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1 New Technologies for Safe and Cost Effective Oil Conditioning in North Dakota Revision Addendum – 4/29/2016 Principal Investigator: Darren Schmidt, Statoil Please find enclosed this addendum to our original application submitted March 1, 2016. Upon technical review, a number of clarifications were recommended to further define the proposed scope of work, timeline, and budget. The following is the requested information. Summary Our research team and asset team is fully engaged to find field solutions for improving the ability to produce crude oil meeting new RVP requirements. The biggest challenges include operation of existing heater-treaters, and what to do when there are large amounts of off-spec crude oil in the system. Technologies that can be implemented at the wellhead are most likely to combat the problems associated with production, and have the highest likelihood for being economic. We have selected sonic technology based on supplier conversations, and believe it is worth the partnership with the NDOGRP because of the potential upside if successful. The project team considers the potential for chemical treatment to be a reasonable solution for treating volumes of high RVP crude that may be present within our system. As a basis, present operations do chemically treat crude in the pipeline system. The need however is for a flexible and economic chemical service to work across the industry in which we intend to guide the development. The proposed work is specifically focused on the tasks within that appear to have the highest reward; however our team is remaining open to other potential solutions as we move forward. Many of the approaches we have encountered to comply with recent RVP requirements involve centralized stabilization, or significant equipment added to the wellhead. Although robust, such efforts add significant cost and complexity. The intent for this work is to develop simple solutions that improve performance specifically geared towards reliability, and addressing issues surrounding field operations that can be implemented across the basin. For instance, if a technology can bolt-on to an existing treater, both operational reliability and a cost advantage can be achieved simultaneously. Scope of Work Task 1 – The project team will model the evolution of light ends from the well head to tank storage. The purpose is to gain a greater understanding of the expected vapor pressures throughout the oil conditioning process at the wellhead and identify the mechanism behind the RVP challenge. Based on results, we may be able to identify some unique opportunities for technology to remove additional light ends based on the expected concentrations of light ends. Additionally, there are currently issues involving ambient temperatures and storage. The team would like to better understand the nature of light ends that may condense and cause an increase in vapor pressure. Understanding the quantification surrounding these mechanisms may elucidate simple solutions. Most of our well-pad locations use a two-phase separator, and heater treater arrangement. The two- phase separator is operated at pipeline pressure to push gas to sales (~100 psi). Few of our locations include VRUs. The project team will model the conditions at the operating pressures and temperatures of the well head separation equipment. The laboratory equipment in task 2 is to be operated near ambient pressure; however we are also operating our treaters at relatively low pressures. The NDIC limits the operating pressure of treaters to no greater than 50 psi.
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NewTechnologiesforSafeandCostEffectiveOilConditioninginNorthDakotaRevisionAddendum–4/29/2016

PrincipalInvestigator:DarrenSchmidt,StatoilPleasefindenclosedthisaddendumtoouroriginalapplicationsubmittedMarch1,2016.Upontechnicalreview,anumberofclarificationswererecommendedtofurtherdefinetheproposedscopeofwork,timeline,andbudget.Thefollowingistherequestedinformation.SummaryOurresearchteamandassetteamisfullyengagedtofindfieldsolutionsforimprovingtheabilitytoproducecrudeoilmeetingnewRVPrequirements.Thebiggestchallengesincludeoperationofexistingheater-treaters,andwhattodowhentherearelargeamountsofoff-speccrudeoilinthesystem.Technologiesthatcanbeimplementedatthewellheadaremostlikelytocombattheproblemsassociatedwithproduction,andhavethehighestlikelihoodforbeingeconomic.Wehaveselectedsonictechnologybasedonsupplierconversations,andbelieveitisworththepartnershipwiththeNDOGRPbecauseofthepotentialupsideifsuccessful.TheprojectteamconsidersthepotentialforchemicaltreatmenttobeareasonablesolutionfortreatingvolumesofhighRVPcrudethatmaybepresentwithinoursystem.Asabasis,presentoperationsdochemicallytreatcrudeinthepipelinesystem.Theneedhoweverisforaflexibleandeconomicchemicalservicetoworkacrosstheindustryinwhichweintendtoguidethedevelopment.Theproposedworkisspecificallyfocusedonthetaskswithinthatappeartohavethehighestreward;howeverourteamisremainingopentootherpotentialsolutionsaswemoveforward.ManyoftheapproacheswehaveencounteredtocomplywithrecentRVPrequirementsinvolvecentralizedstabilization,orsignificantequipmentaddedtothewellhead.Althoughrobust,sucheffortsaddsignificantcostandcomplexity.Theintentforthisworkistodevelopsimplesolutionsthatimproveperformancespecificallygearedtowardsreliability,andaddressingissuessurroundingfieldoperationsthatcanbeimplementedacrossthebasin.Forinstance,ifatechnologycanbolt-ontoanexistingtreater,bothoperationalreliabilityandacostadvantagecanbeachievedsimultaneously.ScopeofWorkTask1–Theprojectteamwillmodeltheevolutionoflightendsfromthewellheadtotankstorage.ThepurposeistogainagreaterunderstandingoftheexpectedvaporpressuresthroughouttheoilconditioningprocessatthewellheadandidentifythemechanismbehindtheRVPchallenge.Basedonresults,wemaybeabletoidentifysomeuniqueopportunitiesfortechnologytoremoveadditionallightendsbasedontheexpectedconcentrationsoflightends.Additionally,therearecurrentlyissuesinvolvingambienttemperaturesandstorage.Theteamwouldliketobetterunderstandthenatureoflightendsthatmaycondenseandcauseanincreaseinvaporpressure.Understandingthequantificationsurroundingthesemechanismsmayelucidatesimplesolutions.Mostofourwell-padlocationsuseatwo-phaseseparator,andheatertreaterarrangement.Thetwo-phaseseparatorisoperatedatpipelinepressuretopushgastosales(~100psi).FewofourlocationsincludeVRUs.Theprojectteamwillmodeltheconditionsattheoperatingpressuresandtemperaturesofthewellheadseparationequipment.Thelaboratoryequipmentintask2istobeoperatednearambientpressure;howeverwearealsooperatingourtreatersatrelativelylowpressures.TheNDIClimitstheoperatingpressureoftreaterstonogreaterthan50psi.

