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NewTechnologiesforSafeandCostEffectiveOilConditioninginNorthDakotaRevisionAddendum–4/29/2016
PrincipalInvestigator:DarrenSchmidt,StatoilPleasefindenclosedthisaddendumtoouroriginalapplicationsubmittedMarch1,2016.Upontechnicalreview,anumberofclarificationswererecommendedtofurtherdefinetheproposedscopeofwork,timeline,andbudget.Thefollowingistherequestedinformation.SummaryOurresearchteamandassetteamisfullyengagedtofindfieldsolutionsforimprovingtheabilitytoproducecrudeoilmeetingnewRVPrequirements.Thebiggestchallengesincludeoperationofexistingheater-treaters,andwhattodowhentherearelargeamountsofoff-speccrudeoilinthesystem.Technologiesthatcanbeimplementedatthewellheadaremostlikelytocombattheproblemsassociatedwithproduction,andhavethehighestlikelihoodforbeingeconomic.Wehaveselectedsonictechnologybasedonsupplierconversations,andbelieveitisworththepartnershipwiththeNDOGRPbecauseofthepotentialupsideifsuccessful.TheprojectteamconsidersthepotentialforchemicaltreatmenttobeareasonablesolutionfortreatingvolumesofhighRVPcrudethatmaybepresentwithinoursystem.Asabasis,presentoperationsdochemicallytreatcrudeinthepipelinesystem.Theneedhoweverisforaflexibleandeconomicchemicalservicetoworkacrosstheindustryinwhichweintendtoguidethedevelopment.Theproposedworkisspecificallyfocusedonthetaskswithinthatappeartohavethehighestreward;howeverourteamisremainingopentootherpotentialsolutionsaswemoveforward.ManyoftheapproacheswehaveencounteredtocomplywithrecentRVPrequirementsinvolvecentralizedstabilization,orsignificantequipmentaddedtothewellhead.Althoughrobust,sucheffortsaddsignificantcostandcomplexity.Theintentforthisworkistodevelopsimplesolutionsthatimproveperformancespecificallygearedtowardsreliability,andaddressingissuessurroundingfieldoperationsthatcanbeimplementedacrossthebasin.Forinstance,ifatechnologycanbolt-ontoanexistingtreater,bothoperationalreliabilityandacostadvantagecanbeachievedsimultaneously.ScopeofWorkTask1–Theprojectteamwillmodeltheevolutionoflightendsfromthewellheadtotankstorage.ThepurposeistogainagreaterunderstandingoftheexpectedvaporpressuresthroughouttheoilconditioningprocessatthewellheadandidentifythemechanismbehindtheRVPchallenge.Basedonresults,wemaybeabletoidentifysomeuniqueopportunitiesfortechnologytoremoveadditionallightendsbasedontheexpectedconcentrationsoflightends.Additionally,therearecurrentlyissuesinvolvingambienttemperaturesandstorage.Theteamwouldliketobetterunderstandthenatureoflightendsthatmaycondenseandcauseanincreaseinvaporpressure.Understandingthequantificationsurroundingthesemechanismsmayelucidatesimplesolutions.Mostofourwell-padlocationsuseatwo-phaseseparator,andheatertreaterarrangement.Thetwo-phaseseparatorisoperatedatpipelinepressuretopushgastosales(~100psi).FewofourlocationsincludeVRUs.Theprojectteamwillmodeltheconditionsattheoperatingpressuresandtemperaturesofthewellheadseparationequipment.Thelaboratoryequipmentintask2istobeoperatednearambientpressure;howeverwearealsooperatingourtreatersatrelativelylowpressures.TheNDIClimitstheoperatingpressureoftreaterstonogreaterthan50psi.
