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Presented by Mogens Fons

Managing Director

M. Sc. Mech Eng

Optimizing the pyro-process with high efficient clinker cooler by Fons Technology International

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Before We Begin

Submit your questions by

email to us

info@fonstechnology.com

Contacts details will be

shared at the end of

presentation

We will send you the

recording

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FTI has more than 35 years of outstanding experience, innovations and well proven technologies serving to the cement industry.

Fons Technology International (FTI)

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Speaker

Mogens Fons Managing Director

Mr. Mogens Juhl Føns from Denmark as the founder of company, is a master of science in mechanical engineering with more than 20 years of experience in cement industry. He is the inventor of numerous patents both from his R&D work in previous jobs and in Fons Technology International. The walking floor principle for clinker coolers was invented by Mr. Fons in 1999; so once again he is the first mover in this revolutionary concept - now used by several companies.

Profile Details

info@fonstechnology.com

Email

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Present plant measured (Plant Audit)

Evaluating (Fixed the base line before)

Strategy for what to change (Idea phase / client wish & budget)

Proposal (Engineering, guarantees and price)

Contract (scoop, price, guarantees)

Execution and commission

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FTI designed a new cooler with new casing and a 3-roller crusher as well.

The plant has achieved very good production figures after modernization

and renovation project. This project was carried out completely in

December, 2017 between 26 days from flame-off to flame-on.

NUH CEMENT Modernization of Kiln Line 1

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STAFF

Stepped Air Flow Function

Spring loaded Valve with adjustable orifice

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No STAFF

resistance

50% STAFF

resistance

100% STAFF

resistance

High clinker resistance Lower clinker resistance Lowests clinker resistance

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Adjust air-flow setting without

spare parts and in operation by

just repositioning the orifice.

Flow possible above 100%

resistance – without fixed

orifice opening. For upside

condition of kiln.

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With adjustable STAFF’s and its

orifice

With the optimized air

distribution/consumption with

STAFF

With special static grate plate

design

Adjust air-flow setting without

spare parts and in operation by

just repositioning the orifice.

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Bullet One Bullet Two

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No through fall of clinker

to the lower

compartment

No conveying system

below the cooler

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Bullet One Bullet Two

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No through fall of clinker

to the lower

compartment

No conveying system

below the cooler

Seals between lanes

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No use of special materials

=> less overall price

Modular design feature =>

adjustable to the most of the

casings

Higher efficiency and

recuperation => higher income

Less overall weight => less

cost

Lower compartment pressure

=> saving electricity

1year payback time

One STAFF for every Grate

Plate (400x400 mm)

Tailor-made solutions for existing

casing => less investment cost

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Changed a 7 years old 10.000 push bar cooler

Narli Turkey

Production increased from 9.500tpd to 10.500tpd

21 days

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Both for new coolers and

retrofit

No trough fall of clinker, reduced building height

Low energy consumption

(fuel and electrical)

Up to 30 kCal/kg and 1-1.5 kWh/t

4.5 kWh/t (fans) 0.3 kWh/t (hydr.)

0.3 kWh/t (crusher)

Operating 2.0-2,5kg_air/kg_clinker

(1.55 -1,94Nm3/kg)

Design +25% air. Clinker (65 deg+amb) standard cooler loss:

110kCal/kg

Clinker (65 deg+amb) standard cooler loss:

110kCal/kg

Shuttle Floor: High transport

efficiency – low wear

Four Joints Mechanism: simple,

reliable

STAFF: Optimal Heat Recuperation

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FTI REFERENCES From Japan to Peru we serve you

with our coolers upto 15.000 tpd

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Q&A

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Fons Delta Cooler

Your choice for plant upgrade

Thank you for your attention!