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Task2–Anexperimentalapparatusisproposedtobetterunderstandtheapplicationofsonictechnologyinseparatinggasfromcrudeoil.Equipmentisreadilyavailableoff-the-shelfforflowthroughexperiments,andanumberofqualifiedlabshavethecapabilitytosampleandconductgasanalysisandlightendsanalysis.Wewillhirethemostqualifiedlaboratory.Weexpecttodevelopatestmatrixthatwillprovideoperationaldataatvarioustemperatures,acousticsettingsandresidencetimes.Theprojectteamwillsubcontracttoalaboratorytofullyinstrument,conductsampling,andanalyzeresults.Thisactivityisexpectedtocostontheorderof$100,000.Ourteamwillbeinstrumentalindesigningtheexperiments,andultimatelymeasuringtheRVPperformance.WeplantouseGrabnerinstrumentsfollowingASTMmethodD6377tomeasureRVP.Theexperimentalapparatuswillbeinstrumentedfortemperatureandpressureandtoprovideacompletemassbalance.Task3–WehaveidentifiedanumberofservicesthatcangelhydrocarbonswhichwillreduceRVP.Hydraulicfracturingisthemostcommonserviceinwhichgellingofcrudecanbeaccomplishedwithaphosphate-estergel.Howeverthistaskinvolvescustomizingthechemicalforthepurposeofreducingthevaporpressure,anddeterminingiftheservicecanbeeconomicallyappliedinthefield.Nosinglechemicalcompanyhasthecapabilityofsolvingtheproblemfromanoperationalviewpoint,andtheprojectteamisneededtoprovidetheguidancetoultimatelydevelopaservicethatourindustrycanuseeconomically.WeexpecttomeasuretheRVPofcrudesamplesbeforeandafterchemicaltreatmenttodetermineperformance,andminimizetheamountofchemical.Basedonservicingandchemicalcosts;wewillalsodesignanddetermineameanstotreatvolumesofhighRVPcrudeinthefieldfromindividualtanks,toin-linetreatment.Ultimatelywewilldeterminethedownstreamsaleableimpactsandchemicallimitations.NotesaboutsubcontractedworkWedidnotsolicitsubcontractspriortothisproposal.Theauthorsarefamiliarwiththeexpectedmagnitudeofthelaboratoryworkandtypicalcosts.Ourteamwillselectthebestcandidatetoperformthework.Mostlabsdonothaveflow-throughsonicationequipmentonhand.Weareexpectingtopurchasetheequipmentthroughthesubcontract,andexpectthelaboratorytoinstrumentandoperate.Theequipmentisoff-the-shelf.Wearebreakingnewgroundbylookingatasonictechnology.Thereislittleunderstandingforhowthistechnologywillperformrelativetoseparationofgasfromcrudeoil,andourprobleminNorthDakotaisuniquetotherecentorder.Thereareareasonablenumberofresourcesprovidingfundamentalsinsonochemistry,wearecurrentlyinvolvedinliteraturereviewinthisareatoenhanceourunderstanding.Budget

ProjectAssociatedExpense NDIC’sShare Applicant’sShare(Cash)Task1-Modeling $32,258.07 $12,903.23Task2-SonicTesting&Development $64,516.13 $38,709.68Task2-LabSubcontract $100,000.00Task3-ChemicalRVPTreatment $32,258.07 $12,903.23IndirectCosts $70,967.74 $35,483.87TotalProjectCosts $200,000.00 $200,000.00

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Statoil’sshareoftheprojectincludescoststocompletethelistedtasks.Asubcontractisexpectedtobecompletedfortask2whichincludeslaboratoryequipment.Thecostsofequipmentisexpectedtobelessthan$10,000.