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Task2–Anexperimentalapparatusisproposedtobetterunderstandtheapplicationofsonictechnologyinseparatinggasfromcrudeoil.Equipmentisreadilyavailableoff-the-shelfforflowthroughexperiments,andanumberofqualifiedlabshavethecapabilitytosampleandconductgasanalysisandlightendsanalysis.Wewillhirethemostqualifiedlaboratory.Weexpecttodevelopatestmatrixthatwillprovideoperationaldataatvarioustemperatures,acousticsettingsandresidencetimes.Theprojectteamwillsubcontracttoalaboratorytofullyinstrument,conductsampling,andanalyzeresults.Thisactivityisexpectedtocostontheorderof$100,000.Ourteamwillbeinstrumentalindesigningtheexperiments,andultimatelymeasuringtheRVPperformance.WeplantouseGrabnerinstrumentsfollowingASTMmethodD6377tomeasureRVP.Theexperimentalapparatuswillbeinstrumentedfortemperatureandpressureandtoprovideacompletemassbalance.Task3–WehaveidentifiedanumberofservicesthatcangelhydrocarbonswhichwillreduceRVP.Hydraulicfracturingisthemostcommonserviceinwhichgellingofcrudecanbeaccomplishedwithaphosphate-estergel.Howeverthistaskinvolvescustomizingthechemicalforthepurposeofreducingthevaporpressure,anddeterminingiftheservicecanbeeconomicallyappliedinthefield.Nosinglechemicalcompanyhasthecapabilityofsolvingtheproblemfromanoperationalviewpoint,andtheprojectteamisneededtoprovidetheguidancetoultimatelydevelopaservicethatourindustrycanuseeconomically.WeexpecttomeasuretheRVPofcrudesamplesbeforeandafterchemicaltreatmenttodetermineperformance,andminimizetheamountofchemical.Basedonservicingandchemicalcosts;wewillalsodesignanddetermineameanstotreatvolumesofhighRVPcrudeinthefieldfromindividualtanks,toin-linetreatment.Ultimatelywewilldeterminethedownstreamsaleableimpactsandchemicallimitations.NotesaboutsubcontractedworkWedidnotsolicitsubcontractspriortothisproposal.Theauthorsarefamiliarwiththeexpectedmagnitudeofthelaboratoryworkandtypicalcosts.Ourteamwillselectthebestcandidatetoperformthework.Mostlabsdonothaveflow-throughsonicationequipmentonhand.Weareexpectingtopurchasetheequipmentthroughthesubcontract,andexpectthelaboratorytoinstrumentandoperate.Theequipmentisoff-the-shelf.Wearebreakingnewgroundbylookingatasonictechnology.Thereislittleunderstandingforhowthistechnologywillperformrelativetoseparationofgasfromcrudeoil,andourprobleminNorthDakotaisuniquetotherecentorder.Thereareareasonablenumberofresourcesprovidingfundamentalsinsonochemistry,wearecurrentlyinvolvedinliteraturereviewinthisareatoenhanceourunderstanding.Budget
ProjectAssociatedExpense NDIC’sShare Applicant’sShare(Cash)Task1-Modeling $32,258.07 $12,903.23Task2-SonicTesting&Development $64,516.13 $38,709.68Task2-LabSubcontract $100,000.00Task3-ChemicalRVPTreatment $32,258.07 $12,903.23IndirectCosts $70,967.74 $35,483.87TotalProjectCosts $200,000.00 $200,000.00
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Statoil’sshareoftheprojectincludescoststocompletethelistedtasks.Asubcontractisexpectedtobecompletedfortask2whichincludeslaboratoryequipment.Thecostsofequipmentisexpectedtobelessthan$10,000.
Timetable
Thethreeprojecttasksareexpectedtooccursimultaneously,andaremutuallyexclusivewithregardstoastage-gateprocess.Task1isintendedtoimproveourunderstandingofRVPinwellheadprocessesandstorage.Althoughthisinformationmaybeusefultotask2andtask3,itdoesnotsignificantlyinfluencetheearlylabworkplannedforthesetasks.Moreimportantly,task1mayhelpidentifyotherapproachestoRVPreduction.Task2involvesinitiallaboratorytestingofultrasonicstoenhanceourunderstandingoftheefficacyforRVPreductionofcrudeoil.Thestagesinvolvedinthecompletionoftask2includeestablishingthesubcontractedworkataqualifiedlaboratory,purchasingequipment,andcompletingthelabtesting.Thetechnologygateisthelaboratoryresultswhichwillinfluencethedecisionregardingfuturefieldtests.Task3involveslaboratorytestingofchemicalstoreducetheRVPofcrudeoil.Thelaboratoryworksisrequiredtoconfirmchemicalvolumesandpotentialcosts.Investigationofdownstreameffectswillalsobeconsidered.Thestagesforthistaskincludetechnicalfeasibilityfollowedbyeconomicevaluation.Technicalfeasibilityisthefirsttechnologygate,followedbyeconomicfeasibility.Athirdgateisfieldtestingandverification.
2016 2017June August November January March May
Task1-ModelingDeliverable ReportprovdingmassbalanceoflightendsaroundwellheadequipmentTask2-SonicSeparation&Dev. &ambienttemperatureinfluences.EstablishsubcontractCompletelabexperimentsReport&planforwardw/fieldtestNote:ifunsuccessful;decisiongateistoexploreothertechnologiessuchasVRUbasedoptions,andothermechanicalsolutions.
