major controlling

mechanism. (Eide et al., SPE 2015)

Page 55: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

So, you can get oil out of Bakken

rock with CO2, but what about

ethane?

Page 56: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 1 2 3 4 5 6 7 8

% o

f to

tal H

C

Exposure time, hours

Oil-saturated Middle Bakken

Ethane

CO2

CH4/Ethane, 85/15

CH4

11-mm dia. rods were pressurized at 6000 psi with Bakken crude oil

for 36 hours (ambient T) to achieve > 90% pore volume saturation.

Page 57: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20 25

% o

f to

tal H

C

CO2 exposure time, hours

Resaturated Middle Bakken, CO2

sum C #

8

10

12

15

17

20

24

28

32

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20 25

% o

f to

tal H

C

Ethane exposure time, hours

Resaturated Middle Bakken, Ethane

sum C #

8

10

12

15

17

20

24

28

32

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20 25

% o

f to

tal H

C

85/15 CH4/ethane exposure time, hours

Resaturated Middle Bakken, 85/15 CH4/Ethane

sum C #

8

10

12

15

17

20

24

28

32

26

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20 25

% o

f to

tal H

C

CH4 exposure time, hours

Resaturated Middle Bakken, CH4

sum C #

8

10

12

15

17

20

24

28

32

26

Recovery of higher MW HCs are lower with CH4 and CH4/ethane (85/15)

than with CO2 or ethane. Ethane is best with higher MW HCs.

24

26

28

32

24

26

28

32

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0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 5 10 15 20 25

% o

f to

tal H

C R

eco

vere

d

Exposure time, hours

EthaneCO2

Laboratory Hydrocarbon Recover from Middle Bakken

(Dunn County well) with CO2 and Ethane

(5000 psi, 110 C)

Page 59: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

20%

40%

60%

80%

100%

120%

0 5 10 15 20 25

% o

f to

tal H

C

Exposure time, hours

EthaneCO2

Laboratory Hydrocarbon Recover from Lower Bakken

(Dunn County well) with CO2 and Ethane

(5000 psi, 110 C)

Page 60: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

How fast does CO2 permeate into

Bakken rock? (preliminary data!)

0.95 sq. cm exposed

surface area on epoxy-

coated rod. CO2 has to

permeate 4 cm.

15.7 sq. cm surface area for uncoated

rod (all previous experiments). CO2

has to permeate 5.5 mm.

4 cm

1.1 cm

Page 61: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

20%

40%

60%

80%

100%

120%

0 5 10 15 20 25

% o

f to

tal H

C

CO2 exposure time, hours

Uncoated rod

Hydrocarbon recovery from the Laminated facie

(Mountrail County well, 5000 psi, 110C)

Coated rod

How fast does CO2 permeate into

Bakken rock? (preliminary data!)

Page 62: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

0%

20%

40%

60%

80%

100%

0 5 10 15 20 25

% o

f to

tal H

C

CO2 exposure time, hours

sum C #

9

11

13

15

17

CO2 permeates 4-cm length

HC recovery based on diffusion

How fast does CO2 permeate into Bakken rock?HC recovery is related to MW—i.e., diffusion coefficients.

Page 63: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Observations on CO2 and Associated HC

Gases EOR in Bakken Rocks

1. Experimental results support the proposed processes where CO2 flows rapidly

through fractures rather than through the rock, then permeates into the rock.

2. Exponential decay in recovery rates with time, and the large effect of particle

size show a mass-transfer (diffusion) limited recovery process. Higher

exposed surface area greatly increases recovery rates.

3. MMP is NOT a “line in the sand.” More oil is mobilized in the “miscible” phase

as pressure is raised regardless if the pressure is below, at, or above MMP.

4. Oil recovery from Bakken rocks is also faster at higher pressures regardless

of MMP.

5. All fluids tested can recover oil from middle Bakken, Bakken shales, and

Three Forks. Ethane gives the fastest recoveries including higher MW

hydrocarbons CO2 is a close second, and methane is quite poor.

6. Since most of the oil can be extracted from 1-cm rods, even upper and lower

Bakken shales have sufficient connectivity to be accessed by CO2, ethane,

etc.

Page 64: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Fluid Results to Date: CO2 vs Ethane

(recap)

Ethane cuts MMP in half compared to CO2.

Ethane mobilizes more oil in the “miscible”

phase, and is better with higher MW

hydrocarbons.

Ethane extracts oil from Bakken rocks

faster.

(But CO2 is still pretty darned good!)

Page 65: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

We need much better understandings of:

Rock and reservoir characterizations

Permeation rates of injected fluids into unfractured rock

Fluid injectivity in the reservoir facies

The nature of natural and induced fractures (in all facies)

Clay swelling from injected fluids (and other changes).

Fluid behavior in nanopores.

Oil vs water wet rocks vs CO2 and ethane

Oil recovery and CO2 storage vs. time (and $$)

Reservoir modeling of conventional vs unconventional plays.

And a whole bunch of other things!!.

We can put CO2 and ethane into Bakken rocks and

efficiently recover oil in the lab, but need to develop a

better understanding of the controlling processes to

move the technology to the field.

Page 66: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

Questions?

Thank you!

[email protected]

Acknowledgements

U.S. Department of Energy

National Energy Technology Laboratory

DE-FC26-05NT42592

DE-FC26-08NT43291

Page 67: New Laboratory Studies of MMP and Hydrocarbon Mobilization in … · 2015. 12. 11. · All EOR projects to-date have been in conventional (permeable) reservoirs that are “flushed”

AcknowledgmentThis material is based upon work supported by the U.S. Department of Energy

National Energy Technology Laboratory under Award No. DE-FC26-05NT42592 and

Award No. DE-FE0024454.

Disclaimer

This presentation was prepared as an account of work sponsored by an agency of the

United States Government. Neither the United States Government, nor any agency

thereof, nor any of their employees, makes any warranty, express or implied, or assumes

any legal liability or responsibility for the accuracy, completeness, or usefulness of any

information, apparatus, product, or process disclosed or represents that its use would not

infringe privately owned rights. Reference herein to any specific commercial product,

process, or service by trade name, trademark, manufacturer, or otherwise does not

necessarily constitute or imply its endorsement, recommendation, or favoring by the

United States Government or any agency thereof. The views and opinions of authors

expressed herein do not necessarily state or reflect those of the United States

Government or any agency thereof.


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