Timetable

Thethreeprojecttasksareexpectedtooccursimultaneously,andaremutuallyexclusivewithregardstoastage-gateprocess.Task1isintendedtoimproveourunderstandingofRVPinwellheadprocessesandstorage.Althoughthisinformationmaybeusefultotask2andtask3,itdoesnotsignificantlyinfluencetheearlylabworkplannedforthesetasks.Moreimportantly,task1mayhelpidentifyotherapproachestoRVPreduction.Task2involvesinitiallaboratorytestingofultrasonicstoenhanceourunderstandingoftheefficacyforRVPreductionofcrudeoil.Thestagesinvolvedinthecompletionoftask2includeestablishingthesubcontractedworkataqualifiedlaboratory,purchasingequipment,andcompletingthelabtesting.Thetechnologygateisthelaboratoryresultswhichwillinfluencethedecisionregardingfuturefieldtests.Task3involveslaboratorytestingofchemicalstoreducetheRVPofcrudeoil.Thelaboratoryworksisrequiredtoconfirmchemicalvolumesandpotentialcosts.Investigationofdownstreameffectswillalsobeconsidered.Thestagesforthistaskincludetechnicalfeasibilityfollowedbyeconomicevaluation.Technicalfeasibilityisthefirsttechnologygate,followedbyeconomicfeasibility.Athirdgateisfieldtestingandverification.

2016 2017June August November January March May

Task1-ModelingDeliverable ReportprovdingmassbalanceoflightendsaroundwellheadequipmentTask2-SonicSeparation&Dev. &ambienttemperatureinfluences.EstablishsubcontractCompletelabexperimentsReport&planforwardw/fieldtestNote:ifunsuccessful;decisiongateistoexploreothertechnologiessuchasVRUbasedoptions,andothermechanicalsolutions.

DecisiongateforTask2Task3-ChemicalRVPTreatmentlaboratoryworkFieldtestReportingDecisiongate:Attheconclusionofthelaboratorywork,costswillbeassessedtodetermineifaneconomicapplicationispossible.

DecisiongateforTask3Finalprojectreport

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OilandGasResearchProgram

NorthDakota

IndustrialCommission

Application

Project Ti t le :

New Technologies for Safe and Cost

Ef fect ive Oil Condit ioning in North

Dakota.

Applicant: Statoi l

Pr inc ipal Investigator: Darren Schmidt

Date of Applicat ion: March 1, 2016

Amount of Request: $200,000

Total Amount of Proposed Project:

$400,000

Duration of Pro ject: 1 year

Point of Contact (POC): Darren Schmidt

POC Telephone: (701) 739-5680

POC E-Mail Address: [email protected]

POC Address: 14649 Brigham Dr.

Williston, ND 58201

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TABLEOFCONTENTS

TransmittalandCommitmentLetter

AffidavitofTaxLiability&StatementofstatusonOtherProjectFunding

Abstract 5ProjectDescription 6StandardsofSuccess 12Background/Qualifications 13Management 14Timetable 15Budget 15ConfidentialInformation 15Patents/RightstoTechnicalData 15

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ABSTRACT

Objective:OnApril1st2015order25417bytheNorthDakotaIndustrialCommission(NDIC)wentintoeffectthatrequiresallproducerstoinstallandutilizeoilconditioningequipmenttosignificantlyreducethevaporpressureofBakkencrudeoil.Althoughahighpercentageofcompliancehasbeenachievedbytheindustry,theseeffortshavebroughtonadditionalcosts,andoperationduringcoldandinclementconditionscontinuetobeachallenge.Compliancewiththeorderforthefirsttimethiswinterhasprovidedthefieldexperiencetopinpointanumberofoperationalissues.Thisproposalistoexplorecosteffectiverobusttechnologysolutionsthatcanbeimplementedasearlyasnextwintertoimprovesafeoperations,manageoperationalcosts,andcontinuecompliancewiththecrudeoilconditioningorder.

Proposedisaphase1feasibilitystudytobefollowedbyfieldtestingandimplementation.Specificallythescopeofworkincludes:

1)ModelingofsurfacetreatmentsystemsandstoragetoclearlyidentifyuniqueoperationalcircumstancesthatcontributeandcontrolReidVaporPressure(RVP)duringprocessingandhandling.

2)Sonicseparationatthewellheadthatdoesnotrelyontemperatureforoilconditioning.Thetechnologycanbeanalternativeoranenhancementtoexistingheatertreateroperations(1).

3)BatchchemicaltreatmenttoreduceRVPandmeetmidstreamstandards.Thisapproachisintendedtoprovideasolutiontovolumesofoilthatwouldotherwiserequireamoreexpensivetransportationandprocessingoption.