DecisiongateforTask2Task3-ChemicalRVPTreatmentlaboratoryworkFieldtestReportingDecisiongate:Attheconclusionofthelaboratorywork,costswillbeassessedtodetermineifaneconomicapplicationispossible.
DecisiongateforTask3Finalprojectreport
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OilandGasResearchProgram
NorthDakota
IndustrialCommission
Application
Project Ti t le :
New Technologies for Safe and Cost
Ef fect ive Oil Condit ioning in North
Dakota.
Applicant: Statoi l
Pr inc ipal Investigator: Darren Schmidt
Date of Applicat ion: March 1, 2016
Amount of Request: $200,000
Total Amount of Proposed Project:
$400,000
Duration of Pro ject: 1 year
Point of Contact (POC): Darren Schmidt
POC Telephone: (701) 739-5680
POC E-Mail Address: [email protected]
POC Address: 14649 Brigham Dr.
Williston, ND 58201
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TABLEOFCONTENTS
TransmittalandCommitmentLetter
AffidavitofTaxLiability&StatementofstatusonOtherProjectFunding
Abstract 5ProjectDescription 6StandardsofSuccess 12Background/Qualifications 13Management 14Timetable 15Budget 15ConfidentialInformation 15Patents/RightstoTechnicalData 15
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ABSTRACT
Objective:OnApril1st2015order25417bytheNorthDakotaIndustrialCommission(NDIC)wentintoeffectthatrequiresallproducerstoinstallandutilizeoilconditioningequipmenttosignificantlyreducethevaporpressureofBakkencrudeoil.Althoughahighpercentageofcompliancehasbeenachievedbytheindustry,theseeffortshavebroughtonadditionalcosts,andoperationduringcoldandinclementconditionscontinuetobeachallenge.Compliancewiththeorderforthefirsttimethiswinterhasprovidedthefieldexperiencetopinpointanumberofoperationalissues.Thisproposalistoexplorecosteffectiverobusttechnologysolutionsthatcanbeimplementedasearlyasnextwintertoimprovesafeoperations,manageoperationalcosts,andcontinuecompliancewiththecrudeoilconditioningorder.
Proposedisaphase1feasibilitystudytobefollowedbyfieldtestingandimplementation.Specificallythescopeofworkincludes:
1)ModelingofsurfacetreatmentsystemsandstoragetoclearlyidentifyuniqueoperationalcircumstancesthatcontributeandcontrolReidVaporPressure(RVP)duringprocessingandhandling.
2)Sonicseparationatthewellheadthatdoesnotrelyontemperatureforoilconditioning.Thetechnologycanbeanalternativeoranenhancementtoexistingheatertreateroperations(1).
3)BatchchemicaltreatmenttoreduceRVPandmeetmidstreamstandards.Thisapproachisintendedtoprovideasolutiontovolumesofoilthatwouldotherwiserequireamoreexpensivetransportationandprocessingoption.
ExpectedResults:Theexpectedresultoftheprojectisimprovedreliabilityandsafetyassociatedwithoilconditioningoperations,andspecificallyfocusedonthemarketability,costcompetiveness,andultimaterevenuesachievedfromtheproductionofBakkencrudeoilinNorthDakota.Theprojectincludesafirstphasefeasibility.Theresultsfromthescopeofworkinclude:
1) Technicalandscientificresultsofamodelingstudywhichhelptoidentifyopportunitiesfortechnologyimplementation.
2) Apathforwardforfieldandcommercialdemonstrationofsonicseparation.3) Laboratoryandfieldresultsforchemicaltreatmentoptions.
Duration:
1year
TotalProjectCost:
Phase1-$400,000;Phase2-budget&scopeofworknotproposedatthistime.
Participants:
Statoil;Phase2Participantstobeannouncedatendofphase1
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PROJECTDESCRIPTION
Objectives:
ThegoalofthisprojectistoprovidetechnicalsolutionsthataddresschallengesrelativetomeetingRVPrequirementsforBakkencrudeoil.Specificobjectivesareasfollows:
• Provideatechnicalandscientificunderstandingofvaporpressurebehaviorinoilconditioningoperationsthroughmodelingtreatingandstorageequipment.
• Improvethereliabilityanddecreasethecostofcrudeoilconditioningatthewellheadbyinvestigatingthefeasibilityforsonicseparation.
• DecreasethecostsassociatedforconditioninghighRVPcrudeoilbyinvestigatingchemicaltreatmentoptions.