ExpectedResults:Theexpectedresultoftheprojectisimprovedreliabilityandsafetyassociatedwithoilconditioningoperations,andspecificallyfocusedonthemarketability,costcompetiveness,andultimaterevenuesachievedfromtheproductionofBakkencrudeoilinNorthDakota.Theprojectincludesafirstphasefeasibility.Theresultsfromthescopeofworkinclude:

1) Technicalandscientificresultsofamodelingstudywhichhelptoidentifyopportunitiesfortechnologyimplementation.

2) Apathforwardforfieldandcommercialdemonstrationofsonicseparation.3) Laboratoryandfieldresultsforchemicaltreatmentoptions.

Duration:

1year

TotalProjectCost:

Phase1-$400,000;Phase2-budget&scopeofworknotproposedatthistime.

Participants:

Statoil;Phase2Participantstobeannouncedatendofphase1

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PROJECTDESCRIPTION

Objectives:

ThegoalofthisprojectistoprovidetechnicalsolutionsthataddresschallengesrelativetomeetingRVPrequirementsforBakkencrudeoil.Specificobjectivesareasfollows:

• Provideatechnicalandscientificunderstandingofvaporpressurebehaviorinoilconditioningoperationsthroughmodelingtreatingandstorageequipment.

• Improvethereliabilityanddecreasethecostofcrudeoilconditioningatthewellheadbyinvestigatingthefeasibilityforsonicseparation.

• DecreasethecostsassociatedforconditioninghighRVPcrudeoilbyinvestigatingchemicaltreatmentoptions.

Thiswinterhasbeenthefirstcoldweatherexperienceforoperatorssincetheapprovalofordernumber25417whichspecifiesconditioningstandardstoimprovethemarketabilityandsafetransportationofthecrudeoilinNorthDakota.Order25417,inbrief,specificallyrequiresthefollowing:

1) Allwellsmustproducethroughagas-liquidseparatorand/oremulsionheater-treater.2) Agas-liquidseparatorand/oremulsionheater-treatermustoperateatnomorethan50psion

thelaststageofseparationandatatemperatureofnolessthan110°F.3) Ifoperatingtheaboveatgreaterthan50psi,avaporrecoverysystemisrequiredupstreamof

theoilstoragetanks.4) Ifequipmentotherthanspecifiedaboveisused,aRVPof13.7psimustbedemonstrated.

Generally,compliancewithorder25417hasbeenmaintainedbytheindustryhoweveranumberofchallengeshavebeenencounteredrelativetotheorder.

1) Heatertreaterscanblowoutduringwindyconditionsrequiringincreasedattentiontomaintainoperatingtemperature.

2) Insomecases,oilconditioningequipmentisoperatedattemperaturesofover150°FtomeetpipelinerequirementsforRVP,resultinginlostliquidvolume.

3) VariousmidstreamoperatorshavedefaultedtoanRVPof13.7psi,eventhoughtheintentoforder25417isrelevanttorailtransport,andnotnecessarilypipeline.AsspecifiedintheDepartmentofMineralResourcesfrequentlyaskedquestionsdocument(2);anRVPof14.7psiorlessisrecognizedbynationalstandardsasstable,andthatthecommissionisallowingfora1psimeasurementerrorbychoosingthe13.7psistandard.

4) Ithasbeendemonstratedinthefield(3)thatRVPcanincreaseintankswhereoilisallowedtocool.SmallvolumesoflightendsintankheadspacecanincreasetheRVPoftheoilwhenallowedtocondenseinstorageduringcoldwinterweather.

Thechallengeslistedabovearedriversfortheproposedwork.Thereisanopportunitytoimprovefieldoperationsforoilconditioningatthewellhead,andfindcosteffectivesolutionstolowerthevaporpressureforvolumesofoilinstoragethatmaytestabove13.7psi.

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Methodology:

Task1–Modeling

Vaporpressureissensitivetosmallchangesingascompositionofvolatilelighthydrocarbons(C1-C4)andinertinorganicgases(4).Figure1providesthebubblepoint(BP)pressureortruevaporpressure(TVP)forcrudeoilsampledfromtheU.S.StrategicPetroleumReserve.Asthelightendcompositionchanges,whichoccursduringoilconditioningandstoragetheresultingvaporpressureisaffected.

Figure1–VaporPressure(bubblepointpressureBP)asafunctionofgascomponentsincrudeoil(4).

Inordertoquantifyopportunitiestomanagevaporpressureitisimportanttomodelsurfaceoperationsspecifictocrudeoilcomposition.AspenHYSYSisaprocessmodelingsoftwarethatcanquicklyconductcomplexcalculationsinvolvedinsurfaceoilconditioning,transport,andstorage.ThistooliscommonlyusedbypetroleumengineerstomodelreservoiroilpropertiesforfluidcharacterizationandPVTanalysis.Theprojectteamwillusethistooltomodeloilconditioningoperations,storagescenarios,andothertechniquessuchasvaporrecoverytobetterunderstandtheopportunitiestocontrolRVPwithexistingequipmentandtechniques.SpecificallytheregainofRVPinstoragetanksduringcoldweather,isofparticularinterestandmaypointtomitigationoptions.