Thiswinterhasbeenthefirstcoldweatherexperienceforoperatorssincetheapprovalofordernumber25417whichspecifiesconditioningstandardstoimprovethemarketabilityandsafetransportationofthecrudeoilinNorthDakota.Order25417,inbrief,specificallyrequiresthefollowing:
1) Allwellsmustproducethroughagas-liquidseparatorand/oremulsionheater-treater.2) Agas-liquidseparatorand/oremulsionheater-treatermustoperateatnomorethan50psion
thelaststageofseparationandatatemperatureofnolessthan110°F.3) Ifoperatingtheaboveatgreaterthan50psi,avaporrecoverysystemisrequiredupstreamof
theoilstoragetanks.4) Ifequipmentotherthanspecifiedaboveisused,aRVPof13.7psimustbedemonstrated.
Generally,compliancewithorder25417hasbeenmaintainedbytheindustryhoweveranumberofchallengeshavebeenencounteredrelativetotheorder.
1) Heatertreaterscanblowoutduringwindyconditionsrequiringincreasedattentiontomaintainoperatingtemperature.
2) Insomecases,oilconditioningequipmentisoperatedattemperaturesofover150°FtomeetpipelinerequirementsforRVP,resultinginlostliquidvolume.
3) VariousmidstreamoperatorshavedefaultedtoanRVPof13.7psi,eventhoughtheintentoforder25417isrelevanttorailtransport,andnotnecessarilypipeline.AsspecifiedintheDepartmentofMineralResourcesfrequentlyaskedquestionsdocument(2);anRVPof14.7psiorlessisrecognizedbynationalstandardsasstable,andthatthecommissionisallowingfora1psimeasurementerrorbychoosingthe13.7psistandard.
4) Ithasbeendemonstratedinthefield(3)thatRVPcanincreaseintankswhereoilisallowedtocool.SmallvolumesoflightendsintankheadspacecanincreasetheRVPoftheoilwhenallowedtocondenseinstorageduringcoldwinterweather.
Thechallengeslistedabovearedriversfortheproposedwork.Thereisanopportunitytoimprovefieldoperationsforoilconditioningatthewellhead,andfindcosteffectivesolutionstolowerthevaporpressureforvolumesofoilinstoragethatmaytestabove13.7psi.
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Methodology:
Task1–Modeling
Vaporpressureissensitivetosmallchangesingascompositionofvolatilelighthydrocarbons(C1-C4)andinertinorganicgases(4).Figure1providesthebubblepoint(BP)pressureortruevaporpressure(TVP)forcrudeoilsampledfromtheU.S.StrategicPetroleumReserve.Asthelightendcompositionchanges,whichoccursduringoilconditioningandstoragetheresultingvaporpressureisaffected.
Figure1–VaporPressure(bubblepointpressureBP)asafunctionofgascomponentsincrudeoil(4).
Inordertoquantifyopportunitiestomanagevaporpressureitisimportanttomodelsurfaceoperationsspecifictocrudeoilcomposition.AspenHYSYSisaprocessmodelingsoftwarethatcanquicklyconductcomplexcalculationsinvolvedinsurfaceoilconditioning,transport,andstorage.ThistooliscommonlyusedbypetroleumengineerstomodelreservoiroilpropertiesforfluidcharacterizationandPVTanalysis.Theprojectteamwillusethistooltomodeloilconditioningoperations,storagescenarios,andothertechniquessuchasvaporrecoverytobetterunderstandtheopportunitiestocontrolRVPwithexistingequipmentandtechniques.SpecificallytheregainofRVPinstoragetanksduringcoldweather,isofparticularinterestandmaypointtomitigationoptions.
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Task2–SonicSeparationTestingandDevelopment
Theprojectteamhasbeenindiscussionwithcompaniesthathavebeeninthebusinessofwellheadoilconditioningequipmentforover50years,andhavefieldtestedorexperimentedwithsonicseparationofreservoirfluids.Althoughsomefieldtestinghasbeencompleted,itisimportanttoquantifyseparationperformancewiththirdpartylaboratorywork.Sonic,acoustic,orultrasonicgasseparationisotherwiseknownbythephenomenaofacousticcavitation.Acousticcavitationoccursfromthepropagationofultrasonicwavesintoaliquidwhichformandgrowgasbubblesintheliquid.Theacousticsoundwavedecreasesthelocalpressuresufficientlybelowthevaporpressureinwhichthecohesiveforcesareovercomeandgasbubblesareformed(5).Thetechniqueiscommonlyusedtodegasliquids(figure2)howeverhasnotbeencommonlyappliedtooilconditioningatanysignificantcommercialscale.Theprojectteamintendstocontractwithaqualifiedlaboratory,purchaseasimplebench-topapparatus,andexaminetheperformancetoverifyfielddatafrompotentialprojectpartners.
Figure2–UltraSonicVideoCaptureCreatedbyHielscherUltrasoundTechnology(6).
Thelaboratorysystemwillincludesonicationofafluidtoformbubblesfollowedbymechanicalseparation.Bakkencrudeoilwillbecollectedfromthewellheadandcharacterizedforlightends.Sampling(liquid&gas)andmeasurementwilloccurtoprovideamassbalance,andexperimentswillbeconductedtounderstandseparationperformancerelativetolightendcomponentseparationefficiency,
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andseparationperformancerelativetotemperature.Duringthistasktheprojectteamwillcontinuediscussionswithcommercialsuppliersinpreparationforaphase2fieldtest.
Figure3–ExampleBenchScaleUltrasonicLiquidProcessorfromIndustrialSonomechanics(7).
Task3–ChemicalRVPTreatment
TheprojectteamhasbeenindiscussionwithmajoroilfieldchemicalsuppliersregardingtreatmentofcrudeoiltolowerormaintainRVP.Duringthistasktheprojectteamintendstofurtherthesediscussionsandreportontheprogressoflaboratorytesting,andfieldtesting.InordertomeetRVPrequirementsforgasoline,refinersgenerallyremovethebutanecomponentsthatcontributetohigherRVP.Similarly,tolowercrudeoilRVP,heatedconditioningisusedtoremovebutaneandlightercomponents.Generallytheconditioningoccursatthewellhead,howeverhigherRVPcrudeoilmayarriveatfacilitiesdownstream.WhenthisoccursblendingwithlowRVPcrudeoil,oradditionalconditioningisneeded.Onceconditioned,thecrudeoilvolumeisdecreasedresultinginadditionalcosts,andreallocationofproductionvolumes.Chemicaltreatmentisameanstomaintainthecrudeoilvolumewhileloweringthevaporpressure.AnumberofchemicalscanbesuitabletocontrolRVP.Gellingofhydrocarbonfuelshasbeenproposed(8),andpreviouslyappliedtoaviationfuels.Gelsmaycontainaminoacidsorpolymergellingagents.Previousproductshavebeendesignedtobeflowableandpassthroughfiltersandinjectors.Whatremainstobedeterminedisifchemicalcanbeaddedeconomicallyandmeetpipelineandrefiningrequirements.Thistaskwillidentifyapotentialsuiteofchemicalsandevaluatetheeconomicsanddownstreamrequirements.
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AnticipatedResults:
Task1–Reporthighlightingmodelingresultsforsurfaceoilconditioning,regainedRVPfromstorage,andopportunitiestocontrolRVPrelativetolightendcomponentcomposition.
Task2–LaboratoryreportofresultsfromsonicseparationofBakkenwellheadfluids,andidentificationofacommercialpartnertofielddemonstratenewtechnology.Theintentistodevelopatechnologythatisnotinfluencedbycoldweatherorwindyconditions.
Task3–IdentifychemicaloptionsthatmeetdownstreamrequirementsandcanbeeconomicallyappliedtovolumesofoilthatrequireloweringRVP.
Facilities:
Task1-modelingwillbecompletedwithinStatoilfacilities.
Task2-laboratorytestingwillbesubcontracted.Theprojectteamintendstosubcontracttoaqualifiedcommercialorwell-renownedUniversitywithexperiencecontractingintheoilandgasindustryonshort-termdeliveryprojects.Selectionwillbesubjecttonegotiation.
Task3-laboratorytestingwillbeaccomplishedbyaselectedchemicalservicecompanywithintheirfacilities.AnyfieldtestswouldoccuratStatoilfacilitiesinNorthDakota.
Resources:
Statoilcurrentlyoperatesashaleoilandgas(SOG)researchteamfocusedonthedevelopmentofonshoreassetsintheUnitedStates.TheSOGteamisadiversifiedgroupofabout20peoplecoveringawiderangeofexperienceincludingdrilling,completions,production,facilities,reservoir,geology,engineering,andchemistry.OurteamiscurrentlyengagedinfieldapplicationprojectsintheBakkenassettoensuresafeoperations,improverecovery,limitcosts,andincreaseefficiencies.Theteamisexperiencedintechnologydevelopment,co-sponsoredprojects,andagreementswithmajorservicecompaniesanduniversities.Theproposedworkiscongruentwithourcurrentresearchportfolioandresearchobjectives.