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Task2–SonicSeparationTestingandDevelopment

Theprojectteamhasbeenindiscussionwithcompaniesthathavebeeninthebusinessofwellheadoilconditioningequipmentforover50years,andhavefieldtestedorexperimentedwithsonicseparationofreservoirfluids.Althoughsomefieldtestinghasbeencompleted,itisimportanttoquantifyseparationperformancewiththirdpartylaboratorywork.Sonic,acoustic,orultrasonicgasseparationisotherwiseknownbythephenomenaofacousticcavitation.Acousticcavitationoccursfromthepropagationofultrasonicwavesintoaliquidwhichformandgrowgasbubblesintheliquid.Theacousticsoundwavedecreasesthelocalpressuresufficientlybelowthevaporpressureinwhichthecohesiveforcesareovercomeandgasbubblesareformed(5).Thetechniqueiscommonlyusedtodegasliquids(figure2)howeverhasnotbeencommonlyappliedtooilconditioningatanysignificantcommercialscale.Theprojectteamintendstocontractwithaqualifiedlaboratory,purchaseasimplebench-topapparatus,andexaminetheperformancetoverifyfielddatafrompotentialprojectpartners.

Figure2–UltraSonicVideoCaptureCreatedbyHielscherUltrasoundTechnology(6).

Thelaboratorysystemwillincludesonicationofafluidtoformbubblesfollowedbymechanicalseparation.Bakkencrudeoilwillbecollectedfromthewellheadandcharacterizedforlightends.Sampling(liquid&gas)andmeasurementwilloccurtoprovideamassbalance,andexperimentswillbeconductedtounderstandseparationperformancerelativetolightendcomponentseparationefficiency,

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andseparationperformancerelativetotemperature.Duringthistasktheprojectteamwillcontinuediscussionswithcommercialsuppliersinpreparationforaphase2fieldtest.

Figure3–ExampleBenchScaleUltrasonicLiquidProcessorfromIndustrialSonomechanics(7).

Task3–ChemicalRVPTreatment

TheprojectteamhasbeenindiscussionwithmajoroilfieldchemicalsuppliersregardingtreatmentofcrudeoiltolowerormaintainRVP.Duringthistasktheprojectteamintendstofurtherthesediscussionsandreportontheprogressoflaboratorytesting,andfieldtesting.InordertomeetRVPrequirementsforgasoline,refinersgenerallyremovethebutanecomponentsthatcontributetohigherRVP.Similarly,tolowercrudeoilRVP,heatedconditioningisusedtoremovebutaneandlightercomponents.Generallytheconditioningoccursatthewellhead,howeverhigherRVPcrudeoilmayarriveatfacilitiesdownstream.WhenthisoccursblendingwithlowRVPcrudeoil,oradditionalconditioningisneeded.Onceconditioned,thecrudeoilvolumeisdecreasedresultinginadditionalcosts,andreallocationofproductionvolumes.Chemicaltreatmentisameanstomaintainthecrudeoilvolumewhileloweringthevaporpressure.AnumberofchemicalscanbesuitabletocontrolRVP.Gellingofhydrocarbonfuelshasbeenproposed(8),andpreviouslyappliedtoaviationfuels.Gelsmaycontainaminoacidsorpolymergellingagents.Previousproductshavebeendesignedtobeflowableandpassthroughfiltersandinjectors.Whatremainstobedeterminedisifchemicalcanbeaddedeconomicallyandmeetpipelineandrefiningrequirements.Thistaskwillidentifyapotentialsuiteofchemicalsandevaluatetheeconomicsanddownstreamrequirements.

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AnticipatedResults:

Task1–Reporthighlightingmodelingresultsforsurfaceoilconditioning,regainedRVPfromstorage,andopportunitiestocontrolRVPrelativetolightendcomponentcomposition.

Task2–LaboratoryreportofresultsfromsonicseparationofBakkenwellheadfluids,andidentificationofacommercialpartnertofielddemonstratenewtechnology.Theintentistodevelopatechnologythatisnotinfluencedbycoldweatherorwindyconditions.

Task3–IdentifychemicaloptionsthatmeetdownstreamrequirementsandcanbeeconomicallyappliedtovolumesofoilthatrequireloweringRVP.

Facilities:

Task1-modelingwillbecompletedwithinStatoilfacilities.

Task2-laboratorytestingwillbesubcontracted.Theprojectteamintendstosubcontracttoaqualifiedcommercialorwell-renownedUniversitywithexperiencecontractingintheoilandgasindustryonshort-termdeliveryprojects.Selectionwillbesubjecttonegotiation.