TechniquestoBeUsed,TheirAvailabilityandCapability:
Statoilcurrentlyhasthesoftwareandcapabilitytoconductthemodelingeffortproposedintask1.
Laboratoryequipmentiscurrentlycommerciallyavailabletoconducttheworkproposedintask2.Theprojectteamwillsubcontractwithawell-qualifiedlaboratorythathasanestablishedtrackrecordforcompletingsimilarprojects.
Theworkproposedintask3isexpectedtobecommerciallycompetitiveandcompletedbyamajorchemicalservicecompany.
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EnvironmentalandEconomicImpactswhileProjectisUnderway:
AnyfieldtestingthatmayoccurduringtheprojectwillbesubjecttostandardoperatingproceduresandapprovalsbytheBakkenasset.TheassetoperatesincompliancewiththeNorthDakotaIndustrialCommission.Noenvironmentalimpactisexpectedfromthisfeasibilitystudy.Environmentalimpactswillbeassessedpriorandduringaphase2demonstration.
Iftask3provessuccessful,positiveeconomicimpactmayberealizedeitherduringorasadirectresult.
UltimateTechnologicalandEconomicImpacts:
ThisprojectproposalwasformulatedasadirectresultofchallengesencounteredthiswintertomaintaincompliancewithNDICorder25417.Thechallengesencompassmaintainingheatertreaters,ensuringproductionoflowRVPcrudeoil,andpreventingrejectionofcrudeoilrelativetomidstreamshippingrequirements.Allofwhicharesubjecttoattendantcosts.
Asuccessfulprojectwillloweroreliminatetheassociatedcosts,anddevelopnewtechnologyformanufactureandpositiveeconomicimpactswithintheindustry.
Althoughitisnotasimplemattertopinpointtheadditionalcostsassociatedwiththeindustry’soperationtocomplywithorder25417afewbenchmarksareworthyofnote:
- Deliveryof“outofspec”crudeoiltostorageterminalscanadd$2.00-$5.00perbarrelduetoaddedconditioningorunplannedtransportation.
- $0.20-$1.00perbblcanbelostbyvolumereductionofoilbasedonvaporizationoflightends(9).
- InadocumentprovidedbytheNorthDakotaDepartmentofMineralResources(2),acostof$0.10perbblwasestimatedregardingconditioningofcrudeoil,andprovidessomebasisforcoststhatmayincurespeciallyifoperatorsmustreprocesscrudeoil,orconditionathighertemperatures.
- ManyoperatorshaveincurredtheexpenseoffieldtestinginordertopinpointwellswhichproducecrudeoilatanRVPthatpipelinecompaniesrefusetoship.Thesecostscanbeintherangeof$1500perday.
WhytheProjectisNeeded:
Theoilconditioningorder25417waswrittenasamatterofsafety.RailaccidentsacrossthecountrydrewattentiontohowBakkenoilisproducedandprocessedatthewellsite.Theorderrepresentsacongruenceofasignificantvolumeoftestimonyforhowtomakeprocessingandtransportassafeaspossible.Theorderisbasedonsciencefromthetestimonyreceived.NationalstandardsrecognizeoilwithaVaporPressureof14.7psiorlesstobestable,andthegoalinNorthDakotaistoproducecrudeoilthatdoesnotexceedameasuredvaporpressureof13.7psi,whichallowsforaonepsierrorinthesamplingproceduresandmeasurementequipment.
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Thisprojectisneededtoeasecompliancewiththeoilconditioningorder,reducecosts,anddevelopnewtechnologythatcanbemoreeffective,efficient,andreliable.Theimpactsoftheorderhavebeenindustrywide;howeveraffectproducersinvariousways.Theimpactsaredependentonlocality,infrastructure,resources,andshippingroutes.Addressingthechallengesasclosetothewellheadaspossiblewillyieldthegreatesteconomicimpactforthecorrelativerightsofallowners.Secondarilythisprojecthelpstodevelopnewtechnologiesthatcandrivepositiveeconomicimpactsbeyondtheprocessingandhandlingofcrudeoil.
References:
1. Lord,D.;Luketa,A.;Wocken,C.;Schlasner,S.;Aulich,T.;Allen,R.;Rudeen,D.;“LiteratureSurveyofCrudeOilPropertiesRelevanttoHandlingandFireSafetyinTransport”SandiaReport,March2015.