Task3-laboratorytestingwillbeaccomplishedbyaselectedchemicalservicecompanywithintheirfacilities.AnyfieldtestswouldoccuratStatoilfacilitiesinNorthDakota.

Resources:

Statoilcurrentlyoperatesashaleoilandgas(SOG)researchteamfocusedonthedevelopmentofonshoreassetsintheUnitedStates.TheSOGteamisadiversifiedgroupofabout20peoplecoveringawiderangeofexperienceincludingdrilling,completions,production,facilities,reservoir,geology,engineering,andchemistry.OurteamiscurrentlyengagedinfieldapplicationprojectsintheBakkenassettoensuresafeoperations,improverecovery,limitcosts,andincreaseefficiencies.Theteamisexperiencedintechnologydevelopment,co-sponsoredprojects,andagreementswithmajorservicecompaniesanduniversities.Theproposedworkiscongruentwithourcurrentresearchportfolioandresearchobjectives.

TechniquestoBeUsed,TheirAvailabilityandCapability:

Statoilcurrentlyhasthesoftwareandcapabilitytoconductthemodelingeffortproposedintask1.

Laboratoryequipmentiscurrentlycommerciallyavailabletoconducttheworkproposedintask2.Theprojectteamwillsubcontractwithawell-qualifiedlaboratorythathasanestablishedtrackrecordforcompletingsimilarprojects.

Theworkproposedintask3isexpectedtobecommerciallycompetitiveandcompletedbyamajorchemicalservicecompany.

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EnvironmentalandEconomicImpactswhileProjectisUnderway:

AnyfieldtestingthatmayoccurduringtheprojectwillbesubjecttostandardoperatingproceduresandapprovalsbytheBakkenasset.TheassetoperatesincompliancewiththeNorthDakotaIndustrialCommission.Noenvironmentalimpactisexpectedfromthisfeasibilitystudy.Environmentalimpactswillbeassessedpriorandduringaphase2demonstration.

Iftask3provessuccessful,positiveeconomicimpactmayberealizedeitherduringorasadirectresult.

UltimateTechnologicalandEconomicImpacts:

ThisprojectproposalwasformulatedasadirectresultofchallengesencounteredthiswintertomaintaincompliancewithNDICorder25417.Thechallengesencompassmaintainingheatertreaters,ensuringproductionoflowRVPcrudeoil,andpreventingrejectionofcrudeoilrelativetomidstreamshippingrequirements.Allofwhicharesubjecttoattendantcosts.

Asuccessfulprojectwillloweroreliminatetheassociatedcosts,anddevelopnewtechnologyformanufactureandpositiveeconomicimpactswithintheindustry.

Althoughitisnotasimplemattertopinpointtheadditionalcostsassociatedwiththeindustry’soperationtocomplywithorder25417afewbenchmarksareworthyofnote:

- Deliveryof“outofspec”crudeoiltostorageterminalscanadd$2.00-$5.00perbarrelduetoaddedconditioningorunplannedtransportation.

- $0.20-$1.00perbblcanbelostbyvolumereductionofoilbasedonvaporizationoflightends(9).

- InadocumentprovidedbytheNorthDakotaDepartmentofMineralResources(2),acostof$0.10perbblwasestimatedregardingconditioningofcrudeoil,andprovidessomebasisforcoststhatmayincurespeciallyifoperatorsmustreprocesscrudeoil,orconditionathighertemperatures.

- ManyoperatorshaveincurredtheexpenseoffieldtestinginordertopinpointwellswhichproducecrudeoilatanRVPthatpipelinecompaniesrefusetoship.Thesecostscanbeintherangeof$1500perday.

WhytheProjectisNeeded:

Theoilconditioningorder25417waswrittenasamatterofsafety.RailaccidentsacrossthecountrydrewattentiontohowBakkenoilisproducedandprocessedatthewellsite.Theorderrepresentsacongruenceofasignificantvolumeoftestimonyforhowtomakeprocessingandtransportassafeaspossible.Theorderisbasedonsciencefromthetestimonyreceived.NationalstandardsrecognizeoilwithaVaporPressureof14.7psiorlesstobestable,andthegoalinNorthDakotaistoproducecrudeoilthatdoesnotexceedameasuredvaporpressureof13.7psi,whichallowsforaonepsierrorinthesamplingproceduresandmeasurementequipment.

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Thisprojectisneededtoeasecompliancewiththeoilconditioningorder,reducecosts,anddevelopnewtechnologythatcanbemoreeffective,efficient,andreliable.Theimpactsoftheorderhavebeenindustrywide;howeveraffectproducersinvariousways.Theimpactsaredependentonlocality,infrastructure,resources,andshippingroutes.Addressingthechallengesasclosetothewellheadaspossiblewillyieldthegreatesteconomicimpactforthecorrelativerightsofallowners.Secondarilythisprojecthelpstodevelopnewtechnologiesthatcandrivepositiveeconomicimpactsbeyondtheprocessingandhandlingofcrudeoil.