2. FrequentlyAskedQuestionsonOilConditioning;4/2/2015www.dmr.nd.gov/oilgas/3. InternalreportforStatoilcompletedbyProcessSupportServicesIncorporated“Summary
ReportfortheSalesOilTVPStudyfortheRossFacility”October2015.4. Lord,D.;Rudeen,D.;“AnalysisofCrudeOilVaporPressuresattheU.S.Strategic
PetroleumReserve”SandiaReportSAND2005-4322,August2005.5. Legay,M;Gondrexon,N.;LePerson,S.;Boldo,P.;Bontemps,A.;“EnhancementofHeat
TransferbyUltrasound:ReviewandRecentAdvances”InternationalJournalofChemicalEngineering;2011.
6. https://www.youtube.com/watch?v=EeWS_mlVQXY;accessedFebruary2016.7. http://sonomechanics.com/products_services/1200_w_bench-scale_processor/;
accessedFebruary2016.8. USPatentApplication20080263941A1;July2,2008.9. Auers,J.R.;Couture,R.M.;Sutton,D.L.;“TheNorthDakotaPetroleumCouncilStudyon
BakkenCrudeProperties”;BakkenCrudeCharacterizationTaskForce;4/4/2014
STANDARDSOFSUCCESS
Deliverables:
• Thetask1deliverablewillincludeareporthighlightingtheresultsofmodeling.ThestandardofsuccessisanadequatelydescribedmassbalanceforprocessingandstorageofBakkencrudeinsurfaceoperations.TheexpectedoutcomeincludesvolumesandconditionsinwhichlightsendsarepresentandreduceRVP.Operatorsmayusethisinformationtoimplementvarioustechnologiesbasedontheresults.
• Asuccessfuloutcomefortask2wouldincludeacommercialpartnerthatcanfurthertheconceptofsonicseparation.TheteamhopestoidentifythroughlaboratorytestinghoweffectivethetechnologyisatremovingthehighvaporpressurecomponentsfromBakkencrudeindependentoftemperature.Ultimatelytheteamseekstoenablecrudeoilconditioning
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withouttheinterferenceofadverseweatherconditionswhichcurrentlyhampertheabilitytoproducelowRVPcrudeoil.
• Successfortask3wouldbetheidentificationofvariouschemicalsthatcanreduceRVPofcrudeoil.Theintentisforacommercialchemicalsuppliertofieldtestandofferasolutiontooperators.Thechallengewillbetofindachemicalthatiseconomic,anddoesnotdetrimentallyinterferewiththevalueofdownstreamprocessingofcrudeoil.
TheproposedworktouchesonallmissiongoalsandpurposesoftheOilandGasResearchCouncil:
• Promoteefficient,economic,andenvironmentallysoundexploration,development,anduseofNorthDakota’soilandgasresources.
• Preserveandcreatejobsinvolvedintheexploration,productionandutilizationofNorthDakota’soilandgasresources.
• Ensureeconomicstability,growth,andopportunityintheoilandgasindustry.• Encourage,andpromotetheuseofnewtechnologiesandideasthatwillhaveapositive
economicandenvironmentalimpactonoilandgasexploration,development,andproductioninNorthDakota.
• PromotePublicAwarenessofthebenefitsandopportunitiesprovidedbytheNorthDakotaoilandgasindustry.
TheoutcomesareintendedtoassistoperatorsinNorthDakotawithcomplianceoforder25417tosignificantlyreducethevaporpressureofBakkencrudeoil.SuccessoftheprojectwillhelpoperatorstoachievethegoalinamorerobustandcosteffectivemannerthatwillmaintainthecompetivenessofoilproducedinNorthDakotaandpreservejobs.Additionally,technologydevelopmentisexpectedwhichcanbringnewinvestment,createjobs,ensuresafeoperations,andcreatenewopportunities.
BACKGROUND/QUALIFICIATIONS
TheproposedworkwillbeconductedbytheShaleOilandGas(SOG)researchgroupatStatoilwhichhasbeenworkingcloselywiththeBakkenassetoverthepast3yearsonanumberoffieldimplementationprojects.TheteammembersfromStatoilthatwillhavethemostsignificantinvolvementintheprojectincludeDarrenSchmidt,DesikanSundararajan,andAndreaCarolinaMachadoMiguens.Abriefbioisincludedforeachperson:
AndreaCarolinaMachadoMiguenscurrentworkwithStatoilasaseniorresearcherfocusesoninvestigatinganddevelopingnewtechnologiestofacilitatecleanoilandgasproductionfromshaleplays.