References:

1. Lord,D.;Luketa,A.;Wocken,C.;Schlasner,S.;Aulich,T.;Allen,R.;Rudeen,D.;“LiteratureSurveyofCrudeOilPropertiesRelevanttoHandlingandFireSafetyinTransport”SandiaReport,March2015.

2. FrequentlyAskedQuestionsonOilConditioning;4/2/2015www.dmr.nd.gov/oilgas/3. InternalreportforStatoilcompletedbyProcessSupportServicesIncorporated“Summary

ReportfortheSalesOilTVPStudyfortheRossFacility”October2015.4. Lord,D.;Rudeen,D.;“AnalysisofCrudeOilVaporPressuresattheU.S.Strategic

PetroleumReserve”SandiaReportSAND2005-4322,August2005.5. Legay,M;Gondrexon,N.;LePerson,S.;Boldo,P.;Bontemps,A.;“EnhancementofHeat

TransferbyUltrasound:ReviewandRecentAdvances”InternationalJournalofChemicalEngineering;2011.

6. https://www.youtube.com/watch?v=EeWS_mlVQXY;accessedFebruary2016.7. http://sonomechanics.com/products_services/1200_w_bench-scale_processor/;

accessedFebruary2016.8. USPatentApplication20080263941A1;July2,2008.9. Auers,J.R.;Couture,R.M.;Sutton,D.L.;“TheNorthDakotaPetroleumCouncilStudyon

BakkenCrudeProperties”;BakkenCrudeCharacterizationTaskForce;4/4/2014

STANDARDSOFSUCCESS

Deliverables:

• Thetask1deliverablewillincludeareporthighlightingtheresultsofmodeling.ThestandardofsuccessisanadequatelydescribedmassbalanceforprocessingandstorageofBakkencrudeinsurfaceoperations.TheexpectedoutcomeincludesvolumesandconditionsinwhichlightsendsarepresentandreduceRVP.Operatorsmayusethisinformationtoimplementvarioustechnologiesbasedontheresults.

• Asuccessfuloutcomefortask2wouldincludeacommercialpartnerthatcanfurthertheconceptofsonicseparation.TheteamhopestoidentifythroughlaboratorytestinghoweffectivethetechnologyisatremovingthehighvaporpressurecomponentsfromBakkencrudeindependentoftemperature.Ultimatelytheteamseekstoenablecrudeoilconditioning

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withouttheinterferenceofadverseweatherconditionswhichcurrentlyhampertheabilitytoproducelowRVPcrudeoil.

• Successfortask3wouldbetheidentificationofvariouschemicalsthatcanreduceRVPofcrudeoil.Theintentisforacommercialchemicalsuppliertofieldtestandofferasolutiontooperators.Thechallengewillbetofindachemicalthatiseconomic,anddoesnotdetrimentallyinterferewiththevalueofdownstreamprocessingofcrudeoil.

TheproposedworktouchesonallmissiongoalsandpurposesoftheOilandGasResearchCouncil:

• Promoteefficient,economic,andenvironmentallysoundexploration,development,anduseofNorthDakota’soilandgasresources.

• Preserveandcreatejobsinvolvedintheexploration,productionandutilizationofNorthDakota’soilandgasresources.

• Ensureeconomicstability,growth,andopportunityintheoilandgasindustry.• Encourage,andpromotetheuseofnewtechnologiesandideasthatwillhaveapositive

economicandenvironmentalimpactonoilandgasexploration,development,andproductioninNorthDakota.

• PromotePublicAwarenessofthebenefitsandopportunitiesprovidedbytheNorthDakotaoilandgasindustry.

TheoutcomesareintendedtoassistoperatorsinNorthDakotawithcomplianceoforder25417tosignificantlyreducethevaporpressureofBakkencrudeoil.SuccessoftheprojectwillhelpoperatorstoachievethegoalinamorerobustandcosteffectivemannerthatwillmaintainthecompetivenessofoilproducedinNorthDakotaandpreservejobs.Additionally,technologydevelopmentisexpectedwhichcanbringnewinvestment,createjobs,ensuresafeoperations,andcreatenewopportunities.

BACKGROUND/QUALIFICIATIONS

TheproposedworkwillbeconductedbytheShaleOilandGas(SOG)researchgroupatStatoilwhichhasbeenworkingcloselywiththeBakkenassetoverthepast3yearsonanumberoffieldimplementationprojects.TheteammembersfromStatoilthatwillhavethemostsignificantinvolvementintheprojectincludeDarrenSchmidt,DesikanSundararajan,andAndreaCarolinaMachadoMiguens.Abriefbioisincludedforeachperson:

AndreaCarolinaMachadoMiguenscurrentworkwithStatoilasaseniorresearcherfocusesoninvestigatinganddevelopingnewtechnologiestofacilitatecleanoilandgasproductionfromshaleplays.