AndreaholdsamasterdegreeinChemicalEngineeringfromtheNorwegianUniversityofScienceandTechnology,NTNU(Trondheim,Norway)andabachelordegreefromtheSimónBolívarUniversity,USB(Caracas,Venezuela).AndreajoinedStatoilin2009intheResearchandDevelopmentCentreinTrondheim.For7yearsshehasbeenworkingwithresearch,developmentandimplementationoftechnologiesintheareaofgasprocessingandonshorefacilities.In2015sherelocatedtoHouston,USA.
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Dr.SundararajanisaseniorresearcherwithStatoilfocusedoninvestigatinganddevelopingnewtechnologiestofacilitatecleanoilandgasproductionfromshaleplayswithspecificemphasisairemissionsandproppantdevelopment.MethaneandVOCemissionsarethefocalpointofhiscurrentworkatStatoil.HeisinvolvedindevelopingvariousstrategicpolicyandtechnologybasedalternativestoreduceStatoil’scarbonfootprint.
PriortojoiningStatoil,Dr.Sundararajanworkedondiverseprocess-relatedR&Dprojectswhichincludecatalystdevelopmentforjetfuelreforming,desulfuriersforfuelreformatepolishing,sulfurtolerantanodematerialsforsolidoxidefuelcells,non-preciousmetalsoxidationcatalystforCOandVOCcontrol.InthispreviousroleasaResearchTechnicalLeaderatOwensIllinois,Desikanwasresponsibleforleadingatechnicalteamworkingonselectiveglassbatchingusingcoreandshellgranuledesignanddevelopmentforimprovedmeltingkinetics.
Hehasauthorednumerouspeer-reviewedpublicationsandisaleadinginventorofmultiplepatentedandcommercializedemissionssensingandmitigationtechnologies.Dr.SundararajanobtainedhisPhDinChemicalEngineeringfromUniversityofToledoin2009,MSinEnvironmentalEngineeringfromTheUniversityofArizonain2004andaBEinChemicalEngineeringfromtheUniversityofPune.
DarrenSchmidtisaprincipalengineerfordrillingandwelloperationswithintheshaleoilandgasteamatStatoil.HeislocatedinWilliston,NDandservestofacilitateresearchprojectswithinouroperations.Overthepast3yearsMr.SchmidtwasresponsibleforcompletionoperationsinWilliamsCounty,NorthDakota.PriortojoiningStatoilheworkedasatechnicaladvisorforWeatherford’sfirstfracturingserviceoperationsintheBakken.Mr.Schmidtwasresponsibleforprocuringresearch,developingtechnology,andconductingscientificstudyfor15yearsattheEnergy&EnvironmentalResearchCenterlocatedattheUniversityofNorthDakotaonawiderangeofenergytechnologiesmostlyfocusedondistributedpowergeneration,andoilandgas.HisexperiencealsoincludestestingabiomassgasificationpowerplantforResearchTriangleInstituteinNorthCarolina.Mr.SchmidtisaregisteredprofessionalengineerinNorthDakotainboththedisciplinesofPetroleumandMechanicalengineering.HegraduatedfromWestVirginiaUniversity(BSME),holdsonepatent,andhaspublishedover100publications.
MANAGEMENT
TheprincipalinvestigatorforthisprojectisDarrenSchmidt,hewillworkincoordinationwithteamleaderDr.Sundararajantoensureprojecttimelinesanddeliverablesaremet.AndreaMachadowillbeprimarilyresponsibleforthemodelingtask.Asubcontractisplannedtoconductthelaboratoryworkdescribedintask2.Theprojectteamhasawealthofexperienceinconductingsubcontractedlaboratoryworkandwillbefullyresponsibleforthetimelyexecutionandcompletionbythesubcontractor.FurtheroversightofStatoilfundsareaccomplishedthroughourtechnologyprojectdevelopmentmanagementsystemwhichincludesoversightfromseniormanagementwithinourResearchandTechnologygroupinNorwaymanagedwithinTechnologyProjectsandDrilling.
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TIMETABLE
Thisprojectwillbecompletedinoneyearaccordingtothefollowingschedule.
• Task1–3months;interimreport.• Task2–6months;interimreport• Task3–6monthsinterimreport.• Finalreport–1yearfromstart.
BUDGET
Seeaddendum.
CONFIDENTIALINFORMATION
Thereisnoconfidentialinformationprovidedinthisproposal.
PATENTS/RIGHTSTOTECHNICALDATA
Patentrightsmaybepreservedrelativetosonicseparation.
STATUSOFONGOINGPROJECTS
StatoildoesnothaveanycurrentprojectswiththeNorthDakotaOilandGasResearchProgram.