AndreaholdsamasterdegreeinChemicalEngineeringfromtheNorwegianUniversityofScienceandTechnology,NTNU(Trondheim,Norway)andabachelordegreefromtheSimónBolívarUniversity,USB(Caracas,Venezuela).AndreajoinedStatoilin2009intheResearchandDevelopmentCentreinTrondheim.For7yearsshehasbeenworkingwithresearch,developmentandimplementationoftechnologiesintheareaofgasprocessingandonshorefacilities.In2015sherelocatedtoHouston,USA.

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Dr.SundararajanisaseniorresearcherwithStatoilfocusedoninvestigatinganddevelopingnewtechnologiestofacilitatecleanoilandgasproductionfromshaleplayswithspecificemphasisairemissionsandproppantdevelopment.MethaneandVOCemissionsarethefocalpointofhiscurrentworkatStatoil.HeisinvolvedindevelopingvariousstrategicpolicyandtechnologybasedalternativestoreduceStatoil’scarbonfootprint.

PriortojoiningStatoil,Dr.Sundararajanworkedondiverseprocess-relatedR&Dprojectswhichincludecatalystdevelopmentforjetfuelreforming,desulfuriersforfuelreformatepolishing,sulfurtolerantanodematerialsforsolidoxidefuelcells,non-preciousmetalsoxidationcatalystforCOandVOCcontrol.InthispreviousroleasaResearchTechnicalLeaderatOwensIllinois,Desikanwasresponsibleforleadingatechnicalteamworkingonselectiveglassbatchingusingcoreandshellgranuledesignanddevelopmentforimprovedmeltingkinetics.

Hehasauthorednumerouspeer-reviewedpublicationsandisaleadinginventorofmultiplepatentedandcommercializedemissionssensingandmitigationtechnologies.Dr.SundararajanobtainedhisPhDinChemicalEngineeringfromUniversityofToledoin2009,MSinEnvironmentalEngineeringfromTheUniversityofArizonain2004andaBEinChemicalEngineeringfromtheUniversityofPune.

DarrenSchmidtisaprincipalengineerfordrillingandwelloperationswithintheshaleoilandgasteamatStatoil.HeislocatedinWilliston,NDandservestofacilitateresearchprojectswithinouroperations.Overthepast3yearsMr.SchmidtwasresponsibleforcompletionoperationsinWilliamsCounty,NorthDakota.PriortojoiningStatoilheworkedasatechnicaladvisorforWeatherford’sfirstfracturingserviceoperationsintheBakken.Mr.Schmidtwasresponsibleforprocuringresearch,developingtechnology,andconductingscientificstudyfor15yearsattheEnergy&EnvironmentalResearchCenterlocatedattheUniversityofNorthDakotaonawiderangeofenergytechnologiesmostlyfocusedondistributedpowergeneration,andoilandgas.HisexperiencealsoincludestestingabiomassgasificationpowerplantforResearchTriangleInstituteinNorthCarolina.Mr.SchmidtisaregisteredprofessionalengineerinNorthDakotainboththedisciplinesofPetroleumandMechanicalengineering.HegraduatedfromWestVirginiaUniversity(BSME),holdsonepatent,andhaspublishedover100publications.

MANAGEMENT

TheprincipalinvestigatorforthisprojectisDarrenSchmidt,hewillworkincoordinationwithteamleaderDr.Sundararajantoensureprojecttimelinesanddeliverablesaremet.AndreaMachadowillbeprimarilyresponsibleforthemodelingtask.Asubcontractisplannedtoconductthelaboratoryworkdescribedintask2.Theprojectteamhasawealthofexperienceinconductingsubcontractedlaboratoryworkandwillbefullyresponsibleforthetimelyexecutionandcompletionbythesubcontractor.FurtheroversightofStatoilfundsareaccomplishedthroughourtechnologyprojectdevelopmentmanagementsystemwhichincludesoversightfromseniormanagementwithinourResearchandTechnologygroupinNorwaymanagedwithinTechnologyProjectsandDrilling.

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TIMETABLE

Thisprojectwillbecompletedinoneyearaccordingtothefollowingschedule.

• Task1–3months;interimreport.• Task2–6months;interimreport• Task3–6monthsinterimreport.• Finalreport–1yearfromstart.

BUDGET

Seeaddendum.

CONFIDENTIALINFORMATION

Thereisnoconfidentialinformationprovidedinthisproposal.

PATENTS/RIGHTSTOTECHNICALDATA

Patentrightsmaybepreservedrelativetosonicseparation.

STATUSOFONGOINGPROJECTS

StatoildoesnothaveanycurrentprojectswiththeNorthDakotaOilandGasResearchProgram.


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